2018-10-08 V1.

0
*ETL.PU.043.EN*
ETL.PU.043.EN

Spare Parts List

Rotar y Lob e Pump
IQ112VVA / ATEX IQ112VVA

Spare Parts List

Rotary Lobe Pump
IQ112VVA / ATEX IQ112VVA

2018-10-08 V1.0 ETL.PU.043.EN

1/15
 Issuer

Vogelsang GmbH & Co. KG

Holthöge 10-14
49632 Essen/Oldb.

Phone: +49 54 34 83 0
Fax: +49 54 34 83 10

www.vogelsang.info
[email protected]

In the absence of express, written authorisation from the issuer, the reproduction or partial reproduction of
this document in any form is prohibited.

We reserve the right to make technical modifications to the diagrams and information presented in this
document in the event that such modifications become necessary for the enhancement of the machine.

2 ETL.PU.043.EN
 Inhalts verz eic hnis

Contents
Exploded view ..................................................................................................................................................................................4
Housing .............................................................................................................................................................................. 5
Position 1-3 .........................................................................................................................................................................................5
Shaft ................................................................................................................................................................................... 5
Position 4-5 .........................................................................................................................................................................................5
Installation parts ............................................................................................................................................................... 5
Position 6-17 .......................................................................................................................................................................................5
Fitting key .......................................................................................................................................................................... 5
Position 18-20 .....................................................................................................................................................................................5
Bolts and accessories ...................................................................................................................................................... 6
Position 21-29 .....................................................................................................................................................................................6
Buffer chamber enlargement ........................................................................................................................................... 6
Position 30 ..........................................................................................................................................................................................6
Wear plate .......................................................................................................................................................................... 6
Position 31-33 .....................................................................................................................................................................................6
Preload ............................................................................................................................................................................... 6
Position 34-37 .....................................................................................................................................................................................6
O-ring . ......................................................................................................................................................................... 6
Position 38-40 .....................................................................................................................................................................................6
Cartridge mechanical seal ................................................................................................................................................ 7
Position 41 ..........................................................................................................................................................................................7
"Loose parts” for Cartridge mechanical seal ................................................................................................................. 8
Rotary lobe HiFo ............................................................................................................................................................... 9
Position 42 ..........................................................................................................................................................................................9
Solid material lobe ............................................................................................................................................................ 9
Position 42-44 .....................................................................................................................................................................................9
Installation parts ............................................................................................................................................................. 10
Position 45-50 ................................................................................................................................................................................... 10
Option............................................................................................................................................................................... 10
Position 48 ........................................................................................................................................................................................ 10
Material for connectors................................................................................................................................................... 10
Tools................................................................................................................................................................................. 10
Required spare parts for rotary lobe change................................................................................................................ 11
Required spare parts for mechanical seal change ....................................................................................................... 12
Required spare parts for wear part replacement .......................................................................................................... 13

ETL.PU.043.EN 3
 Exploded view

4 ETL.PU.043.EN
 Housing
Position 1-3
Pos. Part number Description Dimensions Notes Rep. 81 114

1 PGP0246 Gearbox housing 1.4581 1

2 PGP0236 Bearing housing Drive 1
PGP0261 IQ cover IQ112-81 1.4581 1 -
3
PGP0248 IQ cover IQ112-114 1.4581 - 1

Shaft
Position 4-5
Pos. Part number Description Dimensions Notes Rep. 81 114

4 PWQ0068 Shaft ML 1
5 PWQ0069 Shaft MK 1

Installation parts
Position 6-17
Pos. Part number Description Dimensions Notes Rep. 81 114

6 NLG.032 Spherical roller bearing 45 x 85 x 23 2

7 PFL0120 Fixing sheet 1
8 NUS.116 Locking washer 8,4 x 22 DIN 432 4
9 NSK.018 Hexagon head bolt M 8 x 20 DIN 933 4
10 PRS.D002 Spacer washer 45 x 53 x 40 2
11 PZH0016 Gear 2
12 PRS.D003 Spacer washer 41 x 54 x 28 2
13 NLG.031 Cylindrical roller bearing 40 x 82 x 18 2
14 NSR.016 Retaining ring 40 x 2,5 2
15 NIR0006 Inner ring JR 30 x 35 x 20.5 1
16 NSR.045 Retaining ring 47 x 1.75 2
DWD.037 Radial shaft seal ring WASY 47 x 35 x 7 NBR
17 1
DWD.037.VI Radial shaft seal ring WASY 47 x 35 x 7 FKM

Fitting key
Position 18-20
Pos. Part number Description Dimensions Notes Rep. 81 114

18 NPF.020 Fitting key A 8 x 7 x 50 DIN 6885 1

19 NPF.010 Fitting key B 14 x 9 x 28 DIN 6885 2
20 NPF.011 Fitting key B 14 x 9 x 56 DIN 6885 2

ETL.PU.043.EN 5
 Bolts and accessories
Position 21-29
Pos. Part number Description Dimensions Notes Rep. 81 114

21 NSP.013 Spring pin 13 x 24 ISO 13337 4

22 NSP.021 Spring pin 11 x 18 ISO 13337 3
23 NSI0127 Cylinder head bolt M 10 x 35 ISO 4762 10
24 NSI0128 Cylinder head bolt M 10 x 50 ISO 4762 4
2
25 NSK.081.EE Screw plug M 16 (6
ATEX/ Option (1)
4
26 NUS0082 Sealing ring A 16 x 22 x 2 (6
ATEX/ Option (3)
27 NSK.088.E Screw plug M 16 Magnetic 2
28 NSK0163 Screw plug 2
29 NKS.014 Lifting eye bolt M 10 DIN 580 1
(6
If an oil sight glass is screwed in, pos. 25 + 26 is omitted here.
Buffer chamber enlargement
Position 30
Pos. Part number Description Dimensions Notes Rep. 81 114

PSG.014 Buffer fluid tank Pressurized

30 PSG.014.T1 Quenching fluid tank Ventilated (option) 1
PSV.002.N1 Pressure valve (Option)

Wear plate
Position 31-33
Pos. Part number Description Dimensions Notes Rep. 81 114

31 PFL0303 Wear plate 4,8 mm Gearbox; 1.4571 1

32 PFL0302 Wear plate 5,8 mm Cover; 1,4571 1
33 NSK0006 Hexagon head bolt M 8 x 16 DIN 933 4
Spar

Preload
Position 34-37
Pos. Part number Description Dimensions Notes Rep. 81 114

34 NTF.004 Spring washer A 50 x 25,4 x 3 DIN 2093 2

35 PRS0671 Pressure disc 1.4571 2
NSI0069 Cylinder head bolt M 10 x 70 DIN 6912 2 -
36
NSI0121 Cylinder head bolt M 10 x 110 DIN 6912 - 2
37 NST.030 Plug 2

O-ring .
Position 38-40
Pos. Part number Description Dimensions Notes Rep. 81 114

DOR.055 O-ring 16 x 2 NBR

DOR.055.EP O-ring 16 x 2 EPDM
38 2
DOR.055.PT O-ring 16 x 2 MVQ FEP coated
DOR.055.VI O-ring 16 x 2 FKM
DOR0106 O-ring Ø 280 x 3 NBR
DOR0121 O-ring Ø 280 x 3 EPDM
39 1
DOR0122 O-ring Ø 280 x 3 MVQ FEP coated
DOR0123 O-ring Ø 280 x 3 FKM
DOR0107 O-ring Ø 233 x 3 NBR
40 1
DOR0120 O-ring Ø 233 x 3 FKM

6 ETL.PU.043.EN
 tridge

Cartridge mechanical seal

Position 41
Pos. Part number Description Dimensions Notes Rep. 81 114
Stainless steel
PBT1388 1.4462 SiC; HNBR; HNBR
PBT1794 1.4462 SiC; EPDM, FKM
PBT1078 Cartridge mechanical seal. 1.4539 SiC; HNBR, HNBR
PBT1795 HD, 1.4539 SiC; FKM, FKM
PBT1389 single mechanical seal 1.4501 SiC; HNBR, HNBR
PBT1796 1.4501 SiC; FEPM, FKM
PBT1387 1.4571 SiC; HNBR, HNBR
1.4571 WC/SiC;
PBT0104
HNBR, HNBR
1.4571 WC/SiC;
PBT0593
FKM, HNBR
1.4571 WC/SiC;
PBT1789
EPDM, FKM
1.4462 WC/SiC;
PBT1791
EPDM, FKM
1.4462 WC/SiC;
PBT1624 Cartridge mechanical seal.
FKM, FKM
Block ring,
1.4571 WC/SiC;
PBT0968 single mechanical seal
FFKM, FKM
1.4571 WC/carbon;
PBT0168
41 HNBR, NBR 2
1.4571 WC/carbon;
PBT1786
FKM, FKM
1.4571 WC/carbon;
PBT1782
EPDM, FKM
1.4462 WC /SiC;
PBT0781
HNBR, HNBR
1.4571 WC/SiC;
PBT0304
HNBR, NBR
PBT0443 1.4571 WC/SiC; FKM, FKM
1.4571 WC/SiC; FEPM,
PBT1454
FKM
1.4571 WC/SiC; HNBR,
PBT0527 Cartridge mechanical seal, NBR (spacer washer:
block ring, 1.4571)
double mechanical seal 1.4571 WC/SiC; EPDM,
PBT1778
FKM
1.4462 WC/SiC, EPDM,
PBT1777
FKM
PBT1776 (9 1.4571 WC/SiC; FKM, FKM
1.4571 WC/SiC; HNBR,
PBT0630 (9
NBR
Further versions on request.
(4
up to 10 bar [145 psi] real operating pressure
(9
for Cartridge with flushing connector

ETL.PU.043.EN 7
 "Loose parts” for Cartridge mechanical seal

Pos. Part number Description Dimensions Notes Qty.

DOR.072 O-ring 45 x 3 NBR

A (10 2
DOR.072.VI O-ring 45 x 3 FKM
B DOR.058 O-ring 78 x 3 NBR 2
DOR.082 O-ring 90 x 2.5 NBR
DOR.082.EP O-ring 90 x 2.5 EPDM
C 2
DOR.082.VI O-ring 90 x 2.5 FKM
DOR.082.PT O-ring 90 x 2.5 MVQ; FEP coated
D DOR.068 O-ring 45 x 2 NBR 2
E NUS.033 Shim 45 x 55 x 0.3 DIN 988 2
(10
only in “dry buffer chamber“, and as an option for custom Cartridge mechanical seal

8 ETL.PU.043.EN
 Rotary lobe HiFo
Position 42
Pos. Part number Description Dimensions Notes Rep. 81 114
NBR
PKD0124 Rotary lobe 112-81 4K45L HiFlo NBR 1 -
PKD0125 Rotary lobe 112-81 4K45R HiFlo NBR 1 -
42
PKD0122 Rotary lobe 112-114 4K45L HiFlo NBR - 1
PKD0123 Rotary lobe 112-114 4K45R HiFlo NBR - 1
EPDM-SL
PKD0148 Rotary lobe 112-81 4K45L HiFlo EPDM-SL 1 -
PKD0149 Rotary lobe 112-81 4K45R HiFlo EPDM-SL 1 -
42
PKD0152 Rotary lobe 112-114 4K45L HiFlo EPDM-SL - 1
PKD0153 Rotary lobe 112-114 4K45R HiFlo EPDM-SL - 1
EPDM white
PKD0310 Rotary lobe 112-114 4K45L HiFlo EPDM white - 1
42
PKD0311 Rotary lobe 112-114 4K45R HiFlo EPDM white - 1
FKM
PKD0150 Rotary lobe 112-81 4K45L HiFlo FKM 1 -
PKD0151 Rotary lobe 112-81 4K45R HiFlo FKM 1 -
42
PKD0154 Rotary lobe 112-114 4K45L HiFlo FKM - 1
PKD0155 Rotary lobe 112-114 4K45R HiFlo FKM - 1
CSM
PKD0251 Rotary lobe 112-81 4K45L HiFlo CSM 1 -
PKD0252 Rotary lobe 112-81 4K45R HiFlo CSM 1 -
42
PKD0249 Rotary lobe 112-114 4K45L HiFlo CSM - 1
PKD0250 Rotary lobe 112-114 4K45R HiFlo CSM - 1

Solid material lobe

Position 42-44
Pos. Part number Description Dimensions Notes Rep. 81 114
1.0503 (steel)
PKD0194 Rotary lobe 112-81 4K45L HiFlo 1.0503 nitrided 1 -
PKD0195 Rotary lobe 112-81 4K45R HiFlo 1.0503 nitrided 1 -
42
PKD0196 Rotary lobe 112-114 4K45L HiFlo 1.0503 nitrided - 1
PKD0197 Rotary lobe 112-114 4K45R HiFlo 1.0503 nitrided - 1
POM
(3
PKD0138 Rotary lobe 112-114 4K45L HiFlo POM - 1
42 (3
PKD0139 Rotary lobe 112-114 4K45R HiFlo POM - 1
(3
+ O-ring for solid material lobe
(5
DOR.043 O-ring 64 x 4 NBR
(5
DOR.043.EP O-ring 64 x 4 EPDM
43 (5 2 2
DOR.043.PT O-ring 64 x 4 MVQ FEP coated
(5
DOR.043.VI O-ring 64 x 4 FKM
(5
DOR.032 O-ring 62 x 2 NBR
(5
DOR0124 O-ring 62 x 2 EPDM
44 (5 2 2
DOR0125 O-ring 62 x 2 MVQ FEP coated
(5
DOR0126 O-ring 62 x 2 FKM
(5
for solid material lobe

ETL.PU.043.EN 9
 Installation parts
Position 45-50
Pos. Part number Description Dimensions Notes Rep. 81 114
Without Temperature sensor:
45-47 - - -
48 Option
49 - - -
50 NST0035 Plug 1
ATEX:
(6
45 PSG.017 Oil sight glass M 16 x 1,5 1
46 SSS.073.N1 Temperature sensor 1
47 NMS.002.EE Hexagon nut M8 DIN 934 3
48 - - -
49 NSH0016 Eye bolt M 8 x 40 mm DIN 444 1
50 - - -
(6
Ersa
If an oil sight glass is screwed in, pos. 25 + 26 is omitted here.
Option
Position 48
Pos. Part number Description Dimensions Notes Rep. 81 114
(6
48 PSG.002 Oil sight glass M 16 x 1.5 Brass 1
(6
If an oil sight glass is screwed in, pos. 25 + 26 is omitted here.
Material for connectors

Pos. Part number Description Dimensions Notes Rep. 81 114

DOR0108 O-ring 1
PFL0121 Mounting bracket 2
NSK.027 Hexagon head bolt M 10 x 25 4
Quantity for a connector
Tools

Pos. Part number Description Dimensions Notes Rep. 81 114

PBA.D001.TL.N1 Lobe puller Long

WKZ0455 Assembly tool Cartridge x

PBA0001 Assembly tool (1)

Contained in
WKZ0455
NSI.155 Cylinder head bolt M 5 x 12 (2)
NSK.155 Hexagon head bolt M 8 x 80 (3)

10 ETL.PU.043.EN
 Required spare parts for rotary lobe change

Pos. Part number Description Dimensions Notes Rep. 81 114

20 NPF.011 Fitting key B 14 x 9 x 56 DIN 6885 2

NSI0069 Cylinder head bolt M 10 x 70 DIN 6912 2 -
36
NSI0121 Cylinder head bolt M 10 x 110 DIN 6912 - 2
37 NST.030 Plug 2
DOR.055 O-ring 16 x 2 NBR
DOR.055.EP O-ring 16 x 2 EPDM
38 2
DOR.055.PT O-ring 16 x 2 MVQ FEP coated
DOR.055.VI O-ring 16 x 2 FKM
DOR0106 O-ring Ø 280 x 3 NBR
DOR0121 O-ring Ø 280 x 3 EPDM
39 1
DOR0122 O-ring Ø 280 x 3 MVQ FEP coated
DOR0123 O-ring Ø 280 x 3 FKM
42-44 Rotary lobe See page 8 x
(5
DOR.043 O-ring 64 x 4 NBR
(5
DOR.043.EP O-ring 64 x 4 EPDM
43 (5 2 2
DOR.043.PT O-ring 64 x 4 MVQ FEP coated
(5
DOR.043.VI O-ring 64 x 4 FKM
(5
DOR.032 O-ring 62 x 2 NBR
(5
DOR0124 O-ring 62 x 2 EPDM
44 (5 2 2
DOR0125 O-ring 62 x 2 MVQ FEP coated
(5
DOR0126 O-ring 62 x 2 FKM
(5
for solid material lobe

ETL.PU.043.EN 11
 Required spare parts for mechanical seal change

Pos. Part number Description Dimensions Notes Rep. 81 114

NSI0069 Cylinder head bolt M 10 x 70 DIN 6912 2 -

36
NSI0121 Cylinder head bolt M 10 x 110 DIN 6912 - 2
37 NST.030 Plug 2
DOR.055 O-ring 16 x 2 NBR
DOR.055.EP O-ring 16 x 2 EPDM
38 2
DOR.055.PT O-ring 16 x 2 MVQ FEP coated
DOR.055.VI O-ring 16 x 2 FKM
DOR0106 O-ring Ø 280 x 3 NBR
DOR0121 O-ring Ø 280 x 3 EPDM
39 1
DOR0122 O-ring Ø 280 x 3 MVQ FEP coated
DOR0123 O-ring Ø 280 x 3 FKM
Stainless steel
PBT1388 1.4462 SiC; HNBR; HNBR
PBT1794 1.4462 SiC; EPDM, FKM
PBT1078 Cartridge mechanical seal. 1.4539 SiC; HNBR, HNBR
PBT1795 HD, 1.4539 SiC; FKM, FKM
PBT1389 single mechanical seal 1.4501 SiC; HNBR, HNBR
PBT1796 1.4501 SiC; FEPM, FKM
PBT1387 1.4571 SiC; HNBR, HNBR
1.4571 WC/SiC;
PBT0104
HNBR, HNBR
1.4571 WC/SiC;
PBT0593
FKM, HNBR
1.4571 WC/SiC;
PBT1789
EPDM, FKM
1.4462 WC/SiC;
PBT1791
EPDM, FKM
1.4462 WC/SiC;
PBT1624 Cartridge mechanical seal.
FKM, FKM
Block ring,
1.4571 WC/SiC;
PBT0968 single mechanical seal
FFKM, FKM
1.4571 WC/carbon;
PBT0168
41 HNBR, NBR 2
1.4571 WC/carbon;
PBT1786
FKM, FKM
1.4571 WC/carbon;
PBT1782
EPDM, FKM
1.4462 WC /SiC;
PBT0781
HNBR, HNBR
1.4571 WC/SiC;
PBT0304
HNBR, NBR
PBT0443 1.4571 WC/SiC; FKM, FKM
1.4571 WC/SiC; FEPM,
PBT1454
FKM
1.4571 WC/SiC; HNBR,
PBT0527 Cartridge mechanical seal, NBR (spacer washer:
block ring, 1.4571)
double mechanical seal 1.4571 WC/SiC; EPDM,
PBT1778
FKM
1.4462 WC/SiC, EPDM,
PBT1777
FKM
PBT1776 (9 1.4571 WC/SiC; FKM, FKM
1.4571 WC/SiC; HNBR,
PBT0630 (9
NBR
Further versions on request.
(4
up to 10 bar [145 psi] real operating pressure
(9
for Cartridge with flushing connector

12 ETL.PU.043.EN
 Required spare parts for wear part replacement

Pos. Part number Description Dimensions Notes Rep. 81 114

20 NPF.011 Fitting key B 14 x 9 x 56 DIN 6885 2

31 PFL0303 Wear plate 4,8 mm Gearbox; 1.4571 1
32 PFL0302 Wear plate 5,8 mm Cover; 1,4571 1
33 NSK0006 Hexagon head bolt M 8 x 16 DIN 933 4
NSI0069 Cylinder head bolt M 10 x 70 DIN 6912 2 -
36
NSI0121 Cylinder head bolt M 10 x 110 DIN 6912 - 2
37 NST.030 Plug 2
DOR.055 O-ring 16 x 2 NBR
DOR.055.EP O-ring 16 x 2 EPDM
38 2
DOR.055.PT O-ring 16 x 2 MVQ FEP coated
DOR.055.VI O-ring 16 x 2 FKM
DOR0106 O-ring Ø 280 x 3 NBR
DOR0121 O-ring Ø 280 x 3 EPDM
39 1
DOR0122 O-ring Ø 280 x 3 MVQ FEP coated
DOR0123 O-ring Ø 280 x 3 FKM
42-44 Rotary lobe See page 8 x
(5
DOR.043 O-ring 64 x 4 NBR
(5
DOR.043.EP O-ring 64 x 4 EPDM
43 (5 2 2
DOR.043.PT O-ring 64 x 4 MVQ FEP coated
(5
DOR.043.VI O-ring 64 x 4 FKM
(5
DOR.032 O-ring 62 x 2 NBR
(5
DOR0124 O-ring 62 x 2 EPDM
44 (5 2 2
DOR0125 O-ring 62 x 2 MVQ FEP coated
(5
DOR0126 O-ring 62 x 2 FKM
(5
for solid material lobe
Continuation see next page

ETL.PU.043.EN 13
 Pos. Part number Description Dimensions Notes Rep. 81 114
Stainless steel
PBT1388 1.4462 SiC; HNBR; HNBR
PBT1794 1.4462 SiC; EPDM, FKM
PBT1078 Cartridge mechanical seal. 1.4539 SiC; HNBR, HNBR
PBT1795 HD, 1.4539 SiC; FKM, FKM
PBT1389 single mechanical seal 1.4501 SiC; HNBR, HNBR
PBT1796 1.4501 SiC; FEPM, FKM
PBT1387 1.4571 SiC; HNBR, HNBR
1.4571 WC/SiC;
PBT0104
HNBR, HNBR
1.4571 WC/SiC;
PBT0593
FKM, HNBR
1.4571 WC/SiC;
PBT1789
EPDM, FKM
1.4462 WC/SiC;
PBT1791
EPDM, FKM
1.4462 WC/SiC;
PBT1624 Cartridge mechanical seal.
FKM, FKM
Block ring,
1.4571 WC/SiC;
PBT0968 single mechanical seal
FFKM, FKM
1.4571 WC/carbon;
PBT0168
41 HNBR, NBR 2
1.4571 WC/carbon;
PBT1786
FKM, FKM
1.4571 WC/carbon;
PBT1782
EPDM, FKM
1.4462 WC /SiC;
PBT0781
HNBR, HNBR
1.4571 WC/SiC;
PBT0304
HNBR, NBR
PBT0443 1.4571 WC/SiC; FKM, FKM
1.4571 WC/SiC; FEPM,
PBT1454
FKM
1.4571 WC/SiC; HNBR,
PBT0527 Cartridge mechanical seal, NBR (spacer washer:
block ring, 1.4571)
double mechanical seal 1.4571 WC/SiC; EPDM,
PBT1778
FKM
1.4462 WC/SiC, EPDM,
PBT1777
FKM
PBT1776 (9 1.4571 WC/SiC; FKM, FKM
1.4571 WC/SiC; HNBR,
PBT0630 (9
NBR
Further versions on request.
(4
up to 10 bar [145 psi] real operating pressure
(9
for Cartridge with flushing connector

14 ETL.PU.043.EN
 Vogelsang GmbH & Co. KG
Holthöge 10-14
49632 Essen/Oldb.

Phone: +49 (0) 54 34 83 0

Fax: +49 (0) 54 34 83 10

www.vogelsang.info
[email protected]

ETL.PU.043.EN 15