Manual Smart Positioner Basic Type
Manual Smart Positioner Basic Type
YT-3350 YT-3303
YT-3303
YT-3301
VERSION 1.19
Smart Positioner
YT-3300 / 3350 / 3303 / 3301 series Product Manual
Contents
1. Introduction ................................................................................................................................... 5
1.1 General Information for the users ........................................................................................... 5
1.2 Manufacturer Warranty ........................................................................................................... 5
1.3 Explosion Proof Warning (Only for Intrinsic safety type positioners) ...................................... 6
2. Product Description ...................................................................................................................... 7
2.1 General .................................................................................................................................... 7
2.2 Main Features and Functions.................................................................................................. 7
2.3 Label Description .................................................................................................................... 8
2.4 Product Code ........................................................................................................................ 13
2.4.1 YT-3300 / 3350 series follows suffix symbols as follows. ................................................. 13
2.4.2 YT-3303 series follows suffix symbols as follows. ............................................................ 14
2.4.3 YT-3301 series follows suffix symbols as follows. ............................................................ 15
2.5 Product Specification ............................................................................................................ 16
2.5.1 YT-3300 / 3303 / 3350 Specification ................................................................................. 16
2.5.2 YT-3301 Specification ....................................................................................................... 17
2.6 Certifications.......................................................................................................................... 18
2.7 Parts and Assembly .............................................................................................................. 20
2.7.1 YT-3300 / 3350.................................................................................................................. 20
2.7.2 YT-3303 ............................................................................................................................. 21
2.7.3 YT-3301 ............................................................................................................................. 22
2.8 Product Dimension ................................................................................................................ 23
2.8.1 YT-3300 ............................................................................................................................. 23
2.8.2 YT-3350 ............................................................................................................................. 24
2.8.3 YT-3303 ............................................................................................................................. 25
2.8.4 YT-3301 ............................................................................................................................. 26
3. Installation ................................................................................................................................... 27
3.1 Safety .................................................................................................................................... 27
3.2 Tools for installation .............................................................................................................. 27
3.3 Linear positioner Installation ................................................................................................. 28
3.3.1 Linear positioner Installation of Standard lever type ......................................................... 28
3.3.1.1 Safety ........................................................................................................................ 29
3.3.1.2 Standard lever type positioner Installation Steps ...................................................... 29
3.3.2 YT-3300L / 3350L Installation of Adapter lever type (on tubeless actuator) ..................... 34
3.3.2.1 Safety ........................................................................................................................ 34
3.3.2.2 Adapter lever type positioner Installation Steps ........................................................ 35
3.4 Rotary positioner Installation ................................................................................................. 37
3.4.1 YT-3300R / 3350R Components ....................................................................................... 37
3.4.2 YT-3303R Components .................................................................................................... 38
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8.7.1 Zero-Point (PV ZERO) and End-Point (PV END) for Valves ............................................ 60
8.7.2 Zero-Point (TR ZERO) and End-Point (TR END) for Transmitter ..................................... 61
8.7.3 Normal / Reverse Feedback Signal (TR NORM / REVS) ................................................. 62
8.7.4 Normal / Reverse HART Signal (HT NORM / REVS) ....................................................... 62
8.8 Valve Mode (VALVE) ............................................................................................................ 63
8.8.1 Acting Adjustment (ACT RA / dA) ..................................................................................... 63
8.8.2 Valve flow Characteristic Adjustment (CHAR) .................................................................. 64
8.8.3 User defining flow Characteristics (USER SET) ............................................................... 65
8.8.4 Tight Shut Open (TSHUT OP) .......................................................................................... 67
8.8.5 Tight Shut Close (TSHUT CL) ........................................................................................... 67
8.8.6 Split Range Mode (SPLIT) ................................................................................................ 68
8.8.7 Custom Zero Setting Mode (CST ZERO) ......................................................................... 68
8.8.8 Custom End Setting Mode (CST ENd).............................................................................. 69
8.8.9 Interpolation Mode (ITP ON/OFF, ITP USER SET) .......................................................... 70
8.8.10 Acting Type (SINGLE / dOUBLE) ................................................................................. 71
8.8.11 Lever Type (STd / AdT) ................................................................................................. 71
8.9 Diagnostic (dIAGNO) ............................................................................................................ 72
8.9.1 PST Introduction................................................................................................................ 72
8.9.2 PST Mode ......................................................................................................................... 73
8.9.3 PST CFG ........................................................................................................................... 73
8.9.3.1 START PO ................................................................................................................. 74
8.9.3.2 TARGET 1 ................................................................................................................. 74
8.9.3.3 TARGET 2 ................................................................................................................. 74
8.9.3.4 INTERVAL ................................................................................................................. 75
8.9.3.5 TOL............................................................................................................................ 75
8.9.3.6 LIMIT TM ................................................................................................................... 76
8.9.3.7 LATENCY .................................................................................................................. 76
8.9.4 PST RSLT ......................................................................................................................... 77
8.10 View Mode (VIEW) ................................................................................................................ 78
9. Error and Warning Code ............................................................................................................. 80
9.1 Error code which is displayed during Auto calibration .......................................................... 80
9.2 Error code which is displayed while using the product ......................................................... 81
9.3 Error code which can be checked from View mode .............................................................. 81
9.4 Warning code which can be checked from View mode ........................................................ 82
10. Main Software Map ................................................................................................................... 83
11. Intrinsically installation drawing ............................................................................................ 84
11.1 FM certification ...................................................................................................................... 84
11.2 CSA certification .................................................................................................................... 85
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1. Introduction
Thank you for purchasing Young Tech Co., Ltd products. Each product has been fully
inspected after its production to offer you the highest quality and reliable performance.
Please read the product manual carefully prior to installing and commissioning the product.
➢ For the safety, it is important to follow the instructions in the manual. Manufacturer will
not be responsible for any damages caused by user’s negligence.
➢ Any modifications or repairs to the product may only be performed if expressed in this
manual. Injuries and physical damages caused by customer’s modifying or repairing the
product without a prior consultation with Young Tech co., Ltd will not be compensated. If
any alterations or modifications are necessary, please contact Young Tech Co., Ltd
directly.
➢ The warranty period of the product is (18) months from the date of shipment unless
stated otherwise. Date of shipment can be checked by providing the LOT NO. or
SERIAL NO. to us.
➢ Manufacturer warranty will not cover products that have been subjected to abuse,
accidents, alterations, modifications, tampering, negligence, misuse, faulty installation,
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lack of reasonable care, repair or service in any way that is not contemplated in the
documentation for the product, or if the model or serial number has been altered,
tampered with, defaced or removed; damages that occurs in shipment, due to act of
God, failure due to power surge, or cosmetic damage. Improper or incorrectly performed
maintenance will void this limited warranty.
➢ For detailed warranty information, please contact the corresponding local Young Tech
Co., Ltd office or main office in South Korea.
1.3 Explosion Proof Warning (Only for Intrinsic safety type positioners)
Please ensure the unit is being used and installed in conformity with local, regional, and
national explosion proof within the proper safety barrier environment.
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➢ For Intrinsically Safe installations, the product must be connected to suitably rated
intrinsically safe equipment, and must be installed in accordance with applicable
intrinsically safe installation standards.
2. Product Description
2.1 General
YT-3300 / 3350 / 3303 / 3301 series Smart Valve Positioner accurately controls valve stroke
in response to an input signal of 4~20mA from the controller. Built-in micro-processor
optimizes the positioner’s performance and provides unique functions such as Auto-
Calibration, PID Control, and HART Protocol Communications.
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※ Precautions
Be careful not to apply volatile solvent (hardener of instant adhesive, acetone, WD-40,
etc.) to the sticker nameplate. Printed contents may be erased.
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Fig. L-2: YT-3300 / 3303 / 3301 Intrinsic safety type (ATEX, IECEx, KCs, NEPSI)
Fig. L-3: YT-3300 / 3303 / 3301 Intrinsic safety type (FM, CSA)
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Fig. L-8: YT-3350 Intrinsic safety type (ATEX, IECEx, KCs, NEPSI)
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YT-3300 / 3350 1 2 3 4 5 6 7 8
1: M6 x 34L
2: M6 x 63L
Rotary
3: M8 x 34L
4: M8 x 63L
5: Namur
6 Communication 0: None
2: + HART Communication
7 Option 0: None
1: + Position Transmitter
2: + Limit Switch(Mechanical Type)
3: + Limit Switch(Proximity Type)
4: + Position Transmitter and Limit Switch (Mechanical Type)
5: + Position Transmitter and Limit Switch (Proximity Type)
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YT-3303 1 2 3 4 5 6 7 8
4 Lever Type 1: 10 ~ 40 mm
2: 20 ~ 70 mm
Linear
3: 50 ~ 100 mm
4: 100 ~ 150 mm
1: M6 x 34L
2: M6 x 63L
Rotary
3: M8 x 34L
4: M8 x 63L
5: Namur
6 Communication 0: None
2: + HART Communication
7 Option 0: None
1: + Position Transmitter
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YT-3301 1 2 3 4 5 6 7 8 9
4 Lever Type 1: 10 ~ 40 mm
2: 20 ~ 70 mm
Linear
3: 50 ~ 100 mm
4: 100 ~ 150 mm
Rotary 5: Namur
6 Communication 0: None
2: + HART Communication
7 Option 0: None
1: + Position Transmitter
9 Cable Length 1) 1: 5m
2: 10m
3: 15m
4: 20m
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Tested under ambient temperature of 20°C, absolute pressure of 760mmHg, and humidity of 65%.
Please contact Young Tech Co., Ltd for detailed testing specification.
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Model YT-3301
Housing Material Aluminum Die-casting
Motion Type Linear Rotary
Acting Type Single / Double
Input Signal 4~20mA DC
Minimum Current Signal 3.2mA(Standard), 3.8mA(Hart Included)
Supply Pressure 0.14 ~ 0.7 MPa (1.4 ~ 7 bar)
Stroke 10 ~ 150 mm 0 ~ 90°
Impedance Max. 500Ω @ 20mA DC
Air Connection PT, NPT, PF(G) 1/4
Gauge Connection PT, NPT, 1/8
Conduit Entry G(PF) 1/2 or NPT 1/2 or M20*1.5P
Positioner module IP66, Type 4X(FM)
Ingress Protection
Feedback sensor IP54
ATEX, IECEx, KCs, NEPSI, TRCU, INMETRO :
Ex ia IIC T5/T6 Gb, Ex iaD IIIC T100℃/T85℃ Db, IP66
FM & CSA:
Explosion Proof Class I, Division 1&2 Groups ABCD T5/T6
Class II, Division 1&2 Groups EFG T100℃/T85℃; Class III
Class I, Zone 0, AEx ia IIC T5/T6,
Ex ia IIC T5/T6 Ga; Ex tb IIIC T100℃/T85℃ Db
Tested under ambient temperature of 20°C, absolute pressure of 760mmHg, and humidity of 65%.
Please contact Young Tech Co., Ltd for detailed testing specification.
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2.6 Certifications
➢ KCs (Korea)
Type : Intrinsic safety
Rating : Ex ia IIC T5/T6, Ex iaD T100℃/T85℃, IP66
Certification No. : 12-KB2BO-0398X(YT-3300)
12-KB2BO-0399X(YT-3300+LS(Dry contact))
14-KB2BO-0333X(YT-3300+LS(Non-contact))
12-KB2BO-0402X(YT-3350)
12-KB2BO-0401X(YT-3350+LS(Dry contact))
14-KB2BO-0334X(YT-3350+LS(Non-contact))
14-KB2BO-0335X(YT-3303)
12-KB2BO-0400X(YT-3301)
Ambient temperature : -40 ~ +60℃ (T5/T100℃), -40 ~ +40℃ (T6/T85℃)
➢ ATEX
Type : Intrinsic safety
Rating : II 2G Ex ia IIC T5/T6 Gb, II 2D Ex ia IIIC T100℃/T85℃ Db, IP6X
Certification No. : EPS 12 ATEX 1 456 X
Ambient temperature : -40 ~ +60℃ (T5), -40 ~ +40℃ (T6)
➢ IECEx
Type : Intrinsic safety
Rating : Ex II 2G Ex ia IIC T5/T6 Gb, Ex II 2D Ex ia IIIC T100℃/T85℃ Db, IP6X
Certification No. : IECEx EPS 12.0017X
Ambient temperature : -40 ~ +60℃ (T5/T100℃), -40 ~ +40℃ (T6/T85℃)
➢ NEPSI
Type : Intrinsic safety (Only YT-3300/3350)
Rating : Ex ia IIC T5/T6
Certification No. : GYJ17.1265X
➢ TRCU
Type : Intrinsic safety
Rating : 1Ex ia IIC «T6 ... T5» Gb X, Ex ia IIIC «T85 ° C ... T100 ° C» Db X
Certification No. : RU C-KR.MЮ62.B.04756
Ambient temperature : -40 ~ +60℃ (T5/T100℃), -40 ~ +40℃ (T6/T85℃)
➢ FM
Rating : Class I, Div 1, Groups ABCD
Class I, Zone 0 AEx ia IIC
Class II/III, Div 1, Groups EFG
Class I, II, III, Div 2, Groups ABCDEFG
NEMA Type 4X, IP66
Certificate No.: FM16US0268X
Ambient temperature : -40 to +60℃(T5), -40 to +40℃(T6)
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➢ CSA
Type : Intrinsic safety
Rating : Class I, Division 1&2 Groups ABCD T5/T6
Class II, Division 1&2 Groups EFG T100℃/T85℃
Class III
Ex ia IIC T5/T6 Ga
Ex tb IIIC T100℃/T85℃ Db
IP66
Certificate No.: CSA 17.70131426
Ambient temperature : -40 to +60℃(T5), -40 to +40℃(T6)
➢ INMETRO(Brazil)
Type : Intrinsic safety
Rating : Ex ia IIC T5/T6 Gb, Ex ia IIIC T100℃/T85℃ Db, IP66
Certification No. : DNV 17.0070 X
Ambient temperature : -40 ~ +60℃ (T5), -40 ~ +40℃ (T6)
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2.7.2 YT-3303
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2.7.3 YT-3301
Positioner
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2.8.1 YT-3300
Fig. 2-4: YT-3300L (Standard Lever Type) Fig. 2-5: YT-3300L (Adapter Lever Type)
Fig. 2-6: YT-3300R (Fork lever Type) Fig. 2-7: YT-3300R+LS (Namur Type)
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2.8.2 YT-3350
Fig. 2-8: YT-3350L (Standard Lever Type) Fig. 2-9: YT-3350L (Adapter Lever Type)
Fig. 2-10: YT-3350R (Fork lever Type) Fig. 2-11: YT-3350R+LS (Namur Type)
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2.8.3 YT-3303
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2.8.4 YT-3301
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3. Installation
3.1 Safety
When installing a positioner, please ensure to read and follow safety instructions.
➢ Any input or supply pressures to valve, actuator, and / or to other related devices must
be turned off.
➢ Use bypass valve or other supportive equipment to avoid entire system “shut down”.
➢ Ensure there is no remaining pressure in the actuator.
➢ The positioner has a vent cover to exhaust internal air and drain internal condensation
water. When installing the positioner, make sure the vent cover must be facing
downward. Otherwise, the condensation water could cause damages to PCB.
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Linear positioner should be installed on linear motion valves such as globe or gate type
which uses spring return type diaphragm or piston actuators.
Before proceeding with the installation, ensure following components are available.
➢ Positioner
➢ Linear remote sensor (Only YT-3301L)
➢ Remote cable (Only YT-3301L)
➢ Feedback lever and lever spring
➢ M6 nut and spring washer (fastening feedback lever to a main shaft)
➢ Bracket, bolts and washers for positioner or sensor – not supplied with the positioner
➢ Connection bar – not supplied with the positioner
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3.3.1.1 Safety
Proper bracket must be made in order to adapt the positioner on the actuator yoke.
Please consider following important points when a bracket is being designed.
➢ Positioner’s feedback lever must be vertical to the valve stem at 50% of the valve stroke.
➢ The connection bar of the actuator clamp for the feedback lever should be installed in
such a way that the valve stroke length coincides with the corresponding figure in “mm”
marked on the feedback lever. Improper setting may cause poor linearity
1. Assemble the positioner or remote sensor with the bracket made in previous step by
fastening the bolts.
Fig. 3-6: Attaching positioner to bracket (YT-3303L) Fig. 3-7: Attaching the bracket to actuator yoke
(YT-3303L / 3301L)
2. Attach the positioner (or remote sensor) with the bracket to the actuator yoke
– DO NOT TIGHTEN THE BRACKET COMPLETELY.
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3. Connect connection bar to the actuator clamp. The hole gap on the feedback lever is
6.5mm so the connection bar’s outer diameter should be less than 6mm.
4. Connect an air-filter regulator to the actuator temporarily. Supply enough air pressure to
the actuator in order to position the valve stroke at 50% of the total stroke.
Fig. 3-8: YT-3300L / 3350L (Standard Lever Type) Fig. 3-9: YT-3303L / 3301L
5. Insert the connection bar between the feedback lever and lever spring. The connection
bar must be located upward from the lever spring as shown below left figure. If it is
located downward from the lever spring as shown below right figure, the connection bar
or the lever spring will be worn out quickly because of excessive strong tension.
Fig. 3-10: Proper way to insert connection bar between feedback lever and lever spring
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6. Check if feedback lever is vertical to the valve stem at 50% of the valve stroke. If it is
not vertical, adjust the bracket or the connection bar to make vertical. Improper
installation may cause poor linearity.
7. Check the valve stroke. The stroke numbers are engraved on the feedback lever of the
positioner. Position the connection bar at the number on the feedback lever which
corresponds with the desired valve stroke. To adjust, move the bracket, the connection
bar or both.
※ The effective linear lever angle of YT-3300L / 3350L is 60 degree and it of YT-3303L /
3301L is 30 degree.
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Stroke : 75mm
Stroke : 45mm
Fig. 3-13: YT-3300L / 3350L Feedback lever and location of the connection bar
Stroke : 30mm
Stroke : 70mm
Fig. 3-14: YT-3303L / 3301L Feedback lever and location of the connection bar
8. After installing the positioner, operate the valve from 0% to 100% stroke by using direct
air to the actuator. On both 0% and 100%, the feedback lever should not touch the lever
stopper, which is located on the backside of the positioner. If the feedback lever touches
the stopper, the positioner should be installed further away from center of the actuator.
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Fig. 3-15: YT-3300L / 3350L Feedback lever should not touch lever stopper on 0% ~ 100% valve stroke.
Fig. 3-16: YT-3303L / 3301L Feedback lever should not touch lever stopper on 0% ~ 100% valve stroke.
9. After the installation, tighten all of the bolts on the bracket and the connection bar.
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3.3.2 YT-3300L / 3350L Installation of Adapter lever type (on tubeless actuator)
Before proceeding with the installation, ensure following components are available.
➢ Positioner
➢ Feedback lever
➢ M6 nut and spring washer (fastening feedback lever to a main shaft of positioner)
➢ O-ring(Connect out1 port of positioner and actuator) – not supplied with the unit
➢ 1/4 plug – not supplied with the unit
➢ Adapter holder – not supplied with the unit
➢ 2 pcs x bolts (M8 x 1.25P) – not supplied with the unit
※ When using adapter lever, generally tubeless actuator which doesn’t requires pipe
between actuator and positioner is used. Therefore, in this section, installation method of
tubeless actuator and positioner will be introduced like below.
3.3.2.1 Safety
➢ Positioner’s feedback lever must be vertical to the valve stem at 50% of the valve stroke.
➢ Adapter of feedback lever should be installed in such a way that the valve stroke length
coincides with the corresponding figure in “mm” marked on the feedback lever.
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1. Remove Out1 Plug(Fig. 3-19) on the bottom of the positioner. Plug up out1 port of gauge
block with 1/4 plug using sealant.
2. Check the valve stroke. The stroke numbers are engraved on the feedback lever of the
positioner. Position the adapter at the number on the feedback lever which corresponds
with the desired valve stroke. To adjust, loosen M6 nut behind the adapter, move the
adapter to correct position, and then tighten the M6 nut.
Stroke : 75mm
Stroke : 30mm
4. Add O-ring between the positioner and actuator and attach the positioner to the actuator
yoke tightly by fastening the bolts (M8 x 1.25P, 2 pieces).
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6. Turn the Auto/Manual switch counterclockwise (toward “M”). Refer to 6.2 for more detail.
Supply enough air pressure to the actuator in order to position the valve stroke at 50% of
the total stroke.
7. Check if feedback lever is vertical to the valve stem at 50% of the valve stroke. If it is
not vertical, adjust the adapter holder on the actuator’s stem to make vertical – DO NOT
TIGHTEN THE ADAPTER HOLDER COMPLETELY. Improper installation may cause
poor linearity.
Refer to Fig 3-11.
8. After installing the positioner, operate the valve from 0% to 100% stroke by using direct
air to the actuator. On both 0% and 100%, the feedback lever should not touch the lever
stopper, which is located on the backside of the positioner. If the feedback lever touches
the stopper, the adapter holder should be moved or the adapter of feedback lever should
be moved further away from the main shaft of the positioner.
Refer to Fig 3-15.
9. After the installation, tighten the adapter holder. And Turn the Auto/Manual switch
clockwise (toward “A”) tightly. Refer to 6.2 for more detail.
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Rotary positioner should be installed on rotary motion valve such as ball or butterfly type
which uses rack and pinion, scotch yoke or other type of actuators which its stem rotates 90
degrees. Before proceeding with the installation, ensure following components are available.
➢ Positioner
➢ Fork lever (Only Fork lever type)
➢ Rotary bracket set (2 pieces) → The upper brackets of fork lever type and Namur type
are different.
➢ 4 pcs x hexagonal headed bolts (M8 x 1.25P) → Fork lever type
➢ 4 pcs x M8 plate washers → Fork lever type
➢ 4 pcs x wrench headed bolts (M6 x 1P x 10L) → Namur type
➢ 4 pcs x wrench headed bolts (M6 x 1P x 15L)
➢ 4 pcs x M6 nuts
➢ 4 pcs x M6 spring washers
➢ Bolts and washers to attach bracket to actuator – not supplied with the positioner
Fig. 3-21: YT-3300R / 3350R Fork lever type Fig. 3-22: YT-3300R / 3350R Namur type
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➢ Positioner
➢ Fork lever (Only Fork lever type)
➢ Rotary bracket set (2 piece)
➢ 4 pcs x hexagonal headed bolts (M8 x 1.25P)
➢ 4 pcs x M8 plate washers
➢ 4 pcs x wrench headed bolts (M6 x 1P x 15L)
➢ 4 pcs x M6 nuts
➢ 4 pcs x M6 spring washers
➢ Bolts and washers to attach bracket to actuator – not supplied with the positioner
Fig. 3-23: YT-3303R Fork lever type Fig. 3-24: YT-3303R Namur type
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The rotary bracket set (included with the positioner) contains two components. (but the upper
brackets of Fork lever type and Namur type are different in case of YT-3300 / 3350). The
bracket is designed to fit onto the actuator with 20mm, 30mm and 50mm stem height (H)
according to VDI/VDE 3845 standard. Please refer to below table how to adjust the height of
the bracket.
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1. Please check the actuator’s stem height and adjust the brackets by referring to the
above bracket table.
2. Attached the brackets onto the actuator. It is recommended to use spring washer so the
bolts will not be loosen from vibration.
3. Set rotation position of the actuator stem at 0%. For single acting actuator, it is easy to
check 0% point by supplying no pressure to the actuator. For double acting actuator,
check actuator stem’s rotation direction – clockwise or counter-clockwise - by supplying
pressure to the actuator.
4. (Only Fork lever type) Install the fork lever after setting actuator’s stem at 0%. Check
the actuator stem’s rotation direction – clockwise or counter-clockwise.
Installation angle of the fork lever should be 45˚ to the longitudinal direction of the
actuator.
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5. (Only Fork lever type) After setting fork lever position, fasten lock nuts which are located
on the bottom of the fork lever. Ensure to set the gap between the top of upper bracket
and the top of the fork lever within 23~28mm(YT-3300R / 3350R) and 6~11mm(YT-
3303R).
Fig. 3-30: Height to the bracket (fork lever type of YT-3300R / 3350R)
6. Attach the positioner to the bracket. <Only fork lever type of YT-3300R / 3350R / 3303R:
Fix the clamping pin (5mm Dia.) into the fork lever slot and insert center pin (2mm Dia.)
of the main shaft of the positioner into the hole of center of the fork lever. The clamping
pin will be locked to the fork lever spring.> Setting alignment of center of main shaft of
the positioner and center of the actuator’s stem is very important. Poor alignment of the
main shaft and the actuator’s stem decreases the positioner’s durability due to
unnecessary forces on the main shaft.
Fig. 3-31: Main shaft center alignment (Fork lever) Fig. 3-32: Main shaft center alignment (Namur)
7. Tighten the positioner and the bracket with bolts after checking the positioner’s
position.
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4. Connection - Air
4.1 Safety
➢ Supply pressure should be clean and dry air – avoiding moisture, oil and dust.
➢ Always recommended to use air filter regulator (i.e. YT-200 series).
➢ Young Tech Co., Ltd has not tested positioner’s operation with any other gases
other than clean air. Please contact Young Tech Co., Ltd for any questions.
➢ Dry air with dew point of at least 10℃ lower than ambient temperature.
➢ Avoid from dusty air. Use 5 micron or smaller filter.
➢ Avoid oil.
➢ Comply with ISO 8573-1 or ISA 7.0.01.
➢ Supply pressure range is 0.14 ~0.7 MPa (1.4 ~ 7 bar)
➢ Set air filter regulator’s pressure level 10% higher than actuator’s spring range pressure.
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Singe acting type positioner is set to use only OUT1 port. OUT1 port of positioner should be
connected with supply port of actuator when using spring return actuator of single acting type.
Fig. 4-1: Single acting linear actuator Fig. 4-2: Single acting rotary actuator
(YT-3300L / 3350L / 3303L) (YT-3300R / 3350R / 3303R)
Fig. 4-3: Single acting linear actuator (YT-3301L) Fig. 4-4: Single acting rotary actuator (YT-3301R)
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Double acting type positioner is set to use OUT1 and OUT2 port. As input signal increases,
the supply pressure will be supplied through OUT1 port.
Fig. 4-5: Double acting linear actuator Fig. 4-6: Double acting rotary actuator
(YT-3300L / 3350L / 3303L) (YT-3300R / 3350R / 3303R)
Fig. 4-7: Double acting linear actuator (YT-3301L) Fig. 4-8: Double acting rotary actuator (YT-3301R)
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5. Connection – Power
5.1 Safety
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5.2 Connection
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5.3 Ground
6. Adjustments
YT-3300 / 3350 can have limit switch option. If user wants to adjust the sensing position,
please loosen bolts and adjust cam.
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1. On the right hand bottom of positioner, there is A/M switch (Auto/Manual). A/M Switch
allows the positioner to be functioned as by-pass. If the switch is turned clockwise
(toward “A”) and it is fasten tightly, then the supply pressure will be transferred to
actuator through outport by positioner control. On the other hand, if the switch is turned
counter-clockwise (toward “M”), it is loosened, then the supply pressure will be directly
supplied to the actuator regardless of positioner control. It is extremely important to
check the allowed pressure level of the actuator when the switch is loosened.
2. Check whether the supply pressure is too high.
3. After using “Manual” function, A/M switch should be returned to “Auto”.
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Hunting can be occurred when the actuator’s volume is too small. In order to prevent hunting,
orifice can be used.
F
ig. 6-4: Plate type Orifice installment
By adjusting the orifice, the flow rate of the supply pressure to actuator can be adjusted.
Please use (-) driver to adjust the orifice. When slot (-) of the orifice is vertical like the below
left figure, the flow rate becomes maximum. When slot (-) of the orifice is horizontal like the
below right figure, the flow rate becomes minimum.
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By adding sub-PCB, the positioner can have additional functions. There are 3 types of sub-
PCB.
When purchasing option sub-PCBs separately, 4 Bolts and 2 supports are supplied together
with sub-PCB.
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JP1 jumper must be removed, when HART option included sub-PCB is being mounted.
5. After PTM sub-PCB is installed newly, values of TR_ZERO and TR_END must be calibrated
for correct output signals. For the calibration of TR_ZERO and TR_END, please refer to
section 8.7.2 of this manual.
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8.1 Warning
Following process will operate valve and actuator. Before proceeding with any Auto
Calibration, please separate valve from the entire system by using bypass valve, so
Auto Calibration will not affect entire valve process.
Fig. 8-1: <UP> & <DOWN >: Move to next menu, and adjust.
<ENTER>: Enter to main and sub menus, and save
<ESC>: Return to previous menu
To change display, Press and hold <ESC>, press <DOWN> several times until a desired
display appears. The display will change in the order indicated above. If <ESC> + <UP>
pushed, the order will be appeared in opposite order. By pressing <ESC>, the display will
return to “RUN PV” mode.
※ Please note that the screen will return to “RUN PV” mode if 100 seconds elapse from the
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Auto Calibration mode (AUTO CAL) automatically calibrates the positioner. “AUTO CAL”
process takes about 2~3 minutes, and the duration of the process varies upon the size of the
actuator. There are 3 types of AUTO CAL.
Zero
End Point P, I, D RA / DA BIAS V_0
Point
AUTO 1 O O X X X X
AUTO 2 O O O O O O
AUTO HF O O O O O O
AUTO1 changes only zero and end points; however other parameters(P, I, D etc.) will not be
adjusted. It is recommended to perform AUTO1 when the positioner has been set by the
valve manufacturer already, and the field user wants to re-calibrate the positioner.
<ENTER>
<ENTER> <ENTER>
3 seconds
A few
seconds
later
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AUTO2 changes all of the parameters. It is recommended to perform AUTO2 when the
positioner has been installed on the valve for the first time or the positioner has been
reinstalled after dissemble from an actuator.
A few
<ENTER> <ENTER> seconds
later
Press <UP> or
<DOWN> button
if the above is not
displayed.
AUTO HF calibration is same calibration process as to AUTO2, but AUTO HF is used when
the valve has high friction level.
A few
<ENTER> <ENTER> seconds
later
Press <UP> or
<DOWN> button
if the above is not
displayed.
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Manual mode is used to maneuver valve stem manually. In Manual mode, the positioner
does not control the valve by the signal received from outside, but it could be controlled to
move up and down by pressing <UP> and <DOWN> button.
<ENTER>
<ENTER> <UP>/<DOWN>
3 seconds
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC> <ESC>
AUTO CAL optimizes most of the valve actuator control values. However, in some instances,
hunting or oscillation may occur when the valve actuator control values are not optimized.
Hunting or oscillation can be prevented by adjusting parameter values.
If you change the parameter values with <UP> <DOWN> buttons, the changed value is
immediately applied to the positioner control. When the desired control status is
reached, you must press <ENTER> button to save the values.
Below are the list of features which could be set from Parameter mode.
1) Dead-Zone (dEAdZONE)
2) P value (KP)
3) I value (KI)
4) D value (Kd)
5) P_, I_, D_ value (KP_, KI_, Kd_)
6) KF Up value (KFUP)
7) KF Down value (KFdN)
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Dead-Zone indicates the percentage of error allowance. In case of high level of packing
friction, which may cause hunting, increasing the value of Dead-Zone can stable the valve
operation.
<ENTER>
<ENTER> <ENTER>
3 seconds
<UP>/<DOWN> <ESC>
<ENTER> 3 times
P value indicates the ratio of the compensation signal based on the percentage of error
allowance. As the value increase, the positioner finds the target point quickly, but it is more
likely to have hunting. As the value decrease, the stability of the positioner is higher, but it
finds the target point slowly.
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
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I value indicates the additional compensation signal based on the percentage of error
allowance. As the value increase, it is more likely to have hunting. As the value decreases,
the positioner will move slowly to the target position.
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
D value indicates the derivative value of the compensation signal based on the percentage of
error allowance. As the value increase, it is more likely to have hunting. As the value
decreases, it can have poor linearity or dynamic characteristic.
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
P_, I_, and D_ values’ principles are same as P, I, and D values, but these values will be
activated when the error percentage is within 1%.
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KF Up Value is a control parameter value for high level of valve friction when the valve move
up from 0% to 100%.
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
KF Down Value is a control parameter value for high level of valve friction when the valve
move down from 100% to 0%.
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
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Hand Calibration mode is used when zero-point and end-point require re-adjustment to use
partial range of total strokes after Auto Calibration has been performed.
Below are the list of features which could be set from Hand CAL mode.
1) Zero-Point (PV ZERO) and End-Point (PV END) for Valves
2) Zero-Point (TR ZERO) and End-Point (TR END) for Transmitter
3) Normal / Reverse Feedback Signal (TR NORM / REVS)
4) Normal / Reverse HART Signal (HT NORM / REVS)
8.7.1 Zero-Point (PV ZERO) and End-Point (PV END) for Valves
PZ ZERO adjusts the zero point of the valve, and PV END adjusts the end point of the valve.
<ENTER>
<ENTER> <ENTER>
3 seconds
<UP>/<DOWN>
<ESC> <DOWN>
<ENTER>
<UP>/<DOWN>
<ENTER> <ESC>
<ENTER>
End Adjustment
<ESC>
2 times
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8.7.2 Zero-Point (TR ZERO) and End-Point (TR END) for Transmitter
TR ZERO adjusts the zero point of the transmitter (4mA feedback), and TR END adjusts the
end point of the transmitter (20mA feedback). This is used when output signal becomes
unstable and requires re-adjustment or when feedback output signal and actual stroke need
to be used differently.
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
End Adjustment
<UP>/<DOWN>
<ESC>
<ENTER>
Match feedback
signal with 20mA
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The feedback signal from the positioner can be changed to normal or reverse.
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
<ENTER>
3 times
Feedback signal of HART communication from the positioner can be changed to normal or
reverse.
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
<ENTER>
3 times
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Valve mode offers useful and various function settings for operating the control valve.
Below are the list of functions which could be set from Valve mode.
RA & DA are automatically set by performing “AUTO 2” from Auto Calibration. However, this
function is used when the user wants to change RA & DA.
The positioner can be set as Direct Action (DA) or Reverse Action (RA).
<ENTER>
<ENTER> <ENTER>
3 seconds
<UP>/<DOWN> <ESC>
<ENTER> 3 times
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<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
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User can make its own flow characteristic curve with this mode. USER SET can be set in two
ways, 5 points and 18 points. User can choose whichever is more suitable for their
application.
1) 5 points setting can be set with 4mA intervals. The initial positions are P0(4mA=0%),
P1(8mA=25%), P2(12mA=50%), P3(16mA=75%) and P4(20mA=100%) but user can
change the % values to different values. User can change all 5 points or only change
partially and exit the menu by pressing <ESC> button.
<UP>/<DOWN> <UP>/<DOWN>
<ESC>
<ENTER> <ENTER>
2 times
or <ENTER> or <ENTER>
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2) 18 points setting can be set with 1mA intervals. The initial positions are P0(4mA=0%),
P1(5mA=6.25%), P2(6mA=12.5%), … P16(20mA=100%) and P17(21mA=106.25%) but
user can change the % values to different values. User can change all 18 points or only
change partially and exit the menu by pressing <ESC> button.
<UP>/<DOWN> <UP>/<DOWN>
<ESC>
<ENTER> <ENTER>
2 times
or <ENTER> or <ENTER>
This function can be activated by selecting “CHAR USR” mode of above 8.8.2 Valve flow
Characteristic Adjustment (CHAR).
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Tight shut open shows the current value in percentage (%). Input current of 4mA is 0%,
20mA is 100%. If temporary Tight shut open value (≤100%) is set and input current value is
above the set % value, the valve’s position is immediately moved to 100%. For example, if
linear actuator is used and the valve’s closing direction is 100% and input value of the
current is above Tight shut open set value, the set pressure from the regulator will be
transferred to the actuator which will enhance the power to close the valve and keep it from
any leakage.
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
Tight shut close shows the current value in percentage (%). Input current of 4mA is 0%,
20mA is 100%. If temporary Tight shut close value (≤100%) is set and input current value is
below the set % value, the valve’s position is immediately moved to 0%. For example, if
rotary actuator is used and the valve’s closing direction is 0% and input value of the current
is above Tight shut open set value, it will release all the remaining pressure from Out1 of the
actuator which will have the return spring power of the actuator or Out2 pressure to close the
valve and keep it from any leakage.
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
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The valve can be operated in full stroke by split range control of input signal as 4~12mA or
12~20mA.
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
<ESC>
3 times
4~12mA Control
From the initial 4~20mA control settings of valve stroke from 0~100%, this mode allows the
user to change the zero point to (≥4) mA instead of 4mA.
For example, the user could change the control settings of the valve stroke from 4~20mA to
7~20mA for 0~100% stroke.
However, please note that the “Zero” and “End” points’ deviation current value must
be above 4mA.
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
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From the initial 4~20mA control settings of valve stroke from 0~100%, this mode allows the
user to change the end point to (≤20) mA instead of 20mA.
For example, the user could change the control settings of the valve stroke from 4~20mA to
4~16mA for 0~100% stroke.
However, please note that the “Zero” and “End” points’ deviation current value must
be above 4mA.
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
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In case of linear positioner, the error of accuracy occurs when the linear motion of actuator
changes into the rotary motion of feedback lever. After the auto calibration, the positioner
turns on ITP function with an appropriate value of interpolation automatically. The user can
manually turn on or off the ITP function, also can set any value of the interpolation. (in ITP
USER mode)
※ The below shows that the user manually change ITP ON into OFF.
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
<ENTER>
3 times
※ The below shows that the user manually set any value of the interpolation.
<DOWN>
<ENTER> <ENTER>
2 times
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
<UP>/<DOWN>
<ENTER> 3 times
<ENTER>
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<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
Displays or changes current lever type into standard type or adapter type. If the Lever type
mode is set correctly, the accuracy will be worse at ITP ON than at ITP OFF.
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
3 times
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<ENTER>
3 seconds
Press <UP> or
<DOWN> button
if the above is not
displayed.
Unlike FST (Full Stroke Test) where a valve such as an emergency shut-off valve is
physically closed and opened in full,
PST is a method used to test a percentage of the possible failure of the valve by slightly
closing and opening the valve when testing.
Rather than only performing FST regularly, PST is alternately applied with FST which could
reduce the overall cost and risk.
YT-3300 positioner includes PST function and it could operate while offline without any other
software.
Also, PST function and results could be set and checked through HART communication.
TARGET 2
TOL
START PO
TARGET 1
LATENCY INTERVAL
When PST runs by PST NOW or SCHD, if valve position is in the range of TOL from START
PO, Positioner supply or vent air until the valve reach the TARGET 1, 2. But PST test will
stop if valve position goes out of the TOL or doesn’t reach TARGET1, 2 within the LIMIT TM.
After the valve position reach the TARGET 1, 2, the valve will pause during the LATENCY
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and move back to the START PO. The valve will be under ready state during the INTERVAL
time after completing 1 cycle of PST in the SCHD mode.
To run PST, select a PST mode. There are 3 mode for running
PST.
Mode Description
PST OFF Stop PST Schedule. It’s a default mode
PST SCHD Run PST immediately. After PST complete, it turns
back to the previous mode
PST NOW PST runs repeatedly by interval value
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
<DOWN> <ENTER>
3 times
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
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8.9.3.1 START PO
Sets start position when PST initiates. The position must be in between 0 and 100%, and
default value is 100%.
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
4 times
8.9.3.2 TARGET 1
Sets 1st target position of PST. The position must be in between 0 and 100%, and
default value is 90%.
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
4 times
8.9.3.3 TARGET 2
Sets 2nd target position of PST. The position must be in between 0 and 100%, and
default value is nA(Not Application).
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
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<ESC>
4 times
8.9.3.4 INTERVAL
Interval time (days) between 1st PST and the next PST. The value must be between 1 ~
365, and default value is 365 (days).
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
4 times
8.9.3.5 TOL
Tolerance level of the start position when PST runs. The value must be between 0.1 ~ 10%,
and default value is 5%.
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
4 times
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8.9.3.6 LIMIT TM
Limit the stroke time between start position and Target 1 and 2. The value must be
between 0~600 sec, and default value is 600 (sec).
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
4 times
8.9.3.7 LATENCY
Latency for next movement after valve move. The value must be between 1~60 sec, and
default value is 10 (sec).
<UP>/<DOWN>
<ENTER> <ENTER>
<ENTER>
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
4 times
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It will record or memorize maximum three PST results. The longest stroke time from START
PO to the TARGET 1, 2 or Error messages will be recorded
Error Message
OOT When the valve position is out of tolerance(TOL) from Start
Position(START PO)
LTO When the valve doesn’t reach to the target position within the Limit
Time(LIMIT TM)
NR When the valve doesn’t move
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
<DOWN>
3 times
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<ENTER>
<ENTER> <DOWN>
3 seconds
Press <UP> or
<DOWN> button
if the above is not
displayed.
<ESC>
<DOWN>
3 times
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ITEM Description
YT-3300L Positioner model.
3.1.00 1’st row→version number of firmware.
VERSION / 2’nd row→VERSION: Main software version / 2016MR 8: loading date
2016MR 8 of software.
※ You can toggle them, pushing <ENTER>
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Error or Warning code occur if there is a problem during Auto calibration or using the product.
➢ Error code : These are indicated if the positioner cannot be controlled, malfunctions or
becomes imprecise.
➢ Warning code : These are indicated when the positioner can be controlled, but there is a
possibility of malfunctioning or degree of precision has dropped.
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Smart Positioner
YT-3300 / 3350 / 3303 / 3301 series Product Manual
Ver. 1.19 82
Smart Positioner
YT-3300 / 3350 / 3303 / 3301 series Product Manual
Ver. 1.19 83
Smart Positioner
YT-3300 / 3350 / 3303 / 3301 series Product Manual
11.1 FM certification
Ver. 1.19 84
Smart Positioner
YT-3300 / 3350 / 3303 / 3301 series Product Manual
Ver. 1.19 85
Smart Positioner
YT-3300 / 3350 / 3303 / 3301 series Product Manual
Issued : 2019-01-03
Ver. 1.19 86