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Installation

The document provides instructions for installing a starter on a Toyota vehicle. It lists the specific steps to temporarily install the starter assembly, tighten bolts and nuts, connect wires and connectors, and install covers. It also notes that some systems require initialization after reconnecting the battery cable.

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Edson CR
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55 views2 pages

Installation

The document provides instructions for installing a starter on a Toyota vehicle. It lists the specific steps to temporarily install the starter assembly, tighten bolts and nuts, connect wires and connectors, and install covers. It also notes that some systems require initialization after reconnecting the battery cable.

Uploaded by

Edson CR
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Print-Toyota Service Information 11/3/17, 6(49 pm

Print Exit

1GD-FTV STARTING STARTER(for 2.2 kW Type) INSTALLATION

PROCEDURE

1.INSTALL STARTER ASSEMBLY 28100

a. for Automatic Transmission:


i.

Temporarily install the starter assembly and ground cable with the nut and 2 bolts.

ii. Tighten bolt A and nut B.


Torque:
68 N*m (693 kgf*cm, 50 ft.*lbf)

b. for Manual Transmission:


i. Temporarily install the starter assembly and ground cable with the 2 bolts.

ii. Install the clutch release cylinder assembly with the 2 bolts.
Torque:
11.8 N*m (120 kgf*cm, 9 ft.*lbf)

iii. Tighten the 2 bolts.


Torque:
68 N*m (693 kgf*cm, 50 ft.*lbf)

c. Connect the starter wire with the nut.


Torque:
9.8 N*m (100 kgf*cm, 87 in.*lbf)

d. Connect the starter connector.

e. Install the starter terminal cap.

2.INSTALL FRONT FENDER SEAL LH 53882K

a. for 4WD and Pre-Runner:


Install the front fender seal LH with 6 new clips.

https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MWKC.html?PUB_TYPE=RM&MODE=1 Page 1 of 2
Print-Toyota Service Information 11/3/17, 6(49 pm

b. for 2WD:
Install the front fender seal LH with 5 new clips.

3.INSTALL NO. 2 ENGINE UNDER COVER (for 4WD and Pre-Runner) 51442

Click hereEngine / Hybrid System>1GD-FTV ENGINE MECHANICAL>ENGINE ASSEMBLY>INSTALLATION

4.INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY (for 4WD and Pre-Runner) 51410

Click hereEngine / Hybrid System>1GD-FTV ENGINE MECHANICAL>ENGINE ASSEMBLY>INSTALLATION

5.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>INITIALIZATION

© 2012 TOYOTA MOTOR CORPORATION. All Rights Reserved.

https://toyotamanuals.com.au/docs/hilux-service-repair-manual-…anual/repair/contents/RM100000000MWKC.html?PUB_TYPE=RM&MODE=1 Page 2 of 2

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