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BAYSU Water Treatment

The document discusses water treatment systems provided by BAYSU Water Treatment. It provides an overview of the company's vision, mission, solutions, applications, team, and expertise in water treatment. Specific systems discussed include industrial reverse osmosis systems.

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vietluu
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0% found this document useful (0 votes)
157 views15 pages

BAYSU Water Treatment

The document discusses water treatment systems provided by BAYSU Water Treatment. It provides an overview of the company's vision, mission, solutions, applications, team, and expertise in water treatment. Specific systems discussed include industrial reverse osmosis systems.

Uploaded by

vietluu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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“water treatment”

IndustrialProducts
As being BAYSU Water Treatment, the main aim of Research and
Development works carried out with the specialists in our team is to
please our dear valued customers.
Recently, global warming has not only been a statement told by the
scientists, but it also has become a threat to all living beings. Depleted
water supplies due to the global warming, the quality problem of
tap water, and distrust for brands… Aside from fresh water, as even
getting water in some areas has become almost impossible, we are
conscious of the necessity of using our supplies in the most proper
way. Therefore, we offer a better life quality by filtering the harmful
substances in our existing supplies with eco-friendly systems.
To meet various demands about water treatment systems, we closely
follow the sectoral development at home and abroad. Whether in
your home or in your workplace, we offer full service and professional
solutions with our water treatment systems developed for you to
consume healthy water wherever you want.
BAYSU Water Treatment Systems, providing service in many areas
like sites, villas, schools and cafés in the domestic area; textiles, food,
and health in the industrial area, has internationally recognized NFS
document. With the strength, we have taken from our co-partners
providing service for over 140 years in abroad, we are maintaining
our domestic activities with trust, quality and professional manner.
As our ancestors said, “Health comes first”. The past shapes the
future. Therefore, we are proud of contributing to building healthy
generations thanks to the membrane and alkaline filters we have used
in our systems.
As being BAYSU Water Treatment, we aspire to be the perfection in
your colors, health in your body and the beauty in your face...
our vision
To provide our dear customers with healthy and high-quality water by following
national and international innovations.

our mission
As being BAYSU Water Treatment, the main aim of Research and Development
works carried out with the specialists in our team is to please our dear valued
customers.

solutions & applications


As being BAYSU Water Treatment, we offer different solutions for domestic and
industrial plants. With our expert engineers and technical staff, we carry out the
measurement of wanted water quality of preservative puriication and chemical
dosing systems based on the low, which will enable the water treatment projects
to work with high eficiency.

Our
applications; Our Team
• Industrial and Domestic Reserve Osmosis Systems As being BAYSU Water Treatment, we founded our company in 1996 for the sake
• The Processes of Fresh Water Production from Sea Water of bringing healthy water to you, meeting demands of our dear customers with
• Industrial and Domestic Filtration Systems – Water Softening Systems our focus on the awareness of social responsibility and human health and for
• Nanoiltration and Ultra Filtration Solutions the sake of developing quality, scientiic and economical solutions. Within our
• Waste Water and Recycling Applications organization, there are 2 environmental engineers, 1 electrical and electronic
• Dosing and Disinfection Systems engineer, 2 industrial engineers, 2 mechanical engineers, 4 electrical and
• Degassing and Deionisation Systems automation technicians, 1 environmental technician, 2 mechanical technicians,
• Water Treatment Chemicals and Minerals 12 teams of mechanical installers, 5 ield-assembly and commissioning teams
and employees working in other departments. We try to provide prestigious
service to our valued customers with the sense of management believing the
stability created as a result of long-termed teamwork.
water treatment specialist
The BAYSU Water Treatment Systems Cc.Ltd. is maintaining to work with it’s eficient
permanent staff located in different cities of Turkey in considering complete customer
satisfaction as always to be considered to give it’s priority. Our company is specialized
to create the professional solutions both in manufacturing and importing from abroad
many of devices & equipments as per some various demands of water treatment area
The importance of water quality has being increased day by day in last decades up to
this time both in globe and our Country by the reason of global warming, decreasing of
clean water sources besides troubles of their quality as well. Therefore, our company
aims to provide as in quality water in our country appropriate fort he human healt
both domestic and as industrial to remove such as odour, heavy metals, inorganic
contaminants like arsenic and scale besides particle contaminant of sediment which
the same removals are guaranteed by oficial analysis.
Further, our company helps to promote in production and quality standart with using
of big projects of the water treatment related healt and hotel business sectors in
addition to the Industrial areas of textile, food, construction, naturel Stone quarry.

integrated quality management


Calculation of protected treatment and chemical dosage which will be created to
work high eficieny depending on quality and water low are made on the ield by our
hot stuff of engineers as well as technical staff.

Corporate
Proile
Hope to become always healty with not forgotten to share the missions of us in order
to create more viable and clean world in this universe in which clear water sources
contaminate consistantly by our mankind at the same time.
• Industrial and Domestic Reverse Osmosis Systems
• Procurement of Fresh Water from the Sea Water
• Industrial and Domestic Filtration Systems
• Water Softening Systems
• Solutions related Nano and Ultra Filtration
• Applications of Waste Water and Recovery
• Dosage and Disinfection Systems
• Desagor and Deionasition Systems
• Chemicals and Minerals for Water Treantment

Aquabay is a Registered Brand of BAYSU


Industrial Reverse
Osmosis Systems
The Reverse Osmosis Systems are the newest and the quickest developing water purification
technology today. Since it was very new and expensive in the past days, while the reverse system
was being used in only dry areas to obtain drinking water from sea water and in companies like
pharmaceutical and cosmetic sectors in need of high-quality water, now, the usage of reverse
osmosis systems are more common with the simplification of operating systems and the affordable
prices thanks to the new technologies.

The Industrial Reverse Osmosis Systems are preferred for obtaining drinking water from the
municipal and bitter well water, at the processes making production by using water with poor
conductivity, in the waste water recovery processes, for filtering the water with the high amount of
metal ions and for obtaining drinking water from the sea water.

There are semi-permeable membranes at the heart of RO treatment system. The semi-permeable
pore structure on these membranes has bigger structure than the diameter of pure water molecules,
but has smaller structure than the diameters of solutes in water. When the high-pressure water is
given to the membrane, only the pure water molecules and %1-3 of melts in water can penetrate
into the membrane pores. Thus, while melts in water are being kept minimum at the rate of %98
depending on their diameters, the suspended particles, microorganisms like bacteria and virus
are filtered. Not being able to pass from the pores, while the water with denser molecules is being
drained, the congestion of membrane is prevented at the same time. As the operation is totally
physical, it is eco-friendly.

Baysu Industrial RO systems are PLC controlled, fully automatic and their use is practical. It was
produced from stainless steel construction to serve long times and to minimize the maintenance
and protection costs. The membrane cover can be chosen as either stainless or FRP optionally. The
high-pressure pump is centrifuge with the vertical shaft and AISI 304 OR 316 steel. Accessories
like flowmeter and TDS meter, instantly showing system performance, are used.

The RO treatment system has inlet pressure sensor to make RO system run perfectly under all
conditions and to protect the pump against the influent cut, and it has a level control system to
close the system when the reserve tank is full. To make membrane run longer, auto flush (automatic
washing valve which retards possible blockage in the system), CIP system (chemical washing),
membrane rinsing system, and to provide system recovery and pump flow stabilization, recycling
regulating valve are used.

2996,00

2412,00

B-B view Left view Front view Right view A-A view
12230,00
P&I DIAGRAM
1 2 3 4 5 6 7 8 9 10 11 12 13 14
NAME SUPPLIED
NO SPECIFICATIONS QTY.
FI
00
DN25 OF MATERIAL QUANTITY
MV8

PI
0
00
32DN25
110DN100

A
PI
00

90DN80
RAW WATER
PI
00
PT DN40
00
LS LS LS DN40 EV2
00 00 00
110DN100 110DN100 DN40

90DN80
32DN25 DN100
EV1 PI PI

DN65
00 FIT
00 00
m3/h
PC DN50 DN50 63DN50 12,4 m^3/h
bar00

DN65
MV1 PC DN65 MV2
PHC
pH 00 DN80 bar00
110DN100 MV3
EV3 DN100 DN100

75DN65
E BCF HPP
30kW
110DN100 CIT FIT MV4
B
00
uS/cm 00
m3/h 49,8 m^3/h
A 90DN80 90DN80 90DN80

63DN50
RO SYSTEM EV4
R101 75DN65

LS LS
P103A/B P102A/B P101A/B 7,5kW 00 00
E A LS
00
2*62 m^3/h,30mSS
63DN50
STORAGE 1 MV6

LS
00
5" PVC C
HCl ASC PI
00

5000L 100L PI
00
110DN100 110DN100 63DN50
MV5 MV7
FI
00
MV8
CP 11kW
CIP
PI
00

PI
00

PI PI
00 00
PT
00 D

PI PI FIT
00 00 00
PC m3/h 12,4 m^3/h
bar00
PHC PC
pH 00 bar00

F BCF HPP
30kW
CIT FIT
00
uS/cm 00
m3/h 49,8 m^3/h
B

175,45 m^3/h E
RO SYSTEM LS
00
LEJANT
R102

LS LS ORIFIS
00 00
F B LS
00 75DN65 LT
PNO.ACT.BTRFLY VALVE % 00
ULTRASONIC LEVEL TRANS.

AUTO DIAPHGRAM VALVE OC


O2 00 OXYJEN ANALYZIR
LS
00

PI
HCl ASC MANUEL DIAPHGRAM VALVE 00 MANOMETER
5000L 100L PI
00
63DN50 DPT
MANUEL DIAPHGRAM VALVE bar00 DIF. PRESSURE TRANS. F

CP 11kW CIP
FI
00
MV8 PIT
PI VICTAULIC COUPLING bar00
PRESSURE TRANSMITTER
00
STORAGE 2 LS
00
LI
BALL VALVE 00 LEVEL INDICATOR
PI
00
ELEKTRIC ACT.
PI LIT ULTRASONIC LEVEL METER
00 BUTTERFLY VALVE % 00
PT
00

MANUEL BUTTERFLY VALVE LS


00 LEVEL SWITCH
PI PI FIT
00 00 00
PC m3/h 12,4 m^3/h G
bar00 CHECK VALVE FI
PHC PC
bar00
00 INLINE FLOWMETER
pH 00

AUTOMATIC AIR DISCHARGE FIT


G 00
m3/h FLOW TRANSMITTER
BCF HPP
30kW COMPENSATOR
CIT
CIT FIT
00
uS/cm CONDUCTIVITY METER
00
uS/cm 00
m3/h 49,8 m^3/h
C
RESIN STRAINER
10.000L PE PHC
pH00 PH METER
STORAGE 4
RO SYSTEM DRAINE
R103 CENTRIFUGE PUMP
SM STATIC MIXER
LS LS H
00 00
G C LS DOSING PUMP
00 WATER PUMP JET
PI
00
EV1 PI EV2
75DN65 PI 00
00 GAUGE GUARD MFI
00Hz FREQUENCY INVERTOR
75DN65 DN40
LS PI PI
00 00 FIT
DN65 00 00
m3/h
PC DN40
DN65 DN50 DN50 63DN50 10,7 m^3/h
bar00 MV1
HCl ASC PHC
pH 00
DN65 barPC
00
DN65
DN65
MV2
75DN65
5000L 100L PI MV3
00 EV3
63DN50 C

75DN65

75DN65
H BCF HPP B
CP

75DN65
45kW A
11kW CIP 0 FIRST DESIGN- OFFER
75DN65 CIT FIT MV4
75DN65 D 75DN65
00
uS/cm 00
m3/h 75DN65 26,05 m^3/h 75DN65
REV. NO. EXPLANATION Revised by Date Sign I

63DN50
LS REVISION
00
2
EV4 1

S. NO. DOCUMENT NO DOCUMENT NAME


RO SYSTEM
R104 DOCUMENT

COSTOMER
PLANT ....
PROJECT ....
LS LS
00 00
H D LS
CONTRACTOR PROJECT NO. ....
00
DN100 DN65 PT
PROJECT NAME
AQ SU HAZIRLAMA TESISI
00
50DN40 EGYPT J
MV6 DESIGN
110DN100 75DN65 PROJECT NO. ....
LS
00
PROJECT NAME ....
HCl ASC
NAME DATE SIGN
20.000L PE 5000L 100L PI B.AKBIYIK 07.05.2011
DRAWING NAME P & I DIAGRAM
STORAGE 3 P104A/B 7,5kW 75DN65
00
90DN80 50DN40
PREPARED BY
B.ERBAY
2*38 m^3/h,30mSS MV5 MV7
DRAWN BY
DRAWING NO. ....
1 service APPROVED BY
CP DRAWING NO.
CIP SCALE : ---- SIZE A1
REVISED
0
5,5kW PID07051101 NO.
Fresh Water Production from
Sea Water with Reserve Osmosis SWRO

PROJELERİMİZ

4200m3/d

Our projects
SWRO 300m3/d BWRO - IRAN 1000m3/d
SWRO - EGYPT
the ultrafiltration systems UF/R.O - MOROCCO
3360m3/d
Aquabay ultrafiltration Units are basically a filtration process. UF uses
membranes with a pore size of 0.01 micron and this acts as a barrier for bacteria,
virus and other micro organisms without using chemicals.

Aquabay ultrafiltration Units are basically a filtration process. UF uses


membranes with a pore size of 0.01 micron and this acts as a barrier for bacteria,
virus and other micro organisms without using chemicals. Any particle greater
than 0.01 microns will be removed and turbidity can be reduced to below 0.1
NTU.

Chlorine is the best known method for removing microbiological contamination


from water and it is effective, though not 100%, particularly for spore forming
organisms such as Cryptosporidia. Such organisms can resist treatment with
Chlorine but are removed by UF. In addition organic compounds in water can
react with chlorine to form DBP’s (disinfectant by products) which can be toxic
themselves. UF does not add anything to water and does not produce
undesirable chemicals in the water.

UF modules are perfect for filtration of surface water, pre-treatment of sea water
before RO desalination, treatment of recycled waste water and can replace
conventional and biological treatment of water for feed to RO systems.

Moreover UF systems are used successfully for sea water treatment, food sector
2160m3/d
and beverage process, natural drinking water factories, removing bacteria and
disinfection of water indirectly and lots of special projects. It constitutes a key
part of systems of special design for waste water recycling and process of
recycling of water origin MBR.

3120m3/d
12000m3/d
the multi media ilters
The Multi Media Filters are used to remove suspended solids, turbidity and other particles
in the water. System gronulometry degrees are constituted with different and more
than one layer are placed in interbody. Second duty of the Multi Media Filter in addition
to separate solids from water is to protect equipment that will be located after itself.
Lifespan of equipments will be longer and productivity of them will be increased, as the
load, which will go to the other treatment filters in a system whose filtration is good,
will be minimized. The Multi Media Filters are used in treatment of process water and
drinking water as pretreatment or in removing the turbidity of treated water which is from
waste water treatment systems. For high quality flows, the Multi Media Filter systems
with surface tubing are preferred. Sand filters work full automatically. It does automatic
back washing process for 15-20 minutes a day.
• Surface Tubing Multimedia Sand Filter
• The Multi Media Filter Optional Equipment and Features
• Valves with electric, pneumatic actuator or diaphragm
• Differential pressure- time controlled backwash
1500m3/d
• Filter design specific to application
• Flow monitor and sensor
• Air stripping before backwash

cartridge and bag ilters


The Cartridge Filter Systems consist of the filter body and cartridges. Filter body is housing
the main cartridge elements that will treat the water. The filter bodies can be produced from
stainless steel or AISI 136 and AISI 306. Cartridges that are used in Cartridge Filter Systems
have various micron sensitivities. Therefore, it is possible to make cartridges for various
capacities with suitable sensitiveness, in appropriate amount and with suitable features and
also to make delicate filtration in the order of micron. The features of raw water that enters
the filter and life cycle of filters are the criterions which affect the pollution time of cartridges.
Polluted cartridges must be changed as they would increase the loss of pressure of the filter
and decrease the filtering sensitivity.
The bag filters consist of the filter body and bag filters. Filter body is housing the bag filter
that is main element treating the water. The filter bodies can be produced from stainless steel
or carbon steel. With the liquid flow from inside to outside, all the particles and dusts remain
inside of the bag filter. The bag filter can be washed when it is polluted.

3600m3/d 3600m3/d
active
carbon ilters
Active carbon ilters are used for reinement of molten gases, wastes and organic substances that
give unwanted chlorine, color, taste and scent in the water. Active carbon is a material like coal, but has
very large surface (1000-1500m²/gr). Productivity of active carbon ilter is designated by features of
active carbon that is used in ilter bed and by choosing the iltration speed of water properly. In Active
Carbon Systems, during the treatment of water, beside iltration mechanism, absorption mechanism
is also working. Therefore, Active Carbon Filters are systems that make physico-chemical treatment.
Active Carbon Filters work full automatically without the need of human interference. Active Carbon
Filter that makes automatic backwash for 15-20 minute a day renovates itself in this way. Another cartridge
and bag
subject that is signiicant about active carbon is that its capability of creating proper environment for
bacterial reproduction of mineral bed. Because, active carbon accumulates organic materials in its

ilters
structure and if there is bacteria in the water, bacteria can reproduce by using this organic material
as nutrition. In the situations like that, bacterial leakage growth is possible. That’s why it is important
to deodorize the water before and after the active carbon.
Active Carbon Filter Optional Equipment and Features
• Valves with electric, pneumatic actuator or diaphragm The Cartridge Filter Systems consist of the ilter body and cartridges.
• Differential pressure- time controlled backwash Filter body is housing the main cartridge elements that will treat the
water. The ilter bodies can be produced from stainless steel or AISI 136
• Flow monitor and sensor
and AISI 306. Cartridges that are used in Cartridge Filter Systems have
• Air stripping before backwash various micron sensitivities. Therefore, it is possible to make cartridges
for various capacities with suitable sensitiveness, in appropriate
amount and with suitable features and also to make delicate iltration
in the order of micron. The features of raw water that enters the ilter
and life cycle of ilters are the criterions which affect the pollution
time of cartridges. Polluted cartridges must be changed as they would
increase the loss of pressure of the ilter and decrease the iltering
sensitivity.
The bag ilters consist of the ilter body and bag ilters. Filter body is
housing the bag ilter that is main element treating the water. The ilter
bodies can be produced from stainless steel or carbon steel. With the
liquid low from inside to outside, all the particles and dusts remain
inside of the bag ilter. The bag ilter can be washed when it is polluted.
DOMOFIRE-E AUE-AUD-AU2E
DOMOFIRE-D AU2D-AUED

Fire EN12845 Fire


Booster Set Pump Stations

Designation of EN12845 Fire Pump Stations Operation


Designation of Fire Booster Set Delivery Scope AUE 120 / 100 - EL 80-250/75 + DJ MV 708 The pumps start operating after a fall in the pressure level in the fire
All pumps in Domofire sets are being mounted on a common baseplate
AUE: One electric main pump + jockey extinguishing system.
DOMOFIRE - EE - 90/80 complete with suction and discharge manifolds. Each pump has its own
120: Rated Flow (m3/h) The first pump to be triggered is the jockey pump in the station. If this
EN 50-250/30 suction isolating valves and discharge closing valves, and check valves
100: Rated Pressure (Hm) pump cannot restore the pressure level, then the main pumps starts.
EN 50-250/30 mounted on pump. Pressure switches for each pump, control panels
EL 80-250/75: Electric Driven Main Pump When there is more than one main pump, the pumps start in cascade
and weekly timer system included. 8 lt / 16 bar absorber expansion tank
DJ MV 708: Jockey Pump Set sequence with the starting pressure switches set at different pressure
DOMOFIRE - EEJ - 90/80 mounted at discharge manifold.
levels.
EN 50-250/30
AU2E 90/80 EL 65-250/45 + EL 65-250/45 + DJ MV 708 The pressure switches of the main pumps are used for automatic starting
EN 50-250/30 • Diesel Control Panel
AU2E: Two electrical main pump + jockey as the pumps must be stopped manually as per EN12845 standards.
DOMO-J-MV 708/3 DOMOFIRE-D, Single battery and starter type built in alarms and warning,
90: Rated Flow (m3/h) The test loop or recirculation diaphragm allows for operation of the main
engine oil and temperature measurement, engine rpm display, engine
80: Rated Pressure (Hm) pumps also when the delivery port is closed (with no consumption of
DOMOFIRE - ED - 90/80 hours counteri programmable parameters, MODBUS communication.
EL 65-250/45: Electric Driven Main Pump water in the system), avoiding overheating of the water inside the pump
EN 50-250/30
EL 65-250/45: Electric Driven Stand-by Pump body.
EN 50-250/EKM 380/29 • Electric Control Panel
DJ MV 708: Jockey Pump Set Weekly test system is included in fire pump stations.
- Electric fire pump panel is used to control pump set according to
The membrane type of expansion tank with the capacity of 24 liters-16
DOMOFIRE - EDJ - 90/80 pressure.
AUD 230/100 EL 100-250/JU4H-NLK4 + DJ MV 708 bar execution is being mounted in fire pump set for absorbtion of water
EN 50-250/30 - In automatic mode; when the pressure drops the pumps starts, when
AUD: One diesel driven main pump + jockey hammer.
EN 50-250/EKM 380/29 the pressure reaches at cut-off valve, the pump stops.
230: Rated Flow (m3/h)
DOMO-J-MV 708/3 - In manual mode, pump is being started and stopped with the button
on the control panel.
100: Rated Pressure (Hm) Pumps
EL 100-250/JU4H-NLK4: Diesel Engine Driven Main Pump
DOMOFIRE Domestic Type Fire Booster Set - Waterproof panel casing, IP55.
DJ MV 708: Jockey Pump Set EL series of main pumps are being used. Horizontal, end-suction, single
EE: Electrical Main Pump + Electrical Stand-By Pump - 380-400 VAC 3P+N+PE pwer supply.
staged centrifugal pumps are being used in fire pump station. Standard
ED: Electrical Main Pump + Diesel Driven Stand-By Pump - Motor protection circuit breakers included
AUED 120/90 EL 80-250/55 + EL 80-250/JU4H-NL14 + DJ MV 708 delivery is cast iron execution with mechanical sealing. Optionally bronze
EEJ: Electrical Main Pump + Electrical Stand-By Pump + Jockey
AUED: One electric + One diesel driven + jockey Pump Fire Pump Station fitted execution or soft gland packing sealings are being used.
Pump Electric Motors 120: Rated Flow (m3/h) per main pump
EDJ: Electrical Main Pump + Diesel Driven Stand-By Pump + Jockey 2 pole, 50 Hz, n=2900 rpm,
90: Rated Pressure (Hm) Couplings of main pumps are;
Pump IEC standardized,
EL 80-250/55: Electric Driven main Pump
90/80: Flow (m3/h) / Pressure (Hm): 90 m3/h / 80 m TEFC type
EL 80-250/JU4H-NL14: Diesel Engine Driven Main Pump • Elastic couplings for electric driven sets (optionally spacer type
EN: EN733 Monoblock Centrifugal Pump Three phase 230/400V -/+ 10%, 400/690V -/+10%
DJ MV 708: Jockey Pump Set couplings)
EL: EN733 Long-Coupled Centrifugal Pump F Isolation Class,
• Universal joints-cardan shafts for diesel driven sets.
DOMO-J: Domestic Type Jockey Pump Set IP55 Protection Class
IEC 60034 constructed
Construction
Jockey Pumps are;
Construction EN12845 Fire pump stations constructed for feeding water to automatic MV series: Vertical, multi-staged, stainless steel constructed off-line
Domofire booster sets are constructed fo for feeding water and Diesel Engines fire fighting systems and units with hydrants and sprinklers. centrifugal pumps.
pressurization of fire cabinets, hydrants and sprinklers. Direct injection, electric type starter panel, fuel tank, rechargable one
Units are composed of 1 or 2 main pumps and one jockey pump set with XVM series: Vertical, multi-staged, stainless steel constructed inline
battery, air or water cooled type of engines are being used.
which the system pressure level can be maintained without having to centrifugal pumps.
start the main pump(s).
AUE-AUD-AU2E-AU2D-AUED AUE-AUD-AU2E-AU2D-AUED
EN12845 Fire Pump Stations EN12845 Fire Pump Stations

Specifications Specifications

AUD AUED

(NO contact with pressure system and electric pump stationary: on “ELECTRIC POWER AVAILABLE”
closure of the contact the pump starts up) • Alarm output with changeover contact (max 5A 250V AC1) for signal
• Very low voltage input for signal from electric pump pressure switch in “PUMP RUNNING”
pressure/running (NO contact with pressure system and electric pump • Alarm output with changeover contact (max 5A 250V AC1) for signal
stationary) “START-UP REQUEST”
• AUTOMATIC-0-MANUAL (EMERGENCY) key operated selector switch (key • Alarm output with changeover contact (max 5A 250V AC1) for signal
removable in AUT position): in AUTOMATIC position electric pump start- “START-UP FAILURE”
up via signals from caller pressure switches; in MANUAL(EMERGENCY) • Alarm output with changeover contact (max 5A 250V AC1) for signal
AUE position electric pump start-up manual by means of START/STOP “PRESSURE SWITCH DISABLED”
buttons; in “0” position, pump start-up disabled. • Metal casing
• Selector P1 DISABLED-“0”-P2 DISABLED : In position P1 DISABLED the • Tear-proof cable clamp output
caller pressure switch P1 DISABLED; in position 0 no caller pressure • IP55 Protection rating
All pumps are mechanical sealed. supplied as such execution is forbidden by the standard. switch is disabled; in position P2 DISABLED caller pressure switch P2 is • Ambient temperature: -5/+40°C
The maximum pressure developed by the jockey pump is always greater • Each main pump has its own eccentric reducer + butterfly valve with disabled • Relative humidity 50% at 40°C (condensate free)
than the pressure of the main pumps. gear box + check valve at discharge side. Diesel driven main pump has • Electronic control unit for electric pump management
additionally rubber expansion joint. • Pump START/STOP buttons for manual test Diesel Driven Pump Controller
Electric Motors: • Outlet manometer is fitted on discharge manifold. • Control unit indicator light test button • Electromechanical control panel for diesel pump
• 2-pole induction type, 50 Hz, n=2900 rpm, IEC standardized, TEFC Type • There are 2 Pressures switches (2 for each pump) in the unit. • Buttons to display electrical parameters • Input voltage 1~50/60 Hz 230V -/+ 10%
• Three-phase 230/400V +/-10% up to 3 kW, 400/690V +/-10% 4kW and • Manual test circuit with pressure switches, pressure gauge, non-return • Voltmeter, ammeter digital three-phase watt meter • Input from 2 pieces external lead batteries for control of the starting
higher valve and ball valve and 24 liters expansion tank complete with pressure • Green pump ON indicator (from pump running pressure switch signal) motor and supply of auxiliary circuits
• Insulation Class F relief valve. • Power ON green indicator light • Very low voltage input for control from 2 pieces call/start pressure
• Protection Class IP55 • Jockey pump is fitted with inlet/outlet valves and check valve • Red indicator light for pump start request from caller pressure switch switches in series (NC contact with system in pressure and diesel pump
• Construction in accordance with IEC 60034 • All the pumps and control panel for each pump in the unit are fitted on • Yellow indicator light for pump start request from priming tank float stopped)
• Other voltage and frequency ratings and ambient temperatures available the common base plate with internal cabling and jockey pump control • Yellow indicator light for pump start-up failure • Very low voltage input for control of the diesel pump from float switch in
on request. panel has dry running protection float switch. • Yellow indicator light for automatic start-up disabled priming tank (NO contact with tank full of water)
• Green indicator light for weekly test in progress • Very low voltage input for signaling of electric pump in pressure/on from
Diesel Engines: Electric Boxes • Operating system according to UNI10779 with settable timed delay of pressure switch (NO contact with diesel pump control)
Diesel engines are direct-injection types fitted with electric control box, fuel Electric Fire Pump Controller as per EN12845 pump shutdown • Selector with key AUT-MAN in automatic position starting of the diesel
tank, 2 re-chargeable batteries, exhaust silencer and internal cooling system This equipment enables automatic or manual management of an electric • Pump running detection (from pump running pressure switch) with pump by electronic unit in MANUAL position starting of the diesel pump
loop complete with wiring harness and cabling. Emission data, noise levels Start-delta starting pump according to the standards UNI EN12845:2009. settable delay by start push button of the electronic unit
are complying to EN12845 standards, the sets are certified according to EN They are assembled in painted sheet metal housing with IP55 protection • Electric pump control contactors sized to AC3 • Pushbuttons for manual start of the diesel pump
standards. class and made in accordance with the CEI standards in force. • Timed, settable Star-Delta contactor switching • Pushbutton for restoring from anomalies
• Electric Star-Delta starting pump electromechanical panel. • Auxiliary protection fuses • Pushbutton for testing the manual shut off of the diesel pump
Hydraulic Components • Mains input 3~50/60 Hz 400V+/-10% • Motor overload cutout high capacity fuses • Pushbutton for test of the electronic unit’s lights
• All pumps in fire pump stations are being delivered on a common base • 400V/24V transformer for auxiliary circuits • General disconnect switch with door lock • Pushbutton for scrolling the functions of the unit
plate with suction and discharge manifolds. The suction manifold is never • Very low voltage input for control via 2 caller/running pressure switches • Alarm output with changeover contact (max 5A 250V AC1) for signal • Pushbuttons for Manual Emergency protected by “Safe crash”
AUE-AUD-AU2E-AU2D-AUED
EN12845 Fire Pump Stations

Specifications

AU2D

Technical Features

• Electronic control panel


• Power supply 3~50/60 Hz 400V -/+ 10%
• Control input from NO contact (float/pressure switch)
• Input for motor winding thermal protection
• Sensors suitable for use with not flammable conductive fluids (not included)
• Incorporated sensor sensitivity adjustment
• Push buttons for operating motor in “Automatic-Off-Manual” modes
• “Mains power on” LED
• “Alarm” LED for min/max water level
• “Motor on” LED
AU2E • “Motor protection enabled” LED
• “Automatic” LED (this is on the automatic push-button)
• Restore protection button
• Adjustable motor protection (Motor Current Trimmer: 2<> 22A or 20<> 44A)
• LCD Display for the visualization of 2 pieces batteries’ voltmeters, 2 pieces batteries’ ammeters, round meters, total run meter, partial run meter,
• Protection activation time 5”
indicator of fuel level, water thermometer, oil thermometer, oil manometer, batteries starting counter, history of the events
• Incorporated dip-switch for overriding the “Motor cut-out”(dip-switch 4)
• Signaling lights
• Internal “Sensors alarm” cut off switch (jumper ESC. TIM. TA)
• Operation mode according to UNI10779 with timer for delay of stop of the pump adjustable from 1’ to 30’
• Motor protection fuses
• Visualization of the display settable in 5 languages: Italian, English, Spanish, German, French
• Auxiliary protection fuse
• Functions of delay and specific alarms settable from electronic unit
• Alarm output with switching NO-C-NC contacts, capacity 16A 250V
• 2 pieces battery charges 12Vdc 3A (24Vdc 3A for 24V
(resistive load)
• Auxiliary protection fuses
• Single-phase version adapted for the insertion of a capacitor (not included)
• Main switch with interlocking door
• Main circuit-breaker with door luck
• Alarm output with exchangeable contact (max 5A 250V AC1) for signaling of “AUTOMATIC OPERATION EXCLUDED”
• Output with cable clamps
• Alarm output with exchangeable contact (max 5A 250V AC1) for signaling of “CONTROL PANEL BREAKDOWN”
• ABS box
• Alarm output with exchangeable contact (max 5A 250V AC1) for signaling of “DIESEL PUMP OPERATING”
• Protection IP55
• Alarm output with exchangeable contact (max 5A 250V AC1) for signaling of “START FAILED”
• Ambient temperature: -5/+40°C
• Steel enclosure
• Relative humidity 50% at 40°C (condensate free)
• Output with cable holder
• Protection IP55
• Ambient temperature: -5°C/+40°C
• Relative humidity 50% at 40°C (not condensed)

Jockey Pump Controller (DJ)


DJ is designed for controlling 1 jockey pump used. This cabinet contains the electronic control card with microprocessor, for managing pump operation.
The microprocessor carries out continuous secure checks during all the various work phases of the pump and incorporates all necessary functions, thus
reducing electrical and electronic components inside. The pump starts automatically when reaches at upper pressure set value and stops also when
there is no water in the suction.

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