PPC220 Service Manual
PPC220 Service Manual
INDEX
1.0. BLOCK DIAGRAM ………………………………………………………………………………………….4
Page 1 of 28
PPC220 Service Manual
Page 2 of 28
PPC220 Service Manual
Page 3 of 28
PPC220 Service Manual
1. BLOCK DIAGRAM
Ethernet
Board
Lamp
Regulator
PCB
KEY
Serial PCB
Printer Fan Port
SMPS
Printer
PCB Main Board
Distribution
BoardFig. 1
To
Metal ASP
Resistor LED
Incubator
Optical Module
Lamp
PCB
Pump ASP
Module Switch Buzzer
Fig.1
Page 4 of 28
PPC220 Service Manual
2. LINE DRAWINGS
2.1.Bottom side view :
Top cover Mounting Holes (A, B, C, D)
A B
C D
Fig.2
2.2. Back Panel view
USB Ethernet Cable
Connector
PS2 Port
Power Connector
On/OFF
Peristaltic Cooling
Switch
Pump Fan
Power
Key Socket Socket
Fig.3
Page 5 of 28
PPC220 Service Manual
Lamp
Regulator
KEY Pump
PCB
PCB Module
Buzzer
Fan
SMPS
Tibbo
Ethernet Board
I
I I Main
Distribution Board
Board
Optical Module
Fig.4
Incubator
Module
Page 6 of 28
PPC220 Service Manual
a b c
B B
COMBINED BOARD
A
C
I
(SB 3132)
To Peltier
H G F E D
(A)From SMPS
(B) a. SLOPE
VOLTAGES: b.GAIN
RED: 5V c. TEMP
BLACK: 0V (C)TO PRIMARY BOARD
BLUE: -12V (D)TO LAMP PCB
YELLOW: 12V (E)TO ASPIRATION SWITCH
(G)TO BUZZER
(H)TO PERISTALTIC PUMP MOTOR
(I) PHOTO SENSOR
Fig.5
Page 7 of 28
PPC220 Service Manual
CPU Board IC
IC IC
SD Card
Battery
Fig.6
To Primary Board
Fig.7
Page 8 of 28
PPC220 Service Manual
IC
To Main
From Board
SMPS
Metal
Resistor
Connector
Display
Power
Supply
Printer
PCB
Supply
To Optical Box To Incubator
Fig.8
Note: Yellow wire= 12Vdc
Red wire = 5Vdc
Blue wire = -12Vdc
Black wire= GND
Page 9 of 28
PPC220 Service Manual
Tibbo
Ethernet
NetModule
Cable from
Display
Fig.9
R2 R1
POT to Adjust
Temperature From Distributor
Board
Fig. 10
Page 10 of 28
PPC220 Service Manual
4-pin Connector
to Main Board
Fig.11
C12
C8
Pot to Adjust
Lamp Voltage
Fig.12
Page 11 of 28
PPC220 Service Manual
IC R1, R1
C1
2-pin
Connector from
Sensor Board
Fig.13
3.10. Display
Display Touch
Tail Screen Tail
Display
Holder
Display
LCD
Fig.14
Page 12 of 28
PPC220 Service Manual
4. EXPLODED VIEW
Lamp
Lamp plate
Lens
Filter Wheel
Pulley
Stepper
motor
H-section
Back Plate
Sensor Board
Screw Screw
Fig.15
Page 13 of 28
PPC220 Service Manual
Optical path
Peltier
Fig.16
Aluminum Base
Fig.17
Page 14 of 28
PPC220 Service Manual
Base Plate
Mounting
Fig.18
L
L
R
L
L
R
. LED
Fig.19
Page 15 of 28
PPC220 Service Manual
Front View:
Touch Screen
LID
Aspiration
LED
Flowcell
Incubator
Printer
Probe
Aspiration
Switch
Fig. 20
Page 16 of 28
PPC220 Service Manual
Fig.21
Page 17 of 28
PPC220 Service Manual
Remove Ethernet cable & 12V power supply connector from Mother Board.
Remove Display FFC cable & Touch Screen FFC cable.
Remove the mounting 4- screws of Mother Board.
Remove the Mother Board.
5.4. SMPS
5.4.1. Removal of SMPS
Remove the power cord from SMPS.
Remove all the connections of SMPS given below :
a) Red Wire
b) Black Wire
c) Blue wire
d) Yellow wire
Remove backside mounting 3-screws / 4-screws.
Remove the SMPS.
Page 18 of 28
PPC220 Service Manual
Place the incubator PCB on incubator with heat sink to resistor (white resistor).
Mount the 2-screws of Incubator PCB.
Connect the (Yellow, Black, Blue) wires to Incubator PCB from Distribution Board
properly.
Connect the 4-pin connector to incubator PCB from Main Board.
Mount the incubator on the incubator holder by fitting the both side screws of
incubator holder.
Page 19 of 28
PPC220 Service Manual
E -Cassette
Back Panel
Fig.22
Press the Horizontal knob of the E-cassette & pull it from the peristaltic pump. As shown
in Fig .22.
Page 20 of 28
PPC220 Service Manual
Page 21 of 28
PPC220 Service Manual
Connect the 4-pin connector of Filter Motor & 2-pin connector of Flowcell switch at the
backside of Combined Board.
Place the Combined Board & mount 6- screws in position and tight it.
Connect all the wires from SMPS one by one
Connect the cable from Main board to combined board.
Do the connections of Peristaltic Pump & Buzzer.
Fix the Back cover in position by tightning the 4-screws.
Fix the Ground wire to the back side of the Optical box (Black cover).
5.10. Peltier
5.10.1.Removal of Peltier
Page 22 of 28
PPC220 Service Manual
A B
Flowcell
Switch
Peltier
D C
Fig.23
Page 23 of 28
PPC220 Service Manual
340nm
630nm
546nm
405 nm
578 nm
510 nm
405 nm 340nm
546 nm
Fig.24
Page 24 of 28
PPC220 Service Manual
6. ERROR MESSAGES
6.1.1.Memory Full
This error will come if total number of tests with all parameters entered is more than
250. Delete the unused tests.
Page 25 of 28
PPC220 Service Manual
If sipping is Improper
Check whether sufficient amount of distilled water (Near 2.0ml) is getting aspirated in
Wash flow cell (Using WASH Key On the Key pad)
If sufficient amount is aspirated then
Perform Peristaltic Pump Calibration by following steps
Enter
Utilities Pump Aspirate remaining
Go To Manageme OK Back
Calibration 1000ul Residue
nt Volume
If sufficient amount is not aspirated then open the instrument & Check
Check whether tubing coming out of the instrument from flow cell is pinched or not.
Check Flow cell inlet and outlet tubing knobs (black color knobs fixed on the flow cell)
for tightness if they are not tight, tight them properly.
Check whether tubing coming out side the flow cell is pinched.
Check flow cell outlet tube connection to peristaltic pump for any leakage if found insert
outlet tube properly by pushing it.
Otherwise do the Pump Caliberation as mentioned above.
Page 26 of 28
PPC220 Service Manual
Page 27 of 28
PPC220 Service Manual
Page 28 of 28