01 - Mechanical Design Report
01 - Mechanical Design Report
and FPS
1.0 SCOPE OF WORK 2.0 DESIGN CRITERIA
01.Design, Engineering, Supply, Installation, Commissioning, Testing, Validation, 1. The systems are conceptualized to cater air-conditioning and ventilation needs.
Performance testing, Performance Guaranteeing and Providing warranty services for
building services systems, subsystems, Equipments, assemblies and components 2. The systems provided is meeting the following parameters while satisfying all local
covering mainly following discipline covered in the tender but not limited to: design weather conditions and code requirements.
‐ Air Conditioning Systems
‐ Ventilation Systems
‐ Smoke Extract System A. Cooling load Parameters : Basis of Design – Annexure – I
‐ Pressurization
Structural systems including foundations of equipments, support structure, sub support B. Plant Working Cycle : 24 Hrs.
structure, structural penetration openings, making good of openings and finishing with
basic building finishes materials. C. Ventilation : Normal & Fire mode
02. To carry out the work as per the site quality assurance programmes, safety D. Staircase Pressurization
programmes and work surveying programmes.
E. Toilet Ventilation
Project Objective
F. Ventilation of Mechanical Areas
The project objective is to design an energy efficient, ecofriendly design which ensures BASIS OF DESIGN – ANNEXURE – I
indoor air quality for human safety and comfort.
01. Basis of Ambient Design Condition :ASHRAE/ISHRAE HVAC Data Book
Design Concept
02. Ambient Design Condition Guwahati
Entire Air-conditioning and Ventilation System has been designed as per
Latitude-26.11°N Altitude- 106 Mts
ASHRAE/ISHRAE standards.
Summer: DB 32.2°C / WB 25.6°C / RH 59%
Following standard & guidelines is adopted while designing the HVAC system:-
(DB 90 °F / WB 78°F)
National Building Code of India (NBC) 2016
Energy Conservation Building Code (ECBC) 2007 (Revised version May 2008) Monsoon: DB 31.1°C /WB 27.8°C / RH 78%
ASHRAE Hand Books. (DB 88°F / WB 82°F)
• HVAC Systems and Equipment 2008
• HVAC Applications 2007
• Refrigeration 2006 Winter: DB 11.1°C /WB 8.3°C DB / RH 69%
• Fundamentals 2005 (DB 52°F / WB 47°F)
Duct construction standards as per relevant BIS Codes & SMACNA standards
Air filters as per ASHRAE 52.1-1992 and 52.2 03. Inside Conditions :As per ASHRAE/ISHRAE std
Indoor Air Quality as per ASHRAE 62.1 Latest Edition
Motors, cabling, wiring and accessories as per BIS Codes 04. Lighting Load : 1 watt/ sq.ft of floor area
National Fire Codes 2000 05. Occupancy : As per ASHRAE standards
National Electric Codes (NEC)
ASHRAE Standard 90.1 Latest Edition
06. Equipment Load : As per ASHRAE Stds
07. Ventilation requirements : As per ASHRAE Std 62.1 (Attached)
Each building shall have dedicated chiller plant room to cater the chilled water requirements of
the respective building. The central air conditioning system shall consist of water chilling units,
multiple primary chilled water pumps, secondary chilled water pumps with variable frequency
drives, air handling units and fan coil units, chilled water piping with accessories, air distribution
Figure shows a schematic of water cooled chiller system.
system, insulation. System shall provide sufficient capacity to meet peak cooling requirements.
Chilled water from chilling units shall be pumped to the various floors through insulated water
Water Cooled Chiller
pipes installed in the ceiling spaces/vertical shafts. All pipes within plant room shall be
Air conditioning shall be carried out by Chilled water system with Water cooled chillers. Chillers
supported with necessary vibration isolation to avoid transmission of vibration to ceiling slab
shall be located at the plant. Products shall be Designed, Tested, Rated and Certified in
and occupied floors below. Plant machinery in the plant room shall be placed on PCC/ RCC
accordance with, and installed in compliance with applicable sections of the following
foundation and shall be provided with anti-vibratory supports.
Standards and Codes:
1. ARI 550/590 - Water Chilling Packages Using the Vapor Compression Cycle
2. ARI 370 – Sound Rating of Large Outdoor Refrigerating and Air Conditioning Equipment
3. ANSI/ASHRAE Standard 15 – Safety Code for Mechanical Refrigeration
4. ASHRAE 34 – Number Designation and Safety Classification of Refrigerants
5. ASHRAE 90.1 – Energy Standard for Buildings except Low-Rise Residential Buildings
6. Manufactured in facility registered to ISO 9002
The cooling tower has been selected to meet the demands of varying periods. When the cooling
demand varies, the balancing valve provided for the cooling tower will adjust accordingly to
satisfy the cooling requirements. And fans of cooling towers are provided with variable
frequency drives which measures condenser water temperatures to meet the varying demands. A motor without a VFD operates at a constant speed. When full power isn’t needed, the motor
The following are the components proposed for the HVAC system: can cycle on and off frequently in an attempt to match the load. This creates unnecessary wear
and reduces equipment life.
Pumping System
Pumping System consists of: Another major benefit of VFDs is their “soft-start” capability that gradually ramps up a motor’s
operating speed at startup and greatly reduces the stress on components. On typical startup, a
Chilled water pumps (Primary / Secondary Systems).
Variable speed for secondary pumping system. constant-speed motor is subject to high torque and electrical surges that can reach up to 10
Condenser water pumps times the full current load.
Chilled water pressurization unit.
Primary, Secondary, Condenser and Chilled Water Pressurisation pumps shall be located at the VFDs further improve occupant comfort by reducing the noise output of fans and pumps.EC
AC plant area. Each pumping system will have standby pump. Primary pumps circulates chilled fans are envisaged for improving the electrical efficiency of the whole system.
water between the chilling units and secondary pumps. The Secondary pumps circulates chilled
water to load (Indoor units-Air Handling units/Ceiling suspended Units) and the primary pump Hydronic Piping
suction.The Secondary pumps are provided with Variable speed drives to regulate the flow of
water as per the variation in the load inside the plant. The condenser water pumps will All underground and aboveground chilled water piping shall be insulated. All pipes up to 150
circulates water between the chiller condenser and cooling towers at constant rate. mm dia. shall be M.S. E.R.W tube (black steel) heavy class as per I.S. 1239-79, Part-I with all the
amendments. All pipes 200 mm dia. and above shall be M.S. ER.W. Tube (black steel) as per I.S.
Air Handling Units (AHU) 3589. The wall thickness shall be minimum 6mm. All chilled water pipes shall be mild steel
relevant to BIS Codes. All connection in the piping system shall be by welding and consist of
High efficiency Double skin air-handling units with VFD’s that generate minimum noise is regulating and control valves
proposed for each area. The chilled water is circulated by secondary pumps to AHU’s located
at various areas through insulated piping. AHU’s shall consist of fan section, coil section, Pre- Variable Refrigerant Flow (VRF) :
filter section and will be in double skin construction made out of Aluminium extruded section
and 25 mm thick double skin panels. The innovative VRF systems are air-cooled hi-tech centralized refrigerant units with high
VFDs are provided to control motor speed of AHU blowers, which will use less energy, cut precision micro-processors in which the refrigerant flows directly to the indoor units through
operating costs, and even improve process precision.. In addition to lowering electricity costs, copper pipes (like split units) except that a large number of indoor units can be connected to a
VFDs reduce wear and tear on motors and related components - decreasing maintenance costs single outdoor unit. All the indoor units for each room will be clubbed to single outdoor unit
and prolonging equipment life. with single/multiple compressors and thus it is a mini centralized air-conditioning system. This
results in fewer outdoor units as compared to split units in which each indoor unit will have its
own independent outdoor units. Thus number of compressors will be less as compared to split
The conditioned air from the AHU’s is circulated to various areas through insulated G I Ducts.
units, which inturn results in lesser maintenance and lesser compressor burnouts.
All ducts shall be factory fabricated out of galvanized sheet steel (GSS) as per SMACNA standard
for long life and as per fire norms. All ducting shall be fabricated of LFQ (Lock Forming Quality)
The outdoor unit shall have built-in energy efficiency features like capacity control, oil return
grade prime G.I. raw material furnished with accompanying Mill Test Certificates. In addition,
operation controls, intelligent defrost control and compressor control etc. It utilises
if deemed necessary, samples of raw material, selected at random by owner’s site
environmental friendly refrigerant gases.
representative shall be subject to approval and tested for thickness and zinc coating at
The system shall provide energy saving over traditional air-conditioning system (consisting of
contractor’s expense. The G.I. raw material should be used in coil-form (instead of sheets) so
split units) in view of following features:-
as to limit the longitudinal joints at the edges only irrespective of cross-section dimensions.
a. Individual accurate space control
Motorized fire dampers shall be installed within supply air ducts and return air ducts at AHU
b. Multiple compressors in outdoor unit in conjunction with inverter drive compressor to
room wall crossings, to prevent spread of smoke / fire to the adjoining areas. Acoustic and
modulate refrigerant flow based on load requirement.
thermal Insulation will be given as per standards.
c. Minimizing heat transfer losses due to superior refrigerant piping system.
Thus VRF system can work in a wide range of capacity modulations varying from 10% of load to
Ventilation System
110% of load, which yields high part load efficiencies. This in turn results in high seasonal energy
Toilet Ventilation System
efficiencies.
Ventilation of rest rooms and toilets are catered by dedicated exhaust fans which extract stale
air through the air terminal devices and carried to fans with the help of air distribution
networks.
Air distribution
STAIR CASE PRESSURISATION SYSTEM
Fig: Schematic Drawing for Staircase Pressurisation
Fire safety is a critical design factor in tall buildings. Smoke is recognized as the major
killer in fire situations. Building fires produce both smoke and heat. The most common
ENERGY CONSERVATION FEATURES IN HVAC SYSTEMS
cause of death is from the inhalation of carbon monoxide. In building fires, smoke often
High COP (Low IKW/TR) Water chilling machines with CFC free refrigerant
flows to locations remote from the fire, threatening life and damaging property. Secondary variable speed pumping system for chilled water distribution system.
Stairwells and elevator shafts can become smoke logged thereby blocking evacuation Energy efficient motors for AHU’s and for ventilation fans.
and inhibiting firefighting. Once inside a protected route, people in a building should be Selection of high efficiency EC fans for air handling units and ventilation system.
Variable speed drive on selected AHU’s and large ventilation fans with large motor rating.
able to make their way to a final exit and safety in the open air. BS ‐ 5588 Part‐4 1978
Cooling tower selection for minimum drift and noise level ; energy efficient motors, VFD for
states "It is the smoke and toxic gases, rather than the flame, that will in the first instance motor speed control
inhibit this movement and the exclusion of the smoke and gases from the protected
4.0 ESTIMATED AIR CONDITIONING LOAD
routes is thus of great importance".
Smoke management therefore assumes particular significance in buildings because the Design Criteria as per ASHRAE / ISHRAE recommendations has been taken into
consideration for calculating the Peak Cooling load estimates for all areas.
time necessary for evacuation may be greater than the time for the development of
untenable smoke conditions on stair cases. Terminal Building
Total Air-conditioned Area considered 244870.27 Sq.ft
Fire authorities worldwide now require that one or more escape staircases connecting to the
outdoors at ground level should be maintained sufficiently free of smoke to enable mass SL Type of
No. Description Unit TR
evacuation. Fire Escape GROUND FLOOR
Stairs (1 No) here has to be pressurized by centrifugal fans of 4500 cfm. 1 Check In Counter AHU 60TR
AHU 60TR
AHU 60TR
AHU 35TR @ FF
2 Baggage Claim AHU 45TR @ FF
AHU 35 TR
AHU 35TR
Domestic Departure AHU
3 Lounge L 30TR
AHU 30TR
AHU 20TR
FAHU -55TR
FAHU-45TR
FAHU-13TR
FAHU-7TR
FAHU-25TR
FIRST FLOOR
Domestic Departure AHU
1 Lounge 25TR
AHU 25TR
AHU 25TR
AHU 25TR
International AHU
2 Departure Lounge 20TR
AHU 20TR
VRF
ATC Tower 17.
MBR IMD 631.88 1.50 1.5TR Cassette
VRF
Total Air-conditioned Area considered: 30061.60 Sqft 18.
Office IMD 367.13 2.00 2TR Cassette
SL Type Of VRF
No Description Area Sqft TR Proposed Unit Unit 19.
Switch Room 129.98 1.50 1.5TR Cassette
GROUND VRF
FLOOR 20.
Battery Room 190.88 3.00 3TR Cassette
VRF VRF
1. Cassette 21.
EPBAX 230.91 3.00 3TR Cassette
Canteen 647.21 4.00 2TR +2TR VRF
VRF 22.
UPS panel 104.78 2.00 2TR Cassette
2. IT In charge and Cassette
Executive 145.26 1.00 1TR First Floor
VRF First Floor - VRF
3. CCTV Cassette 1. Terminal Cassette
equipment 291.06 6.00 3TR +3TR Weather Radar 616.01 3.50 2.0TR+1.5TR
Access Control VRF First Floor -Data VRF
4.
Server Room 210.09 1.50 1.5TR Cassette 2. Management/ Cassette
Apron Control VRF System Admin 276.42 1.50 1.5TR
5.
Support 313.01 1.50 1.5TR Cassette VRF
Operational VRF 3.
6. Equipment MET 151.50 1.50 1.5TR Cassette
Store 163.01 0.75 0.75TR Cassette Maintenance - VRF
VRF 4.
7. MET 238.87 1.00 1TR Cassette
First Aid 131.27 0.75 0.75TR Cassette VRF
VRF 5.
8. ATC Instructors 166.78 1.00 1TR Cassette
Fire Control 164.20 1.50 1.5TR Cassette Lecture VRF
VRF 6. Training 313.51 Cassette
9.
Data Record 225.74 1.00 1TR Cassette 2.00 2TR
Meeting VRF Training VRF
10. 7.
/Training IMD 187.65 1.00 1TR Cassette Support 179.48 1.00 1TR Cassette
Messages/ VRF VRF
11. 8.
Statistics 163.77 1.00 1TR Cassette IT STAFF 385.53 1.50 1.5TR Cassette
MET AMSS/ VRF VRF
12. 9.
Comm 202.07 1.50 1.5TR Cassette Rest Room IMD 117.28 0.75 0.75TR Cassette
VRF IT Server & VRF
13. 10.
FTI 202.61 1.00 1TR Cassette Switch Room 191.31 2.00 2TR Cassette
VRF IT Workshop VRF
14. 11.
Reception 579.00 2.50 1TR +1.5TR Cassette /Store 195.83 1.00 1TR Cassette
operational VRF VRF
15. 12.
Office 307.74 1.50 1.5TR Cassette RNFC Office 282.99 2.00 2TR Cassette
Flight Crew VRF 13. CNS Library 240.70 1.50 1.5TR VRF
16.
Briefing 1064.59 4.00 2TR+2TR Cassette
Cassette Cassette
VRF VRF
14. 4.
DGM ATC 153.44 1.00 1TR Cassette SF- Rest Room 2 171.08 0.75 0.75TR Cassette
DGM ATC In VRF SF- Locker room VRF
15. 5.
charge 161.40 1.00 1.5TR Cassette 2 108.68 0.75 0.751TR Cassette
CN training In VRF SF- Access VRF
16. 6.
charge 154.51 1.00 1TR Cassette Control Server 196.37 1.50 1.5TR Cassette
VRF SF- Automation VRF
17.
RNFC In charge 95.76 0.75 0.75TR Cassette and Cassette
7.
Radar VRF maintenance
18.
Simulation 290.52 2.00 2TR Cassette workshop store 296.98 1.50 1.5TR
Training VRF SF- Rest Room VRF
19. 8.
Support 2 223.81 1.50 1.5TR Cassette Group D 134.88 0.75 0.75TR Cassette
VRF SF- Rest Room VRF
20. 9.
CNS In charge 158.17 1.00 1TR Cassette IMD 170.01 0.75 0.75TR Cassette
VRF SF- Automation VRF
21. 10.
CNS EST Office 341.95 1.50 1.5TR Cassette Facility 835.19 3.00 1.5TR+1.5TR Cassette
VRF SF- VRF
22.
AMSS & AIS 263.62 1.50 1.5TR Cassette 11. Communication Cassette
VRF Officer 141.28 1.00 1TR
23.
IT & COMM 155.48 2.00 2TR Cassette SF- Radar In VRF
12.
PA to CNS in VRF charge 145.26 1.00 1TR Cassette
24.
charge 75.32 0.75 0.75TR Cassette SF- Director In VRF
13.
PA to Training VRF charge 214.98 1.00 1TR Cassette
25.
in charge 75.32 0.75 0.75TR Cassette VRF
14.
PA to ATC in VRF SF- DSCN 158.28 1.00 1TR Cassette
26.
charge 75.32 0.75 0.75TR Cassette SF- Rest Room VRF
15.
Switch Room VRF Group D 143.86 0.75 0.75TR Cassette
27.
(2) 129.98 1.00 1TR Cassette SF-Operations VRF
16.
Battery VRF Communication 309.13 2.00 2TR Cassette
28.
Room(2) 190.88 1.50 1.5TR Cassette SF- Approach VRF
17.
VRF Control 743.95 2.50 1TR +1.5TR Cassette
29.
Centralized UPS 230.91 2.00 2TR Cassette SF- Radar VRF
18.
VRF Simulation 410.17 2.50 2.5TR Cassette
30.
UPS panel (2) 104.78 2.00 2TR Cassette VRF
19.
SF-Negotiation 659.86 2.50 1TR +1.5TR Cassette
Second Floor SF- Automation VRF
20.
VRF In charge 235.86 1.50 1.5R Cassette
1. SF- IT & VRF
SF- Canteen 836.05 3.00 1.5TR+1.5TR Cassette 21.
VRF Communication 207.99 1.50 1.5TR Cassette
2. VRF
Rest Room 171.08 0.75 0.75TR Cassette 22.
3. Locker Room 108.68 0.75 0.75TR VRF Switch Room 129.98 1.00 1TR Cassette
VRF VRF
23. 18.
Battery Room 190.88 1.50 1.5TR Cassette Switch Room 129.98 1.00 1TR Cassette
VRF VRF
24. 19.
Centralized UPS 230.91 2.00 2TR Cassette Battery Room 190.88 1.50 1.5TR Cassette
VRF VRF
25. 20.
UPS panel 104.78 2.00 2TR Cassette VCS /DVR 230.91 2.00 2TR Cassette
VRF
21.
Third Floor UPS panel 104.78 2.00 2TR Cassette
3F- Seating For VRF
1.
CNS Executive 663.35 3.00 1.5TR+1.5TR Cassette Sixth Floor
3F- ATC Rest VRF 6F-Apron VRF
2. 1.
room 276.32 1.00 1TR Cassette control room 249.63 1.50 1.5TR Cassette
3F- Locker VRF 6F-DATIS VRF
3. 2.
Room 155.37 1.00 1TR Cassette Equipment 107.60 1.50 1.5TR Cassette
3F Locker Room VRF 6F-Rest Room VRF
4. 3.
2 155.37 1.00 1TR Cassette NE 125.46 2.00 2TR Cassette
3F- CNS Rest VRF VRF
5. 4.
Room 276.32 1.00 1TR Cassette 6F-UHF Link 256.09 2.00 2TR Cassette
3F Lecture VRF 6F-Recreation VRF
6. 5.
Training ATC 503.03 2.50 2.5TR Cassette room 361.54 3.00 1.5TR+1.5TR Cassette
3F NAVY AIDS In VRF 6F-UPS and VRF
7. 6.
charge 164.20 1.00 1TR Cassette Battery 225.96 2.00 2TR Cassette
VRF 6F-Rest Room VRF
8. 7.
3F- Replay 164.20 1.00 1TR Cassette SW 225.96 2.00 2TR Cassette
VRF 6F-IT & VRF
9. 8.
3F- SSO 179.69 1.00 1TR Cassette Communication 157.31 1.50 1.5TR Cassette
Equipment VRF VRF
10. 9.
Room 1062.66 5.50 2TR+2TR+1.5TR Cassette 6F-Lobby 269.00 2.00 2TR Cassette
VRF
11.
3F- JT GM/DGM 558.77 2.50 2.5TR Cassette Seventh Floor
VRF 1. 7F-ATC Room 1291.20 11.00 4TR +4TR +3TR Working
12.
ATFM 289.66 1.50 1.5TR Cassette 4TR +4TR +3TR Standby
VRF
13.
3F- GAGAN 313.65 1.50 1.5TR Cassette Ground Floor Circuit : 56 HP
Conference VRF
14. First Floor Circuit : 54 HP
Room 810.01 4.00 2TR+2TR Cassette
VRF Second Floor Circuit : 48HP
15.
3F- VHF Store 206.48 1.00 1TR Cassette
Third Floor Circuit : 48HP
VRF
16.
3F- CNS Store 214.12 1.00 1TR Cassette Sixth and Seventh Floor Circuit: 36HP
It & VRF
17. Stand by Unit : 14HP
Communication 194.65 1.00 1TR Cassette
5.0 PROPOSED AIR CONDITIONING SYSTEM Fresh air Handling Units
Terminal Building Chilled Water from Utility building served to the load viz. Terminal Building with the
help of Insulated Chilled water pipes .Chilled water header is buried and routed to the
The Cooling load works out to be 1200 TR. We are proposing a centralized Air-
Terminal building. Chilled Water pipes distributes through dedicated Chilled Water
conditioning system with Water cooled chillers.
Risers. Chilled Water Pipes for individual floors are being tapped from CHW riser pipes
and distributed through networks to Air Handling units/Fresh air Handling Units. Air
S Description Proposal Handling Units feeds conditioned air to proposed air‐conditioned areas through air
l distribution networks.
#
1. TOTAL TONNAGE 1200 TR
2. SYSTEM PROPOSED Air Traffic Control Tower
Water COOLED
CHILLER Total diversified load for proposed ATC Tower is 188.5 TR .The air-conditioning system
3. proposed for project is VRF system. VRF system is suitable for the above mentioned building as
4 X 400 TR AIR COOLED
CHILLER SCREW CHILLER(3W+1 the system can cater fluctuating loads requirement complying with the energy efficiency
Standby) requirement and requires lesser footprint for outdoor units.
4.
4 NOS, 960 GPM) each
PRIMARY PUMP Standby Unit for ATC tower (7th Floor ) is considered in the proposal.
(3W+1 STAND BY)
5. SECONDARY PUMP 2.0 VERTICAL TRANSPORTATION SYSTEM
4 NOS. , 960
GPM)each (3W+1
STAND BY) Basic Design Philosophy and Objective
6. CONDENSER PUMP The following objectives were identified for the Elevator System.
4 Nos,1200 GPM each
The design will be based on proven and reliable Engineering Practices.
(3W+1 STAND BY)
7. COOLING TOWER The System, including all Sub-systems and Equipment, shall be of proven design and make.
4 No.s of 500TR (1200
GPM ) (3W+1 STAND
BY)
8. , VENTILATION Double Skin cabinet Fans CODES AND REGULATIONS
1
9. STAIRCASE PRESSURISATION Double Skin cabinet Fans
Local Codes, Regulations and Standards
Unless otherwise stated herein, the design, installation, testing and commissioning shall
comply with the latest edition of all applicable standards issued by the Bureau of Indian
On the basis of the analysis of hourly load profile, following energy efficient option Standards and other relevant local regulations applicable.
for Cooling system has been selected: – 14665: All parts (Latest Version)
400 TR x 4 No’s Air Cooled Chillers.(3W+1S) – 15330: Installation and Maintenance of lifts for Handicapped Persons – Code of Practice
Constant Flow Chilled Water Primary Pump‐ 960gpm, (3w + 1s)
Variable Frequency Chilled Water Secondary Pump‐960 Gpm, (3w + 1s)
Cooling Tower with Variable Frequency Drive 1200 Gpm, (3w + 1s) shall be complied with.
Floor mounted /Ceiling Suspended Air Handling Units Additional Standards (whichever is applicable)
i) Lifts shall comply with the requirements as per latest edition of EN 81: Safety rules for the - 0.9 metre doors: 1.6 sec
construction and installation of electric lifts. The provisions related to the application for - 1.0 metre doors: 1.8 sec
handicapped persons stated in these codes shall also be complied with. - 1.2 metre doors: 2.1 sec
ii) The Contractor shall also comply with the “Guidelines and space standard for Barrier free - 1.1 metre doors: 2.0 sec
Built Environment for Disables And Elderly Persons” published by C.P.W.D. (Central Public - 1.65 metre doors: 2.6 sec
Works Department). India. There is a possibility of clashes amongst the codes. However the - Door opening and closing speed should be adjustable at site.
stringent of the clauses shall be applicable. Door Closing time – Seconds from start of closing to fully close
iii) The contractor shall comply with the guidelines for safety of Lift circulated vide A. V. series - 0.9 metre doors: 2.2 sec
circular no. 822, issued by Ministry of Urban Development and Poverty Alleviation, Govt. of - 1.0 metre doors: 2.3 sec
India vide their letter no. C-31011/1/2001-AVII dated 7.12.2001. - 1.2 metre doors: 3.1 sec
iv) Installation and Maintenance of Lifts without conventional machine rooms: IS 15785:2007 - 1.1 metre doors: 2.4 sec
National Building Code of India 2005. - 1.65 metre doors: 6.6 sec
vi) National Electricity Code Passenger Lift Ride Quality
vii) Remote alarm on passenger and goods Lifts EN 81-28 - Horizontal acceleration within car during all riding and door operating conditions. Not more
viii) Safety rules for the construction and installation of Lifts EN 81-1: Part 1Electric Lifts. than 15 mgal (geared) peak to peak (adjacent peaks) in the 1 - 10 Hz range.
ix) Safety rules for the construction and installation of Lifts EN 81-3: Part 3 Electric and Hydraulic - Boarding & Fighting Time with & without trollies.
Service Lifts Average 1.2 without trolley
x) Accessibility to Lifts for persons including persons with disabilities EN 81-70 Average 3 with trolley
xi) Fire fighters Lifts EN 81-72 10% obstruction factor added
xii) Behaviour of Lifts in the event of fire EN 81-73. - Acceleration and Deceleration: Smooth constant and not more than 0.9144 meter/second²
xiii) ASME 17.A: American Standards for Fire operation of Lifts. with an initial ramp between 0.5 and 0.75 second.
xiv) NFPA 101: Life Safety Code. - Sustained Jerk: The jerk rate shall not be more than 1.5 times of acceleration / deceleration
xv) NFPA 130: (Fixed Guide way Transit Systems). and in no case shall exceed 8 feet/second³.
xvi) Degree of protection, IS 2147 Noise Level
xvii) Electromagnetic Compatibility-Standard for Lifts EN 12015 & EN12016 - The noise from the fan measured at a distance of 1 meter away within the Lift car shall not
xviii) Safe Working on Lifts BS 7255 exceed 50dBA.
xix) Maintenance Instructions for Lifts and Escalators EN 13015 - The whole of the Lift assembly, including the opening and closing of the car and landing doors
xx) All Power supply and electrical installations shall conform to IEC and relevant Indian shall be quiet in operation and shall be free of rattling or squeaking noises. Lift door operation
Standards; shall be smooth to avoid the transmission of impact noise to the surrounding structure.
xxi) Electromagnetic compatibility IEC 61000-2-4 and IEE 519; Noise levels resulting from the operation of the Lift, including direct sound transmission,
xxii) Nominal characteristics of all Equipment forming part of the electrical works shall be breakout noise and re-radiation of structure borne noise shall not exceed 55dB(A) (fast
specified to conform to the relevant International Electro technical Commission (IEC) Standards response) at 1.5m from the Lift shaft and 1.5m above the floor.
and the International Standards Organization (ISO); Seismic Zone: Comply with Code - Machinery noise level under normal operating conditions shall not exceed
requirements for seismic risk zone V, as per IS: 1893-Part 1&2 -2002; 70 dB(A) at 1m from the equipment in free field.
xxiv) All National, State or Local Codes in effect The total noise level in a moving Lift car shall not exceed 55dB(A) with ventilation fan operating.
xxv) LSHF cable: BS 6007, BS 6387, BS 7211, BS7629, IS 1554, IS 694. All Passenger lifts shall be designed as per IS 15330:2003 (Handicapped Persons) with access to
Wheel Chair access.
DESIGN AND PERFORMANCE PARAMETERS FOR LIFTS Average Time Considered in design for the time required by a passenger to board the lift – 20
Passenger Lifts to 35 seconds.
of Lift – Machine Room Less Passenger Elevators The above mentioned time can be achieved if appropriate quantity (number of passenger
– 1m/sec or 1.5 m/sec (Depending upon number of floors to be served) elevators) is being provided in architectural design.
– Automatic Center Opening Door. 3.0 Fire Protection and Detection System
Door Opening time – Seconds from start of opening to fully open.
1. INTRODUCTION Height of building
Area of building
The fire and safety system provisions for the facility are catered as per the recommendations
Reference Standards:
of National Building Code NBC (2016) Part 4 - Fire and Life Safety, although references to
IS Codes (Indian Standards)
relevant codes of Indian standard and National Fire Protection acts by NFPA are made where NFPA (National Fire Protection Association)
considered appropriate. 4. SUMMARY
The area under consideration is having two major building requiring firefighting provisions- the
2. OBJECTIVE passenger terminal building (PTB) and the air traffic control tower (ATC).
The passenger terminal building is classified as an Assembly building (category D-3, subdivision
The objective of this report is to design a fire protection system which shall provide:
a-3) of height above 15 m but not exceeding 24 m. As per NBC 2016, following are the minimum
life safety of occupants- staff and fire service personnel;
firefighting requirements for such a building:
property protection - building and contents;
a. Fire Extinguishers
compliance with all relevant statutory requirements
b. Hose Reel
protection of the operational function of the building
c. Wet Riser
d. Yard Hydrant
3. PHILOSOPHY
e. Automatic sprinkler system.
The fire protection philosophy is based on Loss prevention and control. It considers that any f. Manually operated electronic Fire alarm system with suitable public address system and talk
industrial compound/plant carries inherent potential hazard. A fire in one part/section of the back units.
plant can endanger other sections of the plant as well. If fire breaks out, it must be g. Automatic detection and alarm system.
controlled/extinguished as quickly as possible to minimize the loss to life and property and to h. Underground static water storage tank with a combined capacity of 1, 50,000 litres for wet
prevent further spread of fire. i.e.; the fire shall be controlled at its Incipient (first stage) itself. riser, yard hydrant and sprinklers per set of pumps.
This first stage begins when heat, oxygen and a fuel source combine and have a chemical i. Terrace tank of 10,000 litre capacity with a terrace pump of 900 litre/min.
reaction resulting in fire. This is also known as “ignition” and is usually represented by a very j. One electric and one diesel pump (standby) of capacity 2280 litre/min and one electric pump
small fire which often (and hopefully) goes out on its own, before the following stages such as (Jockey) of capacity 180 litre/min (all with positive suction arrangement) near the Underground
growth, fully developed and static water storage tank with minimum pressure of 3.5 Kg/cm2 at the remotest location.
decay are reached. Recognizing a fire in this stage provides your best chance at suppression The Air traffic control tower is classified as a Business building (Category E-5, Sub-division (5) of
or escape. height exceeding 30 m. Following are the minimum firefighting requirements for such a
Input Considered: building: in conformance to NBC 2016, Part 4.
Category of building – Use, Occupancy and Hazard I. Fire Extinguishers
II. Hose Reel CO2/gas based localized suppression system for the main distribution MV panel and Lift panels.
III. Wet Riser
Fire Extinguishers (Portable & Modular automatic).
IV. Yard Hydrant
V. Automatic sprinkler system. Fire Detection & Alarm System:
VI. Manually operated electronic Fire alarm system with suitable public address system and talk Addressable fire alarm system with communication and notification capability.
back units. Manual call points for activation of fire alarm system manually.
VII. Automatic detection and alarm system.
Public addressing and talkback system
VIII. Underground static water storage tank with a combined capacity of 2, 00,000 litres for wet
riser, yard hydrant and sprinklers per set of pumps. 5. APPLICABLE DESIGN STANDARDS AND CODES
IX. Terrace tank of 20,000 litre capacity.
The design and planning of Fire Protection and detection System shall be done keeping in view
X. Two electric and one diesel pump (standby) of capacity 2850 litre/min and two electric pump
the following codes and standards:
(Jockey) of capacity 180 litre/min (all with positive suction arrangement) near the Underground
a. National Building code of India 2016 and local Bye-laws.
static water storage tank with minimum pressure of 3.5 Kg/cm2 at the remotest location.
b. Relevant IS Codes as applicable.
All the above provisions are considered. But instead of two separate UG sumps and pump
rooms, a single facility is proposed.
Since both the buildings are coming up in the same compound, it is proposed to provide a IS:5- 2004 Colors for ready mixed paints and enamels (Fifth revision)
common fire sump of 3,50,000 litres effective capacity. Also, a common pump set consisting of IS: 325 Three phase Induction Motors (Fifth revision)
Two electric pump (one for sprinkler system and other for hydrant system) and one diesel pump IS: 444 - General purposes rubber water hose (Fourth revision)
(standby) of capacity 2850 litre/min and two electric pump (sprinkler jockey and hydrant 1987
IS: 636 RRL hose pipe-Non-percolating flexible firefighting delivery
jockey) of capacity 180 litre/min (all with positive suction arrangement) near the underground hose (Third revision)
static water storage tank with minimum pressure of 3.5 Kg/cm2 at the remotest location is IS: 694 PVC insulated cables (light duty) for working voltage upto 1100
volts.
proposed to cater the firefighting system in both the PTB and ATC. This will cater the fire- IS: 780 Cast iron sluice valve
fighting requirement for 120 minutes.
IS: 823 Welding procedure
Overhead tank of 10,000 litres and 20,000 litres are proposed on terrace level in the PTB and IS: 884 First aid hose reel-Specification for first-aid hose reel for
ATC building respectively in conformance with NBC 2016. firefighting (First revision)
IS: 900 Installation of motors
Fire Protection Systems:
Hydrant System (Internal and External). IS 901 - Specification for couplings, double male and double female,
1988 instantaneous pattern for firefighting (Third revision)
Clean Agent Gas Based Fire Suppression System for Server rooms. IS 902 - Specification for suction hose coupling for firefighting
1992 purposes(Third revision)
IS: 903 - Specification for fire hose delivery couplings, branch pipe, IS: 4038 - Specification for Foot Valves for water works purposes (Second
1993 nozzles 1986 revision)
and nozzle spanner (Fourth revision) IS: 4928 - Specification for delivery valve for centrifugal fire pump outlets
IS: 907 - Specification for Suction Strainer cylindrical type for fire 1986 (First revision)
1984 fighting IS 4984 HDPE pipes
purposes (Second revision) IS 4985 PVC pipes
IS: 908 - Specification for Fire Hydrant, Stand Post Type (Second IS: 5216 Guide for safety procedures and practices in electrical work.
1975 revision) IS: 5290- Specification for Landing Valves (Third revision)
IS: 909 - Specification for underground fire hydrant, sluice valve type 1983
1992 (Third IS: 5312 Non return valve
revision) (Part I) - 1984 Specification for Swing check type reflex valves
IS: 1239 Mild steel, black ERW pipes up to 150 mm dia, with fittings. (Non return) for water works purposes: Part I single door
(Part 1)-2004 Specification for steel tubes, tubular and other pattern.
wrought steel fittings Part 1: steel tubes (Sixth revision). (Part 2) -1986 Specification for Non-Return Valves for water
(Part 2) -1992 GI tubes, tubular and other wrought steel fittings, works purposes: Part 2 multi door pattern
Part 2 GI tubular and other wrought steel pipe fitting (Fourth IS: 5578 Guide for marking of insulated conductors
revision). IS: 5714 - Specification for Hydrant Stand-Pipe for Fire Fighting
IS: 1255 Code of practice for installation and maintenance of power 1981 (First revision)
cables. IS: 5959 Specification for polyethylene insulated PVC sheathed heavy-
IS: 1554 PVC insulated cables (heavy duty) for voltage up to 1100 volts. duty electric cables, voltage not exceeding 1100 V
— do — for voltage 3.3 kV to 11 kV — do — voltage 3.3 kV to 11 kV
IS: 1652 Batteries IS: 7098 XLPE insulated cables
IS: 2062 Steel for General Structural Purposes IS: 7673 - Fire Fighting Equipment - Glossary of Terms
IS Specification for Portable (10 Kg) DCP fire Extinguisher 2004
2171:1999 IS: 8442 - Stand post type water and foam monitor for fire fighting -
IS Specification for heat sensitive fire detectors for use in 2008 specification
2175:1988 automatic fire alarm system (Second revision) IS: 8757 - Glossary of terms Associated with Fire Safety
IS Code of practice for selection, installation and maintenance of 1999
2189:2008 automatic fire detection and alarm system. IS: 9972 - Specification for Automatic Sprinkler Heads for Fire Protection
1S 2190: Selection, installation and maintenance of first-aid fire 2002 Service (First revision)
2010 extinguishers - code of practice IS: 10221 Code of practice-coating & wrapping of underground mild steel
IS: 2379: Color code for identification of pipe lines (First revision). pipelines
1990 IS: 11101 - Specification for Extended Branch Pipe for Fire Brigade Use
IS 2546: Specifications for Galvanised M.S Fire Bucket 1984
1974 IS 11360- Specification for smoke detectors for use in automatic electrical
IS 2878: Fire Extinguisher (4.5 / 6.8) CO2 Type. 1985 fire alarm system
2004 IS: 12349 - Fire protection-safety signs
IS: 3043 Code of practice for earthing. 1988
IS: 3589 Mild steel, black ERW pipes 200 mm dia and above, with IS: 12407 - Graphic symbols for fire protection plans
fittings. 1988
IS: 3844 - Code of practice for installation and maintenance of internal IS: 12469 - Specification for Pumps for Fire Fighting System
1989 fire 1988
hydrants and hose reels on premises (First revision)
IS 13095 Butterfly valve designing the fire hydrant and sprinkler system. The project area shall be equipped with
IS: 13947 SDFUs
elaborate Fire Fighting System.
IS: 14846 - Sluice Valve for water works purposes (50 to 1200 mm size) The Water fire suppression system for the compound shall comprise of a Fire water reservoir,
2000 pumps and the piping networks. These networks are:
IS:14933 - High Pressure Fire Fighting Hose - Specification
2001 Internal fire hydrant network.
IS:15051 - High Pressure Fire Hose Delivery Couplings - Specification
2001 External fire hydrant network.
IS:15105 - Code of Practice for Design and Installation of Fixed Automatic
2002 Sprinkler Fire Extinguishing Systems Fire sprinkler network.
IS:15301 - Code of Practice for Installation and Maintenance of Fire
2003 Fighting
The Hydrant system shall consist of piping network having water supply source connected from
Pumps
water reservoir through Fire water pumps including Electric motor & Diesel engine driven pump
c. Consultation with State Fire Services. set. The Pumps shall be having automatic operation through dedicated pressure switches and
panels.
d. National Fire Protection Act. Codes by NFPA.
When a Hose Reels or Hydrant valves are opened, pressure drops in the system piping network
All latest NFPA codes/ Standards as applicable shall be referred. and this pressure drop is sensed through the pressure switches installed on the delivery side of
NFPA 14: 2016 Standard for installation of Standpipe and Hose
systems the Pumps. This starts the pumps automatically with the help of Control Panel.
NFPA 15: 2016 Standard for water spray fixed systems for fire
protection
NFPA 20: 2016 Standard for the installation of stationery pumps
for Fire Protection
NFPA 24: 2013 Specification for the Installation of Private Services
Mains and their appurtenances
NFPA 101, 2015 Life safety code
NFPA 13, 2016 Sprinkler System (based on maximum design area
and density)
NFPA 72, 2016 National Fire Alarm Code
NFPA 2001, 2015 Clean Agent Fire Extinguishing
NFPA 12, 2018 CO2 Fire Extinguishing
NFPA 10, 2013 Fire Extinguishers.
Figure 3 Internal Hydrant and accessories, Fire brigade Inlet Figure 4 Proposed system of Pumping (Typical)
Pressure at the hydraulically remote hydrant and at the highest hydrant shall not be less than Sprinkler system consists of a system of water pipes fitted with sprinkler heads at suitable
3.5 bar. The pressure at the hydrants shall however not 7.0 bar, considering the safety of intervals and heights and designed to actuate automatically, control and extinguish a fire by
operators exceed. It may be planned to provide orifice plates for landing valves to control the discharge of water.
pressure to desired limit especially at lower levels.
Automatic sprinkler system is envisaged for all areas excluding any area to be used for
Hydrants for firefighting and hose reels shall be located in the lobby in firefighting shaft. Those
hydrants planned to be provided near fire exit staircase on the floor shall be within 5 m from substation and DG set, areas having height 17 m or above such as in atria as sprinkler
exit door in exit access. Such hydrant cabinet may finish with doors to meet interior finishes installations rendered ineffective and hence avoided. Pressure in sprinkler system shall not
exceed 12 bar. The sprinkler flow switches provided shall be monitored by fire alarm panel. It a. Fire Alarm Control Panel (FACP): The fire alarm control panel shall be microprocessor based
is essential to make provisions for avoiding water from sprinkler/hydrant operation entering using non redundant CPU. FACP housed in the Fire control room of PTB. Repeater panel can be
lifts and electrical rooms. Wherever false ceiling void exceeds 800 mm in depth, sprinklers to placed in the in the first floor. ATC will have its own FACP and associated detection and alarm
be provided above the false ceilings. Both the building shall be protected with sprinkler system system.
as per IS 15105 with reference to NFPA 13. b. Manual call points (MCP) for activation of fire alarm system manually.
Considering the PTB and ATC as a moderate hazard building, as per IS 15105, Sprinkler system c. Notification appliances like hooters, strobes and directional sounders. (Directional sounders
shall be of an Assumed maximum area of Operation 360 m2 and the design density shall be 5 will indicates the exit way of the building by a sound in case of fire and exit signage board is not
LPM/m2. Quick response extended coverage sprinklers are considered in the double height visible due to spreading of smoke.)
areas and standard pendant/ upright sprinklers considered in the other areas. d. Multi sensor detector, Smoke detector, heat detectors, Beam detectors etc.
For standard coverage sprinklers, K- factor is 5.6 (US) with a temperature rating of 68 degree e. UL/EN-54 listed Graphic software and work station.
celsius. Maximum area coverage per sprinkler is taken as 12 m2 in accordance with the IS 15105 f. Repeater panel provided at appropriate locations.
and the maximum spacing distance is 3.9 m. g. Interlocking with Mechanical, Electrical & Low Voltage Services including the likes of Elevators,
For extended coverage quick response sprinklers, K- factor is 11.2 (US) with a temperature AHUs, Smoke Extraction system, Security system, Public address system, Co2 gas based
rating of 68 degree celsius. Maximum area coverage per sprinkler is taken as 18.2 m2 in modular fire protection system, water flow switches, fire pump, fire tank, Clean agent/Gas
accordance with the IS 15105 and the maximum spacing distance is 4.3 m. suppression system, BMS system, access control systems etc.
6.2 AUTOMATIC FIRE DETECTION AND ALARM SYSTEM h. Facility of Integrated Emergency Voice Evacuation System
The purpose of providing fire alarm and detection system is to provide early notification to all i. Fire-fighting telephone/talk back system considered and shall be integrated with fire alarm
building occupants in a fire scenario and inform occupants to evacuate the area accordingly. system. Fire telephone/talk back system shall be provided at all exits, staircase in addition to
It is proposed to provide an automatic intelligent analogue addressable fire detection & alarm fire pump room, elevator room, electrical utility room.
system in the PTB and ATC building. The Intelligent addressable system shall be with j. Fire survivable cable to be considered.
communication, notification & Interface capability. All the areas of the building will be provided k. Nickel cadmium battery for 24 hours in normal condition and 30 minute in alarm condition shall
with the smoke/heat detection system employing various types of detectors. Response be considered.
Indicators, Manual call stations, repeater Panels and Main Fire Control panel shall be provided l. The system provided shall be able to interface with BMS System - All functions such as alarm
at appropriate places. The design criteria of IS 2189, NBC 2016 are followed for designing the and events, GUI, Real time and historical data and object, reports etc. shall be available to BMS
fire detection and alarm system, NFPA 72 is referred. The system shall be as per UL/FM/EN through open protocol.
standards.
A complete intelligent, addressable, analog, zonal, electrically supervised, multi-loop fire alarm
Beam detectors are proposed in the areas with height above 10 m. In other areas, multi-sense
and detection system including communication system, initiating devices and notification
detectors are proposed.
appliances shall be provided. The system shall interface with foreign system and perform
The Fire detection & Alarm system consists of the following components:
monitoring, controlling, annunciating functions. The system shall be modular and expandable
and shall include but not limited to microprocessors LCD’s, Printers, Control Panels, Power The fire command center (fire control room) shall be on the entrance floor of the building
Supplies, Amplifiers, Batteries, Battery Charger, detection devices, notification appliances, having direct access. The control room shall have the main fire alarm panel with communication
conduit, wire, fittings and accessories required to provide a complete operating system. system (suitable public address system) to aid floors and facilities for receiving the message
The detection and alarm system should also be connected to an alternative source of power from different floors. Fire command center shall be constructed with 120 min rating walls with
supply (diesel generator). The call boxes should be so installed that their location can be easily a fire door and shall be provided with emergency lighting. Interior finishes shall not use any
noticed from either direction and should be at a height of one meter from the floor level. A flammable materials.
Public address system or firemen telephone to be provided. Necessary console & amplifier with Details of all floor plans along with the details of firefighting equipment and installations (2 sets
micro phone to be provided at ground floor in fire control room. laminated and bound) shall be maintained in fire command center.
Spacing of detectors to be considered at 5.3 – 7.5 m depending upon the width of the room 6.3 GAS BASED FIRE SUPPRESSION SYSTEM FOR ROOM FLOODING:
and occupation of the area. Location of heat detectors required to be in locations/rooms where
The System shall be designed as per NFPA 2001 latest edition requirement. Server Rooms, PCCR
there are chances of generation of heat and smoke detectors are required to be in all areas and
and SCCR area requiring specialized protection shall be protected by Clean Agent Gas System.
above false ceiling places where clearance between false ceiling and ceiling exceeds 800mm.
A clean agent (Novec 1230 /FM 200/ equivalent) shall be used and the final selection of the
Addressable reflective type beam detectors are required in the double height areas since the
agent shall be the part of next design stage.
normal detectors become ineffective at such heights. The beam detectors shall be placed with
The Clean Agent Fire Suppression shall be of the engineered fixed Nozzle type. Among the
a maximum in between distance of 14m.
multiple cylinders required, one cylinder shall be designated as the Pilot Cylinder and employ
Addressable type MCP and Hooters also required at all the exit points in all the floors. However,
the electric and mechanical actuator. Other cylinders shall be connected through manifold via
detectors are not provided areas where the chances of false alarm trigger is more due to
a flexible discharge hoses with check valves. Suitable Selector shall be provided for the multiple
generation of heat and smoke. The detectors and other devices like MCP and Hooter need to
hazard protection and Pressure reducing orifice shall be provided to reduce the downstream
be connected to the main addressable fire control panel through fire survivable cable.
pressure.
The Protected area shall be interfaced with the Building Main Fire Alarm Control Panel. Fire
Detection inside the protected area shall be on cross zoning principle. The system shall also
have Manual release and abort switches. Puff test should be performed using gaseous nitrogen
or an inert gas at a pressure not exceeding the normal operating pressure of the clean agent
system. System shall be UL and FM Approved.
d. 5 KG or higher capacity ceiling mounted automatic dry powder fire extinguisher: Substation and
plant rooms.
e. 2 KG or higher capacity Clean Agent Extinguishers: Server and Data storage area.
f. One Mechanical Foam extinguishers of 9 litres capacity & one ABC powder extinguishers of 6 ANNEXURE - MECHANICAL DRAWING LIST
kgs. Capacity should be provided near the transformer. SL
No Description Drawing No
1 HVAC CONCEPTUAL LAYOUT DP 974 DRG MH 01 001 Sheet 1 of 1
g. One Mechanical foam extinguishers of 9 litres capacity and one ABC powder extinguishers of 6
AT LEVEL 01
kgs. Capacity should be provided near the diesel generator.
2 HVAC CONCEPTUAL LAYOUT
h. One CO2 extinguishers of 2 kgs. Capacity should be provided inside each lift machine room. AT LEVEL 02 DP 974 DRG MH 01 002 Sheet 1 of 1
i. 9L foam extinguisher, Trolley Mounted extinguishers like 25 Kg ABC extinguisher, 50 L 3 SCHEMATIC DIAGRAM
mechanical foam extinguisher and 135 L mechanical foam extinguishers are proposed in FIRE SPRINKLER AND HYDRANT
SYSTEM DP 974 DRG MH 01 003 Sheet 1 of 1
accordance with IS 2190 in every building.
4 SCHEMATIC DIAGRAM
FIRE ALARM AND DETECTION
All the extinguishers suggested above should be with B.I.S. markings and should be
SYSTEM DP 974 DRG MH 01 004 Sheet 1 of 1
located at an easily accessible position without obstructing the normal passage and
maintained periodically. The fire suppression systems and fire extinguishers installed in 5 HVAC PLANT ROOM LAYOUT DP 974 DRG MH 01 005 Sheet 1 of 1
the buildings shall be free of Halon.