SAP
Plant Maintenance
Overview
SAP PM
What is Plant Maintenance?
Inspection Maintenance Repair
To determine To maintain To restore
the actual the target the target
condition condition condition
SAP PM
Organizational
Structure
Client
Plant Maintenance Organizational units
General Organizational units
Controlling Area
Company Code
Location-Based
Plant ~ Maintenance Plant
Maintenance Work Centers
Planning-Based
Maintenance Planning Plant
Maintenance Planner Groups
SAP PM
Master Data
. Equipment
. Functional Location
. BOM
. PRT Master
. Work Center
. Measuring point
. Maintenance Strategy
. Maintenance Plan
. Maintenance Task list
. Object Links
. Catalog, Code Group, Codes
. Class, Characteristics
. Permits
SAP PM
Business Objects
Notification:
Used to convey maintenance requirements,
the documentation for
technical findings, and the documentation for activities
performed.
Maintenance Order:
The plant maintenance (PM) order is used to plan,
execute, and control maintenance on technical assets
(such as functional locations and equipments).
The PM order is created either as a result of a
malfunction on a technical asset or to carry out
preventive maintenance.
The PM order consists of operations that can hold
capacity and component requirements.
SAP PM
Technical Objects
Functional Location
Equipment
Bill of Materials
Serial Number
Measuring Point
SAP PM
Technical Objects
Functional Location
Functional locations are hierarchically ordered structures
that represent a technical system, building, or part thereof.
. Structure systems
. Perform maintenance tasks
. Collect technical data for certain parts
. Monitor and evaluate costs
. Analyse damages over a longer period of time
SAP PM
Technical Objects
Functional Location
Equipment
used to represent individual objects
for which you are creating a history for the purposes
of Plant Maintenance or Customer Service.
It can be independent, individual objects,
such as a tool or vehicle, or it can be an
installed aggregates at a functional location,
such as pumps, motors, or gears.
SAP PM
Technical Objects
Functional Location
Equipment
Bill of Materials
used to describe the structure of a technical object
& to allocate spare parts for maintenance purposes.
impeller
Suction Nozzle
Trust bearing
Shaft key
SAP PM
Technical Objects
Functional Location
Equipment
Bill of Materials
Serial Number
to track individual physical parts within a given stock
of a material number.
serial number enables the equipment to be managed
from an inventory management perspective.
SAP PM
Technical Objects
Functional Location
Equipment
Bill of Materials
Serial Number
Measuring Point
Physical and/or logical locations on Technical Objects,
at which a particular condition is described – for
example, the temperature of coolant
SAP PM
Maintenance Processes
Planned: Unplanned:
Preventive Breadown
Maintenance Maintenance
Calibration Emergency
Maintenance
Predictive
Maintenance
Refurbishment
Corrective
Maintenance
SAP PM
General Maintenance
Process
1 Maintenance Request
Maintenance
Notification Created 2
3
Notification Permits
Issued
Work Order Created
5
Order
Released
6
Materials Withdrawn
& PRTs Supplied
Technical
7 Confirmation of
Operations
Order Completed &
Notification Closed 8
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journey of discovery!
