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Rotary Screw Technical Datasheet ISO7396 1

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0% found this document useful (0 votes)
39 views5 pages

Rotary Screw Technical Datasheet ISO7396 1

Uploaded by

ajayforever31
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 5

VACUUM SYSTEM

2212020482

mVAC MAGNIS
29/06/17
Page 1 of 5

mVAC Magnis Medical Vacuum Plant

ISO7396-1

SPECIFICATION
Modular System Design less than 3 PPM across the entire operating range (1013 to .35
The mVAC Magnis Medical Vacuum Plant shall conform to EN ISO mbar)
7396-1. Each system includes: • Oil separator design is of multiple vertical elements, easily replace-
• From two to six direct driven, oil-lubricated, single stage, air cooled able by one person
rotary screw vacuum pump modules, fully enclosed, each with a • Separator discharge includes a drip leg internal to the enclosure
variable speed drive with drain piped to outside of enclosure
• Vertical air receiver(s) Enclosure
The enclosure of each vacuum unit is a steel sound attenuating
• Master control
canopy with removable panels. The sound attenuating material is
• Set of duplex filters flame retardant polyurethane foam. The vacuum canopy has a hot
The Medical Vacuum Plant shall ensure the minimum pipeline vacuum cold design, that isolates all heat producing components from all
level of 450mmHg is maintained at the plant service connection point other components.
at the rated volumetric ‘free air’ flow rate with either two pumps
in standby or with one pump on standby. The bacteria filtration
Bacteria Filters
system shall be ‘duplexed’ such that each filter can be isolated for
replacement of the filter cartridge. The duplex bacteria filter system shall incorporate high efficiency
filter elements using stainless steel cores, epoxy sealed caps and an
anti-corrosive coated filter housing. A differential vacuum indicator
Vacuum Pumps shall be installed across the filter to indicate blockage. Additional
Each pump is a direct driven, oil lubricated, single-stage, variable pressure sensors shall be installed at the inlet and outlet of the filter
speed, air cooled rotary screw pump with an ultimate pressure of to measure the pressure drop across the filters. Each filter shall be
0.35mbar(a) and capable of continuous duty operation. designed and sized to carry the full plant design flow capacity with
Airend: a pressure drop not exceeding 33mbar (25mmHg). Bacteria Filter
The compression profile is of an asymmetric profile design with four elements shall have penetration levels not exceeding 0.005% when
lobes on the male rotor and six lobes on the female rotor. tested by the sodium flame method in accordance with BS 3928:1969
and utilising particles in the 0.02 to 2 micron size range. Performance
• The male and female rotors are the same in diameter shall be validated by a 3rd party test agency and shall be available
• The element housing is of cast iron construction upon request. Drain flasks shall be connected to each filter. Drain
Drive Motor: flasks shall be manufactured from transparent Pyrex® with a
The drive motor is a totally enclosed, fan cooled design and inverter polymer coating on the inner and outer surfaces in order to maintain
duty rated. The motor meets IE3 / NEMA Premium Efficiency rating a seal in the event of inadvertent breakage of the Pyrex® flask. All
and is 100% maintenance free. drain flasks shall be suitable for sterilisation and be connected via a
manual isolating valve.
Motor/Airend Connection:
The drive arrangement is direct driven design, fully enclosed to
protect against dirt and dust intrusion. The drive arrangement does Piping
not include gear box reduction. Each vacuum pump is shipped with loose inlet and outlet NTP flange
Cooling System: adapters and loose inlet valve.
The vacuum package is fitted with an aluminum, air-cooled, oil cooler.
The cooling system includes a temperature controlled axial fan. Control System
Inlet Air Filter: The central control system shall provide an intelligent human
The filter is a polyester cartridge type and is factory installed inside machine interface incorporating on board flash memory and real-
the vacuum enclosure. time clock for recording operational parameters in the in built event
• The filter has 99%+ removal efficiency standard to 5 micron log. The central control system shall operate at low voltage and
include BMS connection for common fault. Visualisation of plant
• The service interval of the filter is at least 4,000 hours under normal inputs, outputs and status through a web browser, using a simple
operating conditions Ethernet connection shall be available. The central control unit shall
Oil System: incorporate a user friendly 5.7” high-definition colour display with
The oil system includes an air/oil separator with oil level indicator. clear pictograms and LED indicators, providing easy access to system
• The service interval of the separator element is at least 4,000 hours operational information.
under normal operating conditions Cascading of vacuum pumps shall be achieved by measuring
• The oil filter is a spin-on type with an integrated bypass valve the vacuum level at the plant inlet with a pressure transducer. A
mechanical back-up facility shall ensure continued operation in the
• The oil filter element has a 12 micron beta 75 rating and the service
event of a control system malfunction. The control system shall
interval is at least 4,000 hours under normal operating conditions
normally employ automatic rotation of the lead pump to maximise
• The oil temperature is regulated by means of a thermostatic bypass pump life and ensure even wear.
valve, and oil circulation is achieved through differential pressure
• The oil is synthetic and rated for a change interval of 8,000 hours
under normal operating conditions Vacuum Receiver(s)
Vacuum receiver(s) shall be supplied with relevant test certificates
• The oil separation system has a discharge oil carry over rating of

Atlas Copco Ltd. trading as Atlas Copco Medical


Unit 18 Nuffield Way,
Abingdon, Oxfordshire,
UK OX14 1RL
www.beaconmedaes.com
2212020482
29/06/17
Page 2 of 5

and sized to wotk with Variable Speed Drive (VSD) based vacuum Naming
pumps. Vessels shall be Atlas Copco grey (RAL 7011) powder coated Name: mVAC-AAABC-MSV
steel receivers to BS EN 286-1:1998.
where:
mVAC - System family name
Voltage
AAA - Power rating of pump
Magnis Medical Vacuum Plant and individual MGS vacuum pumps
B- Total quantity of pumps
accepts 3-phase, 400V 50Hz or 380V/460V 60Hz. See electrical
diagram for correct connection. In case of other voltages, appropriate C- Quantity of stand-by pumps
options have to be ordered. MSV Pumps family: Magnis Screw Vacuum pumps
Example:
CE Marking mVAC-007DS-MSV: Magnis Medical Vacuum Plant, based on two MSV
The standard range of BeaconMedæs Medical Vacuum Plant are ‘CE’ 007 pumps. Where only one pump is foreseen to provide 100% flow,
marked under the Medical Devices Directive 93/42/EEC with approval second pump is for the backup
from notified body no. 0088 (Lloyd’s Register Quality Assurance).
Under this directive, the specified products are classified as Class IIa
Medical Devices.

Data Tables
mVAC Magnis Medical Vacuum System
ISO7396-1. Two backup pump
complete system

Total quantity of
Part Number for

Each Pump flow,


standby pumps
Model Number

controller type

Plant Output

volume (litres)
Total receiver

connection(s)
Quantity of

Number of
Pump type

at 300mbar(a)
Filer type

receivers

Receiver
Central
pumps

(mm)
lpm
m3/h
l/m

8102370127 mVAC-007TD-MSV 1,400 84 3 2 MSV 007 1,520 2 4,000 76


Duplex Vacuum Filter Set, MV

8102370128 mVAC-010TD-MSV 1,810 109 3 2 MSV 010 2,010 2 4,000 76


based, frame mounted

8102370129 mVAC-015TD-MSV 2,430 146 3 2 MSV 015 2,700 2 4,000 76


ES- VAC Medical

8102370130 mVAC-020TD-MSV 2,950 177 3 2 MSV 020 3,280 2 4,000 76


8102370131 mVAC-030TD-MSV 5,000 300 3 2 MSV 030 5,550 2 4,000 76
8102370132 mVAC-040TD-MSV 5,920 355 3 2 MSV 040 6,580 2 4,000 76
8102370133 mVAC-050TD-MSV 6,710 403 3 2 MSV 050 7,450 2 4,000 76
8102370134 mVAC-030QD-MSV 9,990 599 4 2 MSV 030 5,550 2 4,000 76
8102370135 mVAC-050QD-MSV 13,410 805 4 2 MSV 050 7,450 2 4,000 76

• Plant Output in terms of free air aspired at a vacuum of 300 mbar(a) (225mmHg) at the inlet connection with two pumps on standby and
with a tolerance of ±10%.
• Electrical details are provided for guidance only and are referenced at 40 0C ambient temperature. Site conditions may impose a larger cable
size. For exact cable sizing, and fuse / MCB ratings, consult a qualified electrical engineer.
• Plant shipped as a set of lose components due to size limitations and shipment efficiency. Consult Operation Manual and Installation pro-
posal for details.

Atlas Copco Ltd. trading as Atlas Copco Medical


Unit 18 Nuffield Way,
Abingdon, Oxfordshire,
UK OX14 1RL
www.beaconmedaes.com
2212020482
29/06/17
Page 3 of 5

Data Tables. mVAC Magnis Medical Vacuum System


ISO7396-1. One backup pump (third source is provided locally)

Each Pump flow,


Model Number

controller type
Total quantity of

volume (litres)
Plant Output at

Total receiver
standby pumps

connection(s)
Part Number

Number of
Pump type
Quantity of

Filer type
300mbar(a)

receivers

Receiver
Central
pumps

(mm)
lpm
m3/h
l/m

8102370119 mVAC-007DS-MSV 1,400 84 2 1 MSV 007 1,520 2 4,000 76

Duplex Vacuum Filter Set, MV


8102370120 mVAC-010DS-MSV 1,810 109 2 1 MSV 010 2,010 2 4,000 76

based, frame mounted


8102370121 mVAC-015DS-MSV 2,430 146 2 1 MSV 015 2,700 2 4,000 76

ES- VAC Medical


8102370122 mVAC-020DS-MSV 2,950 177 2 1 MSV 020 3,280 2 4,000 76
8102370123 mVAC-030DS-MSV 5,000 300 2 1 MSV 030 5,550 2 4,000 76
8102370124 mVAC-040DS-MSV 5,920 355 2 1 MSV 040 6,580 2 4,000 76
8102370125 mVAC-050DS-MSV 6,710 403 2 1 MSV 050 7,450 2 4,000 76
8102370126 mVAC-030TS-MSV 9,990 599 3 1 MSV 030 5,550 2 4,000 76
8102370151 mVAC-050TS-MSV 13,410 805 3 1 MSV 050 7,450 2 4,000 76

ISO7396-1 - No Vessels, No Filters (provided locally)


One backup pump (third source is provided locally)

Each Pump flow,


Total number of

Controller type
Model Number

Plant Output at
Part Number

Pump type
300mbar(a)

Central
pumps

lpm
m3/h
l/m

8102370136 mVAC-007DS-MSV-NVNF 1,400 84 2 MSV 007 1,520


8102370137 mVAC-010DS-MSV-NVNF 1,810 109 2 MSV 010 2,010
8102370138 mVAC-015DS-MSV-NVNF 2,430 146 2 MSV 015 2,700
8102370139 mVAC-020DS-MSV-NVNF 2,950 177 2 MSV 020 3,280
8102370140 mVAC-030DS-MSV-NVNF 5,000 300 2 MSV 030 5,550
8102370141 mVAC-040DS-MSV-NVNF 5,920 355 2 MSV 040 6,580
ES- VAC Medical

8102370142 mVAC-050DS-MSV-NVNF 6,710 403 2 MSV 050 7,450


8102370143 mVAC-020TS-MSV-NVNF 5,900 354 3 MSV 020 3,280
8102370144 mVAC-030TS-MSV-NVNF 9,990 599 3 MSV 030 5,550
8102370145 mVAC-040TS-MSV-NVNF 11,840 710 3 MSV 040 6,580
8102370146 mVAC-050TS-MSV-NVNF 13,410 805 3 MSV 050 7,450
8102370147 mVAC-020QS-MSV-NVNF 8,860 532 4 MSV 020 3,280
8102370148 mVAC-030QS-MSV-NVNF 14,990 899 4 MSV 030 5,550
8102370149 mVAC-040QS-MSV-NVNF 17,770 1,066 4 MSV 040 6,580
8102370150 mVAC-050QS-MSV-NVNF 20,120 1,207 4 MSV 050 7,450

• Plant Output in terms of free air aspired at a vacuum of 300 mbar(a) (225mmHg) at the inlet connection with two pumps on standby and
with a tolerance of ±10%.
• System Flow at atmospheric pressure at the inlet connection with two pump on standby and with a tolerance of ±10%.
• Electrical details are provided for guidance only and are referenced at 40 0C ambient temperature. Site conditions may impose a
larger cable size. For exact cable sizing, and fuse / MCB ratings, consult a qualified electrical engineer.
• Plant shipped as a set of lose components due to size limitations and shipment efficiency. Consult Operation Manual and Installation pro-
posal for details.

Atlas Copco Ltd. trading as Atlas Copco Medical


Unit 18 Nuffield Way,
Abingdon, Oxfordshire,
UK OX14 1RL
www.beaconmedaes.com
2212020482
29/06/17
Page 4 of 5

Vacuum Pumps Selection Table

Footprint H x L x
Sound, dB(A) (4)

Motor cable size


Outlet connec-

Supply voltage
flow, m3/h (2)

input (kW) (5)


System Flow,

(mm2/Amps)
Inlet service
Volumetric

Total power
Weight, (kg)

Cooling air,

connection
Min/Max

m³/s (3)
W (mm)

Oil type
l/m (1)

tion
PartNo Description

(v)
8102369972 MSV 007 MED IEC-UL/CUL 1,565 483 51/65 500 0.5 7.9 4

1,083 x 1,266 x 934


8102369973 MSV 010 MED IEC-UL/CUL 2,010 607 51/68 500 0.5 Non 10.9 4
PN6

400V, 50Hz or 380V/460V 60Hz


std
DN80
DN60
flange
8102369974 MSV 015 MED IEC-UL/CUL 2,700 784 51/73 515 0.6 flange 15.5 6

Syn-
8102369975 MSV 020 MED IEC-UL/CUL 3,280 877 51/76 525 0.6 20.6 10
tetic
1,470 x 1,420 x 1,590

8102369976 MSV 030 MED IEC-UL/CUL 5,550 1,341 65/75 1,058 1.3 27.6 16

PN10 PN10
8102369977 MSV 040 MED IEC-UL/CUL 6,580 1,615 65/78 1,063 1.3 DN150 DN100 35.6 25
flange flange

8102369978 MSV 050 MED IEC-UL/CUL 7,450 1,811 65/79 1,073 1.3 42.7 25

Note:
1. System flow in terms of free air aspired at a vacuum of 300 mbar(a) (225mmHg) at the inlet connection with a tolerance of ±10%.
2. Informative: maximum displacement, volumetric flowrate at the canopy (Am3/h), measured acc. ISO 21360-2:2012(E)
3. Cooling air flow referred to air inlet grating vacuum pump (m³/s)
4. Measured according to ISO 2151:2004 using ISO 9614/2 (sound intensity method)
5. Total electrical power input (kW) at -700mbar(e) or 300 mbar(a)

Duplex Bacterial Filters Selection Table


Inlet service
connection

connection
Weight

service
Length
Height

Outlet
Width
(mm)

(mm)

(mm)

(mm)

(mm)
Type

(kg)

PartNo Description

Duplex Vacuum Filter Set, 1370L/


8102341370 Modular 1450 880 650 55 60 60
min – frame mounted
Duplex Vacuum Filter Set, 2000L/
8102341371 Modular 1450 1190 800 72 76 76
min – frame mounted
Duplex Vacuum Filter Set, 2700L/
8102341372 Modular 1450 1190 800 75 76 76
min – frame mounted
Duplex Vacuum Filter Set, 4000L/
8102341373 Modular 1450 1190 1575 150 76 76
min – frame mounted
Duplex Vacuum Filter Set, 5350L/
8102341374 Modular 1450 1300 1675 160 108 108
min – frame mounted
Duplex Vacuum Filter Set, 8000L/
8102341375 Modular 1450 1200 2350 250 108 108
min – frame mounted

Atlas Copco Ltd. trading as Atlas Copco Medical


Unit 18 Nuffield Way,
Abingdon, Oxfordshire,
UK OX14 1RL
www.beaconmedaes.com
In an effort to continuously improve our 2212020482
products, the right is reserved to change the 29/06/17
specification of the items described herein
at any time. Please contact us for further Page 5 of 5
information and up to date specifications.

Receiver Selection Table

Inlet service
connection

connection
Diameter
Part Number

Weight

service
Height

Outlet
(mm)

(mm)

(mm)

(mm)
Part Number

Type

(kg)
MOM type Description
CE type
(Lloyds)

8102341000 8102341005 500L VERTICAL VACUUM VESSEL Painted Steel 2105 610 195 2”BSPT 2”BSPT
8102341001 8102341006 1000L VERTICAL VACUUM VESSEL Painted Steel 2630 762 380 2” BSPT 2” BSPT
8102341002 8102341007 1500L VERTICAL VACCUM VESSEL Painted Steel 2670 900 520 65 NB 65 NB
8102341003 8102341008 2000L VERTICAL VACUUM VESSEL Painted Steel 2775 1067 800 100 NB 100 NB
8102341004 8102341009 3000L VERTICAL VACUUM VESSEL Painted Steel 3050 1220 1000 100 NB 100 NB

Part Number Description


8102341010 500L VERTICAL VACUUM VESSEL KIT

8102341011 1000L VERTICAL VACUUM VESSEL KIT

8102341012 1500L VERTICAL VACCUM VESSEL KIT


8102341013 2000L VERTICAL VACUUM VESSEL KIT
8102341014 3000L VERTICAL VACUUM VESSEL KIT

Central Controller

PartNo Description Footprint H x L x W (mm) Weight, (kg) Power input (kW)

ES-VAC Medical Central


8102341614 500x500 7 0.3
Controller

Atlas Copco Ltd. trading as Atlas Copco Medical


Unit 18 Nuffield Way,
Abingdon, Oxfordshire,
UK OX14 1RL
www.beaconmedaes.com 0088

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