Revolutionary Innovation in
Package Sewage Treatment Plant
For Clean, Green & Healthy India
In Collaboration with
M/s. Aqua Nishihara Corporation, Japan.
BREAK-UP OF CONCEPT
Centralized Plant Decentralized Plant
Management system of any city Applicable to small colony wise /
consists of collection, treatment and sector-wise treatment system.
disposal. Cost of conveyance of sewage is
About 80% of the cost goes for minimal.
collection & conveyance which is very Responsibility of construction as well as
high. O & M may be taken up by the
Depth of sewer increases with residential colonies, builders-
increase of length of sewer line. developers.
Pumping of sewage at the Compact Package plant is simple to
intermediate and terminal points operate.
requires a lot of energy.
Very large volume of sewage & Mostly based on gravity and requires
also distance of conveyance, to the very less energy.
STP which are generally located Requires minimal maintenance, land &
outside of the cities, is long. consumables for reducing operating
cost.
Sintex – NBF series highlight the advantages of smaller decentralized local units
for treatment of communal waste water / sewage especially in area where
developing urbanization has to integrate with the environment
SINTEX’S OFFERINGS
PSTP – PWTS –
Package PWTS – AM AST –
STBF
Sewage Series septic Anaerobic
Treatment Series (With
tank Septic Tank
Plant (NBF) Blower)
NBF -10 KLD to PWTS-STBF AST -10 KLD to
NBF-50 KLD PWTS-AM series series available AST-50 KLD
housed in one FRP available in 800 L to in 800 L to housed in one
tank 6000 L 6000 L tank
NBF -60 KLD to AST -60 KLD to
NBF-120 KLD AST-120 KLD
housed in two housed in two
FRP tank tank
NBF -130 KLD to AST -130 KLD to
NBF-150 KLD AST-150 KLD
housed in three housed in three
FRP tank tank
Operations Principle of SINTEX
PSTP:
Solid Separation Zone
• First stage transforms influent solids to settled solids while allowing scum to
float. The settled sludge is stabilized by anaerobic digestion.
Aeration Zone
• Second stage is aerobic zone with plastic media inside the tank which increases
surface area and retain micro-organism long enough to digest the organic Waste.
• Air is provided through blowers and more contacting time with the slime on the
plastic media, occurred, more efficient the digestion process would be.
Final Sedimentation Zone
• Final stage involves the sedimentation where organic wastes are settled in the
sedimentation zone.
• The settled waste in the bottom of the tank is pumped back to the Solid
Separation zone as a return sludge having active biomass (MLSS) to increase the
efficiency of the system.
RULES AND REGULATIONS
CPCB Standards for discharge of Effluent
Inland
Land for
Parameter Surface Public Sewer
Irrigation
Water
pH value 5.5 to 9.0 5.5 to 9.0 5.5 to 9.0
Suspended Solid (Max mg/l) 100 600 200
Total residual chlorine (Max
1 NA NA
mg/l)
Biochemical oxygen
30 350 100
demand(Max mg/l)
Chemical oxygen demand (Max
250 NA NA
mg/l)
Sintex
Package Sewage Treatment System
“Sintex” Package Type Sewage Treatment systems are compact, modular and
can be used in a decentralized manner anywhere for proper treatment of
wastewater.
It not only treats sewage, but it generates lots of water for non-potable use
like irrigation, gardening etc.
Salient Features of
“Sintex” PSTP System
Capacity is from 10 KLD to 150 KLD.
The system can be kept in series or parallel as per the availability of land.
Sludge removal once in 24 months compared to the conventional STP in
which sludge has to be removed every 10 - 15 days.
Life of Conventional STP not more then 10 yrs compared to 30 years
O&M Cost very high compared to Sintex FRP system
Sintex FRP system is fully automatic.
LPCD – Litre per capita per day
Outstanding Features of
Sintex PSTP System
Made of FRP which has the characteristics of 100% leak proof, water tightness,
light weight, corrosion resistance and high strength and tenacity
Uniformity in strength and performance
Small land area required
Flexibility to site conditions
Aesthetic view
Easy to handle & simple, fast to install
Good temperature insulation
No noise and odour nuisance
Can be upgraded & relocated if required
High and reliable treatment efficiency
Simple and low cost in operation and maintenance
Reduces the amount of CO2 emissions in the environment
Reduces water use
Low running cost air-blower
Typical Installations For
PSTP System
Bungalow / Houses
Hostel
University/School
Apartment / Condominium
Training Center
Office Building
Hospital
Hotel / Resort
Golf Course
National park/zoo
Factory / Workshop
Bus Terminals/railway stn /airport/ harbours
Stadium
Shopping malls/commercial complex/markets
Places of worship
industries
TRIPLE BENEFIT TO CLIENTS
• As the system goes underground above space can be
Land saving used for gardening purpose or as parking lot.
• As the system is odor free a children park can be there
Beautification on top of the system.
• Individual responsibilities can be easily given to the
Responsibility owners of the scheme.
SPACE CONSERVATION
Under Ground:
Foot print of the tank (NBF – 10) : 6700 x 4000 mm
Foot print of the tank (NBF-50) : 14850 x 4500 mm
Above Ground:
Foot Print for the Air blower foundation : 3000 x 3000 x 3000 mm
Accessories:
External Recirculation pump is provided for return sludge
Automatic control panel provided for the blowers and pump
External piping, vent pipes, blower pipe, recirculation pipe, inlet and outlet pipe
Installation of SINTEX
PSTP System NBF- 100 KLD
ISCON GREEN
BOPAL, AHMEDABAD
150 mm PCC Lowering of deadmen
Filling with gravel size 4.5 to 12.5 mm
Unloading of the System
Fixing of Eye bolt ,Wire rope
& turn buckle
Air vent piping and brick masonry work
on the tank up to Ground level
BLOWER ROOM
AIR ROOT BLOWER
BRIEF DESCRIPTION OF SMALL PSTP
“Sintex” Small Package sewage treatment STBF series is manufactured
in collaboration with M/s Aqua Nishihara Corporation, Japan, who are
the world leaders in Wastewater Treatment Systems.
Sintex –
Small Sewage Treatment Plant
“Sintex” Package Type sewage treatment plant are compact, modular and
can be used in a decentralized manner anywhere for treatment of Sewage.
It generates lots of water for non-potable use like irrigation, gardening.
The capacity ranges from 800 to 6000 l/d.
The sludge removal takes place once in a year.
Good temperature insulation.
No odour nuisance.
Aesthetic view.
Compact design with no below ground moving parts
Unique Features Of Enzymes
The enzymes manufactured/extracted are from heterotrophic
nonpathogenic decomposing bacteria.
These enzymes are very active in degrading complex organic matter.
These enzymes breakdown organic matter in such a way that only naturally
occurring beneficial heterotrophic bacteria (similar to the bacteria from
which the enzymes are extracted from) found in the sewage lines are able
to utilize.
This will allow only the beneficial bacteria to grow, and therefore out-
compete other bacteria which can/will contribute to foul odours, corrosion
of pipes and equipment and also pathogenesis.
Unique Features Of Blowers
The technical specification of the Japanese blowers are:
Model Unit HP-20 HP-40
Rated Voltage V AC-230 AC-230
Power Supply frequency Hz 50 50
Normal operation Pressure K/a 9.8 9.8
Exhaust air flow rate L/min 20 40
Power Consumption W 17 38
Noise level DBA 31 32
(1m)
Weight kg 3.2 3.2
Installation list of SINTEX
PSTP – NBF Series
Sr No. Customer Name City Capacity
1. En-vision Enviro Engineer Pvt Ltd (Fountain head school) Surat 30 KLD
2. J.P. Housing Corporation Pvt Ltd. Ahmedabad 100 KLD
(Iscon Green Bungalows Scheme)
3. Adani Township & Real Estate Company. Ahmedabad 100 KLD
4. Subham Hydrosys Pvt Ltd. Indore 100 KLD
5. Vibrant Hotel Pvt Ltd. Sasangir, Junagadh Gujarat 20 KLD
6. Varun Retreat, Bhiwandi Mumbai 50 KLD
7. Micro Turners. Gurgaon Haryana 10 KLD
8. Micro Turners. Haridwar Uttrakhand 10 KLD
9. Akshardham Temple New Delhi 20 KLD
10. Jhabua Power Ltd. Jabalpur 20 KLD
11. Korba West Power Company Ltd. Raigarh 20 KLD
12. Crescent Entertainment & Tourism Limited. Jalgaon Maharashtra 120 KLD
13. T.D. Power System Pvt Ltd. Bangalore 25 KLD
14. Iscon Group. Ahmedabad, Ambaji Gujarat 70 KLD
15. Jindal Steel Limited, Tanmar Chatisgarh 10 KLD X 4 Nos
16. ABC bearings Dehradun 10 KLD
17. Vinay Unique Builders,Virar Mumbai 100 KLD
18. Adani Power Limited, Kutch Gujarat 50 KLD
19. Leighton Contractor Pvt Ltd, Jamnagar Gujarat 30 KLD
Installation list of SINTEX
P STP – NBF Series
Sr No. Customer Name City Capacity
20. Shubham Inc. ( Monarch City) Ahmedabad 100 KLD
21. Vraj Textiles Pvt Ltd. (Chiripal Group) Ahmedabad 100 KLD
22. Gencor Pacific Pvt Ltd. (Malur Meadows) Coimbatore 60 KLD
23. Micro Turners. Baddi 10 KLD
24. Iscon Flower Bungalows. Bopal Ahmedabad 150 KLD X 2 Nos
25. Raimata Impex Pvt Ltd. (Unitech Group) Kolkata 100 KLD
26. Nawathe Infrastructures & Consultants Ratnagiri 30 KLD
27. Feromatik Milacron Ltd. Vatva Ahmedabad 20 KLD
28. Feromatik Milacron Ltd. Vatva Ahmedabad 40 KLD
29. Sintex Industries Ltd. Baddi 15 KLD
30. Aneri Builders, Bavla Ahmedabad 50 KLD
31. Shubham Inc. ( Iscon Palm Spring) Ahmedabad 20 KLD
32. Shubham Inc. ( Junagarh Resort) Ahmedabad 30 KLD
33. Shubham Inc. ( Neo Bio) Indore 30 KLD
34. IVRCL Infrastructures Pvt Ltd, Mundra Kutch 10 KLD
35. Ionics Environmental Solutions. Chennai 10 KLD
36. Phonix Hodu Chennai 100 KLD
37. Khatendra Vitrak Kolkata 30 KLD
38. Shubham Inc. Ahmedabad 10 KLD
Analysis Report
Atreco & Iscon Green, Bopal