Instruction Manual

SHEARLAB
Product Code

S278
Do not attempt to operate this equipment before reading
and comprehending the manual in all its parts

Users

MACHINE MANUFACTURERS | DRAUGHTSMEN | OPERATORS | MAINTENANCE WORKERS | ANY OTHERS

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Instruction
01 EK UTEC S278.M01.EN 39 10/2022
Manual

Matest S.p.a. Via delle Industrie 25, 24048 Treviolo (BG) Italy TEL. +39 035 2055011
[email protected] | www.matest.com
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Chapter 1 GENERAL INFORMATION

1.1 Warnings 1.8 Machine Identification Data
1.2 WARNING and DANGER indications - SIGNS 1.9 EC Stamp
1.3 Aim of the Instructions Manual 1.10 Usage
1.4 Structure of the Instructions Manual 1.11 Operators
1.5 Composition of the Instructions Manual 1.12 Storage
1.6 Modifications and enclosures of the Instructions Manual 1.13 Transportation and Movement
1.7 Constructor Identification 1.14 Packaging removal

Chapter 2 TECHNICAL CHARACTERISTICS

2.1 General machine description
2.2 Dimensions and weight
2.3 Power supply
2.4 Noise

Chapter 3 GENERAL SAFETY STANDARDS

3.1 General standards
3.2 Machine Safety devices and protection
3.3 Passive safety devices
3.4 Active safety devices

Chapter 4 INSTALLATION INSTRUCTIONS

4.1 Location
4.2 Transportation and movement
4.3 Assembling procedure
4.4 Electrical connection

Chapter 5 MAN-COMMAND INTERFACE

5.1 Workplace
5.2 Commands and warning

Chapter 6 MACHINE SET UP

6.1 Checking the safety devices work

Chapter 7 IN FUNCTION - USE

7.1 Machine calibration – Meters - Indicators
7.2 Switching on
7.3 Equipping – sample positioning
7.4 Regulations
7.5 Starting a test
7.6 Normal stop
7.7 Emergency stop
7.8 Restart after emergency
7.9 Switching off
7.10 Test Start Up

Chapter 8 MAINTENANCE
8.1 Periodical checks
8.2 Ordinary Maintenance
8.3 Extraordinary Maintenance
8.4 Authorized maintenance centres

Chapter 9 GUIDE TO RECOGNISING DAMAGE AND ANOMALIES

Chapter 10 SPARE PARTS
Chapter 11 INACTIVITY
Chapter 12 DECOMMISSIONING THE MACHINE
Annexes
I ELECTRIC SYSTEM DIAGRAMS
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1. GENERAL INFORMATION

1.1 WARNINGS
The manufacturer does not accept any responsibility for direct or indirect damage to people, things or
animals and use of the appliance in different conditions from those foreseen.
The manufacturer reserves the right to make changes to the documentary information or to the appliance
without advance notice.
Check the machine responds to the standards in force in the state in which it has been installed.
All operations necessary for maintaining machine efficiency before and throughout use are the operator’s
responsibility. Carefully read the entire manual before operating the machine.
It is vital to know the information and limitations contained in this manual for correct machine use by the
operator. Interventions are only permitted if the operator is accordingly competent and trained.
The operator must be knowledgeable about machine operations and mechanisms.
The purchaser must ensure that operators are trained and aware of all the information and clarifications in
the supplied documentation. Even with such certainty the operator or user must be informed and therefore
aware of potential risks when operating the machine. Safety, reliability and optimum performance is
guaranteed when using original parts.
Any tampering or modifying of the appliance (electrical, mechanical or other) which has not been previously
authorised in writing by the manufacturer is considered abusive and disclaims the constructor from any
responsibility for any resulting damage. All necessary operations to maintain the efficiency of the machine
before and throughout use are the responsibility of the user.

1.2 WARNING AND DANGER INDICATIONS - SIGNS

The machine has been designed and constructed according to the current norms and consequently with
mechanical and electrical safety devices designed to protect the operator or user from possible physical
damage. Residual risks during use or in some intervention procedures on the device are however present.
Such risks can be reduced by carefully following manual procedures, using the suggested individual protection
devices and respecting the legal and safety norms in force.

This manual includes “Warning” and “Danger” indications in relevant chapters. These indications are shown
with the words “Danger” or “Warning” in bold font and uppercase to make them highly visible.

It indicates that machine damage could be caused should indications be

WARNING
ignored.
It indicates that machine damage and/or injury to the worker could be caused
DANGER
should indications be ignored.

“DANGEROUS ZONE” indicates any zone inside or in the proximity on the appliance in which a person is
exposed to the risk of injury of damage to health.

1.3 AIM OF THE INSTRUCTIONS MANUAL

This manual has been edited with the aim of providing all machine operators with all the necessary
information on installation, use and maintenance from production to scrapping in as comprehensive and
clear manner as possible.
All the procedures useful for any foreseeable emergency situations have been listed by the manufacturer
and can be verified during use.
Operators, for whom this manual has been written, due to their competence must give instructions or operate
the machine themselves.
The instructions manual must be carefully consulted by laboratory or site safety managers, equipment
operators and any internal and external maintenance workers.
The manual is integral to the product and refers to this appliance only.
The manual must be safeguarded and always kept near the equipment so that it can be easily consulted
whenever necessary.

IMPORTANT: The manual does not substitute the experience and technical training of the worker but must
be considered a guide for carrying out its functions.
Furthermore, all the norms and rules the operator should be aware of or consult for correct use of the
machine and/or test performance can be found in the manual.
This responsibility is entrusted to the installer and Laboratory or Site Manager where the machine is
installed. The Constructor is available to provide further information.
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1.4 STRUCTURE OF THE INSTRUCTIONS MANUAL

The manual can consist of a number of documents, as shown in the appropriate list.
Verify that all documents are present; otherwise request the missing parts from the Constructor before using
the machine. Instructions can be supplied with enclosures containing diagrams and designs, which are
necessary for interpretation of correct machine use and maintenance.

1.5 COMPOSITION OF THE INSTRUCTIONS MANUAL

Document Description Document Code
Instructions manual S278.M01.EN.01

1.6 MODIFICATIONS AND ENCLOSURES OF THE INSTRUCTIONS MANUAL

This manual reflects the state at the time of the launch of the machine on its market. If any modifications,
improvements or adjustments have been made since machine supply the Manufacturer does not have to
intervene on the marketed machine and will not consider the machine or the manual deficient or inadequate.

1.7 CONSTRUCTOR IDENTIFICATION

See first page.

1.8 MACHINE IDENTIFICATION DATA

See machine identification data on EC Declaration or behind the machine.

1.9 EC STAMP
See EC Declaration

1.10 USAGE
Shearmec is a machine designed to perform direct and residual shear tests in a fully automatic and reliable
way, including consolidation phases, direct and residual shear. This appliance is for the exclusive use which it
has been conceived for.

This appliance is for the exclusive use which it has been conceived for.
Any other use is considered improper and therefore negligent.
WARNING Machine use is allowed only in places free from danger of explosion or
DANGER fire. During operation check for conditions of danger.
immediately stop the machine should it be working irregularly, and
consult the authorised dealer’s Sales Service department.
It is the Client’s responsibility to verify at the time of installation and use
that no conditions of use arise which are different to those indicated.

1.11 OPERATORS
The use, transportation, installation, maintenance, demolition and disposal
WARNING of the appliance are only permitted to “QUALIFIED PERSONNEL”.
DANGER This manual is exclusively aimed at “QUALIFIED PERSONNEL” and
contains the necessary information for machine use.

” QUALIFIED PERSONNEL” means people who, due to their training, experience and education, as well as
knowledge of the relevant standards, limitations and measures, have been authorized by the “PLANT
SAFETY MANAGER” to carry out any necessary activity and are able to recognise and avoid any possible
danger. The manufacturer recommends that the instructions, procedures and recommendations in this
manual and the work safety legislation in force be scrupulously adhered to, even with the use of appropriate
protection devices (whether individual or part of the machine).
Knowledge and respect of the instructions, safety warnings and danger in this manual are all necessary for
installation, operation, management and machine maintenance with a minimal risk.
The “PLANT SAFETY MANAGER” has the following responsibilities and duties:
- To know the machine functions, its commands, safety and protection devices, possible dangers of use and
all the information in this manual in detail. This knowledge can only be gleaned from detailed reading of this
manual.
- To know the safety legislation in force in detail in order to operate the machine
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- To recognize the “QUALIFIED PERSONNEL” for transportation, handling, installation, use, maintenance,
disposal, etc.
- Correctly train and educate the “QUALIFIED PERSONNEL” before allowing them access to the machine.
The personnel must also be exhaustively trained with regards to the machine’s protection devices.
- Ensure the machine’s safety devices are not tampered with or removed and are checked on a daily basis.
Provide the operator appropriate individual protection devices according to the laws in force.
- The constructor is available for clarification, assistance and training and declines all responsibility for
damage to things or people resulting from improper, incorrect and negligent use by untrained personnel.

1.12 STORAGE
The appliance must be stored and conserved in the original packaging and in a
WARNING closed environment, protected from atmospheric agents with a minimum temperature
4.1.1.1 of -15C°, and a maximum of +60C° and a maximum humidity of 70%.

1.13 TRASPORTATION AND MOVEMENT

In order to avoid irreparable machine damage, move with care, do not overturn,
WARNING protect from rain, do not stack, protect the packaging and its contents from bumps
and sources of heat.

During transportation and movement, it is

important to avoid bumps, overloading with
other packages, exposure to freezing or heating
atmospheric agents, or any other potentially
harmful condition to the device, things or
people. Machine transportation and movement
must be entrusted to Qualified Personnel who
can ensure correct movement.

Use a forklift to lift and move the case.

PACKAGING
WITH CASE
Gross weight
(Kg):
~
150.00
Dimension
(mm):
~
1200x460x750

Do not transport or move the product should it be impossible

WARNING to respect the conditions on the packaging or there be any
DANGER
doubts. Request information from the constructor.

1.14 PACKAGING REMOVAL

After removing the packaging check the machine is complete and that there are no visibly damaged parts.
DO NOT USE THE MACHINE and refer to the constructor when in doubt
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DANGER
WARNING
The components used for packaging (plastic bags, polystyrene, nails, screws, wood, etc) must be kept out
of reach of children, as they are sources of danger. These components should be placed in the appropriate
containers.
Before disposing of the packaging check all machine components such as accessories, utensils,
instructions, documents etc have been removed.
In order to avoid bumps and overturn adopt the normal and logical precautions.

Lift the machine using lifting ropes or by grabbing it on both sides in the lower lateral part of the
frame. Do not lift it in any other way to avoid damaging the equipment (see opposite Figure).
Net weight (Kg): ~ 110

2. TECHNICAL CHARACTERISTICS

2.1 GENERAL MACHINE DESCRIPTION

1 DISPLAY
2 10 MM TRANSDUCER
3 25 MM TRANSDUCER
4 SHEAR CASE
5 5 KN LOAD CELL
6 10 KN LOAD CELL

Technical characteristics:
Minimum test speed: mm/min 0,00001
Maximum test speed: mm/min 15,0000
Maximum compression force: kN 12
Maximum horizontal force: kN 5
Maximum travel: 20 mm

Power supply: 230V 1ph 50/60Hz - 200W

2.2 DIMENSIONS AND WEIGHT

Width (mm) 1063
Weight (Kg) ~
Depth (mm) 369
110Kg
Height (mm) 662

2.3 POWER SUPPLY

The identification plate is located on the rear side
of the instrument, near the power cable outlet.
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2.4 NOISE
The air noise emission levels shown do not DANGER
necessarily imply the levels of exposure to the Continuous use of the appliance and machines
worker. The levels of exposure to the operator are predictably present in the installation environment
obviously linked to the emission levels of the could cause a heightened daily personal exposure
appliance; however other factors influence the to noise.
levels of exposure to the operator: length of
exposure, environmental characteristics, the presence of other machines etc. The appliance emission levels
allow anyway an estimate to be carried out on the dangers due to noise. If the daily personal exposure is equal
to or greater than 85 dB (A), it is advisable to use Personal Protective Equipment (Protective cap, Protective
caps, etc.). If the daily personal exposure is equal to or greater than 90 dB (A), it is mandatory to use Personal
Protective Equipment (Protective cap, Protective caps, etc.). For more information, consult the regulations in
force in the country of installation.

3. GENERAL SAFETY STANDARDS

3.1 GENERAL STANDARDS
To ensure the safety of machine operators:
 Any tampering with the appliance not pre-  Do not subject the appliance to violent impact.
emptively authorised by the manufacturer  Do not expose the appliance to fire, welding
exempts the manufacturer from any sparks or extreme temperatures.
responsibility for damage caused by or to it.  Do not bring the appliance into contact with
 The removal or tampering with safety devices corrosive substances.
entails a violation of the safety standards.  Do not wash the appliance with jets of water.
 Machine use is only allowed in areas where  Check the workspace around the machine is clear
there is no risk of explosions or fires. from potentially dangerous objects.
 Only the original fittings can be used. The use  The machine operator must wear appropriate
of unoriginal fittings exonerates the work clothing such as protective glasses, gloves
manufacturer from all responsibility. and mask in order to avoid damage from, for
 Check the appliance is in ideal working example, harmful dust projection. Wear a lower
conditions and that its parts are not worn or back support when lifting heavy parts. There
faulty before Carry out all necessary should be no hanging objects such as bracelets or
maintenance otherwise, long hair should be protected with
 Do not wear loose clothing, ties, chains or relevant precautions, shoes must be appropriate
anything else which could become caught in for the type of operation to be carried out.
the frame or other moving parts of the
appliance.
 Be aware of the danger of electrical shocks
from direct or indirect contact due to
unforeseen electrical faults.

DURING USE
When operating check there are no conditions RISK OR DANGER PROTECTION DEVICES
of danger. Immediately stop the machine when
it is functioning irregularly. Contact the FINGER
authorized Sales Service department. REINFORCED
SQUEEZE CUTS
For the operator’s safety do not touch any part GLOVES
OR ABRASIONS
of the appliance when testing and use the ACCIDENT-
appropriate individual protection devices in
MATERIAL FALL PREVENTION
order to keep the operator safe.
SHOES
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3.2 MACHINE SAFETY DEVICES AND PROTECTION

DEFINITION: Protections are all
the safety measures that consist DANGER
of the use of specific technical
means (repairs, safety devices) Tampering with the protections or any appliance modification could
to protect people from dangers cause risks to users or other exposed people. The manufacturer does
which cannot be limited not assume any responsibility for direct or in direct damage to people,
reasonably in design. things or animals following tampering with the protections.

3.3 PASSIVE SAFETY DEVICES

Passive safety devices are the devices or solutions which eliminate or reduce the risks to the operator without
any active intervention by the operator. The machine is equipped with:

PROXIMITY SENSORS
The machine has a proximity of zero on each of the two axes (horizontal and vertical). The first allows the
positioning of the carriage, the second one regulates the positioning of the crossbar for the application of the
load

3.4 ACTIVE SAFETY DEVICES

Active safety devices are the devices or solutions which eliminate or A1 MAIN
reduce the risks to the operator and require active and conscious SWITCH
intervention by the operator for the preventive action to be carried out.
On the machine there is a general switch which, located on the left side
that when actuated, removes the power supply. The emergency button
interrupts the test
The panels that allow access to the internal parts of the machine for maintenance operations are equipped
with key locks to allow access only to authorized personnel.

4. INSTALLATION INSTRUCTIONS

4.1 LOCATION
The equipment must be placed in an ideal position and environment for the use it has been conceived for
(laboratory use and protected from atmospheric agents) and that the machine is placed by a qualified operator.
ALLOWED RELATIVE
ALLOWED TEMPERATURE HUMIDITY
From +5°C to +40°C from 30% to 70%

GENERAL ADVICE:
The machine must be installed in an area which allows ease of access to all parts so that maintenance
may be carried out.
Unauthorized people and objects which could be potential sources of danger must not be permitted in
the area surrounding the machine. Do not position the equipment near instruments or appliances which
could produce vibrations.

4.2 TRANSPORTATION AND MOVEMENT

These instructions are applicable to the machine assemblers.
Ensure the equipment is correctly supported at the lifting point and that the machine does not slip.
Do not remain in direct line with the application of force and do not allow personnel where there are loads
that cannot be adequately supported by mechanical means.

4.3 ASSEMBLING PROCEDURE

After removing the packaging, make sure the machine is intact, checking that there are no visibly damaged
parts. In case of doubt DO NOT USE THE MACHINE and contact the retailer.
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The following images show the

accessories that must be
assembled and the mounting
positions are illustrated.

6 HORIZONTAL LOAD CELL

7 LINEAR ORIZONTAL
TRANSDUCER (25mm)
8 LINEAR VERTICAL
TRANSDUCER (10mm)
S7 HORIZONTAL SUPPORT

S8 VERTICAL SUPPORT
11a SPACER
12 SHEAR BOX

4.4 ELECTRICAL CONNECTION

Wiring of the electrical system must be carried out by
DANGER qualified personnel.

Before wiring consult the electric plan linked to the instructions manual and the registration plate on the
machine for information regarding supply, frequency and nominal current. Connect the earthing system via
the PE terminal (yellow-green) before any other connection.
Apply a knife switch at the top of the connecting cable of the machine to the power system.
The knife switch must be combined with a safety device against the overload with a differential switch (safety
switch).The technical features of the safety device must be in accordance with the standards in force in the
country where the machine has been installed.
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ELECTRIC TOLERANCES:
 Real voltage  10 % of the nominal one  The voltage pulses must not last more than 1,5
 Frequency:  1 % of the nominal ms with an up/down time between 500 ms and
one in a continuous way 500 ms and a peak value not higher than 200 %
 2 % of the nominal one for a short period of the real value of the nominal tension.
 The harmonic distortion of the sum from the second  The electric supply must not be interrupted or
to the fifth harmonics not more than 10 % of the total zeroed for more than 3 ms at any time. Between
voltage as a real value between the conductors. A two interruptions it must not take more than 1 s.
further distortion of 2% is accepted for the sum from  The interruptions must not overcome 20 % of the
the sixth to the thirtieth harmonics of the real total tension peak for more than one cycle. Between
value between the conductors. two interruptions it must not take more than 1 s.
 With reference to the voltage imbalance of the
three-phase voltage, the inverted sequence
component and the zero sequence component
must not be more than 2% of the direct sequence
component of the voltage.
The manufacturer assumes no liability for any damages to people, things and animals caused by the non-
compliance of the above instructions.

5. MAN-COMMAND INTERFACE

5.1 WORKPLACE

The operator
carries out the
normal functions of
preparing the
machine,
equipping, and
programming the
test, moving in front
of the machine.
During the
execution of the
test, the operator
monitors the
operating status of
the machine via the
display on the
panel. Place the
machine flat on a
stable workbench
approximately
800mm high from
the ground.

5.2 COMMANDS AND WARNING

The man-machine interface is based on the use of a
TFT QVGA (320x240 pixel) touchscreen LCD. All the
machine functions are accessible both through the
touchscreen and through the keyboard. Depending on
the context in which the machine is operating, some
keys can be disabled or get a dedicated particular
meaning. The SD and USB connectors are located next
to the display.
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MAIN MENU
MENU ICONS
The following screen is shown after the switching on of the equipment and
allows the selection of the main functions.
TEST

Menu display
area
Active alarms.

Description of
Manual
the selected positioning
menu item

Test archive

State bar
System
configuration.

COMMANDS:
Control panel
COMMANDS SCROLL

TO RETURN TO THE PREVIOUS MENU

STATUS OF OPERATION
During the test it is possible to verify the operation in progress:

(INITIALIZATION): the configuration of the motor that controls the horizontal movement is in
progress. It is active when the machine is turned on and / or after the reset of one or more alarm
conditions.
(READY): the machine is ready to receive automatic or manual operation commands. It is active
after initialization.

(TOUCH) the machine is searching for the touch point

(CONSOLIDATION): the consolidation of the specimen is in progress.

(SHEAR): the specimen is being sheared.

(MANUAL OPERATION): the machine is ready to receive manual operation commands or search
for the zero position with the consequent recovery of mechanical play.

(INITIALIZATION): it is used to "program" the machine before a manual or automatic operation -

test

(ZERO POSITION SEARCH): the motor that controls the horizontal movement is active in search
of the zero position.

(MINIMUM HORIZONTAL POSITION SEARCH): the machine is searching for the minimum
horizontal position
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(MAXIMUM HORIZONTAL POSITION SEARCH): the machine is searching for the maximum
horizontal position

(VERTICAL ZERO SEARCH): the machine is searching for the zero vertical position

(MINIMUM VERTICAL POSITION SEARCH): the machine is searching for the minimum vertical
position

(MAXIMUM VERTICAL POSITION SEARCH): the machine is searching for the maximum vertical
position

CONTROL PANEL

SELECTABLE FUNCTIONS

Time and International settings. Touch screen calibration.

date
Password change Software maintenance
Network (PROTECTED BY (PROTECTED BY
Connection PASSWORD – default PASSWORD – default
4444).. 5555).
TOUCH-SCREEN CALIBRATION
Beside it is shown the view for the touch screen calibration.

WARNING! Once the calibration procedure is activated it

cannot be interrupted and must be completed.

How to calibrate touch-screen

1. Keep pushed the pen at the middle of the scope, wait for
the acquisition of coordinates, and then for the offset of
the scope to the following position. WARNING! In order to obtain a correct calibration,
2. Repeat point 1 for the 5 proposed positions (in the middle,
during the 5 steps requested by the procedure, its
right below, up on the right, up on the left, down on the
left. necessary to maintain the pen still as much as
possible

DATE AND TIME

Parameter Values

Day  1-31 for the following months:

January, March, May, July, August,
October, December;
 1-30 for April, June, September,
November;
 1-29 for February in case of al leap
year;
1-28 for February if it is not a leap
year.
Commands Month “January”, “February”, “March”,
“April”, “May”, “June”, “July”,
It cancels the “August”, “September”, “October”,
changes “November”, “December”.
Year 1970-2069
It confirms the Hour 0-23
changes
Minutes 0-59
Seconds 0-59
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The time settings remain

WARNING stored for only 10 days if the
equipment is kept turned off.

INTERNATIONAL SETTINGS
Commands
It cancels the
changes

It confirms the
changes

Parameter Value

Unit meas.system Select the “Metric” measuring system to have the load values expressed in “kN”, the
displacement values in “mm”, the deformation values in “µε”, and the temperature
values in “°C”. Select the “U.S.” measuring system to have the load values expressed
in “lb”, the displacement values in “in”, the deformation values in “µε”, and the
temperatures values in“°F”, ...
Decimal separator “Point”, “Comma”.
Date format Types of Date format (i.e. June 1st 2009)
1. "d/M/yy"  es. “1/6/09” 7. M/d/yyyy"  es. 6/1/2009
2. "dd/MM/yy"  es. “01/06/09” 8. "MM/dd/yyyy"  es. 06/01/2009
3. "d/M/yyyy"  es. 1/6/2009 9. "yyyy/M/d"  es. 2009/1/6
4. "dd/MM/yyyy"  es. 01/06/2009 10. "yyyy/MM/dd"  es. 2009/01/06
5. "M/d/yy"  es. 6/1/09 11. "yy/M/d"  es. 09/1/6
6. "MM/dd/yy"  es. 06/01/09 12. "yy/MM/dd"  es. 09/01/06
Hour format Types of hour format (i.e. time 14.27.05):
"h:mm:ss tt" (or “h:mm tt”)  “2:27:05 PM” (or “2:27 PM”)
 "H:mm:ss" (or “H:mm”)  “14:27:05 (or “14:27”)

Language  ITALIAN, ENGLISH, FRENCH, GERMAN, SPANISH, POLISH.

NETWORK CONNECTION
The network
connection screen
shows the
configuration
parameters of the
TCP/IP protocol set
by the operator
(when the DHCP is
disabled) or
assigned by the Network connection (The Cancel Confirm
DHCP (when change of the parameters can
enabled). be enabled pressing the
button)
WARNING! Refer to the Administrator for a
correct network configuration or consult the
Escape the screen
relevant helpsheet.

Parametes Value
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DHCP Select “Enabled” to activate the configuration of a dynamic IP address (assigned by the
DHCP).
Select “Disabled” to activate the configuration of a static IP address (assigned by the
operator).
IP address This parameter available only when the DHCP is disabled. In this case, the operator can
insert a valid IP address
Subnet mask This parameter available only when the DHCP is disabled. In this case, the operator can
insert a valid subnet mask.
Gateway This parameter available only when the DHCP is disabled. In this case, the operator can
insert the gateway IP address. This parameter is not required if the machine is connected
to a local network.
Server address Is used to connect to the server that manages the synchronization of multiple networked
synchronizing tick devices. Enter a valid IP address if you request this feature.

PASSWORD
This screen allows to personalize the keys/password to
access the critical functions of the machine
Parameter Value
Profile Password Enter a numeric
value
Machine Configuration Enter a numeric
Password value
Channel Configuration Enter a numeric
Password value
Access Password (current Enter a numeric
screen) value
Software Update Password Enter a numeric
It It
value
cancels confirms
the the
changes changes

IMPORTANT! Each password must be entered twice to prevent typing errors making the
corresponding function unusable.

SOFTWARE MAINTENANCE
Device name Commands
(“TMNET-xxxxxxxx).
Return to
CPU Name Windows menu
Operating system Execution of the
version selected
operation
Operation Escape the
Storage device screen

Make sure that the electronic supply is kept active during the updating process
WARNING (it may take some minutes). During the updating process the backup, license
restore and configuration will be executed automatically.
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How to update the software. How to restore the licence file

1. Select “SW update” d.
2. Select the storage device. 1. Select “Licence Restore”.
2. Select the storage device.
3. Be sure that the storage device has been put in the
3. Be sure that the storage device has been
relevant slot and that the latter contains the file with the
put in the relevant slot and that the latter
operating system, “IMGxxx.bin” (“xxx” is the name of the
contains the “License.dat” file in the
CPU that is installed on the device and then, in the case
“\<name of the device>” folder.
of the example, the file will be “IMGTDX.bin”) and the
4. Activate the button for the
application “Upd.exe”to perform the upgrade.
execution operation
4. Activate the button for the execution
operation 5. Confirm the procedure, wait for the ending
and for the restart of the electronics
5. Confirm the update and wait for the end of the operation.
During the update operation, the device will reboot twice.

How to backup the configuration file How to restore the configuration file
1. Select “Backup configuration”. 1. Select “Restore configuration”.
2. Select the storage device. 2. Select the storage device.
3. Be sure that the storage device has been put in the 3. Check that the storage device is inserted in
relevant slot. the relevant slot and that the sub-folders
“Configuration” and “Standard” including the
4. Activate the button for the configuration files are included in the “\<name
execution operation of the device>” folder.
5. Confirm the backup and wait for the ending of the
procedure and for the relevant confirmation message. 4. Activate the button for the
6. Check that the sub-folders “Configuration” and execution operation
“Standard” including the configuration files have been 5. Confirm the procedure and wait for the
created in the “\<name of the device>” folder of the ending and for the restart of the electronics.
storage device.

How to restart your device with a temporary 4. Activate the button of the
license (used by the technical assistance selected operation.
service for System Diagnostics)
1. Select the "temporary Licence". 5. Confirm the use of the temporary license and wait
2. Select the storage device. for reboot.
3. Ensure the presence of the storage device in its Restore the original license
slot and that this contains, in the root, the file WARNING usage can be performed by
“License.tmp" rebooting the machine.

How to get to Windows

2. confirm the exit to Windows and wait for the reboot
of electronics.
1. activate the button out to Windows ( ).

CONFIGURATION PROFILES
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The selection of functions for a “particular”

configuration of the machine is allowed. The
settings menu is the following one:
Configuration of analog input
channels (PASSWORD
PROTECTED).

Machine configuration

(PASSWORD PROTECTED).

ALARMS

Controls
Alarm Visualize previous
awareness/reset alarm

Close the screen

Visualize next alarm

To scroll the list of active alarms until the alarm of interest is

displayed. ( o )

To confirm acknowledgment and reset the alarm by pressing the key:

ARCHIVE

1. 1. Connect a storage device (PEN DRIVE or SD-CARD)

even containing previously saved tests, and access to the
icon shown.
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2. Displays all the tests on the device inserted, sorted from

newest to oldest.

Delete test from the store

Closing screen

Opening selected test

3. Select the test of interest and then press to proceed to the display of data and test results will be
available through the following pages.
Commands

Next Previous
Print
page page

If the alarm was generated by pressing the emergency switch it is not necessary
WARNING to reset the alarm but it is sufficient to reset the safety devices to restore the
condition of use.
A reset alarm could reappear immediately if the causes that generated it have
WARNING
not been completely removed.
5.3 METERS - INDICATORS
The machine is equipped with the  Linear horizontal transducer
following accessories ordered  Linear vertical transducer
separately  Load cells

5.4 HOW TO OPERATE

This appliance has been designed to be used in the following ways:
MANUAL MODE: This mode allows the test machine to be moved manually. The operator must set the manual speed
and the test point of departure for each test and manually move the appliance.
AUTOMATIC MODE: see chapter 7 “In function – use”.

6. MACHINE SET UP
The first time these operations must be performed by qualified personnel in the presence of the
operator in charge. (Standard EN 292-2 art. 5.5 1d)
6.1 CHECKING THE SAFETY DEVICES WORK
Before proceeding to a regular and continuous use of the equipment, check the emergency stops works
correctly.

7. IN FUNCTION - USE

7.1 MACHINE CALIBRATION – METERS - INDICATORS

The machine is checked in the factory, using sample equipment periodically checked by officially recognised
institutes. These checks cannot guarantee that the machine, meters and indicators will provide accurate values
and results conforming to the standards in force in the countries the machine has been installed and used in.
Normally such norms envisage calibration check after every movement. In order to obtain correct values and
results it is therefore VITAL that the operator, once the machine has been installed and set up and before
official tests, has an officially recognised body check the machine characteristics, its calibration and
results/values reliability. The manufacturer is exempt from all responsibility in the case of direct and indirect
damage from use of the machine without officially approval by the relevant bodies.
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7.2 SWITCHING ON

Position the main switch on “I”

7.3 EQUIPPING – SAMPLE POSITIONING

Inserting the shear box

into the case:

The parts which contain the specimen laterally and allow longitudinal shearing. The lower box is blocked
B1 UPPER BOX
into the A12 plate with the B4 fixing nuts while the upper box acts as a contrast and it unloads the shearing
B2 LOWER BOX
force from the dynamometric ring or load cell.
Different models of shear box can be used depending on the specimen characteristics to be tested (see
B3 DISTANCERS
catalogue models). The distancers allow the various box types to be adapted to the bottom plate.
BOX-PLATE
B4 Fix the shear box to the lower bottom plate
FIXING NUTS
UPPER Fix the upper box to the lower one during specimen preparation.
B5 BOX/LOWER BOX WARNING: The fixing screws must be removed before test start up.
FIXING SCREWS

B6 The elements which allow water drainage through the specimen. The specimen must have a maximum
POROUS STONE
B7 height of 22 mm in order to facilitate the top cap insertion.
SPECIMEN
The top cap is the element which holds the specimen from the top and it distributes the vertical load
B9 TOP CAP
produced by the weights on the specimen
B10 BOTTOM
B11 LOWER PLATE The elements which hold the specimen on axis
B12 UPPER PLATE
SAMPLE
If screwed, they facilitate the shear phase by separating the two halves of the box.
B13 ADJUSTING
They must be screwed after the consolidation phase and before the shearing one
SCREWS

• Dismantle all the components of the shear box.

• Ensure the bottom plate is correctly resting on the lower runner and that it is correctly fastened to the motor.
• Switch the appliance on and ensure the motor has completely returned and that the automatic operation of plays recovering
has been carried out.
• Position the B2 lower box in the bottom plate, putting the B3 distance pieces between, blocking it all with the B4
fixing nuts.
• Position the B1 upper box on the B2 lower box using the appropriate B5 screws.
• Loosen the load cell position regulating ring nuts so that it can slide longitudinally.
• Align the internal perimeter of the upper box with the lower one and fix them by tightening the B5 screws
• Block the fixing nut so that the horizontal load cell rod is jointed to the reaction arm.
• Set the load cell position regulator ring nuts so both the load cells are axially blocked.
• Insert the components of the shear box in the lower box in the following order: Bottom B10 –Porous stone B6 – Plate B11 –
Specimen B7 – Plate B12- Porous stone B6– top cap B9.
• Check that all the parts are inserted correctly, and they are perfectly aligned with each other.
• Position the weight support bar ensuring the vertical piston of the load frame is perfectly seating on the appropriate seat of the
top cap
• Completely remove the B5 upper – lower box fixing screws.
Set the machine parameters.
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7.4 REGULATIONS

MANUAL POSITIONING

WARNING The manual activation function must be activated only by professional

and experienced staff, as this operation may damage/break the
machine..
It allows the manual operation of the machine.

FORWARD POSITION

Sensor condition
LEFTWARDS:minimum
position
RIGHTWARDS: maximum
position

Drive direction IN/OUT Drive to the search of the zero position

1. Press / to activate the drive 1. Press to activate the drive in search of the
forward/reverse direction to the set speed in the zero position.
configuration screen machine.
2. Drive consist of three distinct phases (of the zero
sensor research, release of the zero sensor,
2. Increase/decrease speed using the keys / recovery of mechanical backlash) wait until it
completes the operation

3. Press for drive stopping.

3. Press for drive stopping

7.5 STARTING A TEST

SHEAR

STANDARD REFERENCE
The test is used to determine the shear strength of a soil specimen subjected to a vertical load. The specimen
is placed in a box, called shear box divided horizontally into two halves and provided with a horizontally sliding
base.
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The test is performed in 2 phases:

Consolidation
A vertical force is applied to the specimen (*) which is maintained until one of the following conditions occurs:

• all the vertical deformation readings have been carried out according to a pre-set time lapse.
• the specimen settlement’s end has been detected (the displacement increases tend to zero).
(*) The vertical force may be applied by passing through intermediate steps for which, before moving to the
next step, only one vertical displacement reading shall be done. The vertical force for the intermediate steps
must be maintained until one of the following conditions occurs:

• the maintaining time is finished.

• the specimen’s settlement’s end has been detected (the displacement increases tend to zero).

Shear
By maintaining the vertical force, a constant displacement speed is applied to the sliding base of the shear
box. At the same time, it measures the specimen settlement, the horizontal displacement to which it is
subjected and the horizontal reaction force to the movement.
After the first shear cycle, it is possible to perform, depending on the type of soil, other cycles to strain
repeatedly the specimen along the shearing plane in order to determine the residual strength.
The displacement speed must be calculated based on consolidation. The formulas quoted by the standards
are due to the following:

Where:
𝑑  d is the esteemed specimen deformation (mm)
𝑣 = 𝑚𝑚/𝑚𝑖𝑛
𝑡 corresponding to the failure.
 t is the necessary time (min) to achieve the
failure.

𝑑
In particular, the value t can be calculated by multiplying a 𝑣= 𝑚𝑚/𝑚𝑖𝑛
𝑘50 ∗ 𝑡50
constant k for the value of t50, t90 or t100:
𝑑
𝑣= 𝑚𝑚/𝑚𝑖𝑛
𝑘90 ∗ 𝑡90

𝑑
𝑣= 𝑚𝑚/𝑚𝑖𝑛
𝑘100 ∗ 𝑡100

The values t50, t90, t100 can be obtained as follows:

ASTM D3080-11, ASTM D3080-72, AASTHO T 236-03 (t50 – time on log scale):

ASTM D3080-11 (t90 – time on square root scale):

BS 1377-7, CEN ISO/TS 17892-10, NF P 94-071-1, NF P 94-071-2 (t100 – time on square root scale):

PRELIMINARY OPERATIONS
1. Select from the main menu the symbol for manual
positioning

2. The following screen will be displayed:

3. Push the button to activate the search function

of the zero position and the next mechanical
backlashes recovery.
4. The screen changes as follow:

5. Wait the end of the procedure.

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6. Push the button to return to the main menu.

7. Enter the specimen in the shearbox.

CONFIGURATION
8. Select from the main menu the
symbol of shear test

9. The following screen will be

displayed:

10. Change the test description

parameter by entering a
suitable test for both the test
identification and the
automatic file naming where
the test results will be saved.
11. If necessary select the used
shear box.
12. If necessary, change the
vertical stress parameter

13. Select the button to

access the profile and
channels configuration menu.
The following screen will be
displayed
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14. Select the button to

enter into the profiles menu.
The following screen will be
displayed.

15. Push the button to

change the profile number

16. Push the button to exit

from the menu

17. Select the button to

enter into the profiles menu.
The following screen will be
displayed.
18. Use the fields to insert the
correct channel position for the
four readings

19. Push the button to

cancel the modifications

20. Push the button to

confirm the modifications

Configuration of the consolidation step

21. If necessary, enable/ disable

the consolidation step
execution.

22. Push the button EDIT…

(consolidation) to change the
consolidation parameters.

23. The following screen will be

displayed:
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Configuration of the consolidation phase (acquisition mode):

24. ) Push the button EDIT…

(acquisition) to set the reading
mode of the specimen settlement
corresponding to the max. vertical
stress step (see the vertical stress
parameter in the previous screen):

25. The following screen will be

displayed:

26. Use the buttons / to

add/remove the lines until the table
with the acquisition times of the
specimen settlement is set.
Change the acquisition time for the selected line
27. Use the button to enter the
table with the default times.

28. Push the button to return to the configuration screen of the consolidation step.

Configuration of the consolidation phase (intermediate steps of the vertical stress)

29. Push the button EDIT… (vertical stress

steps) to set the vertical stress steps to
be applied before achieving the maximum
value.

24. The following screen will be displayed:

Change the intermediate step of vertical stress for the

selected line

30. Use the buttons / to

add/remove lines in order to set the table
with the intermediate steps of vertical
stress to be applied before achieving the
last one set in the first configuration
screen.

31. Use the button to enter the table

with the default intermediate steps of
vertical stress.
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32. Push the button to display the following parameters.

33. If necessary, change the step time to set the max. application time of each intermediate step of vertical
stress set in the table of the previous screen.

34. Push the button to display the previous parameters.

35. Push the button to return to the consolidation configuration screen.

Configuration of the consolidation phase (settlement control)

36. If necessary, enable/disable the

settlement control of the specimen
(*).
37. If necessary, change the minimum
settlement threshold of the
specimen. Below this threshold the
forced change of the applied vertical
stress step occurs (*).
38. If necessary, change the settlement
period to evaluate the minimum
specimen adjustment (*).

(*) the adjustment of the specimen is concluded

when, in the last time lapse set by the settlement time,
the speed is lower to the min. settlement threshold.

Push the button to return to the

main screen.

Configuration of the shear phase

39. Push the button EDIT… (shear) to

change the shear parameters.

40. The following screen will be

displayed:
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Configuration of the shear phase (acquisition mode percentage)

35- Push the button EDIT…

(acquisition) to set the reading mode of
the specimen settlements, the horizontal
displacements to which it is subjected and
the horizontal reactions forces to the
movement corresponding to each shear
cycle. The acquisition table is related with
the dimension of the shear box, it means
that the data should be recorded at relative
lateral displacements of about 0.1, 0.2, 0.3,
0.4, 0.5, 1, 1.5, 2, 2.5, 3 and then every 2
percent relative lateral displacement until
test completion. Considering shear box of
60 mm diameter, the 11% of lateral
displacement is about 6 mm. Standard
imposes an increase of 2%, so add

Change the acquisition time for the selected line

readings with (13%, 15%, 17%....).
The following screen will be displayed:
Configuration of the shear phase (acquisition mode time)

35- Push the button

“Acquisition interval” to change
the intervals of time acquisition

Configuration of the shear phase (shear parameters)

41. If necessary, change the shear speed parameter.

42. If necessary, change the shear threshold parameter.
43. If necessary, change the number of cycles parameter.
44. If necessary, enable/disable the cart return at the end of the last shear cycle.
45. If necessary, change the return speed parameter.

46. Push the button to return to the main screen.

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EXECUTION
Execution of the consolidation phase

The following screen will

be displayed

47. Select the button

to access the
profile and channels
configuration menu.
The following screen
will be displayed

48. Select the button

to enter into
the profiles menu. The
following screen will be
displayed.

49. Push the button

to change the profile
number
50. Push the button

to exit from the

menu
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51. Select the button

to enter into
the profiles menu.
The following screen
will be displayed.
52. Use the fields to insert
the correct channel
position for the four
readings
53. Push the button

to cancel the
modifications

Push the button to

confirm the modifications

54. Push the button

to start the
consolidation stage

The screen changes as per

picture
Note.: When the icon flashes it
is necessary to confirm the
command
clicking on it
To switch the axis
of the graph

To stop the test

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At the end of the consolidation

phase, the screen changes as
shown in picture.
To switch the axis
of the graph

To go back to the
calculation screen

To start the shear

phase

To stop the test

By clicking on the square

root button

The shear velocity will be

displayed

Returning to the previous

screen

There are two white dots on the graph. The first two icons are needed to move the pin on the

top, the other two to move the one at the bottom. Based on the positioning of the dots on the
graph, the tangent to the graph itself will change which will result in the calculation of the shearing speed
based on the development of the consolidation.
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By changing the dots in the

graph and returning to the
previous screen with the

square root icon

the change in speed value will
be displayed according to the
modification of the tangent on
the curve

In these screens, T90 has

been selected but there are
more options.
Please refer to the Reference
Standards for more
information about all the
parameters mentioned in this
menu.

By selecting the T50 the graph

will show the lines for the
calculation of this parameter.

To switch the axis of

the graph

To go back to the
calculation screen

To start the shear

pahse

To stop the test

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By selecting the T90 the graph

will show the lines for the
calculation of this parameter

To switch the axis of

the graph

To go back to the
calculation screen

To start the shear

pahse

To stop the test

By selecting the T100 the

graph will show the lines for
the calculation of this
parameter.

To switch the axis of

the graph

To go back to the
calculation screen

To start the shear

pahse

To stop the test

There are two white dots on the graph. The first two icons are needed to move the pin on the

top, the other two to move the one at the bottom

Once the consolidation is terminated, move to the shearing phase by entering the corresponding speed.

WARNING: Enter the post consolidation speed only if "Automatic shear" option has been disabled in
the test menu. Otherwise, the machine automatically will start the shearing stage (even if play button
has not been pushed), and it will consider the test speed which has been previously set in the test menu.

Execution of the shear phase

55. Push the button to execute the shear phase

56. The following test execution screen will be displayed (in the numeric visualization mode)
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57. Push at any time the button to stop the execution.

58. Push to switch the axis on the graph.

59. At the end of the test, the results screen will be automatically displayed (in the numeric visualization).

60. Press the key to activate the screen for the storage and printing of the test results

Save on SD-Card o Pen-Drive

Print with a thermal printer

Print on USB printer (compatible

PCL)

 Select the Complete mode to get a txt file complete with data and graph.
 Select the Partial mode to get a txt file complete with data only.
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7.6 NORMAL STOP

The normal stop can be operated only by using the passive safety systems (see the specific chapter in this
manual), or by the operator who intends to stop the test run, before it is completed.

7.7 EMERGENCY STOP

For emergency stop, it is necessary to push the main switch and interrupt the power supply.

7.8 RESTART AFTER EMERGENCY STOP

ATTENTION
Before restarting the appliance, detect and eliminate the causes of
WARNING
intervention of the safety circuit

Push the main switch and turn on the power supply in order to reactivate the machine functions.

7.9 SWITCHING OFF

 stop the execution of the test, if it is still ongoing
 activate the necessary functions to position the shear box in correspondence of the " 0 point "
 set the main screen of the program menu
 press the main switch on the "0" position and
disconnect the power supply

7.10 TEST START UP

Before using the appliance regularly check it is working correctly by carrying out at least one complete empty
cycle according to the previous instructions.
Should there be any problem consult the chapter “DIAGNOSTICS”.
If the instructions in this manual do not provide the solution to the problem, contact Sales Assistance.

8. MAINTENANCE
8.1 PERIODICAL CHECKS
All the operations of maintenance, checking and control must be carried out by
personnel professionally qualified and knowledgeable about machine and mechanisms.
All the operations must be carried out when the machine is switched off and with the
DANGER
feeding cable physically separated from a knife switch of feeding.It is permitted to use
only the original spare parts. The use of not original spare parts free the constructor
from the responsibility.
OPERATION CLEANNESS
Remove all the residuals especially from the internal plate of the cart by using a vacuum
PROCEDURE
cleaner or specific cleaning products.
FREQUENCY ALWAYS BEFORE EACH SINGLE USE
8.2 ORDINARY MAINTENANCE
Periodically clean all machine parts and oil the unpainted parts in
WARNING
DANGER order to preserve the machine and its efficiency. Avoid the use of
solvents which damage paint and parts in synthetic material.
8.3 EXTRAORDINARY MAINTENANCE
For extraordinary maintenance operations refer directly to the Manufacturer.
8.4 AUTHORIZED MAINTENANCE CENTRES
For information on the nearest authorised help centre it is essential to contact the manufacturer.
9. GUIDE TO RECOGNISING DAMAGE AND ANOMALIES

This chapter presents and discusses all the simple problems which could occur during machine use.
The appropriately qualified, professional personnel must carry out all the maintenance procedures, check and control, as
well as all the repair operations on parts of the machine or the electrical system.
Contact Technical Sales Assistance for any other problem not listed on the previous table or should the malfunctioning
persist after the intervention of the operator in accordance with the previously mentioned courses of action.
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PROBLEM POSSIBILE REMEDY

CAUSE
After operating the main switch (A1) the Lack of power Check the correct insertion of the socket to
display does not turn on the power supply.
Engine failure Contact the Technical Assistance Service.
Electrical system Check that the wires and connections of the
failure electrical system are not interrupted.
The movement of the shear box container is Lack of power Check the correct insertion of the relative
not activated socket to the power supply.
Mechanical Check that no foreign element blocks normal
impediment movement
Mechanical failure Contact the Technical Assistance Service.

10. SPARE PARTS

Only original spare parts can be used. Use of unoriginal spare parts exempts the
WARNING manufacturer from all responsibility. Procedures for substitution of spare parts will
be provided by the manufacturer along with the part. For spare parts contact the
DANGER
manufacturer’s Sales Service department

11. INACTIVITY
Ensure all machine parts are in safe working order before operating it again should the machine be inactive
for a long period of time. When in doubt contact the Manufacturer.

12. DECOMMISSIONING THE MACHINE

Should it be decided that the machine is to be no longer used, proceed as follows:

Disconnect the electrical supply network by removing the connecting cable therefore making it unusable.
Make the potential sources of danger harmless, such as sharp or protruding parts.
Dismantle the machine; divide it into similar parts and dispose of according to the standards in force
Recycling notice for the disposal of electrical and electronical devices
This symbol, shown on the device or on the package and/or the documentation, suggests that
the device should not be disposed together with other home garbage at the end of its life cycle.
To avoid further environment, or health-care damage, caused by the unsuitable disposal of
garbage, the user should separate this device from other different types of garbage and recycle
it in responsibly to avoid the reuse of material resources.
Users must take care at the disposal of the equipment by taking it to the nearest recycling site for appropriate
recycling treatment for electrical and electronical devices. Gathering and Recycling deplete devices allow the
preservation of natural resources and grant them the adequate treatment by respecting health and
environment.
For further information on your local recycling site please contact your local council or city waste treatment
department. The developer, as producer of electrical and electronical devices, will provide to finance the
recycling and treatment services for deplete devices that will come back through these recycling sites,
according to the local statement
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ANNEX I - ELECTRIC SYSTEM DIAGRAMS

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