TO 15E4-3-3-3

TECHNICAL MANUAL

OVERHAUL INSTRUCTIONS
WITH
ILLUSTRATED PARTS BREAKDOWN

WATER SEPARATORS

Part Numbers
191006-1-1
191006-1-2
PREPARED BY AFSC COMMODITY TEAM

THIS MANUAL SUPERSEDES TO 15E4-3-3-3, DATED 1 OCTOBER 2020.

DISCLOSURE NOTICE - This information is furnished upon the condition that it will not be released to another nation without the specific
authority of the Department of the Air Force of the United States, that it will be used for military purposes only, that individual or corporate rights
originating in the information, whether patented or not, will be respected, that the recipient will report promptly to the United States, any known
or suspected compromise, and that the information will be provided substantially the same degree of security afforded it by the Department of
Defense of the United States. Also, regardless of any other markings on the document, it will not be downgraded or declassified without written
approval of the originating United States agency.

DISTRIBUTION STATEMENT C - Distribution authorized to U.S. Government Agencies and their contractors, Administrative or Operational
Use, Export Controlled, 15 November 2016. Refer other requests for this document to 406 SCMS/GUEE, Tinker AFB, Oklahoma 73145-3029.

WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et
seq.) or the Export Administration Act of 1979 (Title 50, U.S.C., App. 2401 et seq.), as amended. Violations of these export laws are subject to
severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.

HANDLING AND DESTRUCTION NOTICE - Comply with distribution statement and destroy by any method that will prevent disclosure of
contents or reconstruction of the document.

PUBLISHED UNDER AUTHORITY OF THE SECRETARY OF THE AIR FORCE

15 JUNE 2023
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INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.

LIST OF EFFECTIVE PAGES NOTE The portion of the text affected by the changes is indicated by a vertical line in the outer margins of
the page. Changes to illustrations are indicated by shaded or screened areas, or by miniature
pointing hands.

Dates of issue for original and changed pages are:

Original. . . . . . . .0 . . . . . . . 15 June 2023
TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 24, CONSISTING OF THE FOLLOWING:

Page *Change Page *Change Page *Change

No. No. No. No. No. No.

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* Zero in this column indicates an original page.

A USAF
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TABLE OF CONTENTS
Chapter Page Chapter Page

LIST OF ILLUSTRATIONS . . . . . . . . . . . . . ii 2.3.4 CAGE Column . . . . . . . . . . . . . . 2-2

2.3.5 Description Column . . . . . . . . . . . 2-2
LIST OF TABLES . . . . . . . . . . . . . . . . . . . . ii 2.3.5.1 Indentation . . . . . . . . . . . . . . . . . 2-2
2.3.5.2 Cross-Reference . . . . . . . . . . . . . . 2-2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . iii 2.3.6 Units Per Assembly Column . . . . . 2-2
2.3.7 Usable On Code Column. . . . . . . . 2-3
SAFETY SUMMARY ................. v 2.3.8 Source, Maintenance, And Recover-
ability (SMR) Code Column . . . 2-3
1 OVERHAUL INSTRUCTIONS . . . . . . . . . . 1-1 2.3.9 Numerical Index . . . . . . . . . . . . . 2-3
2.3.9.1 Part Number Column . . . . . . . . . . 2-3
1.1 GENERAL INFORMATION . . ... 1-1 2.3.9.2 Figure and Index Number
1.2 SPECIAL TOOLS AND TEST Column . . . . . . . . . . . . . . . . . 2-3
EQUIPMENT . . . . . . . . . . . . . 1-1 2.3.10 Reference Designator Index . . . . . . 2-3
1.3 DISASSEMBLY . . . . . . . . . . . . . 1-1 2.3.10.1 Reference Designator Column . . . . 2-3
1.4 CLEANING . . . . . . . . . . . . . . . . 1-1 2.3.10.2 Figure and Index Number
1.5 INSPECTION . . . . . . . . . . . . . . . 1-2 Column . . . . . . . . . . . . . . . . . 2-3
1.6 REPAIR OR REPLACEMENT. . . . 1-2 2.4 SIMILAR ASSEMBLIES . . . . . . . 2-3
1.7 ASSEMBLY . . . . . . . . . . . . . . . . 1-3 2.5 QUICK CHANGE UNITS/REPAIR
1.8 TESTING . . . . . . . . . . . . . . . . . . 1-3 PARTS KITS. . . . . . . . . . . . . . 2-3
2.6 SHEET NUMBER
EXPLANATION . . . . . . . . . . . 2-3
2 ILLUSTRATED PARTS BREAKDOWN . . . . 2-1
2.7 USABLE ON CODES . . . . . . . . . 2-3
2.8 SOURCE, MAINTENANCE, AND
SECTION I INTRODUCTION .......... 2-1 RECOVERABILITY (SMR)
CODES . . . . . . . . . . . . . . . . . 2-4
2.1 GENERAL . . . . . . . . . . . . . . . . . 2-1 2.9 PARTS STANDARDIZATION . . . . 2-4
2.2 MODELS COVERED. . . . . . . . . . 2-1 2.10 COMMERCIAL AND GOVERN-
2.3 FINDING PART NUMBERS, IL- MENT ENTITY (CAGE) . . . . . 2-4
LUSTRATION,
DESCRIPTION . . . . . . . . . . . . 2-1 SECTION II MAINTENANCE PARTS
2.3.1 Maintenance Parts List . . . . . . . . . 2-1 LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.3.2 Figure and Index Number
Column . . . . . . . . . . . . . . . . . 2-1 APPENDIX A ITEM UNIQUE IDENTIFICA-
2.3.3 Part Number Column . . . . . . . . . . 2-1 TION (IUID) SUPPORTING
2.3.3.1 Commercial Hardware . . . . . . . . . 2-1 INFORMATION. . . . . . . . . . . . . . . . . . . . A-1
2.3.3.2 Parts Not Illustrated . . . . . . . . . . . 2-1
2.3.3.3 Alternate Parts . . . . . . . . . . . . . . . 2-1
A.1 IUID SUPPLEMENTAL
2.3.3.4 Marking . . . . . . . . . . . . . . . . . . . 2-2
INFORMATION . . . . . . . . . . . A-1
2.3.3.5 Government Furnished Equipment
(GFE) And Contractor Furnished
Equipment (CFE) Covered by
Separate Manuals . . . . . . . . . . . 2-2

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LIST OF ILLUSTRATIONS
Number Title Page Number Title Page

1-1 Water Separator Test Setup . . . . . . . . . . 1-3 A-1 IUID Identification Plate Location . . . . . . A-2
2-1 Water Separator . . . . . . . . . . . . . . . . . . 2-8

LIST OF TABLES
Number Title Page Number Title Page

1-1 Leading Particulars . . . . . . . . . . . . . . . . 1-2

A-1 IUID Required information . . . . . . . . . . A-1

ii
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INTRODUCTION
1 PURPOSE. - Not illustrated
* Requisition this marking in accordance with
This manual provides overhaul instructions with illustrated the requirements of DoDI 5330.3, DLA Docu-
parts breakdown for Water Separators Part Numbers 191006- ment Services (DLA)
1-1 and 191006-1-2 manufactured by AiResearch Manufac- # Detail parts are listed in a separate manual
turing Company of California, Division of The Garrett Cor- F Follows
poration, Torrance, CA.
$ Requisition this marking in accordance with
the requirements of AFR 6-1
2 ARRANGEMENT.
= Alternate parts to the initial indexed part of the
series
This manual is arranged into two chapters as follows:

Chapter 1 Overhaul Instructions 5 LIST OF RELATED PUBLICATIONS.

Chapter 2 Illustrated Parts Breakdown
The following technical manuals are referenced in this
manual:
3 ABBREVIATIONS.
List of Related Publications
All abbreviations used in this manual are in accordance with
ASME Y14.38M for use on drawings, specifications, stan- Number Title
dards, and in technical documents, except as follows: TO 00-5-1 AF Technical Order System

AR As Required 6 IMPROVEMENT REPORTS.

AP Attaching Parts
NHA Next Higher Assembly Recommendations for improvements to prescribed require-
SMR Source, Maintenance, and Recoverability ments and procedures will be submitted by a Recommended
Change (RC) or AFTO Form 22, Technical Order System
4 SYMBOLS. Publication Improvement Report, in accordance with TO 00-
5-1.
The following is an explanation of symbols used if appli-
cable. All symbols used in this manual are in accordance
with symbols per ASME Y14.38M.

iii/(iv blank)
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SAFETY SUMMARY
1 GENERAL SAFETY INSTRUCTIONS. for specific information on hazards, effects, and protective
equipment requirements. If you do not have an SDS for the
This safety summary includes general safety precautions and material involved, contact your supervisor, or the base Safety
instructions that must be understood and applied during op- or Bioenvironmental Engineering Offices.
eration and maintenance to ensure personnel safety and pro-
tection of equipment. Prior to performing any task, the 4 SAFETY PRECAUTIONS.
WARNINGs, CAUTIONs, and NOTEs included in that task
shall be reviewed and understood. The following are general safety precautions that are not re-
lated to any specific procedure and therefore do not appear
2 WARNINGS, CAUTIONS, AND NOTES. elsewhere in this publication. These are precautions that per-
sonnel must understand and apply during the various phases
WARNINGs and CAUTIONs are used in this manual to of equipment operation and maintenance.
highlight operating or maintenance procedures, practices,
conditions, or statements considered essential to protection
of personnel (WARNING) or equipment (CAUTION).
WARNINGs and CAUTIONs immediately precede the step
or procedure to which they apply. WARNINGs and CAU-
• EQUIPMENT WITH HARMFUL NOISE
TIONs consist of four parts: a heading (WARNING, CAU-
LEVELS is used in the operational checkout
TION, or Icon), a statement of the hazard, minimum precau-
procedure.
tions, and possible result if disregarded. NOTEs are used in
this manual to highlight operating or maintenance proce- • PERMANENT DAMAGE TO EARDRUMS
dures, practices, conditions, or statements that are not essen- may result if personnel fail to observe safety
tial to protection of personnel or equipment. NOTEs may precautions.
precede or follow the step or procedure, depending upon the
information to be highlighted. The headings used and their • EXPLOSIONS OR DAMAGE TO LUNGS OR
definitions are as follows. SKIN may result if personnel fail to observe
safety precautions.

• EXERCISE CAUTION AROUND LIVE CIR-

CUITS. Operations personnel must observe
Highlights an essential operating or maintenance safety regulations at all times. Do not replace
procedure, practice, condition, statement, etc., components or make adjustments with power
which if not strictly observed, could result in in- applied. Under certain conditions, dangerous
jury to, or death of, personnel or long-term health potentials could still exist after power has been
hazards. removed.

• DO NOT SERVICE ALONE. Under no circum-

stances should any persons perform mainte-
nance on the equipment except in the presence
of someone who is capable of rendering aid.
Highlights an essential operating or maintenance
procedure, practice, condition, statement, etc., • RESUSCITATION. Personnel working with or
which if not strictly observed, could result in dam- near high voltages shall be familiar with mod-
age to, or destruction of, equipment or loss of mis- ern methods of resuscitation. Information and
sion effectiveness. training sources may be obtained from the Di-
rector of the Base Medical Services.
NOTE • DO NOT WEAR JEWELRY. Remove all rings,
Highlights an essential operating or maintenance watches, and exposed pendant jewelry before
procedure, condition, or statement. system power is turned on. Serious injury may
result from failure to observe this and other
standard safety precautions.
3 HAZARDOUS MATERIAL WARNINGS.
• LIFTING/HANDLING. Improper handling or
Consult the Safety Data Sheets (SDS) (Occupational Safety lifting can result in injury.
and Health Administration (OSHA) Form 20 or equivalent)

v
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• CLEANERS, CHEMICALS, PRIMERS, OR • EMERGENCY POWER DOWN. An emer-

PAINTS. Cleaner and Isopropyl Alcohol are gency power-down of the entire test station may
toxic and skin irritants. When mixing and using be performed at any time by placing both the
ensure adequate ventilation, avoid prolonged AC power circuit breaker and the 3-phase
breathing of vapor or mist, and avoid prolonged breaker on the Benchtop Reconfigurable Auto-
or repeated skin contact to prevent injury, matic Tester (BRAT) to the down position. If
physical disorder or death. the RF Bay is also in use, then the emergency
power-down may be performed by placing its
• PERSONAL PROTECTIVE EQUIPMENT AC power circuit breaker to the own position.
(PPE). To prevent personal injury, adequate eye The breakers are located on the upper left cor-
protection is to be worn when spraying connec- ner of the power distribution panel assembly.
tors with solvent, using compressed air, or sol-
dering.

• COMPRESSED AIR. Use of compressed air

can create an environment of propelled par-
ticles. Do not direct air stream toward self or
other personnel. Compressed air must be re-
duced to 30 pounds per square inch (psi) or
less.

vi
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CHAPTER 1
OVERHAUL INSTRUCTIONS
1.1 GENERAL INFORMATION. NOTE

Refer to for leading particulars. This water separator consists A standard 7/16-inch box end wrench may be
primarily of inlet and outlet air ducts included as part of a modified to an offset configuration to facilitate re-
brazed housing assembly containing a conical coalescer as- moval and replacement of bolts (9).
sembly, bypass valve assembly, and a screen assembly en-
closed by a clamp-secured cover assembly. The water sepa- e. Remove bolts (9) and washers (10) to release valve
rator removes excessive moisture from the air by coalescing assembly (13) from cover assembly (11). Do not dis-
fine mist into larger water droplets and centrifuging the mantle valve assembly. Remove and discard packing
droplets into a gravity drain. (12).

1.2 SPECIAL TOOLS AND TEST EQUIPMENT. f. Do not remove seal support (17) from support assem-
bly (18) unless required after inspection.
a. No special tools are required for disassembly and reas-
sembly. g. Refer to Paragraph 1.5, Step b. for Item Unique Iden-
tification (IUID) marking instructions and Appendix A,
b. Two AiResearch 268041-1 Water Separator End Seals, for identification of parts to be marked.
or equivalent, are required to plug inlet and outlet
openings during testing. 1.4 CLEANING.

c. One Link Engineering Co. PB5A500 Spring Resiliency Refer to Figure 2-1.
Tester, NSN 6635-00-822-7296 (CAGE 36403) is re-
quired to test the relief valve when removed from the
water separator.

1.3 DISASSEMBLY. Use solvent in a well-ventilated area, avoid breath-

ing fumes. Keep away from flame.
Refer to Figure 2-1.
a. Clean all parts, except coalescer assembly (16), with
a. Disassemble according to sequence of index numbers dry-cleaning solvent (MIL-PRF-680, Type II or equiva-
assigned to exploded view, observing the following. lent) and dry thoroughly.

b. Do not remove plate (1) or labels (3, 4) unless required b. Wash coalescer assembly in cool water and detergent
after inspection. (Military Specification MIL-D-12182B, or equivalent).
Rinse thoroughly in clean, cool water and allow to
c. Remove cable (6) from cover assembly (11) to facili- air-dry.
tate removal of internal components, do not disconnect
cable from housing assembly (21) unless required after
inspection.

d. Remove coupling (7) to release cover assembly (11),

with valve assembly (13) attached, from housing as-
sembly (21). Remove and discard packing (8).

1-1
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Table 1-1. Leading Particulars

Use Remove excessive moisture from air directed

through separator
Relief Valve Cracking Pressure 10 psid
Proof Pressure:
Housing Assembly 40 psig at 40° to 120°F (4.4° to 48.9°C)
Coalescer Support and Screen 26.7 psig at 40° to 120°F (4.4° to 48.9°C)
Length (overall) 30.87 in.
Diameter (outside) 11.65 in.
Weight (approximate) 15.36 lb

1.5 INSPECTION. j. On Separator Part Number 191006-1-1, inspect screen

assembly (20) for distortion and for cut or broken wire
Refer to Figure 2-1. mesh.

a. Inspect all parts for wear, corrosion, dents, cracks, 1.6 REPAIR OR REPLACEMENT.
breaks, or other damage.
Refer to Figure 2-1.
b. Item Unique Identification (IUID) - Visually inspect
the identification plate/label/item for the Unique Item a. Replace all parts that do not meet inspection require-
Identifier (UII) marking. If present, visually inspect for ments or are damaged beyond repair.
damage to the symbol. Ensure readability by using
hand-held electronic reader, if symbol is not present or b. Replace all threaded parts that are damaged, cross-
damaged mark/restore. REF: Drawing 200945069, Ap- threaded, or stripped.
pendix A, Table A-1. of this TO for identification of
parts to be marked, TO 00-25-260, and MIL-STD-130. c. Replace packings (8, 12) at each overhaul, regardless
Inspect plate (1) for legibility and for security of at- of condition.
tachment.
d. If required to secure or replace seal support (17), apply
c. Inspect labels (3, 4) for damage and for security of a thin coat of primer (1200, Dow Corning Corp. Mid-
attachment. land, MI, or equivalent) to mating surfaces of seal sup-
port (17) and support assembly (18) and allow to air-
d. Inspect sleeves (5) for cracks or deterioration and cable dry for 30 minutes. Apply a thin coat of RTV 738 or
(6) for frayed or broken wire. equivalent, and press seal onto support assembly.

e. Inspect coupling (7) for distortion and for stripped or e. Minor dents in cover assembly (11) or housing assem-
crossed threads. bly (21) may be pressed or hammered out.

f. Using PB5A500 Spring Resiliency Tester, check valve f. Repair damaged brazed joints in accordance with Mili-
assembly (13) for cracking (unseating) at 107 ±11 tary Specification MIL-B-7883.
pounds force. Valve must reseat when force is re-
moved. g. Repair minor cracks or punctures by welding in accor-
dance with AWS D17.1 Class C.
g. Inspect packings (14, 15) for cracks, breaks, and dete-
rioration. h. Repair defective painted area, using abrasive paper to
feather edges of area to be repainted; then clean resi-
h. Inspect fabric of coalescer assembly (16) for fraying, due with a solvent-moistened cloth. Apply one coat of
holes, and worn or thin spots. epoxy primer, MIL-PRF-23377, Type I, Class N and
allow to air-dry for 30 minutes; then apply one coat of
i. Inspect seal support (17) for security of attachment to black top coat, Master Painters Institute, Reference #9,
support assembly (18). Alkyd, Exterior, Gloss, (MPI Gloss Level 6).

1-2
 TO 15E4-3-3-3

1.7 ASSEMBLY. ing Corp, Midland, MI, or equivalent) to packing. Ap-

ply anti-seize compound (Parker Thread Lube, Hanni-
Refer to Figure 2-1. fin Co Div of Parker-Hannifin Corp, St Mary, OH, or
equivalent) to threads of bolts (9). Install valve assem-
a. Assemble in reverse sequence of index numbers as- bly on cover assembly (11) with bolts (9) and washers
signed to exploded view, observing the following. (10), tightening all six bolts uniformly.

b. On Separator Part Number 191006-1-1, install screen e. Insert packing (8) into groove of cover assembly (11).
assembly (20) in air outlet port of housing assembly Insert assembled parts (8 through 13) into housing as-
(21) and secure with retainer (19). sembly (21).

c. Carefully place coalescer assembly (16) on support as- NOTE

sembly (17, 18), and secure coalescer assembly to sup-
port assembly with packings (14, 15). Insert assembled Coupling (7) includes 60 ±10 inch-pound torque
parts (14 through 18) into housing assembly (21), with limiting nut.
seam of coalescer assembly positioned at top of hous-
ing assembly. (Top of housing assembly is opposite the f. Secure cover assembly (11) to housing assembly (21)
drain port.) with coupling (7), tapping periphery of coupling with
a non-metallic hammer while tightening. Attach cable
d. Insert packing (12) into groove of valve assembly (13) (6) to cover and housing assemblies, using sleeves (5).
and apply a light coat of grease (FS1292, Dow Corn-

Figure 1-1. Water Separator Test Setup

1.8 TESTING. a. Cap water separator air inlet and air outlet with
268041-1 End Seals, or equivalent; then install separa-
Refer to Figure 1-1. tor in a test setup similar to setup shown in Figure 1-1.

1-3
TO 15E4-3-3-3

b. Connect a regulated source of clean, oil-free air to e. Close facility air supply shutoff valve.
separator drain fitting.
f. Air pressure must not drop more than 1 psi within 60
c. Ensure vent shutoff valve is closed. seconds after reaching the specified 21 to 22 psi.

g. Examine water separator for evidence of permanent

deformation. There must be no permanent deformation
as a result of pressure applied during test.
Use care when applying pressure to water separa-
tor as serious injury or death may result from fail- h. Reduce pressure to zero by opening vent shutoff valve
ure of pressurized water separator. and remove separator from test setup.

d. Slowly apply 21 to 22 psig air pressure to drain fitting.

If pressure goes above 21 to 22 psi then bleed off pres-
sure to 21 to 22 psi using the vent shutoff valve.

1-4
 TO 15E4-3-3-3

CHAPTER 2
ILLUSTRATED PARTS BREAKDOWN

SECTION I INTRODUCTION
2.1 GENERAL. 2.3.2 Figure and Index Number Column. The figure
number shall precede the first index number in each listing
This Illustrated Parts Breakdown (IPB) is prepared to assist and the first index number on each page of a multi-page
supply and maintenance personnel in requisitioning, storing, listing, but shall not be repeated before each subsequent in-
issuing, identifying parts, and for illustrating assembly and dex number. Index numbers shall be listed in sequence. When
disassembly relationships. This IPB is not intended to be the same part appears more than once on an illustration, and
used as an authority for procedure of disassembly or assem- is part of different assemblies or subassemblies, or it is oth-
bly. Maintenance or repair should be performed by autho- erwise necessary to list it more than once, each listing shall
rized personnel using the applicable maintenance instruc- be assigned a different index number. An index number shall
tions. not be assigned to an assembly when the detail parts are
indexed unless the assembly is shown completely assembled
2.2 MODELS COVERED. on the same illustration, or bracket or circle shows which
parts comprise the assembly. When a change to an end item
This IPB lists and describes items necessary for support of requires addition of parts to a listing and illustration, the
Water Separators Part Numbers 191006-1-1 and 191006-1-2 index number shall be the same as the preceding index num-
manufactured by AiResearch Manufacturing Company of ber with an added decimal number, e.g. 22.1, 22.2, etc.
California, Division of The Garrett Corporation, Torrance,
CA. 2.3.3 Part Number Column. This column contains part
numbers, including dash numbers, assigned to each listed
2.3 FINDING PART NUMBERS, ILLUSTRATION, part in accordance with current industry engineering prac-
DESCRIPTION. tices. The appropriate numbers for the type, model, specifi-
cation, specification control drawing, and the source control
Refer to the illustrations at end of this chapter for explana- drawing shall follow the nomenclature. When the drawing
tion of: How to find a part number or description using the number for a part is different than the part number (exclud-
TOC and illustration titles or How to find the illustration or ing dash number differences), the drawing number shall fol-
description if a part number or reference designation is low the description. When a part is authorized for local
known. manufacture, and a specific drawing is required for such ac-
complishment, the drawing number shall follow the descrip-
2.3.1 Maintenance Parts List. The MPL is separated into tion. When only a model or type number identifies compo-
figures by main groups or assemblies and keyed to associ- nent, such a number shall be used in lieu of a part number.
ated illustrations by figure and index numbers. In general,
assemblies and parts installed at time end item(s) was manu- 2.3.3.1 Commercial Hardware. Commercial hardware
factured are listed and identified in this manual. When an procurable from normal commercial sources is identified
assembly or part (including vendor items), which is different with the letters COML in the part number column. When
from original, was installed during manufacture of later ordering the part, the complete description must be given.
items, series or blocks, all assemblies and parts are listed
(and usable on coded). However, when original assembly or 2.3.3.2 Parts Not Illustrated. Parts, which are indexed in
part does not have continued application (no spares of origi- the listing but are not shown on the illustration, shall have a
nal were procured or such parts are no longer authorized for dash (-) preceding the index number.
replacement), only preferred assembly or part is listed. Also,
when an assembly or part was installed during modification 2.3.3.3 Alternate Parts. Alternate parts shall have an
and original does not have continued application, only pre- equal sign (=) following the part number.
ferred item is listed. When a standard part can be replaced
with an oversize or undersize part, the latter parts, showing
sizes, are also listed.

2-1
TO 15E4-3-3-3

2.3.3.4 Marking. Decalcomanias, metalcals, vinyl film 2.3.5.1 Indentation. Parts listed in the MPL are indented
markings, etc., shall be considered as parts. The identifying to indicate item relationship or Next Higher Assembly
drawing number for each marking shall appear in the Part (NHA). Nomenclature of each assembly is followed in the
Number column. The part number for each marking shall be list (except for attaching parts) by nomenclature of its com-
followed (flush right) by an asterisk (*) symbol and means ponent indented one column to the right. This indentation
“requisition this marking in accordance with the require- indicates relationship of component to assembly. To deter-
ments of DoDI 5330.03”. The nomenclature or title of each mine NHA of a part or assembly, note column in which the
marking shall appear in the description column. The location first word of nomenclature appears. First item directly above,
of each marking shall be illustrated, but a separate readable which appears one column to the left (except for attaching
illustration is not necessary. parts), is NHA.

2.3.3.5 Government Furnished Equipment (GFE) And Description

Contractor Furnished Equipment (CFE) Covered by 1234567
Separate Manuals. Following the part number of a Gov-
END ITEM, COMPONENT, MAJOR ASSEMBLY
ernment Furnished Equipment (GFE) or Contractor Fur-
nished Equipment (CFE) item, a number (#) symbol shall be DETAIL PARTS FOR END ITEM, COMPO-
inserted flush right. This symbol means that detail parts are NENT, MAJOR ASSEMBLY
listed in a separate manual. . ASSEMBLY
. Attaching parts for assembly (AP)
2.3.4 CAGE Column. When a CAGE code for the appro- . . Detail parts for assembly
priate design activity or government agency is not published . . Subassemblies
in the current issues of the H4/H8 Cataloging Handbooks, . . Attaching parts for subassemblies
the word NONE shall be inserted in the CAGE column di-
. . . Detail parts for subassemblies
rectly opposite the part, model or type number listed in the
part number column. When the word NONE is listed in the . . . Sub-subassemblies
CAGE column, the complete name and address of the design . . . Attaching parts for sub-subassemblies (AP)
activity or government agency, whose part, model or type . . . . Detail parts for sub-subassemblies
number appears in the part number column, shall be shown
in parentheses at the end of the description. When several 2.3.5.2 Cross-Reference.
CAGE codes are not available, or the design activity’s name
and address must be repeated several times, numerically a. The notation (See Figure _____ for detail bkdn) fol-
identified footnotes may be used in the CAGE column and lowing description of a part number indicates that fur-
identified at the end of the MPL. ther breakdown of part will be shown on figure noted.
2.3.5 Description Column. This column contains the de- b. The notation (see Figure _____ for NHA) following
scription of each part listed. The identifying noun shall be description of a part number indicates that the correct
the first word. The size, dimensions, material, and tolerances assembly relationship of the part will be shown on the
for a part shall be indicated to make the description com- figure and index noted.
plete. When the listing is an assembly or installation, the
word ASSEMBLY or INSTALLATION shall follow the c. The notation (Intchg with _____) is used when two or
noun. A comma shall separate these words from the balance more parts are dimensionally and functionally inter-
of the description. When units of measure are the same, they changeable and none are preferred over the other. No-
shall not be repeated with each dimension; example: 1/8 by tation is shown in the description column of all such
3/4 inch (not 1/8 inch by 3/4 inch). To avoid confusion, the interchangeable parts.
dash shall be used between a whole number and a fraction;
example: 1-1/16. When a decimal with a value of less than
d. The notation (Use only on (part number)) following
1.0 is given, a zero shall precede the decimal point; example:
description of a part number indicates that part is used
0.002 inch. The appropriate numbers for the type, model,
only on part number indicated.
specification, specification control drawing, and the source
control drawing shall follow the nomenclature. When the
drawing number for a part is different than the part number e. The notation (When exh, use _____) following descrip-
(excluding dash number differences), the drawing number tion of a part number indicates an improved or rede-
shall follow the description. When a part is authorized for signed part has been developed and replaced part is
local manufacture, and a specific drawing is required for such still authorized for continued use until stock is de-
accomplishment, the drawing number shall follow the de- pleted.
scription. Reference to another illustration for information
on the detail parts of an assembly and reference to another 2.3.6 Units Per Assembly Column. Quantity shown in
illustration for information on the NHA shall be made. At- this column represents units required for each detail part in
taching parts shall be identified by the abbreviation (AP) an assembly, each assembly in the NHA, and each attaching
following the description of the part. part to attach one unit or one assembly. The abbreviation AR

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(as required) is used when quantity required must be deter- system of designations is employed, identical items having
mined when parts are installed. The abbreviation REF (ref- reference designators that are consecutive, and are at the
erence) indicates that item has been previously listed under same location, may be grouped.
its NHA. The SEE FIGURE notation in description of item
will indicate figure and index number at which units per 2.3.10.2 Figure and Index Number Column. This col-
assembly can be determined. umn contains the figure and index numbers applicable to all
reference designations listed. When an assembly or part has
2.3.7 Usable On Code Column. This column contains a reference designator, but not an index number, the figure
codes to indicate the configuration of the end items to which and index number of the preceding part in the MPL shall be
listed assemblies and parts apply. No code is required in this used with the letter F before the figure number, such as F7-6.
column if a part applies to all configurations or the manual The letter F means follows.
covers only one configuration. The coding system shall con-
sist of letters of the alphabet beginning with single letters; 2.4 SIMILAR ASSEMBLIES.
example: A, B, C, and continues with double letters AA, AB,
AC, when necessary. Similar assemblies, which contain a majority of identical
parts, are combined and listed as follows; otherwise, assem-
2.3.8 Source, Maintenance, And Recoverability (SMR) blies are listed separately:
Code Column. This column shall contain the five-digit Joint
Military Services Uniform SMR codes. a. Similar assembly part numbers are listed first, followed
by detail parts.
2.3.9 Numerical Index. The numerical index is required
when the MPL contains 200 or more different part numbers. b. A part common to all assemblies in the same quantity
The numerical index contains the part numbers of all parts is listed once.
listed in the MPL, including model and type numbers for
components not assigned part numbers. c. A part common to all assemblies in differing quantities
is listed once for each quantity and identified with Use
2.3.9.1 Part Number Column. Part number arrangement only on _____ note to which assembly it pertains.
shall begin at the extreme left and continue from left to right,
one position at a time. For the first character of the part d. Peculiar parts are listed once and identified with Use
number, the letters A through N and P through Z take prece- only on _____ note to which assembly it pertains.
dence over the numerals, 0 through 9. (Alphabetic Os are
considered numeric zeros.) For the second and succeeding 2.5 QUICK CHANGE UNITS/REPAIR PARTS KITS.
characters of a part number, precedence is as follows: (1)
diagonal, (2) period, (3) dash, (4) letters A through N and P When replaceable parts of an assembly are available in the
through Z, and (5) numerals, 0 through 9. form of kits, the words REPAIR KIT AVAILABLE shall fol-
low the description of the applicable assembly. The detail
2.3.9.2 Figure and Index Number Column. This col- parts of the assembly that are contained in the kit shall be
umn contains the figure and index numbers for all parts assigned kit source codes and these codes shall appear in the
listed, if applicable. When an assembly or part has not been description column. Illustrations of kits are not required.
assigned an index number, the figure and index number of
the preceding part in the MPL shall be used with the letter F
2.6 SHEET NUMBER EXPLANATION.
before the figure number, such as F7-6. The letter F means
follows.
If multiple sheet illustrations are used, the sheet number fol-
lows the index number and is separated with a slash (/).
2.3.10 Reference Designator Index. This index is re- Figure 12, index 1, on sheet two of the illustration would be
quired only when reference designators have been estab- listed as 12 1/2. When an indexed item appears on more than
lished for any parts listed in the MPL. When the MPL con- one sheet of the illustration, the first and last sheet number
tains less than 200 different part numbers, a reference
on which the item appears shall be listed.
designator index is not required, and the applicable reference
designators have been inserted on the illustrations.
2.7 USABLE ON CODES.
2.3.10.1 Reference Designator Column. This column
contains all applicable reference designators shown on sche- When two or more assemblies are listed in the same parts
matic and wiring diagrams and those cited in applicable op- list, a code letter (A, B, etc.) is assigned to each main assem-
eration and maintenance manuals. Reference designators are bly. All subcomponents, peculiar to a particular assembly,
arranged in alphanumeric sequence. When the block or unit are identified by the same code letter as the main assembly.

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If parts are common to all assemblies covered, the Usable on 2.10 COMMERCIAL AND GOVERNMENT ENTITY
Code column is left blank. (CAGE).

2.8 SOURCE, MAINTENANCE, AND RECOVER- The following codes are in accordance with H4/H8 Catalog-
ABILITY (SMR) CODES. ing Handbooks, Commercial and Government Entity.

This manual contains Joint Military Service Uniform Source, Code Manufacturer
Maintenance, and Recoverability (SMR) codes. Definitions 70958 Bergen Wire Rope Co.
of these SMR codes are available in TO 00-25-195.
1234 Gregg St
2.9 PARTS STANDARDIZATION. Lodi, NJ 07644
80756 TRW Inc Ramsey Corp
Authority for use of a part number different than the part 1233 Manchester & Weidmann Rds
number listed in this IPB is established by the Department of St Louis, MO 63166
Defense (DoD) Interchangeability and Substitution (I&S) 98625 Aeroquip Corp AMB Div Marman Plant
Program. Refer to the D043B Master Item Identification Base 11214 Exposition Blvd
for Air Force I&S information. The maintenance technician Los Angeles, CA 90064
has final responsibility and authority for determining accept-
ability of substitute parts.

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2-5
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2-6
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SECTION II MAINTENANCE PARTS LIST

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Figure 2-1. Water Separator

2-8
 TO 15E4-3-3-3

FIGURE & UNITS USABLE

INDEX/ PART DESCRIPTION PER ON SMR
SHEET NO. NUMBER CAGE 1234567 ASSY CODE CODE

2-1- 191006-1-1 SEPARATOR, Water (inlet outline) . . . . . . . . . . . . REF PAFFDT

191006-1-2 SEPARATOR, Water (inlet outline) . . . . . . . . . . . . REF PAFFDT
191007-1 . SEPARATOR ASSEMBLY, Water . . . . . . . . . . . . 1 XAFFF-
1 189385-1 . . PLATE, Identification . . . . . . . . . . . . . . . . . . . . 1 A MDDZZ
189385-2 . . PLATE, Identification . . . . . . . . . . . . . . . . . . . . 1 B
200945069-43 98748 . . PLATE, Unique Identification (Replaces PN . . . . 1 B MDD
189385-1 and 189385-2) (Reference drawing
200945069 and Appendix A of this TO when
manufacturing plate)
2 MS24621-1 . . SCREW (AP) . . . . . . . . . . . . . . . . . . . . . . . . . 2 PADZZ
3 S8165M1 . . LABEL, Gravity . . . . . . . . . . . . . . . . . . . . . . . . 1 MDDZZ
4 S8302M4 . . LABEL, Instruction . . . . . . . . . . . . . . . . . . . . . 1 MDDZZ
5 BWR650-1-1/2 70958 . . SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 PADZZ
6 BWR7215X10 70958 . . CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PADZZ
7 NH1000232-10 98625 . . COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PAOZZ
8 S9026G275 . . PACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PADZZ
9 AN4C5 . . BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 PADZZ
10 NAS1149D0416K . . WASHER (Replaced AN960PD416L) . . . . . . . . 6 PADZZ
11 185834-2 . . COVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . 1 PAFZZZ
12 S9026J161 . . PACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PADZZ
13 185826-3 . . VALVE ASSEMBLY, Water Separator By- . . . . . 1 PAFZZN
pass
14 S9026G346 . . PACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PADZZ
15 S9026G356 . . PACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PADZZ
16 185848-6 . . COALESCER ASSEMBLY . . . . . . . . . . . . . . . . 1 PAFZZN
185842-1 . . SUPPORT ASSEMBLY . . . . . . . . . . . . . . . . . . 1 PAFZZN
17 185847-1 . . . SEAL SUPPORT . . . . . . . . . . . . . . . . . . . . . . 1 XADZZ-
18 185842-5 . . . SUPPORT ASSEMBLY, Welded . . . . . . . . . . . 1 XADZZ-
19 RR570S 80756 . . RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 A PAFZZN
20 185844-1 . . SCREEN ASSEMBLY . . . . . . . . . . . . . . . . . . . 1 A PADZZN
21 189386-1 . . HOUSING ASSEMBLY, Brazed . . . . . . . . . . . . 1 A PADZZN
189386-2 . . HOUSING ASSEMBLY, Brazed . . . . . . . . . . . . 1 B PADZZN
CODES USABLE ON
A PN 191006-1-1
B PN 191006-1-2

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APPENDIX A
ITEM UNIQUE IDENTIFICATION (IUID) SUPPORTING INFORMATION
A.1 IUID SUPPLEMENTAL INFORMATION. • Do not cover any existing markings. Reference TO
00-25-260.
• Inspect Unique Identifier (UID) Label by using a
2D hand-held electronic reader. Reference TO 00- • Cage code is that of the activity responsible for
25-260. guaranteeing uniqueness of the sequencing code.

• If UID Label is not present or damaged, manufac- • For additional information, reference MIL-STD-
ture new label and install as shown in Table A-1. 130( ) and TO 00-25-260.
Table A-1. IUID Required information

Part Noun UID Label UID Label Surface Application/

Number Figure/Index Part Number Preparation Verification
191006-1-1 Water Extractor Figure A-1 200945069-43 N/A REF:
TO 00-25-260
191006-1-2 Water Extractor Figure A-1 200945069-43 N/A REF:
TO 00-25-260

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Figure A-1. IUID Identification Plate Location

A-2