145.
08KWh Energy Storage System Scheme
Dongguan Seplos Technology Co., Ltd
CONTENT
1 145.08KWh Energy Storage System Scheme ..........................................................................................1
1.1 Energy storage capacity configuration Scheme .........................................................................1
1.2 Overall architecture scheme of energy storage system ............................................................ 1
1.3 Battery system solution ............................................................................................................. 2
1.3.1 Energy storage module scheme .................................................................................... 2
1.3.2 Battery cabinet solution ................................................................................................ 3
1.3.3 Energy Storage Battery Management System Scheme（BMS） .................................4
1.3.4 Important functional schemes for energy storage systems ............................................7
1.4 Energy storage converter solution（PCS） ...............................................................................8
1.4.1 PCS main parameters .................................................................................................... 9
2 Main equipment list ..............................................................................................................................11
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1 145.08KWh Energy Storage System Scheme
1.1 Energy storage capacity configuration Scheme
No Item Specification Capacity Voltage range(V) Remark
1 Cell 280Ah，3.2V 280AH 2.5-3.65
2 Battery pack 18S 16.12KWh 45V~65.7V
3 Battery 9 packs 145.08KWh 405V~591.3V
cluster
4 Battery 1 clusters 145.08KWh 405V~591.3V
stack
5 Item 1 stacks 145.08KWh
1.2 Overall architecture scheme of energy storage system
The energy storage system consists of a 145.08KWh battery and a main control box.
The topology of the energy storage system is shown in the following figure：
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1.3 Battery system solution
1.3.1 Energy storage module scheme
1.3.1.1 Cell solution
Through investigating the products of mainstream manufacturers in the market, 280Ah square
aluminum case lithium iron phosphate battery is proposed to be used in this project.
The main parameters of the battery cell are shown in the table below:
NO Item parameter
1 Nominal Capacity 280Ah
2 Nominal voltage 3.2V
3 Working voltage 2.5~3.65V
4 Working temperature -20℃~+60℃
5 Storage temperature -20℃~+35℃
6 Weight 5.6kg
7 Energy density 110Wh/Kg
8 Maximum charging current 280A
9 Maximum continuous discharge current 280A
10 Cycle life ≥6000 times
1.3.1.2 Module Scheme
The battery module is composed of 18 square aluminum shell cells with a length of
18S, and the module's pole lugs are connected by laser welding. Adopting air-cooled
cooling method with BMU module.
The module reference diagram is as follows:
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1.3.2 Battery cabinet solution
1.3.2.1 Outline diagram of battery cabinet (similar projects are for reference only)
1.3.2.2 Battery cabinet parameters
The performance parameters of the energy storage battery cabinet are shown in the
table below：
NO Item parameter remark
1 Colour Industrial gray
2 Capacity 145.08KWh
3 Voltage range 405V~591.3V
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1.3.2.3 Electrical design of energy storage cabinets
1.3.2.3.1 Primary diagram of energy storage cabinet
1.3.3 Energy Storage Battery Management System Scheme（BMS）
1.3.3.1
The energy storage lithium battery system should have a battery management
system (BMS). The BMS is designed in accordance with GB/T34131-2017 to realize
the overall control and protection of the energy storage battery stack and realize the
communication with PCS and EMS.
1.3.3.2
The BMS should realize the acquisition of high-precision and high-reliability battery
cell voltage and temperature, and at the same time perform high-precision
estimation of the state of charge (SOC) of the battery energy storage device, and
realize the power balance between battery cells through the balance control circuit.
In the case of abnormal battery data, fault alarm and protection are carried out.
1.3.3.3
The topology configuration of the BMS should match and coordinate with the
topology of the PCS and the grouping of batteries, and optimize the control and
overall management of the battery operating status. The specific implementation
level of each function in the BMS functional requirements is determined by the
topology configuration of the BMS, and it should be implemented layered and local.
The slave control BMU is responsible for the collection of battery voltage and
temperature. Each battery box is equipped with 1 BMU to collect the voltage of 18
strings of battery cells, 10 channels of battery temperature, and 2 channels of battery
B+/B- pole temperature; the external communication interface of BMU must be CAN
physical interface, powered by 24VDC, and needs to support CAN bus upgrade. The
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main control BCU is placed in the high-voltage box, and communicates CAN
interactively with the slave BMU. It is responsible for collecting the bus current, bus
voltage and pre-charging voltage, controlling the on-off of each high-voltage relay,
and performing core algorithm estimation such as SOC/SOH/SOP and insulation
resistance.
The main control unit BCU is the control core of the battery management system. It
realizes the detection of battery cell voltage, temperature, etc. through
communication with the slave control unit, and detects the external characteristic
parameters such as the total voltage of the battery pack, charge and discharge
current, and ground insulation resistance. , Estimate and monitor the internal state
of the battery (capacity, SOC, SOH, etc.) according to an appropriate algorithm, and
on this basis realize the charge and discharge management, thermal management,
insulation detection, monomer balance management and fault alarm of the battery
pack; It can realize data exchange with PCS, EMS, human-machine interface and
other devices through the communication bus, and realize communication with BMU
through the daisy chain. The schematic diagram of the main control application is
shown in the figure below:
1.3.3.4
The BMS system adopts distributed power supply, which is powered by AC220V. Each
high-voltage box has a built-in AC/DC power conversion, and the unit is a cluster.
1.3.3.5
BMS Technical parameter
Name Quantity Description Min Typical Max unit instruction
Working DC 24V or battery, no external
9 24 32 V
Auxiliary voltage load
1
voltage Working
- 80 - mA
current
Total voltage 1 Voltage 50 - 1500 V Total voltage, precharge
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sampling range
Sampling
- - 1 %
accuracy
Sampling range and sampling
Current
-500 - 500 A accuracy are affected by shunt
Shunt Current range
1 selection
Sampling
Sampling
- - 0.5 %
accuracy
Respectively support voltage
type Hall, CAN Hall, current type
Hall, 3 types of Hall current
Sensor sampling, among which current
- 5±1% - V
supply type Hall is optional; Hall supply
Hall current voltage 1 voltage 2 needs a power supply
3
sampling greater than 12V to output
normally
- - 80 mA
Sensor - 12±3% - V
supply
- - 200 mA
voltage 2
6-way for temperature (NTC)
Voltage
0 - 3.3 V sampling, 2-way voltage Hall
range
sampling input
Analog input 8
Temperature
Sampling - - ±2 ℃
Accuracy
8-way IO input and output states
can be flexibly configured by
VIL 0 - 0.5 V software DIO output has no drive
Digital input capability
7
and output
VIH 3 - PWR+ V
VOL 0 0.04 V
VOH - 2.98 3.3 V
Address Isolation Master Address
1 -
allocation Assignment
High side Maximum Simultaneous Output
8 Current - 1 4A@100mS A
switch output Current 6A
High voltage
relay status 2 - - - -
detection
SOC - SOC - - 5 %
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calculation
error
Capacity
- 0 - 1000 Ah
display range
Isolated CAN
2 Baud rate - - 500 Kbps
communication
Isolated 485
3 Baud rate - - 57600 bps
communication
Working
- temperature -25 - 65 ℃
range
Environment Working
- - - 95 %
humidity
Working
- - - 4000 m
Altitude
1.3.4 Important functional schemes for energy storage systems
1.3.4.1 Energy storage system balancing scheme
1.3.4.1.1 Passive equilibrium scheme
Passive equalization parameters：
NO Item parameter remark
1 Number of balanced paths 18
2 Equalizing current 100mA
3 MOS configuration method External MOS
4 Balanced interface Equipped with TVS
protection protection
The external MOS balancing scheme, compared to the built-in MOS scheme, can
better protect the FAE interface and prevent FAE from being damaged by static
electricity, hot swapping impact, and other methods.
External MOS is also more conducive to heat dissipation, reducing the risk of FAE
heating, improving FAE stability, and also improving balance efficiency.
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1.3.4.2 Temperature control scheme for energy storage system
The energy storage cabinet is equipped with industrial air-conditioning for heat
dissipation, and the unique air duct design realizes precise heat dissipation. The
battery room is equipped with a cooling capacity industrial air conditioner with
multiple operating modes to meet different application scenarios; large air volume
design to meet the small temperature difference requirements for battery heat
dissipation; self-starting on incoming power, with multiple protection functions, high
reliability and open communication protocol; equipped with RS485 communication
interface, realize remote monitoring function of the host computer according to
project requirements; easy installation, no need to connect pipelines; 24 hours of
uninterrupted operation.
1.3.4.3 Energy storage system fire protection scheme
The fire protection system of this energy storage project includes the following
systems：
a) Heptafluoropropane fire extinguishing system
For electrical fires. The cabinet-type heptafluoropropane gas fire extinguishing
system is integrated inside the battery container (the entire gas fire extinguishing
system has three start-up methods: automatic control, manual control and
mechanical emergency operation.)
1.4 Energy storage converter solution（PCS）
The energy storage system of this project uses two rated power 30kW energy storage
converters to realize bidirectional energy conversion between the energy storage
battery and the AC grid, including AC/DC bidirectional converter power modules,
controllers, and electrical protection devices.The energy storage bidirectional
converter has the function of parallel and off-grid operation, which can guarantee
the continuous power supply of important loads; it can cooperate with the
monitoring system to realize the advanced application of the power system. The
main parameters of PCS are as follows:
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1.4.1 PCS main parameters
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2 Main equipment list
The main equipment list is as follows：
Equipment Quantity unit remark
Lithium battery module 9 Set
Main control box 1 Set
BMS monitoring system 1 Set
Thermal Management Air 1
Set
Conditioning System
Heptafluoropropane 1
automatic monitoring fire Set
extinguishing system
1 bus cable, communication
Connection cable Set
cable
PCS 1 Set 50kW
Energy storage battery 1 W*D*H=2265×1850×
Set
cabinet 1050mm
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