COMPETENCY-BASED LEARNING MATERIAL

Sector : ELECTRICAL & ELECTRONICS SECTOR

Qualification Title: ELECTRICAL INSTALLATION

& MAINTENANCE NC ll

Unit of Competency: SERVICE INDUSTRIAL ELECTRONICS

MODULES, PRODUCT & SYSTEM

Module Title: SERVICING INDUSTRIAL ELECTRONICS

MODULES, PRODUCT & SYSTEM

VALENZUELA TECHNOLOGICAL COLLEGE

Kamagong St. Fortune Village 6, Parada Valenzuela City

SERVICING INDUSTRIAL Date Developed:

May 5, 2024 Page 1
ELECTRONICS MODULES, of 14
PRODUCT & SYSTEM Developed by:

Kevin Andrda
TABLE OF CONTENTS

How to use this Competency Based Learning Materials………….. 3

List of Competency…………………………………………………………... 4
Module Content .....………………………………………………………….. 5
Learning Outcome Summary………………………………………………. 6
Learning Experiences………………………………………………………... 7
Information Sheet No. 5.3-1……………………………………………….. 8
Self-Check 5.3-1………………..……………………………………... 9
Answer Key 5.3-1……………………………………………………… 10
Task Sheet 5.3-1……………………………………………………… 11
Performance Criteria Checklist 5.3-1 …………………………… 12
Definition of Terms ………………………………………..……………….. 13
References …………………………………………………………………….. 14

SERVICING INDUSTRIAL Date Developed:

May 5, 2024 Page 2
ELECTRONICS MODULES, of 14
PRODUCT & SYSTEM Developed by:

Kevin Andrda
HOW TO USE THIS COMPETENCY- BASED LEARNING MATERIAL

Welcome! to the module Servicing Industrial Electronic Modules, Products and

System This module contains training materials and activities for you to complete.
Th e unit of competencyServicing Industrial Electronic Modules, Products and
System Contains knowledge, skills, and attitudes required for Electrical and Installation
Maintenance NC II.
You must go through a series of learning activities to complete each learning
outcome of the module. In each learning outcome are Information Sheets, Self-Checks,
Task Sheets, Operation Sheets, and Job Sheets. Follow these activities on your own. If
you have questions, don't hesitate to ask your facilitator for assistance.
The goal of this program is the development of practical skills. To gain these skills,
you must learn basic concepts and terminologies. For the most part, you'll get this
information from the Information Sheets.
This module is prepared to help you achieve the required competency in "Servicing
Industrial Electronic Modules, Products and System
It will be the source of information for you to acquire knowledge and skills in this
particular competency independently and at your own pace, with minimum supervision or
help from your learning facilitator.

Remember to:

▪ Work through all the information and complete the activities in each section.

▪ Read information sheets and complete the self-check. These competency-based learning
materials include suggested references to supplement the materials provided in this
module.

▪ Most probably, your learning facilitator will also be your supervisor or manager. He/she
is there to support you and show you the correct way to do things.

▪ You will have plenty of opportunities to ask questions and practice on the job. Make
sure you practice your new skills during regular work shifts. This way, you will
improve both your speed and memory and also your confidence.

▪ Use the Self-checks, Operation Sheets, or Job Sheets to test your progress at
the end of each section.

▪ When you feel confident that you have had sufficient practice, ask your
learning facilitator to evaluate you. Check the Progress Chart and
Accomplishment Chart from time to time for the status of your training.

SERVICING INDUSTRIAL Date Developed:

May 5, 2024 Page 3
ELECTRONICS MODULES, of 14
PRODUCT & SYSTEM Developed by:

Kevin Andrda
 COMPETENCY BASED LEARNING MATERIALS

ELECTRICAL INSTALLATION & MAINTENANCE NC II

LIST OF COMPETENCIES

No Unit of Competency Module Title Code

Prepare unit, tools and Prepare unit, tools and

1 workplace for workplace for ELC74101
installation/servicing installation/servicing
Install industrial electronic
Install industrial electronic
2 modules/ products/
modules/ products/ systems
ELC74101
systems
Diagnose faults and
Diagnose faults and defects of
defects of industrial
3
electronic modules/
industrial electronic modules/ ELC74101
products/systems
products/systems

4 Maintain/Repair industrial Maintain/Repair industrial

electronic products electronic products
ELC7410

Reassemble and test

repaired industrial Reassemble and test
5 electronic products repaired industrial ELC7410
electronic products

SERVICING INDUSTRIAL Date Developed:

May 5, 2024 Page 4
ELECTRONICS MODULES, of 14
PRODUCT & SYSTEM Developed by:

Kevin Andrda
 MODULE CONTENT

QUALIFICATION TITLE: ELECTRICAL INSTALLATION

& MAINTENANCE NC II

UNIT OF COMPETENCY: Service Industrial Electronic Modules, Products

and System

MODULE TITLE: Servicing Industrial Electronic Modules,

Products and System

INTRODUCTION: This module covers the knowledge, skills

and attitudes required to install and
service industrial electronic modules,
products and
systems. It consists of competencies in
installing, troubleshooting, maintenance
repairing industrial electronic modules,
products and
systems.

LEARNING OUTCOMES

LO1. Prepare unit, tools and workplace for installation/servicing

LO2. Install industrial electronic modules/ products/ systems
LO3. Diagnose faults and defects of industrial electronic modules/
products/systems
LO4. Maintain/Repair industrial electronic products
LO5. Reassemble and test repaired industrial electronic products
ASSESSMENT CRITERIA

1. Complete check-up of consumer electronic products and systems is conducted and

defects are identified, verified and documented against customer description.
2. Manuals and service information required for installation are acquired as per standard
procedure.
3. Repair/maintenance history is verified in line with the company procedures.
4. Workplace is set/prepared for installation job in line with the client’s requirements.
5.Necessary tools, test instruments and personal protective equipment are prepared in
line with job requirements

SERVICING INDUSTRIAL Date Developed:

May 5, 2024 Page 5
ELECTRONICS MODULES, of 14
PRODUCT & SYSTEM Developed by:

Kevin Andrda
LEARNING OUTCOME NO. 5 Reassemble and test repaired
industrial electronic products

Contents: Reassemble and test repaired industrial electronic products

Assessment Criteria

1. Repaired units are reassembled according to procedures

2. Reassembled units are subjected to final testing and cleaning in conformity with
manufacturer’s specifications
3. Service completion procedures and documentations are complied with based on
manual.
4. Waste materials are disposed of in accordance with environmental requirements.

Condition:

The learners must be provided, or with access, with the following:

1. Equipment
2. Supplies and materials
3. Tool
4. Learning materials

Assessment Method:

1. Self Study
2. Discussion
3. Video showing

LEARNING EXPERIENCES

SERVICING INDUSTRIAL Date Developed:

May 5, 2024 Page 6
ELECTRONICS MODULES, of 14
PRODUCT & SYSTEM Developed by:

Kevin Andrda
Learning Outcome 5:

Reassemble and test repaired industrial electronic products

LEARNING ACTIVITIES SPECIAL INSTRUCTIONS

Read Information Sheet No. 3.5-1 Control

board and motor controller board of an ● Perform all activities
industrial washing machine
required

Answer Self- Check No. 3.5-1 ● You must get a rating of 80

Compare answer to Answer Key No. 3.5-1 to 100%. If you get below
InformationSheet No. 3.5-1 of CBLM 80% rating, go over the same
activities, If you get the
ReadInformationSheet No. 3.5-2;Equipment
required rating, proceed to
in testing and inspecting industrial modules next activities.

Answer Self- Check No. 3.5-2 ● Perform all activities

Compare Answer toAnswer Key No. 3.5-2 required.
Information Sheet No. 3.5-2 of CBLM
● You must get a rating of 80
to 100% If you get below
80% rating, go over get the
required rating, proceed to
Read Information Sheet No. 3.5-3;Unplanned next activities.
events in installing industrial electronics

Answer Self- Check No. 3.5-3

Compare answer to Answer Key
No. 3.5-3 ● Perform all activities
Compare answer to Answer Key required.
No. 3.5-3 ● You must get a rating of 80
to 100% if you get the
required rating, proceed to
next activities.

INFORMATION SHEET 3.1.1-1

SERVICING INDUSTRIAL Date Developed:

May 5, 2024 Page 7
ELECTRONICS MODULES, of 14
PRODUCT & SYSTEM Developed by:

Kevin Andrda
 Reassemble and test repaired industrial electronic products

Learning Objectives

After reading this information sheet, you must be able to:

● Understand Industrial Electronic Systems

● Perform Safe and Accurate Installation Procedures

● Troubleshoot and Maintain Industrial Electronic Systems

Reassembling and testing repaired industrial electronic products is a crucial step in

ensuring their functionality and reliability. Here's a general guide on how to
approach this process:

1. Organize Components: Lay out all the components and parts of the electronic
product in a clean and well-lit workspace. Ensure you have all the necessary tools
and equipment handy.
2. Follow Repair Documentation: Refer to any repair documentation or manuals you
have for the product. This will guide you through the reassembly process and help
ensure you don't miss any important steps.
3. Inspect Components: Before reassembly, inspect each component for any damage
or defects. Replace any faulty components with new ones as needed.
4. Clean Components: Clean all components thoroughly to remove any dust, debris,
or residue that may have accumulated during the repair process. This will help
ensure proper functionality and longevity of the product.
5. Assemble the Product: Begin reassembling the product according to the repair
documentation. Take care to follow the correct sequence and orientation of
components to avoid any assembly errors.
6. Test Functionality: Once the product is reassembled, it's time to test its
functionality. Power on the product and perform various tests to ensure all
components are working correctly. This may include testing power supply,
input/output ports, sensors, and any other relevant features.
7. Perform Quality Checks: After testing, conduct thorough quality checks to ensure
the product meets the required standards. Look for any issues such as loose
connections, abnormal behavior, or any other signs of malfunction.
8. Document Results: Document the results of the testing and any issues
encountered during the reassembly process. This documentation will be useful for
future reference and can help improve the repair process.
9. Final Inspection: Once testing and quality checks are complete, perform a final
inspection of the product to ensure everything is in order. Double-check all
connections, fasteners, and components to make sure nothing was overlooked.
10. Packaging and Shipping: If the product is ready to be returned to the customer,
carefully package it to prevent any damage during shipping. Include any relevant
documentation and instructions for the customer's reference.

By following these steps, you can effectively reassemble and test repaired industrial
electronic products to ensure they are functioning properly and meet the required quality
standards.

SERVICING INDUSTRIAL Date Developed:

May 5, 2024 Page 8
ELECTRONICS MODULES, of 14
PRODUCT & SYSTEM Developed by:

Kevin Andrda
 SELF CHECK

Reassemble and test repaired industrial electronic products

DIRECTION: Identify what is being asked by the following questions.

1. Why is it important to organize components before reassembling

repaired industrial electronic products?

2. What role does repair documentation play in the reassembly process?

3. Why is it necessary to inspect components before reassembly?

ANSWER KEY

SERVICING INDUSTRIAL Date Developed:

May 5, 2024 Page 9
ELECTRONICS MODULES, of 14
PRODUCT & SYSTEM Developed by:

Kevin Andrda
 SELF CHECK 3.1.1-1

1. Organizing components helps ensure that all necessary parts are readily
accessible and reduces the risk of misplacing or overlooking any crucial
components during the reassembly process.

2. Repair documentation serves as a guide, providing step-by-step

instructions and ensuring that the reassembly process follows the
manufacturer's specifications. It helps prevent errors and ensures that no
important steps are missed.

3. Inspecting components allows technicians to identify any damage or

defects that may have been missed during the initial repair process. This
ensures that only quality components are used in the reassembly, thereby
maximizing the reliability of the repaired product..

SERVICING INDUSTRIAL Date Developed:

May 5, 2024 Page
ELECTRONICS MODULES, 10 of 14
PRODUCT & SYSTEM Developed by:

Kevin Andrda
 TASK SHEET 5.3-1

Reassemble and test repaired industrial

TITLE electronic products

Understand Industrial Electronic Systems

PERFORMANCE
Perform Safe and Accurate Installation Procedures
OBJECTIVE
Troubleshoot and Maintain Industrial Electronic Systems

Wires
SUPPLIES
Gloves
Eye protection

TOOLS & Multi-tester

EQUIPMENT Wire cables
Pliers

REFERENCES CBLM

You need to demonstrate the basic procedures in

Electrical & electronics safety :

Clean

1. Clean the tools and equipment before using.

2. Wear your gloves for your protection.
3. Ask the question if they don't know how to use
STEPS/
the tools & equipment.
PROCEDURES
Separate

1. Identify and know the uses of the tools &

equipments

1. Select the appropriate appropriate tools &

equipments inside the workplace

ASSESSMENT
METHOD Hands on with oral questioning

PERFORMANCE CRITERIA CHECKLIST 5.3

OHS STANDARDS IN ELECTRICAL & ELECTRONICS SAFETY

SERVICING INDUSTRIAL Date Developed:

May 5, 2024 Page
ELECTRONICS MODULES, 11 of 14
PRODUCT & SYSTEM Developed by:

Kevin Andrda
 Trainees
Date:
name:

After accomplishing the Task Sheet 5.3-1, Did you do the following:

CRITERIA YES NO

Did I?
Washed my hands before the activity started?
Cleaned and sanitized the tools and equipment before you
used them?
You asked them before you used the tools & equipment?
Checked the appropriate use of tools & equipment?
Selected the appropriate tools & equipment inside the
workplace?

SERVICING INDUSTRIAL Date Developed:

May 5, 2024 Page
ELECTRONICS MODULES, 12 of 14
PRODUCT & SYSTEM Developed by:

Kevin Andrda
 DEFINITION OF TERMS

Occupational health and safety (OHS) programs are a legal requirement, as

specified in sections 3.1 to 3.4 of the OHS Regulation. Every food and beverage
business must have an OHS program to help prevent accidents and injuries.

Organize Components: Lay out all the components and parts of the electronic
product in a clean and well-lit workspace. Ensure you have all the necessary tools
and equipment handy.

Follow Repair Documentation: Refer to any repair documentation or manuals you

have for the product. This will guide you through the reassembly process and help
ensure you don't miss any important steps.

Inspect Components: Before reassembly, inspect each component for any damage
or defects. Replace any faulty components with new ones as needed.

Clean Components: Clean all components thoroughly to remove any dust, debris,
or residue that may have accumulated during the repair process. This will help
ensure proper functionality and longevity of the product.

Assemble the Product: Begin reassembling the product according to the repair
documentation. Take care to follow the correct sequence and orientation of
components to avoid any assembly errors.

Test Functionality: Once the product is reassembled, it's time to test its
functionality. Power on the product and perform various tests to ensure all
components are working correctly. This may include testing power supply,
input/output ports, sensors, and any other relevant features.

Perform Quality Checks: After testing, conduct thorough quality checks to ensure
the product meets the required standards. Look for any issues such as loose
connections, abnormal behavior, or any other signs of malfunction.

Document Results: Document the results of the testing and any issues
encountered during the reassembly process. This documentation will be useful for
future reference and can help improve the repair process.

Final Inspection: Once testing and quality checks are complete, perform a final
inspection of the product to ensure everything is in order. Double-check all
connections, fasteners, and components to make sure nothing was overlooked.

Packaging and Shipping: If the product is ready to be returned to the customer, carefully
package it to prevent any damage during shipping. Include any relevant documentation and
instructions for the customer's reference.

SERVICING INDUSTRIAL Date Developed:

May 5, 2024 Page
ELECTRONICS MODULES, 13 of 14
PRODUCT & SYSTEM Developed by:

Kevin Andrda
 REFERENCES

WorkSafeBC. (n.d.). Occupational Health and Safety Regulation, Sections

3.1-3.4. Retrieved from

Smith, J. (2023). Electronics Repair Manual. Tech Publishing.

Williams, R. (2021). "Cleaning Techniques for Electronic Devices." Journal of

Electronics Maintenance, 45(3), 78-85.

Smith, A. (2018). Electronic Component Inspection Manual. Industrial Press.

SERVICING INDUSTRIAL Date Developed:

May 5, 2024 Page
ELECTRONICS MODULES, 14 of 14
PRODUCT & SYSTEM Developed by:

Kevin Andrda