01/08

3.1

Pressure relief valve

direct operated

Type DBD...10

Sizes 6 to 30
up to 630 bar
up to 330 L/min

Contents Features
Function and configuration 02 - 3 connected versions
Ordering code 03 Inserted cartridge
Technical data 03 Threaded connection
Characteristic curves 04 Sub-plate mounting
Unit dimensions 05-07 - 7 pressure ratings
25, 50, 100, 200, 315, 400 and 630 bar
- 3 adjustment versions
Adjusting bolt with protective cap
Regulating handle
T
P Lockable regulating handle

Symbol
P
T
P
5 1 2 3 6

T P

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 02 /08 Hengli hydraulic ｜ Hydraulic components Pressure valves ｜ Type DBD...10

Function and configuration

The DBD pressure relief valves are direct operated, If the pressure in channel P rises in excess of the
used to limit the pressure of hydraulic system. value set at the spring (2), the poppet spool (3) or
It comprises the sleeve (1), spring (2), poppet ball spool (4) will opens against the spring (2). The
spool with damping (3) (pressure stages 25 to pressure oil flows from channel P to channel T.
400 bar) or ball spool (4) (pressure stage 630 bar) The stroke of the spool is limited by spin shaft (6).
and pressure adjustment element (5). The system To gain accurate setting value within the whole
pressure may be set infinitely by the adjustment pressure range, the pressure scope is divided
element. The spring (2) presses poppet spool (3) into 7 pressure ratings, and every rating has a
onto the valve seat. The channel P is connected to corresponding spring which may be set maximum
the system and the system pressure affect on the pressure.
area of poppet (or ball) spool.

03
Type DBDS...K. 10/...
pressure stages 25 to 400bar

T
P

P
T
P
5 1 2 3 6
Type DBDH10K. 10/...
pressure rating 630bar (ball valve, only size 10)

T P

P
T

5 1 2 4

Notes:
Pressure relief valves, direct operated, type DBD has low internal leakage, and higher pressures at flow, and
are suitable as a safty valve. Choose pilot operated pressure relief valves if lower adjustable pressure with low
internal leakage is needed. Sizes 8 and 10
Size 6 600

450
ting pressure (bar)→

400 450
ting pressure (bar)→

400
300
300
200 0344
200
w

w
flo

flo
.

.
ax

ax
Pressure valves ｜ Type DBD...10 Hydraulic components ｜ Hengli hydraulic 03 /08

Ordering code

DBD 10 / /
* Further details
Pressure relief valve, in clear text
Direct operated

No code = NBR seals

Adjusting bolt with protective cap =S V = FKM seals
Regulating handle =H
Lockable regulating handle
For threaded connection valve
(up to size 10) =A No code = Inch
2 = Metric
Connection G K P
6= 6 6 6 Size 10 6,8,15 and 20 25 and 30
8= 8 - - 2.5=25bar 2.5=25bar 2.5=25bar 03
10= 10 10 10 5=50bar 5=50bar 5=50bar
15= 15 - - Pressure 10=100bar 10=100bar 10=100bar
Nominal
20= 20 20 20 ratings 20=200bar 20=200bar 20=200bar
size (up to...) 31.5=315bar
25= 25 - - 31.5=315bar 31.5=315bar
30= 30 30 30 Size 40=400bar 40=400bar
63=630bar
Connection version
Inserted cartridge =K 10= 10 series
Threaded connection =G
Sub-plate mounting =P

Technical data

Mineral oil suitable for NBR and FKM seal

Fluid
Phosphate ester for FKM seal

-30 to +80 (NBR seal)

Fluid temperature range ℃
-20 to +80 (FKM seal)

Viscosity range mm2/s 10 to 800

Maximum permissible degree of fluid contamination:
Degree of contamination
Class 9. NAS 1638 or 20/18/15, ISO4406
Nominal size 6 and 8 10 15 and 20 25 and 30

Operating Inlet bar Up to 400 up to 630 up to 400 up to 315

pressure range Outlet bar 315

Max. flow-rate L/min See the Characteristic curve

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 T

04/08
5 Hengli hydraulic ｜ Hydraulic components
1 2 4 Pressure valves ｜ Type DBD...10

Performance curves (Measured at ϑoil =40℃ ±5℃ , using HLP46)

Sizes 8 and 10
Size 6 600

450
Operating pressure (bar)→

400 450

Operating pressure (bar)→

400
300
300
200
200
w

w
lo

lo
.f

.f
ax

100

ax
M

100

M
50
50
0 10 20 30 40 50 0 20 40 60 80 100 120
03
Flow (L/min) → Flow (L/min) →

Sizes 15 and 20 Sizes 25 and 30

Operating pressure (bar)→

Operating pressure (bar)→

450 350
400 300

300
200
low

200
.f

low
100
ax

x. f
100
M

50

Ma
50
0 50 100 150 200 250 0 100 200 300 350
Flow (L/min )→ Flow (L/min) →

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Pressure valves ｜ Type DBD...10 Hydraulic components ｜ Hengli hydraulic 05 /08

Unit dimensions (Dimensions in mm)

Φ0.05 A 8

a°
Port P
3.2

ΦD12

ΦD14
ΦD15
D11
·Cartridge cavity 1.6

ΦD13
45°
ΦD16
L21
L22
0.05 A
L23(valid length)

1.6
L24 Port T
L25 9
L27 03
L28
1 5
1 Adjustment element "S"
· Inserted valve
2 Adjustment element "H"

ΦD1
( use pressure SW1
SW4 and SW5
adjustment handwheel for
L1
7
SW3 SW2
sizes 25 and 30 )
3 Adjustment element "A"
ΦD2

4 Space required to remove the key

2
5 Steel seal (type, size)
L2 L3
SW6
6 Ring with mark
3 6

(after setting the pressure,

ΦD2

aim the arrow at the zero

position and then lock up the nut) L4

7 Internal hexagon screw S=6 for

L5 L6 L7 L8
SW1

under size 20(SW4) and external 4 SW3 SW2

hexagon S=13 for above size 25 (Sw5)

8 Port P arranged optionally around
ΦD3

periphery or bottom
9 Port T arranged optionally
around periphery 2 L9 L10 L11

Size Weight(kg) D1 D2 D3 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 SW1 Torque(Nm) SW2 SW3 SW4 SW5 SW6
6 Approx.0.4 34 72 88 83 - - 64 32 80 30
11 20 11 30
10 Approx.0.5 38 60 - 68 11 79 79 75 36 150 30 6 - 30
19
20 Approx.1 48 65 77 77 106 46 250 36 -
- - - -
30 Approx.2.3 63 - 80 83 - - - 11 56 131 60 450 46 13 -
Size D11 D12 D13 D14 D15 D16 L21 L22 L23 L24 L25 L27 L28 α
6 M28×1.5 25H9 6 15 24.9 6 15 19 39 35 45 56.5±5.5 65
15
10 M35×1.5 32H9 10 18.5 31.9 10 18 23 35 41 52 67.5±7.5 80
20 M45×1.5 40H9 20 24 39.9 20 21 27 54 70 91.5±8.5 110
45 20
30 M60×2 55H9 30 38.75 54.9 30 23 29 60 84 113.5±11.5 140

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 06/08 Hengli hydraulic ｜ Hydraulic components Pressure valves ｜ Type DBD...10

Unit dimensions (Dimensions in mm)

· Threaded connection valve

Port P optional (also can be
used as pressure tapping)
B2
1 ΦD22 ΦD21 B1
SW1

(P)
ΦD1

H1
H2
T P
SW4 and SW5
7
L1 L31 L32 D24/T1

L34 Fixing holes for panel

4×ΦD23 L33 L35
2 5
03
SW2 SW1
SW3

B1
B2
ΦD2

1 Adjustment element "S"

L2 L3 L36

3 6
SW6 SW1 2 Adjustment element "H"
(use pressure adjustment
(P)
handwheel for sizes 25 and 30 )
ΦD2

T P 3 Adjustment element "A"

L4 4 Space required to remove the key

L5 L6 L7 L8 5 Valve fixing screw hole
4 2 6 Ring with mark(after setting the
SW2 SW1 pressure, aim the arrow at the zero
SW3
position and then lock up the nut)
(P)
7 Internal hexagon screw S=6 for under
ΦD3

T P size 20(SW4) and external hexagon

S=13 for above size 25 (SW5)
L9 L10

Size Weight(kg) B1 B2 D1 D2 D3 D21 D22 D23 D24 L1 L2 L3 L4

6 Approx.1.6 45 60 34 25 G1/4; M14×1.5 6.6 M6 72 83
11
(8)+10 Approx.3.7 60 80 38 60 - (28)34 G3/8 M18×1.5; G1/2 M22×1.5 68 11 79
9 M8
(15)+20 Approx.6.9 70 100 48 (42)47 G3/4 M27×2; G1 M33×2 65 77
-
(25)+30 Approx.15.2 100 130 63 - 80 (56)61 G1 1/4 M42×2; G1 1/2 48×2 11 M10 83 - -
Size L5 L6 L7 L8 L9 L10 L31 L32 L33 L34 L35 L36 SW1 SW2 SW3 SW4 SW5 SW6 H1 H2 T1
6 20 11 30 83 80 2 15 55 40 20 32 25 40 10
30
(8)+10 79 - - 100 (2)3 70 49 21 36 6 - 30 40 60
20 19 20
(15)+20 - - - 135 (3)4 100 65 34 46 36 50 70
-
(25)+30 11 56 180 4 25 130 85 35 60 46 - 13 - 60 90 25

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Pressure valves ｜ Type DBD...10 Hydraulic components ｜ Hengli hydraulic 07 /08

Unit dimensions (Dimensions in mm)

· Sub-plate mounting valve

Pressure B2 0.01/100
1 SW1 tapping 0.8
ΦD1 (P)

H2
SW4 and SW5 T P Retquirement for
7 L1 L31 L33 mounting surface

4×ΦD23 L33 L34 ΦD31

2 5
SW3 SW2 SW1

H3
B1
B2
ΦD2

ΦD32/T11 ΦD33/T12
L2 L3 L51
L41 03
L52
3 6 SW6 SW1 L42 L43
L44 L45
(P) L46
ΦD2

T P Valve connecting
L46
L4 surface T P
L5 L6 L7 L8

B1
B2
SW2 Panel cut-out
3 4
R1
SW3 SW1
(P) 4 fixing screw holes L47 ΦD34
ΦD3

T P
L48 ΦD35/T13
L49
L50 ΦD36/T14
L9 L10

1 Adjustment element "S" 3 Adjustment element "A"

2 Adjustment element "H"(Sizes 25 and 30 use 4 Space required to remove the key
pressure adjustment handwheel) 5 Valve fixing screw hole
6 Ring with mark(after setting the
O-ring Dimension of Valve fixing hole pressure, aim the arrow at the zero
Size Torque(Nm)
(P and T) pressure tapping (GB/T70.1-10.9 ) position and then lock up the nut)
6 8.75×1.8 G1/4 M6×50 Approx.10 7 Internal hexagon screw S=6 for
10 12.3×2.4 G1/2 M8×70 under size 20(SW4) and external
Approx.25
20 22×3 M27×2 M8×90 hexagon S=13 for above size 25 (SW5)
30 34×3 M42×2 M10×110 Approx.50

SizeWeight(kg) B1 B2 D1 D2 D3 D23 H2 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L31 L32 L33 L34

6 Approx. 1.6 45 60 34 6.6 40 72 83 83 80 2 15 55
11 11 20 11 30
10 Approx. 3.7 60 80 38 60 - 60 68 79 79 - - 100 3 70
9 20
20 Approx. 7.1 70 100 48 70 65 77 135 4 100
- - - - - -
30 Approx. 15.7 100 130 63 - 80 11 90 83 - 11 56 180 4 25 130
SW1 SW2 SW3 SW4 SW5 SW6 Size Sub-plate type Weight(kg) D31 D32 D33 D34 D35 H3 L41
32 6 G300/1 Approx. 1.5 6 25 G1/4 110
30 7 11 25
36 6 - 30 10 (G301/1)G302/1 Approx. 2 10 (28)34 (G3/8) G 135
19
46 36 20 (G303/1)G304/1 Approx. 5.5 (15)20 (42)47 (G3/4) G1 170
11.5 17.5 40
60 46 - 13 - 30 (G305/1)G306/1 Approx.8 30 (56)61 (G1 1/4) G11/2 190
D36 L42 L43 L44 L45 L46 L47 L48 L49 L50 L51 L52 T11 T12 T13 T14 R1
M6 8 94 22 55 10 39 42 62 65 20 40 15
9 15 25+2
10 115 27.5 70 12.5 40.5 48.5 72.5 80.5 21 45 (15)16
M8 1
15 140 20 100 20 (45)42 54 85 (94)97 34 65 20 13 (12)22 40+3
M10 12.5 165 17.5 130 22.5 42 52.5 102.5 (113)117 35 85 24 11.5 22 55+4

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 08/08 Hengli hydraulic ｜ Hydraulic components Pressure valves ｜ Type DBD...10

03

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+86 400 101 8889 +01 630 995 3674 Hydraulic Company. Due to the continuous development of
the product, the information in this brochure is not specific to
Germany Japan the specific conditions or applicability of the industry, thus,
Hengli does not take any responsibility for any incomplete or
+49 172 3683463 +81 03 6809 1696 inaccurate description.

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