Book Summary
Book Summary
Design Handbook
HVAC design reference
HVAC Systems
Thoroughly updated with the latest codes, technologies, and
practices, this all-in-one resource provides details, calculations,
and specifications for designing efficient and effective residential, fifth edition
commercial, and industrial HVAC systems.
HVAC
Council (ICC) Mechanical Code requirements. Detailed illustrations,
tables, and essential HVAC equations are also included. This
comprehensive guide contains everything you need to design,
operate, and maintain peak-performing HVAC systems.
Coverage includes:
Systems
• Load calculations
• Air- and fluid-handling systems
• Central plants
• Automatic controls
Design
• Equipment for cooling, heating, and air handling
• Electrical features of HVAC systems
•D esign documentation—
drawings and specifications
Handbook
• Construction through operation
• Technical report writing
•Engineering fundamentals—fluid mechanics,
thermodynamics, heat transfer, psychrometrics,
sound and vibration
• Indoor air quality (IAQ)
• Sustainable HVAC systems
• Smoke management
Fifth Edition
ISBN 978-0-07-162297-4
MHID 0-07-162297-7 Haines
5 9 9 9 9>
Myers
Fifth Edition
Copyright © 2010, 2003, 1998, 1994, 1988 by The McGraw-Hill Companies, Inc. All
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United States Copyright Act of 1976, no part of this publication may be reproduced or
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without the prior written permission of the publisher.
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ISBN 978-0-07-162297-4
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Preface ix
Acknowledgments xi
Introduction xiii
iii
Index 553
I had already written what seemed like a pretty good preface, but after
working a while on the text I realized that there was a major change since
the fourth edition and that the change was the computer. The computer has
made a sea change in the attitude of the HVAC designer. But, understand-
ing computer usage cannot substitute for an understanding of the subject
the computer is being used on. So, while this fifth edition recognizes the
changes that are taking place and talks a great deal about energy conserva-
tion, as well as computer usage for design and control, we are still empha-
sizing the fundamentals of HVAC.
When I started as an apprentice in my father’s heating and sheet metal
business in 1938, HVAC was not in the vocabulary. Most residential heat-
ing systems were coal-fired furnaces with air distribution by natural grav-
ity. Larger homes and offices probably had steam or hot water radiation.
Control was manual as was the need to shovel in some coal from time to
time. Air cooling systems were limited to movie theaters and a few public
buildings and many of these used ice banks as a cooling source. The first
residential forced-air HVAC systems came out in the early 1940s and we
had to do a lot of learning.
I have been an HVAC designer/engineer since 1953, which is almost
pre-computer. My introduction to computer usage was the opportunity to
design the HVAC system for the “Stretch” computer, built for the Los Ala-
mos Lab in the late1950s—custom-built, three million dollars, 30 feet long,
and fully dependent on a climate- controlled room. Today’s desktop is much
faster and has more memory and doesn’t need air conditioning, but that is a
matter of evolution over many years.
In the early 1960s a group of mechanical engineers formed APEC (Au-
tomated Procedures for Engineering Consultants) to combine forces to
write programs for HVAC calculations. It was moderately successful, us-
ing punch card input and the best computers available at the time. By the
late 1960s the HVAC control manufacturers were racing to be first in the
growing field of computer-based controls and controllers. By 1970 this
ix
xi
xiii
emphasis on designing systems that are more energy efficient than in the
past and promote a healthy indoor environment for the building occupants.
HVAC engineers and designers are increasingly required to know and im-
plement the latest methods for improving indoor air quality, providing com-
fort, lowering energy usage and using environmentally friendly refrigerants.
For simplicity the acronym HVAC (Heating, Ventilating and Air Condition-
ing) is used unless only one of these factors is being discussed. Throughout
the book frequent reference is made to the American Society of Heating,
Refrigerating and Air Conditioning Engineers (ASHRAE) Handbooks1, the
primary and authoritative reference books for the HVAC and refrigeration
industries. The reference book entitled Industrial Ventilation: A Manual of
Recommended Practice2 is also definitive in many applications.
I.6 Equations
A new and unusual feature of this edition is the first chapter on “equa-
tions.” This contains most or all of the equations used in HVAC, with the
“most used” placed first. This is in the front of the book as an easy refer-
ence for the experienced designer. The derivation of some of these equa-
tions is discussed in later chapters and will make them more understand-
able. We recommend skipping this chapter until the reader has acquired a
better sense of how these equations apply.
References
1. ASHRAE Handbooks, four volumes, one volume republished each year. Available from
American Society of Heating, Refrigerating and Air Conditioning Engineers, 1791 Tul-
lie Circle, NE, Atlanta, GA 30329. All material from the Handbooks is copyright by
ASHRAE. (The Handbooks are now available on CDs.)
2. Industrial Ventilation, A Manual of Recommended Practice, American Conference of
Governmental Industrial Hygienists, Inc. (ACGIH)
3. F.W. Incropera, Purdue University, Annual Newsletter, 1992.
1.1 Introduction
The purpose of this chapter is to place the frequently (and not so frequent-
ly) used equations for everyday HVAC calculations in one location. Have
you ever needed to know how to calculate the brake horsepower of a pump
quickly but don’t remember the equation for it? Or have you ever needed
to calculate the EDR of a steam system in order to size a steam conden-
sate return pump and receiver? It can be a tedious and time-consuming
process to find this information. Therefore, this chapter will give some of
the most important as well as some of the least known HVAC equations
for your use in one convenient location.
The following equations are stated without derivation or example appli-
cations. Some of the equations will be used in examples in later chapters of
this book. This chapter is divided into two parts. The first covers frequently
used equations. The second part contains equations that will not be fre-
quently used but are needed for comprehensiveness. It is the responsibility
of the user to understand and apply the equations in the proper and correct
manner. We suggest that this chapter be used after basic HVAC knowledge
has been attained by the reader.
CFM
Duct velocity (FPM): V= or (1.2.3a)
area ft 2
V = 4005 × VP (1.2.3b)
Total pressure (in of H2O):
TP = SP + VP (1.2.4)
2
⎛ V ⎞
VP(standard air): VP = ⎜ (1.2.5a)
⎝ 4005 ⎟⎠
( )
CFM in duct:
CFM = area ( ft 2 ) × ( V ) (1.2.6)
Mixed air temperature:
density
Where 0.075 lbs3
is the air density ratio adjustment based on altitude
ft
or temperature. See Table 4.3 for elevation adjustment.
Air factor:
AF = (air density) SH 60 min/hr (1.2.12)
( ) ( ) ( )
BTUH total = TSROOM − TSADUCT × Heating CFM space × 1.08 + BTUH SROOM
(1.2.13)
BTU/hr
Where 1.08 1.08 at sea level
ft 3
× °F
min
See Table 4.3 for values at different elevations.
Rectangular to round duct equivalent2:
⎛ ⎞
1.3 × ( wh)0.625
De = ⎜ ⎟ (1.2.14)
Where (
⎜⎝ w + h 0.250 ⎟⎠ )
w duct width
h duct height
De equivalent round duct diameter, in
See Chapter 6.
Round to flat oval duct equivalent2
1.55 A0.625
De = (1.2.15)
P0.25
⎛ b2 ⎞
A=⎜
⎝ 4 ⎠
⎟ +b a−b ( ) (1.2.16)
P b 2(a b) (1.2.17)
See Chapter 6.
Duct insulation heat gain/loss2:
⎡ UPL ⎛ t + t ⎞⎤
Q=⎢ × ⎜ e l − ta ⎟ ⎥ (1.2.18a)
⎢⎣ 12 ⎝ 2 ⎠ ⎥⎦
2
Duct leaving air temperature :
tl =
( )
te y − 1 + 2ta
(1.2.18b)
y +1
2.4 A × Vd
y= rectangular ducts (1.2.18c)
U × P× L
0.6 D × Vd
y= round ducts (1.2.18d)
U×L
See Chapter 6, Equation 6.11.
⎛D ⎞ SP2 d1
RPM 2 = RPM1 × ⎜ 1 ⎟ × × (1.3.5)
⎝ D2 ⎠ SP1 d2
3
2
⎛ D ⎞ ⎛ SP ⎞ 2 d1
HP2 = HP1 × ⎜ 2 ⎟ × ⎜ 2 ⎟ × (1.3.6)
⎝ D1 ⎠ ⎝ SP1 ⎠ d2
3
⎛ D ⎞ ⎛ CFM 2 ⎞
RPM 2 = RPM1 × ⎜ 1 ⎟ × ⎜ ⎟ (1.3.7)
⎝ D2 ⎠ ⎝ CFM1 ⎠
4 3
⎛D ⎞ ⎛ CFM 2 ⎞ ⎛d ⎞
SP2 = SP1 × ⎜ 1 ⎟ × ⎜ ⎟ × ⎜ 2⎟ (1.3.8)
⎝ D2 ⎠ ⎝ CFM1 ⎠ ⎝ d1 ⎠
4 3
⎛D ⎞ ⎛ CFM 2 ⎞ ⎛ d2 ⎞
HP2 = HP1 × ⎜ 1 ⎟ × ⎜ ⎟ ×⎜ ⎟ (1.3.9)
⎝ D2 ⎠ ⎝ CFM1 ⎠ ⎝ d1 ⎠
CFM × TP
BHP = (1.3.14)
6356 × SE
⎛
GPM = ⎜
( ) (
Q × 7.48 gallons
ft 3
⎞
⎟
) (1.5.4)
⎝ )
⎜ C p × ( EWT − LWT × SG × SW × 60 min
hr ⎠
⎟
BHP =
(GPM ) × ( ft hd ) (1.5.7)
(3960) × ( eff )
Pump laws (based on constant impeller size, SG, piping system
and variable pump speed):
Change of flow: 2
H f1 ⎛ GPM1 ⎞
= ⎜ ⎟ (1.5.8)
Hf2 ⎝ GPM 2 ⎠
Three-phase power:
V × Amps × PF × 3
Kw3 = (1.6.2)
1000
VA3 = V × Amps × 3 (1.6.3)
746 × HP
Amps3 = (1.6.4)
3 × V × Eff × PF
746 × HP
Eff3 = (1.6.5)
V × Amps × PF × 3
Single-phase power:
V × Amps × PF
Kw = (1.6.6)
1000
746 × HP
Amps = (1.6.7)
V × Eff × PF
746 × HP
Eff = (1.6.8)
V × Amps × PF
1.8.3 Psychrometrics2
PSIA gauge pressure atmospheric pressure
M
humidity ratio W = W (1.8.6)
Ma
See Section 20.2.
W
specific humidity q = (1.8.7)
(1 + W )
Ws*
⎛ p t*
= 0.62198 ⎜
ws ( ) ⎞⎟
( ) ⎟⎠
(1.8.11)
⎜⎝ p − pws t *
Humidity ratio:
W=
(1093 − 0.556t )W *
s
*
(
− 0.240 t − t * ) (1.8.12)
1093 + 0.444t − t *
⎛RT ⎞
(
v = ⎜ a R ⎟ 1 + 1.6078W
⎝ p ⎠
) (1.8.15)
pw =
( pW ) (1.8.17)
0.62198 + W
Dew-point temperature for 32°F to 200°F:
td 100.45 33.193ln(pw) 2.319ln(pw)2
0.17074ln(pw)3 1.2063(pw)0.1984 (1.8.18)
Dew-point temperature for less than 32°F:
td 90.12 26.142ln(pw) 0.8927ln (pw)2 (1.8.19)
Adiabatic mixing of two air streams:
h2 − h3 W2 − W3 ma1
= = (1.8.20)
h3 − h1 W3 − W1 ma 2
Where ma mass flow rate of air, lb dry air/min.
L V2 V2
Hf = f +K (1.9.1)
D 2g 2g
Colebrook equation for piping friction factor:
1 ⎛ e 2.51 ⎞
= −2 log10 ⎜ + ⎟ (1.9.2)
f ⎝ 3.7 D Re f ⎠
Reynolds number for piping:
VDw Vd
Re = all fluids, Re = 7742 for water (1.9.3)
Where
m total fuel mass consumed (lb) or (kg)
tg growth time of fire (sec)
t duration of fire (sec)
Hc heat of combustion of fuel (BTU⁄lb) or (kJ⁄kg)
−1.445
z ⎛ t ⎞
= 0.23 (1.10.4a)
H ⎜ 3
⎟
⎜ t 25 H 45 ⎛ A ⎞ 5⎟
⎜⎝ g ⎜⎝ H 2 ⎟⎠ ⎟
⎠
Where
z distance from the base of the fire to the bottom of the
smoke layer (ft)
H ceiling height above the fire surface (ft)
t time (sec)
tg growth time (sec)
A cross-sectional area of the space being filled with
smoke (ft)
−1.445
z ⎛ t ⎞
= 0.91 (1.10.4b)
H ⎜ 3
⎟
⎜ t 25 H 45 ⎛ A ⎞ 5⎟
⎜⎝ g ⎜⎝ H 2 ⎟⎠ ⎟
⎠
Where
z distance from the base of the fire to the bottom of the
smoke layer (m)
H ceiling height above the fire surface (m)
t time (sec)
tg growth time (sec)
A cross-sectional area of the space being filled with
smoke (m)
The following are the empirical equations from NFPA 92B for atrium
fires that are not under balconies:
zl 0.533Qc ⁄5
2
(1.10.5a)
m 0.071Qc ⁄3 z ⁄3 0.0018Qc
1 5
(1.10.5d)
Qc (1 − )
Ts = To + (1.10.6)
mC p
Where
Ts smoke layer temperature, °F(°C)
To ambient temperature, °F(°C)
Qc convective portion of HHR, BTU⁄sec (kW)
m mass flow rate of exhaust air, lb⁄sec (kg⁄sec)
Cp specific heat of plume gases, BTU⁄lb (kg⁄kJ)
wall heat transfer fraction (dimensionless)
The convective portion of the HHR is determined by:4
Qc XcQ (1.10.7)
Where
Qc convective portion of heat release rate, BTU⁄sec (kW)
Q heat release rate, BTU⁄sec (kW)
Xc convective heat fraction (0.7 default)
Density of the plume gases can be calculated from the following
equation:4
T
s = r r (1.10.8)
Ts
Where
s density of exhaust gases, lbm⁄ft (kg⁄m )
2 3
The following are the empirical equations from NFPA 92B for atrium
balcony spill plume:
1
m 0.12 (QW 2) ⁄3 (zb 0.25H) (1.10.9a)
Where
m mass flow rate in plume, (lb⁄sec)
Q heat release rate (HHR) of fire (BTU⁄sec)
W width of the plume under the balcony (ft)
zb height above the underside of the balcony
to the smoke layer interface (ft)
H height of the balcony above the base of the fire (ft)
1
m 0.36 (QW 2) ⁄3 (zb 0.25H) (1.10.9b)
Where
m mass flow rate in plume (kg⁄sec)
Q heat release rate (HHR) of fire (kW)
W width of the plume under the balcony (m)
zb height above the underside of the balcony
to the smoke layer interface (m)
H height of the balcony above the base of the fire (m)
References
1. ASHRAE Pocket Guide for Air Conditioning, Heating, Ventilation and Refrigeration
(Inch-Pound Edition), 1993.
2. ASHRAE Handbook, Fundamentals, 2005.
3. Engineering Cookbook, 1999, Loren Cook Company, Inc.
4. NFPA 92B Standard for Smoke Management in Malls, Atria, and Large Spaces, 2009.