Generation
Generation
INTRODUCTION
Whenever, we are going to study about the power plants, we must know about the sources of energy. In
this unit, we will be discussing the concepts of various power plants, their advantages and disadvantages.
Fuels used in the power plants. The important fuels used in the power plants like, coal, diesel, steam,
uranium, etc. are also clearly described here. Objectives After studying this unit, you should be able to
There are many different ways in which the abundance of energy around us can be stored, converted, and
amplified for our use. To help understand the key energy sources that will play an important role in the
world‘s future, it is required to familiarize with some of the history, theory, economics, and problems of
the various types of energy. The energy sources have been split into three categories: fossil fuels,
renewable sources, and nuclear sources. The fossil fuels here are coal, petroleum, and natural gas. The
renewable energy sources are solar, wind, hydroelectric, biomass, and geothermal power. The nuclear-
powered sources are fission and fusion.
Types of Fuels
Fossil Fuels
Fossil fuels have been a widely used source of energy ever since the Industrial Revolution just before the
dawn of the 20th century. Fossil fuels are relatively easy to use to generate energy because they only
require a simple direct combustion. However, a problem with fossil fuels is their environmental impact.
Not only does their excavation from the ground significantly alter the environment, but their combustion
leads to a great deal of air pollution.
Theory
The theory behind fossil fuels is actually quite simple. Burning coal, natural gas, and petroleum releases
energy stored in the fuel as heat. The energy contained by the fuels is derived from the energy of the sun.
The heat that is recovered upon combustion of the fuel can be used by us in several ways. Industrial
processes that require extremely high temperatures may burn a great deal of very pure coal known as
―coke‖ and use the energy released to directly heat a system. Some people make use of clean burning
natural gas to heat their homes. Combustion of fossil fuels can also be used to generate electricity; the
fuel is burned to heat water, and the steam from the boiling water spins turbines that power a generator,
thereby manufacturing electricity:
COAL\
About 300 million years ago, enormous ferns and other prehistoric plants were common on the swamp-
like earth. When those plants died and fell to the ground, they were covered with water and they slowly
decomposed. As decomposition took place in the absence of oxygen, much of the hydrogen content of the
matter was eroded away, leaving a material rich in carbon. The material was compressed over the years
by sand and dirt, leaving the form of carbon known as coal.
Types
The nature of coal is such that the higher the carbon content, the more cleanly and brilliantly the coal
burns. Thus ―peat‖, which is the state of the decomposing plants before being compressed, is a weak,
impure substance. The other states of coal from lowest carbon content to highest are lignite, bituminous
coal, and anthracite coal. If the coal is heated and compressed even more, the result is graphite, almost
completely pure carbon. Nearly all the different forms of coal are used in some way or another. For
instance, peat has been used for burning in furnaces, whereas bituminous coal is used extensively for the
generation of electricity. ―Coke‖, a very pure form of coal with high heat content is used primarily in the
steel industry, where high temperatures are required.
POLLUTION
Global Warming
Scientists believe that global warming is caused by the Greenhouse effect. The greenhouse effect
describes the accumulation of carbon dioxide in our earth‘s atmosphere. A layer of gas forms that traps
heat inside the atmosphere, thereby acting as the glass ceiling of a greenhouse. Because heat is trapped by
the carbon dioxide, it is believed that the earth is slowly warming. A potential danger of global warming
is the melting of the so-called polar ice caps at the north and south poles. This occurrence would cause the
ocean level to rise and perhaps flood many coastal cities.
Before humans were around on the earth, there was a relatively even recycling of carbon dioxide and
oxygen. Plants require carbon dioxide to live, and they emit oxygen in return. Animals, on the other hand,
need oxygen, but exhale carbon dioxide. But as humans began to burn fossil fuels to create energy
(especially beginning just before the 20th century during the Industrial Revolution), more and more
carbon dioxide was emitted into the air until the balance was slowly destroyed. How Do Fossil Fuels and
Biomass Pollute? All fossil fuels and biomasses consist of carbon and hydrogen atoms. When these fuels
are burned, or combusted, carbon atoms unite with oxygen in the air to form carbondioxide :
Other Polluting
Byproducts of Fossil Fuel and Biomass Burning Carbon dioxide is not the only byproduct of direct
combustion of fuel. Small particulates that can become imbedded in the human respiratory system are
also emitted. Particulates can cause coughing and damage to the lungs. Further, they can lead to cancer
and lung disease.
Carbon monoxide is produced when less oxygen is available in the immediate area. Carbon monoxide is
more directly harmful to humans because it is odorless, colorless, and reduces the body‘s ability to
transport oxygen. This leads to fatigue, nausea, and headaches.
Materials on the low end of the energy scale such as wood and charcoal create the most pollution. Sources
on the high end of the energy scale, such as natural gas burn very cleanly resulting in less air pollution.
HYDROELECTRIC
Man has utilised the power of water for years. Much of the growth of early colonial industry can be
attributed to hydropower. Because fuel such as coal and wood were not readily available to inland cities,
settlers were forced to turn to other alternatives. Falling water was ideal for powering sawmills and grist
mills. As coal became a better-developed source of fuel, however, the importance of hydropower
decreased.
Theory
Hydroelectric systems make use of the energy in running water to create electricity. In coal and natural
gas systems, a fossil fuel is burned to heat water. The steam pressure from the boiling water turns
propellers called turbines. These turbines spin coils of wire between magnets to produce electricity.
Hydro powered systems also make use of turbines to generate electrical power; however, they do so by
using the energy in moving water to spin the turbines. Water has kinetic energy when it flows from higher
elevations to lower elevations. The energy spins turbines like as shown in Figure 1.3. In larger scale
hydroelectric plants, large volumes of water are contained by dams near the generator and turbines. The
―forebay‖ is a storage area for water that must be deep enough that the penstock is completely submerged.
The water is allowed to flow into the electricity-generating system through a passage called the penstock.
The controlled high-pressure water spins the turbines, allowing the generator to produce an electric
current. The powerhouse contains and protects the equipment for generating electricity. The high-pressure
water exits the system through a draft tube. The fish ladder attempts to minimise the environmental
impact of hydroelectric systems by providing a path for migrating fish to take
Types of Hydroelectric Power Plants
Micro-Scale
hydroelectric energy systems. They generate between one kilowatt and one
megawatt of power. The main application for these hydro systems is in small,
isolated villages in developing countries. They are ideal for powering smaller
Small-Scale
systems are relatively inexpensive and reliable. They have the potential to provide
systems are especially important to countries that may not be able to afford the
Run-of-the-River
In some areas of the world, the flow rate and elevation drops of the water are
consistent enough that hydroelectric plants can be built directly in the river. The
water passes through the plant without greatly changing the flow rate of the river.
In many instances a dam is not required, and therefore the hydroelectric plant
with run-of-the-river plants is the obstruction of fish and other aquatic animals.
damage its surroundings. Among the main problems that have been demonstrated
loses oxygen content, experiences siltation, and gains in phosphorus and nitrogen
content.
Another major problem is the obstruction of the river for aquatic life. Salmon,
hydroelectric dams. Fortunately, this problem has been dealt with by the
production of fish ladders. These structures provide a pathway for fish to navigate
Advantages
rivers.
river life.
Note : Building a fish ladder can lessen this negative aspect of hydroelectric
power
SOLAR
The name solar power is actually a little misleading. In fact, most of the energy known to
man is derived in some way from the sun. When we burn wood or other fuels, it releases
the stored energy of the sun. In fact, there would be no life on earth without the sun,
which provides energy needed for the growth of plants, and indirectly, the existence of
all animal life. The solar energy scientists are interested in energy obtained through the
use of solar panels. Although the field of research dealing with this type of solar power
is relatively new, one should bear in mind that man has known about the energy of the
Theory
The energy of the sun can be used in many ways. When plants grow, they store the
energy of the sun. Then, when we burn those plants, the energy is released in the
The form we are interested in is directly converting the sun‘s rays into a usable
energy source : electricity. This is accomplished through the use of ―solar
collectors‖, or, as they are more commonly known as, ―solar panels‖.
There are two ways in which solar power can be converted to energy. The first,
known as ―solar thermal applications‖, involve using the energy of the sun to
involve the use of photovoltaic cells to convert solar energy directly to electricity.
There are two types of solar thermal collectors. The first, known as flat plate
collectors, contain absorber plates that use solar radiation to heat a carrier fluid,
either a liquid like oil or water, or air. Because these collectors can heat carrier
fluids to around 80oC, they are suited for residential applications. The second type
for larger-scale applications such as air conditioning, where more heating potential
is required. The rays of the sun from a relatively wide area are focused into a
small area by means of reflective mirrors, and thus the heat energy is concentrated.
This method has the potential to heat liquids to a much higher temperature than
flat plate collectors can alone. The heat from the concentrating collectors can be
used to boil water. The steam can then be used to power turbines attached to
solar energy to electricity. Because these types of cells are low-maintenance, they
Solar power has an exciting future ahead of it. Because solar power utilizes the
sun's light, a ubiquitous resource (a resource that is everywhere), solar panels can
power those objects. Solar powered cars are being experimented with more and
Solar power is actually one of the cleanest methods of energy production known.
Because solar panels simply convert the energy of the sun into energy that
mankind can use, there are no harmful byproducts or threats to the environment.
One major concern is the cost of solar power. Solar panels (accumulators) are not
cheap; and because they are constructed from fragile materials (semiconductors,
Further, since each photovoltaic panel has only about 40% efficiency, single solar
panels are not sufficient power producers. However, this problem has been offset
by the gathering together of many large panels acting in accord to produce energy.
Although this setup takes up much more space, it does generate much more power.
Advantages
No pollution.
satellites.
Disadvantages
solar panels (and thus large land areas) are required to produce useful
Only areas of the world with lots of sunlight are suitable for solar
power generation.
WIND
Mankind has made use of wind power since ancient times. Wind has powered boats and
other sea craft for years. Further, the use of windmills to provide power for the
accomplishment of agricultural tasks has contributed to the growth of civilization. This
Theory
cause of wind. Because warm air rises, when air fronts of different temperatures
come in contact, the warmer air rises over the colder air, causing the wind to blow.
Wind generators take advantage of the power of wind. Long blades, or rotors,
catch the wind and spin. Like in hydroelectric systems, the spinning movement is
Obstructions such as trees or hills can interfere with the rotors. Because of this,
the rotors are usually placed atop towers to take advantage of the stronger winds
available higher up. Furthermore, wind speed varies with temperature, season, and
time of day. All these factors must be considered when choosing a site for a windpowered
generator.
Another important part of wind systems is the battery. Since wind does not always
When the wind is especially strong, the generator can store extra energy in a
battery.
There are certain minimal speeds at which the wind needs to blow. For small
Remote
Remote systems are small, relatively cheap sources of energy. They are best suited
for rural environments because they can be left unattended for long periods of
time. Further, they can operate under harsh conditions, and thus have potential for
Hybrid
conjunction with other sources of energy. Wind and solar generators have been
generator means that the other energy source does not have to be producing as
Grid Connected
Grid Connected systems are already in wide use in areas that are already hooked
This is important because average wind turbines only generate electricity about
Utilities
deal of energy, so-called wind farms have been developed. These collections of
many wind generators gathered in one place provide a source of relatively high
energy output.
Problems
One of the main problems with wind power is the space that is used up by the socalled
wind farms. In some cases, the space taken up can seriously alter the
environment.
The good news is that although wind farms require a great deal of square mileage,
there is quite a bit of space between the actual wind machines. This space can be
Another problem with wind power is that relatively speaking, it does not generate
very much energy for the price. Perhaps this setback is made up for in friendliness
to the environment.
Advantages
No pollution.
Disadvantages
wind generators (and thus large land areas) are required to produce
Only areas of the world with lots of wind are suitable for wind power
generation.
GEOTHERMAL
The center of the earth can reach 12000 degrees Fahrenheit. Just imagine if we could tap that heat for our
own use. Well, geothermal systems do just that. Convection (heat) currents travel quite near the surface in
some parts of the world.
Theory
The earth‘s crust is heated by the decay of radioactive elements. The heat is carried by magma or water
beneath the earth's surface. Some of the heat reaches the surface and manifests itself in geysers and hot
springs throughout the world. Geothermal power can be used to directly heat buildings. Further, the
pressurised steam from superheated water beneath the earth‘s surface can be used to power turbines and
thus generate electricity.
Although geothermal power seems ideal in that it is naturally occurring and does not require structures to
trap or collect the energy (as in solar panels or windmills), it does have limitations. The greatest drawback
is that naturally occurring geothermal vents are not widely available. Artificial vents have been
successfully drilled in the ground to reach the hot rocks below and then injected with water for the
production of steam. However, oftentimes the source of heat is far too deep for this method to work well.
Nor can geothermal power realistically generate enough electricity for the entire country or any large
industrialised nation. A good-sized hot spring can power at most a moderate sized city of around 50,000
people. And there just isn‘t enough viable hot springs to power all the cities in any large country.
Advantages
No pollution.
Disadvantages
Tidal Energy
Wave Energy
Waves are caused by the wind blowing over the surface of the ocean. There is tremendous energy in the
ocean waves. The total power of waves breaking around the world‘s coastlines is estimated at 2-3 million
megawatts. The west coasts of the US and Europe and the coasts of Japan and New Zealand are good sites
for harnessing wave energy. One way to harness wave energy is to bend or focus the waves into a narrow
channel, increasing their power and size. The waves can then be channeled into a catch basin or used
directly to spin turbines. There are no big commercial wave energy plants, but there are a few small ones.
Small, on-shore sites have the best potential for the immediate future; they could produce enough energy
to power local communities. Japan, which imports almost all of its fuel, has an active wave-energy
program.
NUCLEAR ENERGY
In a universe, energy and matter have a common origin. None the energy nor the matter can be created or
destroyed; instead they just change their state. As well, they are convertible to each other. Albert Einstein
was the first man who explained this relation by the well known formula : E = mC2 This equation defines
: E (Energy) equals to m (mass) times C 2 (C stands for speed of light). By looking in close, we may find
the enormous energy exist in a small piece of material. The name of atom comes from Greek language,
referring to smallest part of nature.
Nuclear Fission
Any try for splitting a part a nucleus will cause a tremendous energy be released.
This energy would be released in both forms of heat and light.
In a harnessed, controlled way of doing this, a useful energy for producing
electricity is possible. Doing this at once would result to a big explosion, as seen
in an automatic bomb.
In a nuclear power plant, uranium is the element used as fuel. Uranium is found in
many parts of the world but in a low quantity. It is loaded in to the reactor in a tiny
pallet form inside long rods.
Fission meaning splitting a part is what happens in a reactor. Here uranium atoms
are split in a paced controlled chain of reactions.
Inside a reactor the intensity of crashes are harnessed by inserting-taking of
control roads.
In an atomic bomb a different process occurs, by using almost pure pieces of
elements-uranium 235 or plutonium, in a precise mass and shape, burning them
together in a great force. As we see there is no requisite like this in a reactor.
Byproducts of such reactions are radioactive materials. If released, they would be
gravely harmful. Knowing this, strong structures must keep the materials in the
case of any accident.
The released heat energy would be used for boiling water in the core of reactor. So
instead of burning fuel, we may use the heat of reactor core.
By sending the hot water around the nuclear to the heat exchanger section, water
filled pipes produce steam needed for steam turbine.
Nuclear Fusion
required for an adequate electrical conductivity. (Other possible seeding materials having a relatively low
ionization potential are the alkali metals cesium or rubidium.) During the decade beginning about 1960
three general types of MHD generator systems envolved, classified according to the working fluid and the
anticipated heat source. Open-cycle MHD generators operating with the products of combustion of a
fossil fuel are closest to practical realization. In the United States, operation ora 32 MW alcohol-fueled
generator with run times up to three minutes was achieved in 1965 (see Mattsson, Ducharme, Govoni,
Morrow, and Brogan, 1965). In the Soviet Union tests on a 75 MW (25 MW from MHD and 50 MW
from steam) pilot plant burning natural gas began in 1971. Closed-cycle MHD generators are usually
envisaged as operating with nuclear reactor heat sources, although fossil fuel heat sources have also been
considered. The working fluid for a closedcycle system can be either a seeded noble gas or a liquid metal.
Because of temperature limitations imposed by the nuclear fuel materials used in reactors, closed-cycle
MHD generators utilizing a gas will require that the generator operate in a nonequilibrium mode. We
shall have more to say later about some of the difficulties that nonequilibrium operation entails. The
subject of liquid metal MHD generators lies outside the scope of our discussion. An MHD generator, like
a turbogenerator, is an energy conversion device and can be used with any high-temperature heat source-
chemical, nuclear, solar, etc. The future electrical power needs of industrial countries will have to be met
for the most part by thermal systems composed of a heat source and an energy conversion device. In
accordance with thermodynamic considerations, the maximum potential efficiency of such a system (i.e.,
the Carnot efficiency) is determined by the temperature of the heat source. However, the maximum actual
efficiency of the system will be limited by the maximum temperature employed in the energy conversion
device. The closer the temperature of the working fluid in the energy conversion device to the
temperature of the heat source, the higher the maximum potential efficiency of the overall system. A
spectrum of heat source temperatures are currently available, up to about 3000oK. However, at the
present time large centralstation power production is limited to the use of a single energy-conversion
scheme-the steam turbogenerator-which is capable of operating economically at a maximum temperature
of only 850oK. The over-all efficiencies of present central-station power-producing systems are limited
by this fact to values below about 42 percent, which is a fraction of the potential efficiency. It is clear that
a temperature gap exists in our energy conversion technology. Because MHD power generators, in
contrast to turbines, do not require
the use of moving solid materials in the gas stream, they can operate at much higher temperatures.
Calculations show that fossil-fueled MHD generators may be capable of operating at efficiencies between
50 and 60 percent. Higher operating efficiencies would lead to improved conservation of natural
resources, reduced thermal pollution, and lower fuel costs. Studies currently in progress suggest also the
possibility of reduced air pollution. In this section an elementary account of some of the concepts
involved in MHD power generation is presented. A more complete discussion may be found in the book
by Rosa (1968). The essential elements of a simplified MHD generator are shown in Fig. 15. This type of
generator is referred to as a continuous electrode Faraday generator. A field of magnetic induction B is
applied transverse to the
Power plants are classified by the type of fuel and the type of prime mover installed.
By Fuel
In thermal power stations, mechanical power is produced by a heat engine,which transforms thermal
energy, often from combustion of a fuel, into rotational energy
Nuclear power plants use a nuclear reactor‘s heat to operate a steam turbine generator.
Fossil fuel powered plants may also use a steam turbine generator or in the case of Natural gas fired
plants may use a combustion turbine.
Geothermal power plants use steam extracted from hot underground rocks.
Renewable energy plants may be fuelled by waste from sugar cane, municipal solid waste, landfill
methane, or other forms of biomass.
In integrated steel mills, blast furnace exhaust gas is a low-cost, although low-energy-density, fuel.
Waste heat from industrial processes is occasionally concentrated enough to use for power
generation, usually in a steam boiler and turbine.
Prime Mover
Steam turbine plants use the pressure generated by expanding steam to turn
the blades of a turbine.
Gas turbine plants use the heat from gases to directly operate the turbine.
Natural-gas fuelled turbine plants can start rapidly and so are used to supply
peak energy during periods of high demand, though at higher cost than
base-loaded plants.
Combined cycle plants have both a gas turbine fired by natural gas, and a
steam boiler and steam turbine which use the exhaust gas from the gas
turbine to produce electricity. This greatly increases the overall efficiency
of the plant, and most new base load power plants are combined cycle
plants fired by natural gas.
Internal combustion Reciprocating engines are used to provide power for
isolated communities and are frequently used for small cogeneration plants.
Hospitals, office buildings, industrial plants, and other critical facilities also
use them to provide backup power in case of a power outage. These are
usually fuelled by diesel oil, heavy oil, natural gas and landfill gas.
Microturbines, stirling engine and internal combustion reciprocating
engines are low cost solutions for using opportunity fuels, such as landfill gas, digester gas from water
treatment plants and waste gas from oil
production.
(a) The heat from combustion of the coal boils water in the boiler to produce steam. In modern power
plant, boilers produce steam at a high pressure and temperature.
(b) The steam is then piped to a turbine.
(c) The high pressure steam impinges and expands across a number of sets of blades in the turbine.
(d) The impulse and the thrust created rotate the turbine.
(e) The steam is then condensed and pumped back into the boiler to repeat the cycle.
n the third stage, rotation of the turbine rotates the generator rotor to
produce electricity based of Faraday‘s Principle on electromagnetic
induction.
Gas Turbine Power Station
The schematic arrangement of a gas turbine power plant is shown in Figure 1.8.
The main components of plants are :
Compressor
Regenerator
Combustion Chamber
Gas Turbine
Alternator
Starting mot
Compressor
The compressor used in the plant is generally of rotatory type. The air at atmospheric pressure is drawn
by the compressor via the filter which removes the dust from the air. The rotatory blades of the
compressor push the air between stationary blades to raise its pressure. Thus air at high pressure is
available at the output of the compressor
Regenerator
A regenerator is a device which recovers heat from the exhaust gases of the turbine. The exhaust is passed
through the regenerator before wasting to atmosphere. A regenerator consists of a nest of tubes contained
in a shell. The compressed air from the compressor passes through the tubes on its way to the combustion
chamber.
In this way compressor is heated by the hot exhaust
Combustion Chamber
The air at high pressure from the compressor is led to the combustion chamber via the regenerator. In the
combustion chamber, heat is added to the air by burning oil. The oil is injected through the burner into the
chamber at high pressure ensure atomisation of oil and its thorough mixing with air. The result is that the
chamber attains a very high temperature. The
combustion gases are suitably cooled and then delivered to gas turbine.
Gas Turbine
The products of combustion consisting of a mixture of gases at high temperature and pressure are passed
to the gas turbine. These gases in passing over the turbine blades expand and thus do the mechanical
work.
The temperature of the exhaust gases from the turbine is about 900oF.
Alternator
The gas turbine is coupled into the alternator. The alternator converts the mechanical energy of the
turbine into electrical energy. The output of the alternator is given to the bus-bars through transformers,
isolators and circuit breakers.
Starting Motor
Before starting the turbine, compressor has to be started. For this purpose, an electric motor is mounted on
the same shaft as that of the turbine. The motor is energised by the batteries. Once the unit starts, a part of
the mechanical power of the turbine drives the compressor and there is no need of the motor now.
Cogeneration
Simultaneous production of electricity and thermal energy
President Carter coined the phrase cogeneration in the 1970s
Also called Combined Heat and Power (CHP)
Thermal demand can include hot water, steam, space heating, cooling, and refrigeration
Cogeneration Technologies\
Steam or gas turbines
Engines
Fuel cells
Micro turbines
Cogeneration Fuels
Natural gas
Coal
Biomass
o Bagasse (waste product from sugar cane processing)
Waste gas
o Sludge gas from sewage treatment plant
o Methane from landfills and coal bed methane
Liquid fuels (oil)
Renewable gases
Cogeneration Fuels
Bagasse
14%
Coal
14%
Natural gas
Waste gas 55%
10%
Liquid fuels
Renew able gases
6%
1%
1.4
1.2
missions (t/MWh)
1.0
0.8
0.6
Cogeneration Schematic
A piping and instrumentation diagram (P&ID) is a detailed diagram in the process industry which shows
the piping and vessels in the process flow, together with the instrumentation and control devices.
Superordinate to the piping and instrumentation flowsheet is the process flow diagram (PFD) which
indicates the more general flow of plant processes and equipment and relationship between major
equipment of a plant facility.