MARATHWADA MITRA MANDAL’S POLYTECHNIC

THERGAON, PUNE -33

Inplant training report

Submitted by

CHETAN MAHADEV SAKHARE (210525)

DARSHAN CHAGAN BHAGAT (210504)
AKSHAD NAVNATH KOLI (210511)

IN PARTIAL FULFILMENT FOR THE AWARD

Of

DIPLOMA

In

MECHATRONICS ENGINEERING

UNDER THE GUIDANCE OF

Mr. SUDHIR NIKAM (INDUSTRY MENTOR)

Mrs. DIPALI BHOR (INSTITUTE MENTOR)

FOR THE ACADEMIC YEAR

2023-2024
MARATHWADA MITRA MANDAL’S POLYTECHNIC,
PIMPRI-CHINCHWAD, PUNE-33

Vision

To nurture proficient technicians with sound ethical and social values

contributing towards the welfare of masses.

Mission

M:- Make ardent efforts to inculcate technical skills, social and ethical values
among students.
M:- Mould students to be competent through an excellent harmony among
Theoretical, Analytical and Practical Knowledge
P:- Permeate professional skills among students through Co-curricular and
Extra-Curricular Activities
 PROGRAM: MECHATRONICS
ENGINEERING

VISION

To achieve Academic and Industrial excellence in Mechatronics Engineering

by fostering an interdisciplinary approach to benefit Industry and Society.
MISSIO
N
 To disseminate interdisciplinary knowledge focusing on developing thekey
skills and qualities expected of Mechatronics Engineers.
 To create best-in-class laboratories to endorse knowledge of
Mechatronics in order to address the needs of Industry.
 To prepare robust and responsible Mechatronics engineers imbibing
ethical Values.

PROGRAM EDUCATION OBJECTIVES (PEOs)

PEO1. :- Provide socially responsible, environment-friendly solutions to

Mechatronics broad-based problems by adapting professional ethics.
PEO2. :- Adapt state-of-the-art of Mechatronics Technology broad-based
technologies to work in multi-disciplinary work environments.
PEO3. :- Solve broad-based problems individually and as a team member by

communicating effectively in work.

PROGRAM SPECIFIC OUTCOMES

(PSOs)
PSO1. :- Equipment and Instruments: Maintain equipment and instrumentsrelated

to Mechatronics.

PSO2. :- Mechatronics Processes: Manage Mechatronics processes by selecting

and scheduling relevant equipment, substrates, quality control

techniques, and operational parameters.
 MAHARASHTRA STATE
BOARD OF TECHNICAL EDUCATION
CERTIFICATE
This is to certify that,
CHETAN MAHADEV SAKHARE (210525)
DARSHAN CHAGAN BHAGAT (210504)
AKSHAD NAVANATH KOLI (210511)

Of

Sixth Semester

Of

Diploma in Mechatronics Engineering

Have completed
The Project entitled “Maintenance procedure, Design and working
of Fanuc R2000i Robot” satisfactorily for the academic year 2023 -
2024 as prescribed in thecurriculum of MSBTE at Marathwada Mitra
Mandal’s Polytechnic, Thergaon, Pune.
Place : Thergaon Enrolment No :
Date: Exam Seat No :

Project Guide Head of the Department

Seal of
Institution

External Examiner Principal

 PROGRAM OUTCOMES (POs)

PO1. Basic and Discipline specific knowledge: Apply knowledge of basic

mathematics, science and engineering fundamentals and engineering
specialization to solve the engineering problems.
PO2. Problem analysis: Identify and analyze well-defined engineering
problems using codified standard methods.
PO3. Design/ development of solutions: Design solutions for well-defined
technical problems and assist with the design of systems components or
processes to meet specified needs.
PO4. Engineering Tools, Experimentation and Testing: Apply modern
engineering tools and appropriate technique to conduct standard tests
and measurements.
PO5. Engineering practices for society, sustainability and environment:
Apply appropriate technology in context of society, sustainability,
environment and ethical practices.
PO6. Project Management: Use engineering management principles
individually, as a team member or a leader to manage projects and
effectively communicate about well-defined engineering activities.
PO7. Life-long learning: Ability to analyse individual needs and engage in
updating in the context of technological changes.
 INDEX
1. Chapter No.1 .............................................................................................................. 1
1.1. Introduction ......................................................................................................... 2
1.2. Product of industry ...............................................................................................4
1.3. Project information............................................................................................... 7
1.4. Problem statement……………………………………………………………….9

2. Chapter No.2 ............................................................................................................. 10

2.1. Literature survey ................................................................................................ 11

3. Chapter No.3 ............................................................................................................. 13

3.1. Scope of project................................................................................................... 14

4. Chapter No.4 .............................................................................................................. 16

4.1. Methodology ....................................................................................................... 17

5. Chapter No.5 .............................................................................................................. 19

5.1. Design of the project .......................................................................................... 20
5.2. Design of a Mechanical………………………………………………………….21
5.3. Features of the Mechanical unit ........................................................................ 21
5.4. Design of Electrical ............................................................................................ 23
5.5. Programming of robot ....................................................................................... 24
5.6. Benefits of robot .................................................................................................. 27
5.7. Advantage &disadvantage of robot .................................................................... 27
5.8. Maintenance of robot ......................................................................................... 29

6. Chapter No.6 .............................................................................................................. 36

6.1. Application of robot ..................................................................................................... 37
7. Chapter No.7 .............................................................................................................. 39
7.1. Internship Industry Remark on Project work ...................................................... 40

8. Chapter No.8 .............................................................................................................. 43

8.1. Conclusion ........................................................................................................... 44

9. Chapter No 9 ............................................................................................................ 45

9.1 Related Website .................................................................................................. 46

 ABSTRACT.

The maintenance of Fanuc Robot Series R-2000i is crucial for sustaining its efficiency and reliability in
modern manufacturing environments. This abstract emphasizes the significance of proactive maintenance
strategies to ensure optimal performance and longevity of these advanced robotic systems. It highlights
the intricate mechanisms and critical components of the R-2000i series, which are susceptible to wear and
tear over time. The abstract advocates for a holistic approach to maintenance, incorporating preventive,
predictive, and corrective measures. Preventive maintenance involves routine inspections, lubrication,
and component replacements to preemptively address potential issues and minimize unexpected
downtime. Predictive maintenance utilizes data analytics and sensor technology to forecast equipment
failures, optimizing resource allocation and reducing disruptions to production schedules. Additionally,
the abstract underscores the importance of diagnostics, condition monitoring, and compliance with
manufacturer recommendations to refine maintenance strategies iteratively and enhance operational
efficiency over the long term.
 ACKNOWLEDGEMET

With deep sense of gratitude we would like to thank all the people who have lit our path
with their kind guidance in our project. At this level of understanding it is difficult to
understand the wide spectrum of knowledge without proper guidance and advice, hence we take
this to express our sincere gratitude to our respected Project Guide Mr. SUDHIR
NIKAM(INDUSTRY MENTOR) & Mrs. DIPALI BHOR(INSTITUTE MENTOR) who
as a
guide evolved an interest in us to work and select an entirely new idea for project work. We
remain indebted to the H.O.D. of Mechatronics Department, Mr. Jadhav P.A for this timely
suggestions & guidance. We would also like to thank our Principal, Prof. Mrs. G.S.JOSHI.
for her continuous advice and support.
We are also thankful for our parents for providing their wishful support towards the successful
completion of our project. We would also thank my Institution and my faculty members
without whom this project would have been a distant reality. We are also thankful to all staff
member who help us directly or indirectly.
We are also thankful to the company “KALYANI MAXION WHEELS” for giving the ideas
about our project and the company sponsoring for the project for all this help we would like to
thank the company and the company staff for the guidance while working in this industry.

We are thankful to everyone who has guided and helped us in this project.

CHETAN MAHADEV SAKHARE (2109890262)

DARSHAN CHAGAN BHAGAT (2109890241)
AKSHAD NAVNATH KOLI (2109890248)