SINAMICS DCM
DC Converter
Application
SINAMICS DCM 2Q unit -
Braking to defined speed using field reversal
Edition 01 - 1/2012
SINAMICS drives
SINAMICS DCM
SINAMICS DCM 2Q unit -
Application "Braking to defined speed" using field reversal
Compact User Manual
Legal information
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have no safety alert symbol. These notices shown below are graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
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CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of
injury to persons with a safety alert symbol may also include a warning relating to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with
the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their
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Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products
and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage,
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problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.
© Siemens, All rights reserved Ⓟ 2012
C98130-A7066-A507-01-7619, 1/2012 1
Table of Contents
1 Instructions ................................................................................................................................................ 2
2 Range of application .................................................................................................................................. 3
3 Description of function ............................................................................................................................... 3
4 Basic circuit configuration of the control..................................................................................................... 4
5 Parameter list ............................................................................................................................................ 5
1 Instructions
Note
This application document does not claim to contain all details and versions of units, or to take into account all conceivable
operational cases and applications.
The standard applications do not represent specific customer solutions, but are only intended to provide support in the
implementation of typical applications. The operator is responsible for the correct operation of the products described.
Should you require further information or encounter specific problems which have not been handled in enough detail, please
contact your local Siemens office.
The contents of this application document are not part of an earlier or existing contract, agreement or legal relationship, nor
do they change such contracts, agreements or legal relationships. The contract of sale in each case outlines all the
obligations of the I DT Drive Technologies Division of Siemens AG. The warranty conditions specified in the contract
between the parties are the only warranty conditions accepted by the I DT Drive Technologies Division. Any statements
contained herein neither create new warranties nor modify the existing warranty.
WARNING
The units listed here contain dangerous electric voltages, dangerous rotating machine parts (fans) and control rotating
mechanical parts (drives). Failure to follow the relevant Operating Instructions may result in death, serious injury or
extensive material damage.
Technical Support
You can also find help for technical issues through our Technical Support:
www.siemens.de/automation/support-request (German)
www.siemens.com/automation/support-request (English)
SINAMICS DCM 2Q unit - Application "Braking to defined speed" using field reversal
2 C98130-A7066-A507-01-7619, 1/2012
2 Range of application
With the "Braking to defined speed" application, it is possible to implement a braking function in a 2Q SINAMICS DCM. In
contrast to the 4Q SINAMICS DCM, where the braking process is carried out automatically by means of an appropriate
setpoint change, the braking process of this application is initiated by a binary signal and the specification of a lower
setpoint.
Note
The setpoint must be positive, since the polarity of the speed actual value is reversed through the internal procedure for field
reversal and the control direction would otherwise no longer be correct.
This application document is particularly suitable for applications in which the functionality of the 4Q device is not required,
but a brake function to defined speed of > 0 is required (e.g. paper machines, operating mode changes from "Operation" to
"Creep" ).
The function is implemented via the free function blocks.
The existing function "Direction of rotation reversal using field reversal", which is described in the chapter "Descriptions of
functions" of the SINAMICS DMC Operating Instructions, is used as basis.
3 Description of function
The braking is initiated via a binary signal. The setpoint is thereby switched over to the braking setpoint and the opposite
field direction is requested. According to the procedure described in the Operating Instructions, field reversal and hence the
braking process take place. When the braking setpoint is reached, the original field direction is re-established by resetting of
the RS flip-flop (RSR 1). The braking setpoint remains active until the RS flip-flop is reset for saving of the braking command
(RSR 0).
In this example, the braking signal comes from terminal X177.11.
The source for the reset signal is "Set braking command to zero". The braking signal is therefore inverted (NOT 1). The
braking process and hence the field reversal can be canceled at any time by resetting this flip-flop (AFU signal).
In order to prevent the braking setpoint from being larger than the main setpoint, the braking setpoint is limited to the main
setpoint using a limiter.
It must be noted that the braking setpoint (BSW) is not permitted to change during the braking process. In this example, the
fixed setpoint of p50401 is therefore used as braking setpoint (see chapter 4).
Please note that the motor coasts down uncontrolled during field reversal. The interval limit L of the limit monitor LVM 0
(p20268) should therefore be selected such that the limit monitor responds before the desired speed value is reached.
The interval limit L depends, among other things, on the rotating mass, as well as on the friction of the drive. If this is not
taken into account, it may happen that the speed falls below the braking setpoint, which causes the drive to accelerate after
changing to the original field direction and enabling of the armature current.
If the braking setpoint is already in the interval limit L of the BSW limited minus actual value, the execution of the "Braking to
n*" signal is blocked. Neither switchover of the setpoint nor field reversal are then carried out.
SINAMICS DCM 2Q unit - Application "Braking to defined speed" using field reversal
C98130-A7066-A507-01-7619, 1/2012 3
4 Basic circuit configuration of the control
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r52206 Main setpoint
r52401 Braking setpoint BSW, r52195 BSW limited
setting of value in p50401
n* Speed setpoint r20220 r52166 Speed actual value absolute
(1) Braking request; terminal X177.11 High signal
Switchover from main setpoint to braking setpoint when (1) = High and LVM 0 = 0
(n act minus BSW limited not equal to zero);
Output Q of RSR 0 actuates switchover, NSW 0
LVM 0 = High if n act absolute minus BSW limited is equal to zero;
The braking setpoint is limited to the main setpoint to ensure that it can maximal have the value of the main setpoint.
The output Q of RSR 1 activates the field reversal (p50580 = 20194),
deactivated by BSW limited = n act: LVM 0 = 1 or (AFU) = 1 (cancellation of field reversal)
SINAMICS DCM 2Q unit - Application "Braking to defined speed" using field reversal
4 C98130-A7066-A507-01-7619, 1/2012
5 Parameter list
Selecting a function module
Parameter Meaning
These parameters are in DO1, can also be set with BOP20
p003 = 3 Expert
p009 = 2 Define the drive type/function module
p108[1] Bit 18 Free function blocks; hex 00040000
Bit 31 PROFINET; hex 80000000
80040000 hex: Bit 18 + Bit 31
p009 = 0 The device is now reinitialized
The following parameters are in DO2
p20000[0] = 8 Runtime group 0 is calculated with 8 ms
Control of the field reversal
Parameter Meaning
Changeover switch NSW 0, changeover from main setpoint to BSW limited
p20218[0]=52206 Main setpoint to X0 of NSW 0
p20218[1] =52195 BSW limited r52195 to X1 of NSW 0
p20219 = 20189 Switchover of output Q of RSR 0
p20221 = 0 Runtime group 0 for NSW 0
p20222 = 1060 Run sequence for NSW 0
p50635[0] = 20220 Output NSW 0, r20220 as the speed setpoint n*
Limiter for BSW limitation; FBD3135 (FBD = function block diagram)
p50642[0] = 52206 Upper setpoint limit of the main setpoint r 52206 (FBD3130)
p50643[0] = 0 Lower setpoint limit 0%
p50644[0] = 52401 Input limiter of the BSW r52401; setting of setpoint via p50401[0]
p50401[0] = xxx Braking setpoint BSW
Subtracter SUB 0, n act minus n*
p20102[0] =52166 r52166 n act absolute to X1 of SUB 0
p20102[1] = 52195 r52195 BSW limited to X2 of SUB 0
p20104 = 0 Runtime group 0 for SUB 0
p20105 = 1000 Run sequence for SUB 0
Limit monitor LVM 0 for querying of n act minus BSW limited is 0
p20267 = 0.0 Interval mean value M for LVM 0
p20268 = 0.03 3% as interval limit L for LVM 0 (set according to system conditions)
p20273 = 0 Runtime group 0 for LVM 0
p20274 = 1010 Run sequence for LVM 0
Inverter NOT 0
p20078 = 20271 Output LVM 0 r20271 as input for NOT 0
p20080 = 0 Runtime group 0 for NOT 0
p20081 = 1020 Run sequence for NOT 0
AND element AND 0
p20030[0] = 53010.0 Braking request of r53010.00, terminal X177.11 High signal to I0 for AND 0
p20030[1]=20079 Output of NOT 0, r20079 to I1 of AND 0
p20030[2] = p20030[3] = 1 1 signal to I2 and I3 of AND 0
SINAMICS DCM 2Q unit - Application "Braking to defined speed" using field reversal
C98130-A7066-A507-01-7619, 1/2012 5
Parameter Meaning
p20032 = 0 Runtime group 0 for AND 0
p20033 = 1030 Run sequence for AND 0
Inverter NOT 1
p20082 = 53010.0 Braking request r53010.00 of X177.11 to input of NOT 1
p20084 = 0 Runtime group 0 for NOT 1
P20085 = 1040 Run sequence for NOT 1
RS flip-flop RSR 0 for switchover to braking setpoint
p20188[0] = 20031 Output AND 0 r20031 to input S of RSR 0
p20188[1] = 20083 Output of NOT 1 r20083 to input R of RSR 0
p20191 = 0 Runtime group 0 for RSR 0
p20192 = 1050 Run sequence for RSR 0
Pulse generator MFP 0
p20138 = 20189 Output RSR 0 r20189 to input I of MFP 0
p20139 = 100 Pulse duration of MFP 0 100 ms
p20141 = 0 Runtime group 0 for MFP 0
p20142 = 1070 Run sequence for MFP 0
OR element OR 0
p20046[0]=20271 Output LVM 0 r20271 to input I0 of OR 0
p20046[1]=20190 Output QN of RSR 0 r20190 to input I1 of OR 0
p20046[2] = p20046[3] = 0 0 signal for input I2 and I3 of OR 0
p20048 = 0 Runtime group 0 for OR 0
p20049 = 1080 Run sequence for OR 0
RS flip-flop RSR 1 for the field reversal command
p20193[0] = 20140 Output MFP 0 r20140 as input S for RSR 1
p20193[1] = 20047 Output OR 0 to input R of RSR 1
p20196 = 0 Runtime group 0 for RSR 1
p20197 = 1090 Run sequence for RSR 1
Execution of field reversal (FBD6920)
Parameter Meaning
p50580[0] = 20194 Direction of rotation reversal using field reversal command from output Q of RSR 1
p50771 = 53195.0 Activate field direction 1 via binary output terminals X177.19/23
p50772 = 53195.1 Activate field direction 2 via binary output terminals X177.20/23
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use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot
be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any
necessary corrections are included in subsequent editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
SINAMICS
SINAMICS DCM 2Q unit - Application "Braking to defined DCMfield
speed" using 2Q reversal
unit - Application "Braking to defined speed" using field reversal
6
C98130-A7066-A507-01-7619, 1/2012 C98130-A7066-A507-01-7619, 1/2012
Operating Instructions
Edition 12/2010
Siemens AG Subject to change
Industry Sector C98130-A7066-A507-01-7619
P.O. Box 48 48 © Siemens AG 2012
90026 NUREMBERG
GERMANY
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