A== Tt oo vwr- BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV.:B PAGE 1 OF 38 SPECIFICATION FOR REMOTE TERMINAL UNIT 2 | rersummrovemom — | om 212008 | rmgtmin | Toman | wing | wang Yo A ISSUED FOR APPROVAL ‘Aug. 15,2016 | Yang Dongsheng ‘Shen He ‘Wu Gang, ‘Wei Zongren REV. DESCRIPTION DATE PREP'D ‘CHK’D REV'D APP’DBASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 2 OF 38 Revision History Revision A is completed in 15 Aug. 2016. The purpose of Revision B is updating some requirements based on the engineering & practice in Halfaya projects in the latest two years, and commented by PCH on transmittal of “HFY3- 3030-PCH-CPE-T-0016" on 6" Aug. 2018. Detail modification shall be as per revision marker in the documents. Major changes as following: Chapter Revised to 144 Revise sequence 22 ‘Add: “site survey and investigation (if required)” 23 ‘Manufactured date of equipment and accessories provided by vendor shall not be 7 year earlier than Purchaser Order date, Bt “Add: In order to facilitate the friendly interaction between RTU and the user, the Indicator lights shall be designed as follows: » Power indicator: Green, light on means power supply normal; RTU running indicator: Green, light on means running; Fault indicator (1 as a minimum): Red, light means fault; Input and output indicator: light on means signal is transmitting. Communication indicator: one or more lights for communication ports receiving, sending or connecting indicator. VvVY 32 ‘The volatile memory shall retain data for a minimum of 180 days upon loss of power supply or failure of communication to RTU. The power loss protection function with important data should be designed, and should not be lower than 128KB. The memory shall be with storage function of the process data to ensure that no data is lost when the communication link is abnormal, and the subsequent transmission can be resumed on the communication link. The storage space shall be no less than 4MB, preferably greater than 16MB. 33 'RTU shall support analog inputs, analog outputs, digital inputs, digital ‘outputs, and pulse inputs. RTU shall support (after signal filtering and buffering) 100ms time resolution of discrete inputs for Sequence-OF- Events functions. Analog input and output modules shall have a repeatability and accuracy of 0.5% of full scale respectively. 330 ‘Add; (input resistance no more than 300 2); Add; 200ms; Delete: Each analogue input card cannot have more than 16 inputs. 332 Revise to: 10ms; Revise to: _6000hm; 333 Revise to: RTU shall support platinum resistance temperature detectors per ISA/ANSI MC 96.1 or IEC-751. The resistance range of PT100 at -50~400 U shalll be 80.31~247.09 2.BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 3 OF 38 335 Revise to: The scan rate for digital inputs shall not be more than 10ms. As standard, all digital input points shall be individually either optically or galvanic isolated. Add: Logic signal is “1” in 8~30VDC. Logic signal is “0” in 0~4VDC. 336 Revise to; 10ms 34 “Add: (Normally for UPS, power supply shall be 230V 60Hz, 210% voltage variation and +5% frequency variation. The time of UPS will last at least 2 hours. UPS battery shall be sealed Ni-Cd maintenance free type). 353 ‘Add: RTU shall also transmit the following data to SCADA as minimum: History data, running status, diagnostic information, program version etc. information. RTU shall be accepting the following command from SCADA: Control command, time synchronization, diagnostic and maintenance command etc. 356 ‘Add: Communication links should have communication protection function to prevent malicious attacks such as eavesdropping, tampering, and destruction. 384 ‘43,800 hours 365 Revise to : 20ms; Add: RTU should not be reset when the upgraded program upload to any other controller (main controller or standby controller), all input and ‘output signals should be hold during uploading or after uploading. aT Vendor is also responsible to upgrade the existing system software to meet project requirement, during executing the tie-in work to the existing system. All software license shall be genuine and on end user name. Software used shall be authorized licensed and on end user name. Backup software (Ghost) shall be provided for OS, ES and Server by Vendor. Original office software shall be provided by Vendor. 303 ‘RTU’s communication will via fiber optic cable. Communication should be compliant with TCP/IP protocol. And the physical interface shall be (RJ45 redundant. Dedicated communication interface shall be provided by vendor for ESP control system 3.10 ‘Surge Protection Devices shail be of single channel type, emulated- single-channel type or multi-channel type shall not be acceptable. SPD shall be supplied by famous brand and experienced manufacturer. For 4-20mA signal line (including 2 wired, 3 wired and 4 wired) which is 2AVDC line power supply from control system, Maximum Signal Current of the signal line Ic >150mA. For 24VDC power supply line (e.g. solenoid valve, gas detectors power supply, etc.), Maximum Signal Current of the power supply line 1c2600mA. Surge protector should be mounted on 36mm DIN rail, grounding achieved by its own metal clamp on DIN rail, external grounding wiringBASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 4 OF 38 is not accepted. CE or UL certification, and test reports shall be provided. B10.1-3.103 3.10.1 Main AC Power surge protectors ‘Maximum continuous operating voltage Uc shall comply with IEC 61643-12 Annex B. Supply all protection modes: Phase-Phase, Phase-Ground, Phase-Neutral and Neutral-ground protection. SPDs shall be test according to IEC 61643-11. 3.10.2 24VDC Power surge protectors Maximum Continuous Operating voltage Uc should be more than 36. SPDs shall be test according to IEC 61643-11. 3.10.3 Signal surge protectors For Signal surge devices of AVAO/DI: Nominal Discharge Current In >1KA (8/20ys). Voltage protection level Up <60V (Testing waveform: 6KV/3KA, 8/20ps). Maximum Continuous Operating voltage should be more than 36V. Response time of SPD shall be no more than 5ns. SPDs shall be test according to IEC 61643-2. Sit RTU cabinet internal wiring shall be provided with cable lug. Cable terminal blocks shall be used fuse with LED light. The size of cabinets should be 800mm (width)x800mm(depth)*2100mm(height, with 100mm support). Any other sizes if used shall be approved by COMPANY. The cabinets should be provided with a extraction fan system, to dissipate heat produced by electronic circuits during operation. A temperature-detecting system should also be fitted to activate a high- temperature alarm in the system. The fans should be suitable for continuous operation, mounted on self-lubricated bearings. The filters for the extraction system should be of easy replaceable type. Single fan failure should be alarmed and transmitted to the system. A) — For AV/AO/DI: blade terminal without fuse—SPD—terminal with fuse—terminal board—IO module. B) For DO: terminal with fuse—SPD—Relay—terminal board—lO module. C)__ Other signal type is similar to the above.BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 5 OF 38 D) Power wiring for field instruments, two-wire analog transmission loops, field switch contacts, etc., should be individually fused and provided with a means of disconnecting the power without disturbing terminated wiring (e.g. knife-switch type terminal blocks). Es 50% 52 ‘Spare channels shall be allocated with full of equipment and module etc. too, such as SPD 65 99.9% 80 Final documentation including site RED MARKUP duly signed with COMPANY. representative and As Built documents and drawings. 10.0 shall provided as per COMPANY SpecificationBASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 6 OF 38 CONTENT 1.0 GENERAL .. 1.1 Purpose. 1.2. Definitions and Abbreviations 1.3. Laws and References. 1.4 Order of Precedence. 2.0 VENDOR'S QUALIFICATION & RESPONSIBILITY. 24 Vendor Qualification .. 2.2 — Vendor Responsibility .. 2.3 Standard Products. 24 Field Proven.. 2.5 Systems Integration. 2.6 Planning 3.0 SYSTEM REQUIREMENTS. 3.1 RTU Basic Requirements 3.2 Central Processing Unit. 3.3. Input/Output Modules. 3.4 — Electrical Requirements... 3.5 Functionality 3.6 Architecture .. 3.7 — Software 3.8 Maintainability 3.9 Communications 3.10 Surge Protection Devices.BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 7 OF 38 3.11 RTU Cabinets. 3.12 RTU’s LCD. 40 POWER AND GROUNDING REQUIREMENTS.. 27 4.1 Power Supplies. 27 42 — Power System Indicators.. 28 43. Grounding 28 5.0 SPARE & EXPANSION CAPABILITY. 28 5.1 Control Processor Spares 28 5.2 Equipped Spares 28 5.3 Expansion Capacity. 29 54 Requirements Evaluation 29 5.5 Spare Parts 30 60 TEST AND INSPECTIONS. 30 6.1 Basic Test 30 62 Pre-Testing In Factory ... 30 6.3. Factory Acceptance Test (FAT) .. .30 64 Site Acceptance Test (SAT).. 31 65 Operational Availability Test (System Commissioning). 32 7.0 ON-SITE ASSISTANCE... 33 74 On-site Service 33 7.2 Training. 33 8.0 DOCUMENTATION .. 33 9.0 SHIPPING, PACKING AND MARKING. 36 10.0 RTU SPECIFICATION SHEET. 37BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 8 OF 38 14 GENERAL Purpose This specification details the basic minimum technical requirements of the Remote Terminal Units (RTUs) to be installed at the Pads/OGMs. The specification and related documents define the minimum requirements for RTU system function, scope of work, technical specifications, configuration, and software generation, design, manufacture, test, supply and shipping and affer sale service support. Any items or activities not included in this specification but which may be required to configure and achieve a fully functional RTU will also be the responsibilty of the vendor. Vendor shall take the full responsibility for RTU hardware, software, project services, software programming, system integration, package and transportation, installing guidelines, field test, system acceptance, after sale service support, and RTU system running. The Vendor shall supply all hardware, software, programming, configuration, system cabinets, system cables, wiring, paris and materials, power supply and grounding accessories for a fully functional system. System cables shall be supplied as part of the RTU. Test, commissioning, training shall also be part of Vendor's scope. RTU shall be integrated into SCADA system. A fully functional, programmed and configured RTU interface with open protocol for communication to SCADA shall be provided. RTU shall receive and transmit all data to SCADA system. RTU and the SCADA shall be serial linked by fibre optic communication system. The documents and parameters necessary for RTU design and configuration shall be prepared by vendor and approved by purchaser. Therefore, the Vendor shalll implement the RTU manufacture and configuration in accordance with the above. The Vendor shall provide all necessary material, labour, and take full responsibilty for the design, fabrication, installation, supervision, and start-up of the RTU, except for items specifically designated as being supplied by purchaser or the responsibility of purchaser. The Vendor's scopes of work include, but not limited the following > Specify, procure and install all required software and hardware for whole RTU. > LCD display all process parameter and sound & light alarm (including F&G signals). > Write and install any and all source code programming, > Write and install any peripheral application programs designated in the bid proposal. » Specify, procure and install all required accessories such power distribution etc. > Specify, procure and ship RTU hardware in appropriate enclosures unless identified as “furnished by equipment vendor’. Installation of these pre-assembled RTU shall= _ os «< = I BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 9 OF 38 e be by others in appropriate on site (field) locations. Provide factory testing, field testing, and availability testing > Provide timetables for design, procurement, installation, and testing of Vendor- responsible items. > Provide training for PURCHASER personnel. > Provide monthly progress reports to purchaser. > Provide recommended spare parts, test equipment, and current price lists. > Provide service and stocking of spare parts for a minimum 5-year period from date of system acceptance. > Provide detailed Instruction, operating, and maintenance manuals, along with drawings and other documentation, > Detailed descriptions of the Vendors obligations in relation to particular pieces of hardware, software, functions, and services. 4.2. Dofinitione and Abbroviatione 1.24. Definitions WORD MEANING COMPANY PetroChina Intemational iraq FZE traq Branch “The organization selected and entrusted by COMPANY to perform the CONTRACTOR Engineering, Procurement, Construction, Star-up, pre-Commissioning and Commissioning of the Project. The party who Is in charge of awarding agreement on behatf of PURCHASER COMPANY / CONTRACTOR for the supply of goods and services in connection withthe work “The party to the contract andlor purchase order which has undertaken HR OR SAC TORT | the obligation to supply the goods andlor services which are ordered and specified herein. Shall indicates a mandatory requirement Shou Indicates a strong recommendation to comply withthe requirements of this document 1.22 Abbreviations ACRONYM MEANING AC Alternating Current cpu Central Processing Unit ‘RC Cyclic Redundancy Check pe Direct CurrentPAGE 10 OF 38 BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV.:B Dcs Distributed Control System DPDT Double Pole Double Throw EPC Engineering & Procurement & Construction ESD Emergency Shut Down EMC Electro Magnetic Compatibility EIP Electro-pneumatic converter Ews Engineering Work Station F&G Fire and Gas FAT Factory Acceptance Test roe Tront Crd Processor FDS Functional Design Specification GPs Global Position System HVAC Heating Ventilating and Air Conditioning vo Inputs/Outputs uP Current to Pneumatic LAN Local Area Network A [te Liquid Crystal Display LsD Local Shut Down McC Motor Control Centre Mos Maintenance Override Switch MMs: Machine Monitoring/control System A {mM Man-Machine Interface Pil Pneumatic to Current P&ID Piping and Instrumentation Diagram PLC Programmable Logic ControllerBASIC DESIGN 12.3 DOC. NO.: GEN-INT-SPC-0013 REV..B | PAGE 110F 38 POS Process Override Switch PSD Process Shut Down PSU Power Supply Unit RA Quantitative Risk Analysis RFI Radio Frequency Interference RTD Resistance Temperature Detector RTU Remote Terminal Unit SCADA Supervisory Cortrol and Data Acquisition SOE ‘Sequence Of Event scr Sequence of Cvent Recorder sov Solenoid Operating Valve ‘SPOT Single Pole Double Throw sss Safety & Shutdown System (Integrating ESD and F&G) ups Uninterruptible Power Supply vbU Visual Display Unit Units ‘The UNITS shall be based on international standard of units (SI) except for temperatures which shall be in degrees Celsius instead of Kelvin, and for pipes and fittings threads which shall be in inches of NPT: Volume flowrate m*Yhr or Sm*Yhr (standard cubic meters per hour) Mass flowrate kg/hr Temperature Degrees Celsius (‘C) Pressure (gauge) MPa (G) Pressure (absolute) | MPa (A) Pressure (differential) | kPaBASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV..B | PAGE 120F 38 Power Kilowatt (kW) Viscosity mPa-s Level/Length Meter (m), millimeter (mm) 12.4 13 13.4 Diameter for instrument | millimeter (mm) Weight (mass) Kilogram (kg), Metric Ton (t) also Ton Volume ‘Cubic meter (m*) Standard Reference Conditions In the project, the standard reference conditions shall be as following: Absolute Pressure: 101.325kPa; ‘Slandand Temperature. 15.56°C. Laws and References Standards The following codes and standards, to the extent specified herein, form a part of this specification. When an edition date is not indicated for a code or standard, the latest edition in force at the time of VENDOR's proposal submitted shall apply. 1.60529 Classification of degrees of protection provided by enclosure. IEC 6100-43 Electromagnetic compatibility (EMC) - Testing and measurement techniques — Radiated radio frequency, electromagnetic field immunity test IEC 6100-44 Electromagnetic compatibility (EMC) - Testing and measurement techniques — Electrical fast transient/burst immunity test IEC 61131 Programmable controller 61643-1 Performance requirements and testing methods 61643-11 Low-voltage surge protective devices - Part 11: Surge protective devices connected to low-voltage power distribution systems - Requirements and test methods 61643-12 Low-voltage surge protective devices - Part 12: Surge protective devices connected to low-voltage power distribution systems - Selection and application principles 61643-21 Low voltage surge protective devices — Part 21: Surge protective devices connected to telecommunications and signalling networks — Performance requirements and testing methods - Edition 1.2 Consolidated Reprint 61643-22 Low-voltage surge protective devices - Part 22: Surge protective devices connected to telecommunications and signalling networksBASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 13 OF 38 13.2 14 - Selection and application principles - Edition 2.0 ISA RP 99.1 Hardware Testing of Digital Process Computers ISA RP 603 Human Engineering for Control Centre ISA RP 60.6 Nameplates, Labels and Tags for Control Centre ISAS5.1 Instrument symbols and Identification ISAS52 Binary logic diagrams for process operation ISAS53 Graphic symbols for distributed control system display instrumentation, logic and computer system. IsAS54 Instrument Loop Diagrams ISAS55 Graphic symbols for process display ISAS18.1 Annunciator sequences and specifications. IsAS514 Process Instrumentation Terminology ISAS 71.04 Environmental Conditions for Control Systems: Airborne Contaminants IEEE 472 Electrical Surge Protection API S54 Process control systems ‘Standards and codes that are quoted In the above standards and codes shall also be complied with: The vendors are obligated to provide other standards and codes relevant to this equipment that is not included within Associated Project Documentation HFY-GEN-INT-SPC-0008 Specification for General Instrumentation HFY-GEN-INT-SPC-0012 Specification for CPF SCADA System Order of Precedence The following order of precedence for technical requirements shall apply. listed in decreasing ranking of precedence: > Project Specifications > Project Philosophy > Iraq Laws, codes and regulations > International standards / Codes Where conflicts exist between this specification and any of the referenced standards, codes and specifications, the most stringent shall be applied and owner's decision shall be final ‘Any deviation from established specifications, standards, codes and requirements shall be duly notified by vendor and approved by Owner.BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 14 OF 38 20 24 23 Compliance with this specification shall not relieve the vendor of the responsibility to supply systems and equipment of correct design, materials, workmanship and performance suited to meet the specified services, conditions and regulations. Vendor shall verify stated requirements during bid. Elements, equipment, subsystem and system shall conform in design, material, workmanship and performance, except where otherwise specified, with the current issue and amendments of the referenced codes, standards and regulations prevailing on the effective date of the contract. VENDOR'S QUALIFICATION & RESPONSIBILITY Vendor Qualification Vendor shall have at least 5 years’ experience of similar engineering applications where the system has been in use. Vendor shall provide user list included user name, site location, running time, and brief project summary in the bid. Vendor shall provide the licence and cerfification to prove that the application of the provided equipment shall be appropriate and legal for the project. ity Vendor shall be responsible for system site survey and investigation (if required), designing, material procurement, manufacture and assembly, testing, and inspection, delivery to site, installation, pre-commissioning and commissioning of the system. Vendor will also be responsible for the coordination and management of any sub- contractor appointed during the course of design and manufacture and will also offer after sales service support. Vender is capable to provide service for site. Vendor Responsi Standard Products ‘The RTU should be of a comprehensive, integrated flexible configuration employing a standard design utilizing system and equipment which use the latest technology and developments which have a proven history of operation The Vendor shall supply all hardware and software required to achieve a fully function RTU. This will include a fully functional programmed and configured RTU with interface for communication with the SCADA system. The documents and parameters necessary for RTU design and configuration shall be prepared by the Vendor and approved by purchaser. Therefore, the Vendor shall implement the RTU manufacture and configuration in accordance with the above. Manufactured date of equipment and accessories provided by vendor shall not be 1 year earlier than Purchaser Order date, the production before this date is prohibited. They shall also be of an internationally recognised brand. Equipment from Non intemationally recognised brands or product ranges will not be accepted.BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 15 OF 38 The system shall be composed of vendor's standard hardware, software, and firmware, which can be configured to meet the stated requirements Equipment supplied as part of the system shall be the latest version or revision level currently available at the time of placement of order. Software design shall ensure that future revisions or updates of the system operating software shall not affect the successful operation of the system. Standard software shall be used as far as possible to guarantee safety on delivery. Vendor's standard system operating software can be modified to meet purchaser's requirements. 24 jeld Proven All hardware and software to be provided shall have been installed for at least 5 similar applications, within the last 5 years with a proven history of operation and reliability. Previous examples of where the hardware, firmware and software being offered in the proposal have been installed and are in current operation should be cased referenced. 2.5 Systems Integration ‘A satisfactory functional integration between SCADA and RTU shall be provided. 26 — Planning A milestone schedule shall be set-up by Vendor and approved by purchaser before system execution. This schedule shall show all target dates for RTU system implementation. Any deviation to the established schedule must have the purchaser's approval. The Vendor shall report job progress in writing on a monthly basis. 3.0 SYSTEM REQUIREMENTS 3.1 RTU Basic Requirements RTU will interface directly with the field instruments and equipment. RTU shall be installed in the container on each PAD and shall be suitable for the climate conditions of Ad _ the project such as extreme range of temperature and humidity and sand storm etc. RTU shall operate continuously without any CPU, VO, or communication module damage, misoperation, or data corruption when subjected to a level 2 ((3V/myMHz) radiated electromagnetic signal per !EC-801-3. radio frequency interference immunity of electronic equipment shall be demonstrated in accordance with the following criteria: RF sources such as handheld transceivers operating at 5 watts, in the 66~87, 182~174, and 406~470 MHz bands at a distance of one (1) meter from the equipment (with cabinet doors closed) shall not cause a signal deviation of more than 1% of range when keying or transmitting. The environment is severe on all equipment and must be considered carefully before design and procurement. RTU shall operate continuously without damage, misoperation, or data corruption in the environment conditions.BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 16 OF 38 3.2 The RTU shall be provided with both 2-wire RS485 and Ethernet communication interface. MODBUS RTU and TCP/IP, DNP 3.0, CIP protocol shall be supported. ‘The RTU shall be provided with the audible and visual alarm function for all the types of alarms in the site. When alarm events occur, maintenance personnel can be reminded during approaching the RTU. For each RTU system, relative building fire & alarm signals listed in W/O list shall be considered and three buttons for reset/silence/test shall be designed and located on RTU cabinet front panel, if required. Products and equipment to be provided by the vendor shall be field proven and shall utilize the latest technology available. The system will be flexible to allow future expansion and be of an “open” architecture to facilitate ease of connection to other systems. It will also be user friendly to ensure easy man machine interface and simple and convenient programming and operation. RTU shall be of modular design with convenient maintenance. Its capacity shall be able to meet normal operation of control system and shall have extension capability The software and communication cables for the configuration and maintenance of RTU should be provided by RTU’s vendor. In order to facilitate the friendly interaction between RTU and the user, the indicator lights shall be designed as follows: > Power indicator: Green, light on means power supply normal; RTU running indicator: Green, light on means running; Fault indicator (1 as a minimum): Red, light means fault; Input and output indicator: light on means signal is transmitting. Communication indicator: one or more lights for communication ports receiving, sending or connecting indicator. Central Processing Unit RTU shall support a local programming interface. RTU shall support analog and digital signal devices, e.g. transmitters, positioners. RTU shall have good secondary programming capability and can support programming language such as ladder chart and C language. The CPU architecture shall be selected such as at peak load conditions the CPU utilization shall not exceed 50%. ‘The CPU's microprocessors shall be based on 32 or more bits. ‘The RTU typical intemal scan time for a complete scan cycle shall be specified. RTU memory shall be sized such that 50% of total memory supplied is available after all memory requirements for system and application software are utiized at peak load conditions.BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 17 OF 38 3.3 The volatile memory shall retain data for a minimum of 180 days upon loss of power supply or failure of communication to RTU. The power loss protection function with important data should be designed, and should not be lower than 128KB. The memory shall be with storage function of the process data to ensure that no data is lost when the communication link is abnormal, and the subsequent transmission can be resumed on the communication link. The storage space shall be no less than 4MB, preferably greater than 16MB. RTU must have following data acquisition and control functions as minimum: > Process parameters’ acquisition > PID control and remote set point adjusting % Sequence control > Complicated contro! The date and time functions shall be considered. The RTU time synchronization shall be achieved. When communication system fails, the RTU time synchronization shall be achieved from RTU internal clock. An internal calendar clock shall be accurate within 1 sccond/day and resct table from the SCADA. Software triggcring shall be available at specific intervals or specific times of the day. RTU shall be able to save data internally with time tags. RTU shall be able to send data and time back to SCADA. Input/Output Modules The transient electrical isolation rating for all I/O modules shall be 1500VRMS. Such transient surges shall not cause damage or system performance degradation All input and output points shall be individually fused and shall be short-circuit and overload protected. It shall be possible to replace fuses without pulling the module out. If fuses are used, there shall be a blow fuse indication. RTU shall be able to communicate wth the controllers of the third-party self-governed ‘equipment by 2-wire RS485 supporting MODBUS RTU serial communication. RTU shall support analog inputs, enalog outputs, digital inputs, digital outputs, and pulse inputs. RTU shall support (after signal filtering and buffering) 100ms time resolution of discrete inputs for Sequence-Of-Events functions. Analog input and output modules shall have a repeatability and accuracy of 0.5% of full scale respectively. It shall be possible to configure analog and digital outputs to fail in a fail-safe mode in response to a CPU failure, a commurication module failure, or an input/output module failure Isolation capability shall be required for input/output modules, and isolation shall be primarily mutual isolation between input and output channel and between power supplies. The \/O cards shall be capable of being removed and inserted into the I/O rack under power, without affecting any other V/O cards in the rack. The /O channels require 30% spare capacity for each I/O type. In response to different purpose, input/output modules shall have the following functionsBASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 18 OF 38 3.3.1 3.3.2 Digital filtering Conversion of engineering unit Extraction of square root Broken curve (implemented by programming according to user needs) > Input/output modules shall be replaced online and shall have power supply display. All RTU shall be identified with tag number and service description. The nameplates shall be permanently attached Each circuit board shall be identified by part or type number. Card slots shall be labelled with an identification number or letter. The type of card in each slot shall be indicated either by labels on the card slots or a drawing or a table securely attached to the inside of the cabinet door. vvvy Analog Inputs The analog inputs shall be based on 4-20 mA (input resistance no more than 300.2) at24VDC. The scan rate for analogue inputs, which are part of control loops, shall not be more than 200ms. All analogue input cards shall have an individual power regulator to provide isolated power for transmitters. As a standard, all analogue input points shall be individually either optically or galvanic isolated. The maximum resistance and the ‘maximum loop length for the analogue inputs shall be clearly stated. The system shall provide out-of-calibrated-range alarms for all analogue inputs. Failure on input cards shall be indicated with an error status on each card and an additional error indication on a system status. Analogue to digital conversion shall be as minimum of 16 bits Each analog input card shall be indivdually fused and equipped with blown fuse LED indication. Each input point shall be individually protected against over-current. Analog input card circuits should be isolated channel-to-channel and channel-to-ground Analog Outputs Analogue output cards shall have an individual D/A converter for each analogue output. The scan rate (output update) for analogue outputs, which are part of control loops, shall not be more than 10ms. All analogue output cards shall have an individual power regulator to provide isolated power for loop outputs. As a standard, all analogue output points shall be individually either opticelly or galvanic isolated. The control system shall perform an integrity check on the entire output loop. The system shall provide out-of-calibrated-range alarms for all outputs. All calibration constants of the output cards shall be handled using software without the need for any potentiometers on the output cards. The maximum resistance and the maximum loop length for the analogue outputs shall be clearly stated. Analogue output cards shall be capable of driving minimum 600 ohm loop resistance. Analogue output cards shall have the function of direct output and reverse output signals. Failure on output cards shall be indicated with an error status on each card and an additional error indication on a system status. Each analogue output card cannot have more than 16 outputs.BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 19 OF 38 3.3.3 3.3.4 3.3.5 3.3.6 Each analog output card shall be individually fused and equipped with blown fuse LED indication. Each output point shall be individually protected against over-current. Analog output card circuits should be isolated channel-to-channel and channel-to-ground. Temperature Inputs RTU shall support platinum resistance temperature detectors per ISA/ANSI MC 96.1 or IEC-751. The resistance range of PT100 at -50~400 C shall be 80.31~247.09 a2. Pulse Inputs If specified in the RTU specification sheet, pulse input modules shall be capable of ‘measuring pulse inputs with the following characteristic a) Square wave or sine wave; b) Oto 10kHz; c) 5 to 10 Volt peak to peak. The minimum change detection shall be six (6) ms. Digital Inputs The system shall accommodate both normally open and normally close contacts. The digital input modules shall include circuitry to ensure that any “chatter’ or “bounce” encountered during contact closure does not initiate an erroneous alarm. The input contacts, generally, will be free of voltage and ungrounded; it shall be powered by the digital input modules using 24 V DC. The scan rate for digital inputs shall not be more than 10ms. As standard, all digital input points shall be individually either optically or galvanic isolated. Each digital input card shall be individually fused and equipped with blown fuse LED indication. Each input point shall be individually protected against over-current. Digital input card circuits shall be isolated channel-to-channe! and channel-to-ground. Each digital input card cannot have more than 32 inputs. Logic signal is “1” in 8~30VDC. Logic signal is “O” in 0~4VDC. Digital Outputs Solid state of digital outputs shall be 24 VDC. The scan rate (output update) for digital outputs shall not be more than 10ms. Each digital output card. shall be individually fused and equipped with blown fuse LED indication. Each output shall be individually protected against over-current. Digital output Circuits shall be provided with protection for the switching of inductive loads. Each digital output card cannot have more than 32 outputs. Each channel of digital outputs cards shall be equipped with interposing relay. Relays shall be complied with the following requirements (as minimum):BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 20 OF 38 Maintained latching contact. > Normally open/normally closed outputs selectable fail-safe position for each channel shall require. > Relays shall be suitable for inductive field devices with 24 VDC coil, like solenoid valves. > Relay contacts shall be SPDT available free of voltage, and each contact set shall be totally independent of any other contact set. Relay contact rating shall be 230V AC 5A > Relays shall be plug-in type witn socket, hermetically sealed with heavy silver contact. Mercury switches are not acceptable. 3.3.7. Contact Outputs Latching and non-tatching (momentary) contact outputs shall be available. Contact outputs shall be volt-free and electrically isolated with a minimum contact rating of 230VACI3A. 3.3.8 Communication Ports RTU shall be equipped with a port for local operator interface. RTU shall support two (2) communication ports which can be configured for redundant ‘communication paths or to communicate with two different nodes. 3.4 Electrical Requirements RTU shall be able to tolerate a loss of power for at least 100 ms without damage, misoperation, or data coruption. RTU shall comply with the surge withstand capability tests as defined in IEEE Std, C37.90.1 without damage, misoperation, or data corruption. RTU shall be able to supply power to field devices when required Ay Atal Pads and OGMs, RTU shall be powered by 230VAC power distributed from UPS ‘Supply which shall be provided by the purchaser. The vendor shall specify the power requirements for the purchaser (Normally for UPS, power supply shall be 230V 50Hz, Ay 210% voltage variation and 48% frequency variation. The time of UPS will last at least 2 hours. UPS battery shall be sealed Ni-Cd maintenance free type). RTU power supplies shall have a protection scheme for over current and over/under voltage. When required, RTU shall be suitable and certified for use in hazardous locations as defined Vendor installed cables shall be designed and installed in such a way as to allow cable disconnection in order to service the equipment. Cables shall not interfere with circuit board removal.BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 21 OF 38 35 3.5.1 3.5.2 3.5.3 3.5.4 Functionality Control Functions RTU can absolute accomplish the automatic detection, indication, control, sound & light alarm, information logging and transmit signals to the SCADA system functions. RTU shall support PID control, closed loop control, open loop control, and logic & sequence functions if required RTU can display PAD/OGM configuration drawings, process parameters, FGS alarms and alarm events by RTU's LCD. RTU can alarm by sound & light equipment that supply by RTU VENDOR. Remote Functions RTU shall support remote on-line configuration, remote down loading, remote up loading of stored data, and remote on-line data base modifications. RTU shall be capable of accepting remote reboot function. Communication Functions RTU shall operate with its functions independent of any communication with SCADA In case of a communication failure with SCADA, RTU shall be able of archiving data points. RTU shall be ready to automatically upload data to SCADA on communication recovery in less than thirty (30) seconds. RTU shall be ready to accept automatic download of data base changes from SCADA upon RTU recovery from communication or power failure in less than thirty (30) seconds. RTU shall also transmit the following data to SCADA as minimum: > History data, running status, diagnostic information, program version etc. information. RTU shall be accepting the following command from SCADA: > Control command, time synchronization, diagnostic and maintenance command etc. Special Functions It shall be possible to filter process data using application software. RTU shall be provided with initialization functions at power up, such as initial self- checking, and controlled start-up. Upon the RTU power up, all initial data shall be re-stored equal to the values prior to the power down:BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 22 OF 38 3.5.5 3.5.6 3.5.7 3.58 3.6 3.6.1 RTU shall be capable of performing the required gas and liquid flow calculations with pressure and temperature compensation, without having to use external flow meters. Operation Security for Remote Applications RTU shall support select-before-execute and a check-before-operate communication ‘sequence for control operation. If a user interface sequence for select-before-execute is required, then it shall provide visual feedback of the selection correctly before executing the control function. In the future, the communication sequence check back message shall allow SCADA to verify that the communication was error free and RTU’s 1/0 hardware and software acted correctly in interpreting the selection RTU shall be provided with security against random channel noise being interpreted as select-before-execute sequence at the RTU. Communication Security RTU shall have a communication error checking scheme e.g. CHECKSUM. For backup communication port, RTU shall periodically test and validate it intogrity. RTU shall alarm when it fails to respond to a message within a specified number of automatic retries. Communication links should have communication protection function to prevent malicious attacks such as eavesdropping, tampering, and destruction. Hardware and Software Security For RTU with redundant configuration, the failover of redundant modules shall be automatic and an alarm shall be generated RTU shall have nonvolatile station address retention Access Security RTU shall employ RTU access restiction for configuration only. There shall be a minimum of one password layer. Architecture General It shall be possible to update the RTU to newer releases without the change or upgrade of input/output modules. It shall be possible to configure the same RTU to function as: a) Unit RTU station (slave to a master) b) Master RTU station (stands alone or networked with MMI).BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 23 OF 38 3.6.2 3.6.3 3.6.4 3.6.5 A A Scalability RTU shall be modular in design. This means the same hardware shall be used for small and large RTU configurations, with expansion being based on plug-in modules. For non-control applications requiring less than sixteen (16) /O points, single board RTU ‘may be considered. Modular RTU shall be designed such that it can be packaged for minimum and ‘maximum input/output requirements. ity For modular RTU, flexible /O configuration shall be supported such that 1/0 cards can be physically located within any I/O slot without damage to RTU. The VO module locations shall be configurable by software or self-configured when plugged in and powered up. Reliability RTU Mean Time between Failure (MTDI) shall not be less than 43,800 hours. This is based on the full complement of hardware. Flexi Redundancy For each RTU, its CPU, power module, communication module, /O cards in the control loop shall be redundant. There shall be no effect on programs or tasks in progress when a switch over to fedundant modules occurs. The maximum time required to resume complete functionality following a complete switch over shall not be more than 20ms. ‘Switchover from active to standby RTU shall be bumpless transfer. Switchover shall not cause any upset to the analog/cigital input or output signals RTU should not be reset when the upgraded program upload to any other controller (main controller or standby controller), all input and output signals should be hold during uploading or after uploading. 3.6.6 Expansion 37 RTU I/O expansion shall be based on add-on modules with minimum. software configuration Software All software shall be with authorized license, modular in nature, and allow for expansion in the future without requiring any reprogramming of the existing software. It is desirable to be able to add software features on the operational system by running a command file. This should append the new software to the existing system without having to shut down the system and re-initialize it with the new software version if possible.BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 24 OF 38 EN 3.74 3.7.2 38 3.8.1 3.8.2 3.8.3 Vendor is also responsible to upgrade the existing system software to meet project requirement, during executing the tie-in work to the existing system. Alll software license shall be genuine and on end user name. Software used shall be authorized licensed and on end user name. Backup software (Ghost) shall be provided for OS, ES and Server by Vendor. Original office software shall be provided by Vendor. Programming Function RTU shall support local programming tools to modify and develop software, and on-line program debugging utilities. RTU programs shall be stored in non-volatile memory Programming Languages RTU programming language shall comply with IEC1131, part 3. Programming languages such as C++, relay ladder logic, function block diagrams, and sequential function charts are acceptabie. Maintainability Diagnostics RTU configuration computer shall have on-line help screens. RTU shall be supplied with menu-driven diagnostics, off-line diagnostics, and remote diagnostics of analog and digital modules, communication modules, and CPU. The diagnostics shall be to module level. RTU diagnostic shall not affect the RTU operations. When remote diagnostics are performed, they shall not affect the RTU communication and data/file transfer with ‘SCADA, Ease of Maintenance It shall be possible to install wires into connectors without disassembling the RTU power itdown. It shall not be necessary to remove field wiring to replace a process control or input/output module Hot Replacement RTU shall support hot replacement of 0 cards.BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 25 OF 38 3.9 3.9.1 3.9.2 3.9.3 3.40 Communications Communication Protocols RTU shall support MODBUS RTU, MODBUS TCP/IP, etc. industry standard ‘communication protocols. Connectivity RTU shall support different connectivity schemes such as point-to-point, multidrop, star, loop, tree, and any schemes combination Communication Media and Interface RTU shall communicate with other third-part control equipment via the redundant RS- 485 interface (MODBUS RTU protocol} RTU's communication will via fiber optic cable. Communication should be compliant with TCPAP protocol. And tho physical interface shall bo RJA6 redundant. Dedicated communication interface shall be provided by vendor for ESP control system. RTU shall support communication data transmission rates of at least the followings: 1200, 9600, 19200 bits per second. RTU shall be flexible in modems use, €.g. built-in and external modem. Surge Protection Devices All channels for external connection (exclude DO) of VO (include spare VO) modules, telecom modules and power modules shall be equipped with Surge Protection Devices. ‘Surge Protection Devices shall be of single channel type, emulated-single-channel type or multi-channel type shall not be acceptable. SPD shall be supplied by famous brand and experienced manufacturer. For 4-20mA signal line (including 2 wired, 3 wired and 4 wired) which is 24VDC line power supply from control system, Maximum Signal Current of the signal line Ic 2150mA. For 24VDC power supply line (e.g. solenoid valve, gas detectors power supply, etc.), Maximum Signal Current of the power supply line lc2600mA. Surge protector should be mounted on 35mm DIN rail, grounding achieved by its ‘own metal clamp on DIN rail, external grounding wiring is not accepted. CE or UL certification, and test reports shall be provided. ‘The minimum technical requirements shall be as follows but not limited to:BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 26 OF 38 3.10.1 Main AC Power surge protectors A Maximum continuous operating voltage Uc shall comply with IEC 61643-12 Annex B. Supply all protection modes: Phase-Phase, Phase-Ground, Phase-Neutral and ‘Neutral-ground protection. SPDs shall be test according to IEC 61643-11. 3.10.2 24VDC Power surge protectors A Maximum Continuous Operating voltage Uc should be more than 36V. SPDs shall be test according to IEC 61643-11. 3.10.3 Signal surge protectors a 3.11 For Signal surge devices of AVAO/DI: Nominal Discharge Current In >1KA (8/20us). Voltage protection level Up Environmental test > Combined system test > Tests required at FAT Factory Acceptance Test (FAT) The intent of this test is to confirm that the system meets all user requirements. This test will take place, prior to delivery, at the Vendor's factory. The FAT shall be done with the RTU completely assembled. It will include the Maintenance Data System, if the relevant option will be requested by purchaser. The test is performed by the Vendor, and witnessed by the purchaser. Accommodation and transport costs for purchaser's attendance at the FAT will be covered by vendor. The RTU may comprise some products not furnished by the RTU Vendor. The products specified for integration shall not jeopardise the user requirements and shall be installed, wired and tested together with RTU The FAT activities will be carried out based on the procedure submitted by the vendor and approved by the purchaser. The vendor shall supply to the purchaser the FATBASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 31 OF 38 63.1 6.3.2 64 procedure and relevant planning at least 3 months before the starting date of the FAT in order to receive the approval. The vendor shall confirm to the purchaser the starting date of the FAT at least one ‘month prior to commence the test. Before to commence the testing, reference contractual documentation (including specifications, normative and Codes) and supplied equipment shall be listed in a dedicated report and checked for completeness. FAT testing This paragraph defines the minimum tests to be carried out to test the RTU and subsystems as whole. > Visual inspection > Cabinetry inspection AC and DC circuit test > Diagnoetice (operational) ‘Communication links test Functional test Module replacement test Power supply failure and reset Redundancy test Application SW test with 100% VO's simulated. ‘Communication test with integrated Automation Systems ‘Communication test with Systems PLC based VvVVVvv Faults On testing any component of the system found defective due to hardware shall be replaced and retested. if the defective component can be repaired, it shall be demonstrated subsequently during the FAT. Any operational defect due to the software configuration shall be corrected as soon as possible within the FAT period and the validity of the correction demonstrated subsequently during the FAT. A fault found during the operational test will not hold up the testing. However, any fault or lack of design shall be solved before FAT completion. Any impact to the planning of the FAT due to any deviation from purchaser requirements will be at vendor's care and cost. The FAT approval by purchaser will be a pre-condition dispatch the system to site. Site Acceptance Test (SAT) ‘On reaching the site, and after the system installation, the RTU shall be subjected to the SAT. The objective of the SAT is to demonstrate the correctness of installation and that the system maintains all the requirements of the technical specifications after beingBASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 32 OF 38 65 installed in field and with system elements/cables connected within RTU. The SAT shall basically be the repetition of FAT procedures without field instruments check. Vendor and their personnel employed for the test shall be appointed prior to the ‘commencement of the same. Vendor shall be responsible for carrying out the test and solving any problems that may arise during the SAT, under the supervision of purchaser appointees. Before starting the SAT, Vendor shall have identified and transported to site all the equipment and associated documentation. All spare parts deemed necessary for test performance shall be made available at site. No modification shall be made to system hardware andior software without the prior agreement with the purchaser. The SAT activities will be carried out based on the procedure submitted by the vendor and approved by the purchaser. The vendor shall supply to the purchaser the procedure at least 2 months before the starting dete of the SAT in order to receive the approval. Operational Availability Test (System Commissioning) The operational availability test (OAT) shall be conducted after the SAT and upon completion of the Plant loop check. The OAT shall be performed to demonstrate the availability of the system to carry out the functions required in this specification, once it is in operation with the plant running. The duration of the OAT will be the same of Plant commissioning; it means that the system commissioning has to be considered as integral part of the commissioning relevant to the whole plant. The system availability shall be calculated considering the following definitions. Operating Time (OT): the period of time during which all the functions are operable or ‘may be operated within the required response times. Operating time can be calculated starting from the overall test period and subtracting the inactive periods requested by the Vendor and granted by purchaser, utilized for making any modifications to methodologies and test equipment found necessary only during the performance of the test itself. Out-of-service time (OST): the period of time during which at least one function is inoperable or cannot be operated within the required response times. ‘The formula utilized for calculating the availability is as follows: or OT +OST ‘The vendor shall demonstrate the following availability values for the system > 99.95 % for the real time functions > 99.9 % for all other functions If the demonstration fails, the vendor shall be required to make the necessary modifications and replace any part deemed inappropriate, at its complete expense, after that the demonstration shall be repeated. The OAT shall be conducted in compliance with the test plans and procedures previously submitted by vendor and approved by the purchaser, and implemented in accordance with the technical specificetions. AvailabilityBASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 33 OF 38 7.0 7A 72 ON-SITE ASSISTANCE On-site Service In order to provide rapid response for services or part replacement, the Vendor shall ‘maintain regional field service centers for the plant location. The location of these centers shall be indicated in the Vendor's proposal. Vendor shall guarantee support for all system hardware and firmware with spare parts and service for ten (10) years from the placement of order. Training ‘Two training courses shall be provided > Classroom training conducted prior the Plant pre-commissioning > On-the-job training conducted at site during the Plant pre-commissioning The training course will be organized for: > Operatore ‘System Crgineers (including Software Design and System Configuration) % Maintenance Engineers (including System Configuration) All work under the training program shall be completed prior the commencement of the Plant Commissioning. An outline of the training course shall be submitted with the bid. DOCUMENTATION All drawings and specifications shall be supplied with both paper printout and electronic files. Source files shall be implemented by means of AUTOCAD 2008 or later version and Microsoft Office suite. Where standard drawings and documentation, which cannot be produced with AUTOCAD, the source files provided to the purchaser shall be Acrobat. The form, the contents and relevant details and extent of description/representation of each document shall be subject to specific purchaser approval. The vendor shall be responsible for supplying documentation revisions or changes due to inaccuracies, installation requirements, omissions determined by usage, and design or production alterations to the system. All changes shall be issued in the form of replacements for the affected drawing, diagrams, charts, tables, lists, and pages in the various manuals, The purchaser approval of submitted drawings and specifications shall not relieve Vendor of the responsibility to supply Systems and Equipment of correct design, materials, workmanship and performance suited to meet the specified services, conditions and regulations. Each drawing and specification shall include the Project references as per purchaser standard. An asterisk indicates the information that shall be supplied with the offer: > Vendor Specifications and Drawings(*)BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 34 OF 38 VVVY vVvvY v y vv Milestone schedule (*) ‘System Architecture, including sub-systems and peripherals (*) Assembly Drawings Rack lay-out and 1/0 cards loading Interconnecting drawings (system block diagram including equipment and peripherals and relevant interconnecting cables). Hardware list(*) Cable list Terminal strip drawings complete with field references Power supply distribution drawings, including indication of in-rush current, operation current and heat dissipation Grounding system drawings VO list Data base Interlock drawings ‘Sequence drawings and narrative Loop wiring, including field references Functional logic diagram Hardcopy for all graphics supplied ‘System manual for configuration ‘System software manual (software references and description) ‘System manual for operation Site installation requirements, including power supply and grounding ‘System manual for maintenance Custom dedicated software manual (Application programs description) ‘System specifications Installation, maintenance and operating manuals for ancillaries and third party equipment ‘Storage (long and short-term) requirements External dimensions (width, depth and height) for each equipment of the system in millimeters (") Weight of each equipment in kilograms (*) Normal and maximum power consumption in kW (*) Normal and maximum heat dissipation in BTU (")BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 35 OF 38 ‘Spare parts list » Positions and sizes of anchor bolts and holes > Channel base surface of each equipment. > Maintenance areas Ax Final documentation including site RED MARKUP duly signed with COMPANY representative and As Built documents and drawings. Since a space shall be provided around each unit for easy maintenance under any operating conditions, maintenance areas shall be clearly indicated for each unit. The Vendor shall be responsible for supplying documentation revisions or changes due to inaccuracies, installation requirements, omissions determined by usage, and design or production alterations to the system. All changes shall be issued in the form of replacements for the affected drawings, diagrams, charts, tables, lists, and pages in the various manuals. Vendor shall provide all the necessary document of the system for operation and reference. The Vendor shall furnish the specified copies of each of the manuals listed below: Equal quantities of these manuals shall be provided in English: Number of Copies ‘System Manual 6 Software Manual 6 ‘Computer Operator's Manual 6 Hardware Manual 6 Maintenance Manual 6 Operator's Manual 10 The Vendor shall determine if any manuals other than those listed are required and, in consultation with the purchaser, shall determine the contents of all manuals. For the manuals listed above, the following descriptions shall be used as guides: ‘System Manual: This manual shall include a description of the operation of the system aS a whole and of its interrelated units. The functional description shall include the intended use, capabilities, and limitations of the system. The system manual shall contain a functional description of the software, with simplified logic diagrams. ‘Software Manual: This manual shall contain detailed information on all Vendor-furnished software. ‘Computer Operator's Manual: This manual shall contain in brief form, information and procedures relating to the operation of the computer. Vendor-fumnished compiling, assembling and de-bugging software shall be described with step-by-step operations and procedure.BASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 36 OF 38 Hardware Manual: This manual shall contain physical descriptions of hardware. Descriptions shalll be brief. Special attention shall be given to avoiding the inclusion of repetitious details that are easily illustrated or tabulated. The quick-reference hardware data contained in this manual consists of pertinent technical information, such as nameplate data, functional characteristics, capabilities, special characteristics and related information. Maintenance Manual: This manual shall include applicable data on the electronic and mechanical hardware which must be maintained. Maintenance manuals shall include factory settings and test results of all field adjusted hardware parameters, such as timing tests of peripherals, etc. Detailed requirements for this manual shall include the following: Preventive Maintenance: Instructions shall be included for maintenance procedures, examinations, tests, and adjustments which should be performed periodically under operating conditions for the purpose of preventing failure or impairment of the system. Trouble-shooting: This manual shall provide the maintenance technician with adequate details for quickly locating the cause of a hardware malfunction. The discussions shall contain concise information on how the hardware operates, guides for localizing faults to the printed circuit card level, istinas of possible sources of trouble, symptoms, probable causes, use of test equipment and instructions for remedying faults Repair: Instructions shall be provided for the removal, repair, adjustment, and teplacement of all system hardware. Parts list: The parts list shall include identification board level. Operator's Manual: Detailed operating instructions for the Control Center shall include routine and emergency procedures, safety precautions, and quantitative and qualitative limits to be observed in the starting, operating, stopping or shutting down of the system of parts thereof and backup and restore procedures. Adequate illustrative material shall supplement the test to identify and locate all operating, control and indicating devices. Operating instructions shall describe procedures to be followed when normal operation is not possible because of power ‘allure, partial failure of hardware and related emergency conditions. ‘SHIPPING, PACKING AND MARKING After satisfactory completion of Factory Acceptance Test, Vendor shall disconnect all equipment and prepare the systems for shipment. All interconnecting cables shall be clearly labelled. Cabinets shall be shipped intact and packed using purchaser's packing and shipping procedures. Al equipment and materials described in this specification shall be prepared and crated for shipment in such a manner as to protect them from damage in transit. The Vendor shall be responsible for and make good at his own expense any and all damage due to improper crating, preparation, and shipment. The Vendor shall ship equipment assembled and completely wired whenever possible. 1. Boxes and Crates All boxes and crates shall be of good, strong material, substantially constructed, ‘completely weatherproof and suitable for international air freight. Each box or crate shallBASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 REV. B PAGE 37 OF 38 be marked with the purchaser's order number and item number. Sensitive equipment shall be crated with enclosed impact recording and tip-an-tell indicating devices. Electronic cards and equipment shall be enclosed in anti-static packaging. 2. Packing Lists Packing lists shall be securely attached to the outside of each crate. In addition a “Pro Forma’ Invoice may be required at the Customs Office at the Port of Entry. 10.0 RTU SPECIFICATION SHEET Besides the above documents in section 8.0 which shall be submitted by the vendor, the following specification sheet shall be also filled in according to the provided RTU's parameter and configuration and submitted with other documents for approval by the purchaser: RTU Specification Shoot Referenced Requirement Paragraph BTU Tag Nos Refer to Folowng ust Prant Ne Refer w Folowing Ut Manufacturer Model No. Mounting ag- wallor pipa mounted Tocal Electrical Ares Classification Enclosure Type PSS Enclosure Material Stainless Steel Design Temperature -C-65C Relative Humiaity % 25% — 80% ‘Sean Tine = 100m Power Supply Inpat (120 VAG, 30 VAC or 34 VG) [230 VAC SORZ Solar Panel (Yes/No) No ‘Communication Protocol [Ses Specticaton ‘Communication media with the master (e.g. radio, Fiber Optic Cable microwave, cables, fiber optic cable etc.) Interface Cables (e.g. Coaxial, Fiber Optic, Twisted PairyDistance, “Sunshade (Yes/No) Twisted Pair 60m Ne Remote 10 Modules/Distanca: Total No. of Inputs Tocal Remote @ 120 VAC Refer Following VO List @4sv0C Refer to Following VO List @ 24 VDC Refer to Following VO List ‘Analog 4-20 MADG. Refer to Following VO List, ‘Smart Transmitters/Comm. Protocol Refer to Following VO List Plat. RTD Refer to Following VO List “Thermocouples Type: IKE Refer to Following VO List, Pulse Counters: Frequency KHz Refer to Following VO ListBASIC DESIGN DOC. NO.: GEN-INT-SPC-0013 Referenced Paragraph Requirement REV. B PAGE 38 OF 38 NoJNG. Contact Refer to Following VO List Refer to Following VO List Refer to Following VO List Refer to Following VO List, Refer to Following VO List. Contral Algorithms CalcuTation Yes (required) Yes required) No_of Archieved Data Ports User Interface Sequence for Select Before Execute, Backup Communication Port Redundancy (YesiNo) Hot Replacement of 0 Cards (YesiNo)