RECTANGULAR TANK CALCULATION
PROJECT NAME :
CLIENT :
DATE :
TANK DATA
Design Temperature =
Height of Tank [millimeter] =
Width of Tank [millimeter] =
Length of Tank [millimeter] =
Larger I
Density of Liquid (kg/m3) =
Specific Gravity of Water for Hydrotest =
Corrosion Allowance =
Modulus of elasticity (E) =
Stress Value of Plate (S) =
Bottom Roof
L L
Stiffening Material
H.1 = 0.6.B : 54.3168 inc = 1.37965 m
H.2 = 0.4.B : 36.2112 inc = 0.91976 m
H.1/L = 0.23 a= 0.001
H.2/L = 0.15333333 a= 0.0005
h.1 = 54.3168
h2 = 90.528
load (W) = (0.036.G.H2)/2 = 53.105666 lb/inc
R.1 = 0.7 X W.1 = 37.173966
Required moment of inersia
1.25 X R.1 = 46.46745751
L3/E = 0.44
I (inersia ) = 20.40077547 in4 L6X6X9/16 = 22.1 in4
Required Plate Thickness
t = 2.45 L X a Pn/S Pn = 0.036 G (hn-1 + hn)/2
Pn1 = 0.98 aPn/S = 0.000000071106
t = 0.1543 inc = 3.9188454 mm
Pn2 = 2.61 aPn/S = 0.0000000948
t = 0.178153 inc = 4.5250929 mm
Rata tebal plat dinding = Req Plate Thickness + corrosion allowance
Tebal plat = 0.18 inc = 4.5250929 mm
Tebal Plat dinding design = 6 mm = 0.2358 inc
Maximum Distance Between Stiffenings
H/L = 0.4 a= 0.004
l = 0.455Xt (1/a) (S/(0.036 G H)
= 110.1878826 inc 2.7987722 m
Maximum jarak Stiffening Vertical = 2.5 m = 98.4225 inc
Required Section modulus of Area l/H
H/l = 0.91978968 a= 0.017
Z = l X 0.036 X G X H3 X G/(16 X S)
2.58 inc3
Section modulus of the tank plate
Z= l t2/6
0.9121 inc3
Minimum Required section modulus of stiffenings
Z= 1.67 inc3
Bottom Plate When support by Beams
t= l
1.254 (S/0.036 GH)
Number of beam = 4 , l = 0.8 m = 31.49 inc
t= 0.0043 inc = 0.1084719
Minimum Shell Thickness (t min)
a. Minimum shell thickness (t min) pelat sisi
P sisi
t min =
= 3.73 mm
b. Minimum shell thickness (t min) pelat bawah
t min =
= 5.90 mm
Tank Weight
2
Self Weight = 76.910 Kg/m
Bar Weight = 97.5 Kg/m [bar = L 50 x 50 x 5 mm]
=
Surface Area = Side + Cover + Bottom + ( rear and front)
= (12x2.7x2) + (12x2.4x1) + (12x2.4x1) + (12x2.4x1) + (2.4x2.7x2)
2
= 0.00 m
Bar Length = Brazing Bar + Vertical Bar + Transvelsal Angel Bar
= (3.36x12) + (2.7x10) + (2.4x10)
2
= 0.06716 m
Total Weight = Plate Weight + Bar Weight (Empty Weight)
= (164.16 x 76.91) + (91.32 x 97.5)
= 6.55 kg
Fluid Weight = Total water capacity [During Hydrotest ]
= ρ x total tank volume
3 3
= 1000 kg/m x [12 x 2.7 x 2.4]m
= 0.00 kg
Total Full Tank Weight = Total Weight + Fluid Weight on Hydrotest
= 6.55 + 0.00
= 6.55 kg
Assumption
Plate Thickness = 5.00 mm
Weld Join Efficiency = 0.85 %
2
Self Weight = 76.91 Kgf/m
Vertical Beam
Line load on beam Wind Load
w = (1/10^9) x r x H x L Wind Pressure
= 0.00000276 kgf/mm q =
=
Maximum Moment Line Load
Mmax = 1/20 (W x H^2) w =
= 0 kgf.mm =
Required section modulus of beam Total Moment
Z0 = Mmax/σb Mn =
= #REF! mm3 =
Maximum Deflection
= 0.157 x w x H^4 Modulus Maximum
120 x E x I Z0 =
= 1.8987E-01 mm =
For Vertical Beam L Profile is suitable
Horizontal Beam
Line Load Due Static Pressure
w = 1/10^9 x r x h1^2/8
= 0.32805 kgf/mm
w = 1/10^9 x r x h1 x h2/2
= 0.8748 kgf/mm
Maximum Bending Moment
Mmax = w x I^2/12
= - kgf.mm
Mmax = w x I^2/12
= - kgf.mm
Required Section Modulus of Beam
Z0 = Mmax/σb
= #REF! mm3
Z0 = Mmax/σb
= #REF! mm3
For Horizontal Beam L Profile 50 x 50 x 5 is suitable
Maximum Deflection
d = w x I^4
384 x E x I
= 1.99E+01 mm
Horizontal Beam 1
Static Load
w = 1/10^9 x r x h1^2/8
= 0.32805 kgf/mm
Maximum Moment
Mmax = w x I^2/12
= 0 kgf.mm
Required Modulus
Z0 = Mmax/σb
= #REF! mm3
For Cover Plate L Profile 65 x 65 x 6 is suitable
Deflection
δ = w x I^4
384 x E x I
= #REF! mm
Horizontal Beam 2 (centre Beam)
Static Load
w = 1/10^9 x r x h2^2/8
= 0.8748 kgf/mm
Maximum Moment
Mmax = w x I^2 / 12
= - kgf.mm
Required Section Modulus of Beam
Z0 = Mmax/σb
3
= #REF! mm
For Cover Plate L Profile 50 x 50 x 5 is suitable
Stress Connection Between Bottom Plate and Vertical Stiffener
Toϴ = 0.001659952
σB = 3.4((E x Qo)2 x w)^(1/3)
= 7.839515621 kgf/mm
Summary
Plate Thickness
Side : 2.00 mm
Bottom : 5.00 mm
Cover : 2.00 mm
Beam L Profile 50 x 50 x 5 is adequated for stiffener
Ambient
2.30 m 90.528 inc
2.40 m 94.464 inc
6.00 m 236.16 inc
280.00 m3
1.00
0.0015875 m 0.062484 in
30,000,000.00
13,750.00 ( Using SA 285 C Material )
H.1
B H.2
#REF! b=805
#REF! b=805
50 x 50 x 5 mm]
ring Hydrotest ]
Wind Load
Wind Pressure
60 x √H 0.00 r=200
90.9945
1/106 x q x h1/2
0.0737055 kgf/mm 0.0737055 h1=1620
Total Moment
1/12 x w x I2
859,184 kgf.mm -
Modulus Maximum
Mmax/1.5σb
3
1,205.87 mm 0.00
#REF!
0.32805 r=1000 h1=1620
0.8748 r=1000 h1=1620
h2=1080
#REF!
0.32805 r=1000 h1=1620
0.8748 r=1000 h1=1620
h2=1080
RECTANGULAR TANK CALCULATION
Project : PLTG SENIPAH 2 X 41 MW , KALIMANTAN TIMUR
Client : KPMOG
Date : September 2012
Data Process :
Volume : 250 bbl or 39.74 m3
Vapor space : 25 bbl 3.95 m3
43.69 m3
Liquid : Condensate , down stream Sperarator
Densities : 39 lb/cuft
624.7 kg/cum
Temperatur : 87.8 ⁰ F
31 ⁰ C
Pressure : atmospheric
Filling rate : 11524.1 lb/hr 259 cuft/hr
Withdrawal Rate : 2.6 GPM
Mechanical Design Data for calculation
Minimum Requirement
Volume : 44 m3
- Length L : 5.968 m 234.96 In
- Wide : 2.498 98.33 In
- Hight H : 2.990 117.72 In
44.57 M3
Surface area bottom 14.91 m2
Surface area shell 17.84 m2
Weight liquid 44,000.00 kg
H/L 0.501005
α 0.006
Liquid density : 1000 kg/m3
Sg. as Water : 1
Corrosion allowance 0 Bottom Plate Pressure
### kg/cm2
Material : SA-36 Shell Plate Presure
### kg/cm2
Modulus elastisity E : 30,000,000
Stress Value of plate S : 11600 psi Ration between a/b
2
Factor β1 0.5
UL 142 : 17.21 , Minimum Plate thickness
Tanks of this type shall be constructed from steel not thinner than 0.093 inch (2.36 mm) if of carbon steel or
0.071 inch (1.80 mm) if of stainless steel.
Use Bottom Plate : 6.00 mm
Used shell plate : 4.00 mm
STIFFENER
17.1.1 Stiffening bars may be attached to the tank wall either by intermittent or continuous welding and may be placed
on the inside or outside of the tank walls.
Vertical Shell Stifener
W = 0.036 X G X H² /2 498.86
R1 = 0.3 X W 149.66
R2 = 0.7 X W 349.20
Momen enertia minimum I = 1.25 x R1 x L^3 /E 10.17 In⁴
Beam as bottom Support
t = L /(1.254 x ( S /(0.036 x G x H))^.5) 3.58
17.1.2 Tie rods may be used inside of the tank.
17.1.3 Baffles may be tack welded or continuously welded on the inside of the tank.
Ratio Vertikal / Horisontal 1.197149263
