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Supercored 81-K2

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0% found this document useful (0 votes)
235 views8 pages

Supercored 81-K2

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허원
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Rev.

07

Supercored 81-K2
FLUX CORED ARC WELDING CONSUMABLE
FOR WELDING OF LOW-TEMPERATURE
SERVICE STEEL

2022.02

HYUNDAI WELDING CO., LTD.


Supercored 81-K2

v Specification AWS A5.29 E81T1-K2C H4

(AWS A5.29M E551T1-K2C H4)

EN ISO 17632-A T46 6 1.5Ni P C1 1 H5

JiS Z3313 T55 6 T1-1 C A-N3

KS D 7104 YFL–C506R

AWS D1.8
Wire Dia. mm(in)

1.2(0.045) 1.4(0.052) 1.6(1/16)

* AWS D1.8 is available upon request

v Applications Supercored 81-K2 is a titania type flux cored wire for welding of
low-temperature service steel used LPG, LNG tanks.

v Characteristics Supercored 81-K2 is titania type flux cored wire for all position welding
on Usage with CO2 shielding gas. This wire provide excellent notch toughness at
low temperature

v Note on Usage 1. For preheating guidelines, please refer to your local standards
and codes relative to your best practices.

2. Use 100% CO2 gas.


Supercored 81-K2

Mechanical Properties
& Chemical Composition of All Weld Metal

v Welding Conditions Method by AWS Spec.

Welding Position : 1G(PA)


Diameter : 1.2mm (0.045in)

Shielding Gas : 100%CO₂

Flow Rate : 20 ℓ /min

Amp./ Volt. : 280A / 32V

Stick-Out : 20~25mm (0.79~0.98in)

Pre-Heat : R.T .

Interpass Temp. : 150±15℃ (302±59℉)

[ Joint Preparation & Layer Details ] Polarity : DC(+)

v Mechanical Properties of all weld metal

CVN Impact Test


Consumable Tensile Test
J(ft∙lbs)

YS TS -29℃ -62℃
EL(%)
MPa (lbs/in2) MPa (lbs/in2) (-20℉ (-80℉)
Supercored 81-K2
540 (78,000) 620 (90,000) 28.0 110 (81) 60 (44)

550~690
AWS A5.29 ≥ 470 ≥27J at –29℃
(80,000~ ≥ 19
E81T1-K2C H4 (68,000) (≥20ft·lbs at -20℉)
100,000)

v Chemical Analysis of all weld metal(wt%)

Consumable C Si Mn P S Ni

Supercored 81-K2 0.04 0.35 1.35 0.012 0.011 1.50

AWS A5.29
≤0.15 ≤0.80 0.5∼1.75 ≤0.03 ≤0.03 1.0∼2.0
E81T1-K2C H4

This information is provided solely for the purpose of confirming product conformance with applicable standards. The serviceability of a product or
structure utilizing this type of information is and must be the sole responsibility of the builder/user. Many variables beyond the control of HYUNDAI
WELDING CO., LTD. affect the results obtained in applying this type of information. These variables include, but are not limited to, welding procedure,
shielding gas, plate chemistry and temperature, weldment design, fabrication methods and service requirements.
Supercored 81-K2

Mechanical Properties
& Chemical Composition of All Weld Metal

v Welding Conditions Method by AWS Spec.

Welding Position : 1G(PA)


Diameter : 1.4mm (0.052in)

Shielding Gas : 100%CO₂

Flow Rate : 20 ℓ /min

Amp./ Volt. : 300A / 32V

Stick-Out : 20~25mm (0.79~0.98in)

Pre-Heat : R.T .

Interpass Temp. : 150±15℃ (302±59℉)

[ Joint Preparation & Layer Details ] Polarity : DC(+)

v Mechanical Properties of all weld metal

CVN Impact Test


Consumable Tensile Test
J(ft∙lbs)

YS TS -29℃ -62℃
EL(%)
MPa (lbs/in2) MPa (lbs/in2) (-20℉ (-80℉)
Supercored 81-K2
545 (79,000) 625 (91,000) 27.5 100 (74) 58 (44)

550~690
AWS A5.29 ≥ 470 ≥27J at –29℃
(80,000~ ≥ 19
E81T1-K2C H4 (68,000) (≥20ft·lbs at -20℉)
100,000)

v Chemical Analysis of all weld metal(wt%)

Consumable C Si Mn P S Ni

Supercored 81-K2 0.04 0.34 1.30 0.011 0.011 1.50

AWS A5.29
≤0.15 ≤0.80 0.5∼1.75 ≤0.03 ≤0.03 1.0∼2.0
E81T1-K2C H4

This information is provided solely for the purpose of confirming product conformance with applicable standards. The serviceability of a product or
structure utilizing this type of information is and must be the sole responsibility of the builder/user. Many variables beyond the control of HYUNDAI
WELDING CO., LTD. affect the results obtained in applying this type of information. These variables include, but are not limited to, welding procedure,
shielding gas, plate chemistry and temperature, weldment design, fabrication methods and service requirements.
Supercored 81-K2

Mechanical Properties
& Chemical Composition of All Weld Metal

v Welding Conditions Method by AWS Spec.

Welding Position : 1G(PA)


Diameter : 1.6mm (1/16in)

Shielding Gas : 100%CO₂

Flow Rate : 20 ℓ /min

Amp./ Volt. : 320~330A / 29~30V

Stick-Out : 20~25mm (0.79~0.98in)

Pre-Heat : R.T .

Interpass Temp. : 150±15℃ (302±59℉)

[ Joint Preparation & Layer Details ] Polarity : DC(+)

v Mechanical Properties of all weld metal

CVN Impact Test


Consumable Tensile Test
J(ft∙lbs)

YS TS -29℃ -62℃
EL(%)
Mpa (lbs/in2) MPa (lbs/in2) (-20℉) (-80℉)
Supercored 81-K2
550 (80,000) 630 (91,000) 27.5 95 (70) 55 (41)

550~690
AWS A5.29 ≥ 470 ≥27J at –29℃
(80,000~ ≥ 19
E81T1-K2C H4 (68,000) (≥20ft·lbs at -20℉)
100,000)

v Chemical Analysis of all weld metal(wt%)

Consumable C Si Mn P S Ni

Supercored 81-K2 0.04 0.34 1.30 0.012 0.011 1.50

AWS A5.29
≤0.15 ≤0.80 0.5∼1.75 ≤0.03 ≤0.03 1.0∼2.0
E81T1-K2C H4

This information is provided solely for the purpose of confirming product conformance with applicable standards. The serviceability of a product or
structure utilizing this type of information is and must be the sole responsibility of the builder/user. Many variables beyond the control of HYUNDAI
WELDING CO., LTD. affect the results obtained in applying this type of information. These variables include, but are not limited to, welding procedure,
shielding gas, plate chemistry and temperature, weldment design, fabrication methods and service requirements.
Supercored 81-K2

Welding Efficiency

v Deposition Rate & Efficiency

Welding
Wire Feed Deposition
Consumable Conditions Deposition Rate
Speed Efficiency
(size) kg/hr(lb/hr)
Amp.(A) Volt.(V) m/min (in/min) %

Supercored 200 26 10.2 (400) 84~86 2.4 (5.3)


81-K2
250 28 11.5 (450) 84~86 3.5 (7.7)
1.2mm
(0.045in) 300 33 15.3 (600) 85~87 4.5 (9.9)

Supercored 250 28 7.6 (300) 84~86 2.4 (5.3)


81-K2
300 32 10.2 (400) 84~86 3.2 (7.0)
1.4mm
(0.052in) 330 36 12.8 (500) 85~87 4.4 (9.7)

Deposition efficiency Deposition rate


=(Deposited metal =(Deposited metal
Remark weight/ weight/
Wire weight Welding
used)×100 time,min.)×60

* Shielding Gas : 100%CO2

This information is provided solely for the purpose of confirming product conformance with applicable standards. The serviceability of a product or
structure utilizing this type of information is and must be the sole responsibility of the builder/user. Many variables beyond the control of HYUNDAI
WELDING CO., LTD. affect the results obtained in applying this type of information. These variables include, but are not limited to, welding procedure,
shielding gas, plate chemistry and temperature, weldment design, fabrication methods and service requirements.
Supercored 81-K2

Diffusible Hydrogen Content

v Welding Conditions

Diameter(mm) : 1.4 (0.052in) Amps(A) / Volts(V) : 300 / 32

Shielding Gas : 100%CO2 Stick-Out : 20~25mm


(0.79~0.98in)
Flow Rate(ℓ/min.) : 20
Welding Speed : 35 cm/min
Welding Position : 1G (PA)
(13.8 in/min)
Current Type & Polarity : DC(+)

v Hydrogen Analysis Using Gas Chromatography Method


Hydrogen Evolution Time : 72 hrs
Evolution Temp. : 45 ℃ (113℉)
Barometric Pressure : 780 mm-Hg

v Result(㎖/100g Weld Metal)

X1 X2 X3 X4

3.8 3.9 3.7 3.8

Average Hydrogen Content 3.8 ㎖ / 100g Weld Metal

This information is provided solely for the purpose of confirming product conformance with applicable standards. The serviceability of a product or
structure utilizing this type of information is and must be the sole responsibility of the builder/user. Many variables beyond the control of HYUNDAI
WELDING CO., LTD. affect the results obtained in applying this type of information. These variables include, but are not limited to, welding procedure,
shielding gas, plate chemistry and temperature, weldment design, fabrication methods and service requirements.
Supercored 81-K2
v Proper Current Range

Wire Dia. (mm)


Shielding Welding
Consumable 1.2mm 1.4mm 1.6mm
Gas Position
(0.045in) (0.052in) (1/16in)

Flat 150~300 Amp 150~330Amp 150~360 Amp

Supercored 100% V-up


150~230 Amp 150~240Amp 150~250Amp
81-K2 CO2 Over head

V-down 150~300 Amp 150~330Amp 150~350 Amp

v AUTHORIZED APPROVAL DETAILS

Register of shipping & size(mm)


Welding
position
KR ABS LR BV DNV

4Y40SG©H5 VY40MS H5
5Y400SA H5 5Y40S H5 SA5Y40HHH
All (-60℃) NV4-4L
1.2~1.6 1.2~1.6 1.2~1.6
V-down 1.2~1.6 1.2~1.6
(0.045~1/16in) (0.045~1/16in) (0.045~1/16in)
(0.045~1/16in) (0.045~1/16in)

Welding Register of shipping & size(mm)


position
NK CWB

All KSW54Y40G©H5(-60℃) A5.29/A5.29M:2010


V-down 1.2~1.6 E551T1-K2C- H4 (E81T1-K2C- H4)
(0.045~1/16in) 1.2~1.6
(0.045~1/16in)

v F No & A No

F No A No

6 10

This information is provided solely for the purpose of confirming product conformance with applicable standards. The serviceability of a product or
structure utilizing this type of information is and must be the sole responsibility of the builder/user. Many variables beyond the control of HYUNDAI
WELDING CO., LTD. affect the results obtained in applying this type of information. These variables include, but are not limited to, welding procedure,
shielding gas, plate chemistry and temperature, weldment design, fabrication methods and service requirements.

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