Pressure Sensitive Adhesive Tapes
Introduction
Adhesive tape can be defined as “a strip with adhesive properties that stick to different
surfaces on application of slender pressure”
Industry wise products requirements.
Automobile Industry
Branding
Wire Harnessing Body parts & Interiors Surface Protection Paint Shop
&Asthetics
Surface Protection
Glass Cloth Double Sided Foam Tapes Tape Decals Masking Tapes
Acetate Rayon Double Sided Tissue Tapes Chrome Logos
FR PVC Tapes Double Sided Polyester Tapes
Double Sided PVC Tapes
Reflective Tapes
Electrical & Electronics
PCB Power
Heavy Home LT & FHP Transformers
Manufacturing Capacitors Generation &
Engineering Appliances Motors (CTPT)
Industry Distribution
Aluminium Foil Pink Rayon Polyester Polyester Self Fusing
Polyimide Tapes Polyimide Tape
Tapes Tape Tapes Tapes Tapes
Aramide Paper Gold Finger Polyester Poly Glass Masking
Airvent Tapes PVC Tapes
Tapes Tape (Polyester) Fleece Tapes Tapes Tapes
Glass Cloth Polyimide
Holding Tapes
Tapes Tapes
Polyester Fleece Glass Cloth
Filament Tapes
Laminates Tapes
Armaide
Polyester Foam Tapes D/S Foam Tapes
Laminates
Self Fusing Tapes Glass Cloth
Polyester Tapes
(Silicone & EPR) Tapes
FR Cotton Tapes Chrome Logos
PC Labels
Other Industry
Shoe and
Heat Tracing Health Care Building & Paper and Steel
Leather Glass Industry
Industry Industry Construction Printing Industry
Industry
Glass Cloth Filament Surface
Band Aids VHB Foam Tapes Label Stock Cotton Tape
Tapes Tapes Protection
Aluminium Foil Water Proof D/S Tissue
Plasters Nylon Tape HDPE Tapes Edge Protection
Tapes Tapes Tapes
Surface
D/S Cotton
Eyelet Tape Protection Polyester Tapes
Tapes
Tapes
D/S Tissue
Tapes
Note: Items indicated in red can not be manufacturerd on this
machine.
Adhesive Manufacturing Plant & machinery equipment’s
Freight
Total
Tentative forwarding
Taxes Landed
SN Discription Qty Cost in and
18% Cost in INR
INR Lacs Insurance @
lacs
3%
Adhesive Manufacturing
1 Sigm Mixer 500 ltrs Capacity 1 15 2.7 0.45 18.15
2 Rubber Milling Machine 1 15 2.7 0.45 18.15
3 Wall Mixer 1 2 0.36 0.06 2.42
4 Pigment Disperser 1 1 0.18 0.03 1.21
Adhesive Coating
5 Multispecialty Solvent Coater 50" wide 1 200 36 6.0 243.5
6 Hot Air Generator 10 lac K Cal 1 25 4.5 0.75 30.25
7 Hot melt Coater 1 50 9 1.50 60.5
Converting
8 Slitting rewinding machine 50" width 1 20 3.6 0.60 24.2
9 Double Shaft Slicing Machine 1 12 2.16 0.36 14.52
10 Core Cutter 1 2 0.36 0.06 2.42
11 Stacker 1 1 0.18 0.03 1.21
12 Goods moving trolley 1 0.5 0.09 0.02 0.605
Laboratory and testing
13 Tensile Tester 1 2 0.36 0.06 2.42
14 Break Down Voltage tester 1 1 0.18 0.03 1.21
15 Viscometer 1 3 0.54 0.09 3.63
16 Ball Tack Tester 1 0.1 0.018 0.00 0.121
17 Shear tester 1 0.5 0.09 0.02 0.605
18 Heating Oven 1 1 0.18 0.03 1.21
19 Lab Coater 1 0.1 0.018 0.00 0.121
20 Weighing Scale 0.5 kg 1 0.1 0.018 0.00 0.121
Utilities
21 Ducting Work 1 20 3.6 0.60 23.9
22 Transformer 250 KVA 1 25 4.5 0.75 30.25
23 D G Set 250 KVA 1 50 9 1.50 60.5
23 Weighing Scale 500 Kgs 1 0.50 0.09 0.02 0.61
24 Weighing Scale 5 Kgs 1 0.1 0.018 0.00 0.121
26 Air Compressor 15 Bar 1 15.00 2.7 0.45 18.15
27 Chilling Plant 10TR 1 20 3.6 0.6 24.2
Total Cost 481.90 86.74 14.45 583.09
Machine Specifications
1. Solvent Coater –
Working Width – 50”
Heating Zone – 9 zones of 4 mtrs each
Mechanical Speed – 100 mtrs/min
Coating Heads – a. Comma & reverse roll Coating station
b. Gravure & Mayer bar Coating station
c. Lamination
d. Watering or release coating station
Unwinders – 2 Nos
One main unwinder and second for lamination.
Winders – 2 Winders at one station with turret
1 extra winder for release paper rewinding
Web aligners 3 nos
Heat Exchangers – 9 nos
Exhaust Blowers – 3 Nos
Tension Controllers – Electromagnetic auto tension controller
2. Hot Melt Coater-
Width – 50”
Unwinders – 2 nos
Winders – 2 Nos
Lamination Unit – 1 No
Speed – 100 mtrs/min
3. Slitting & Rewinding Machine
Width – 50”
Slitting types – Crush Cutting, Razor cutting and Seizer cutting
Speed – 100 mtrs/min
Winding Shafts – Turret winding 4 pneumatic shafts
Unwinder – 1no with web aligner
4. CNC Slicing Machine
Width – 50 “
Double shaft auto cutting
5. Sigma Mixer
Standard sigma mixer with variable speed 500 ltrs capacity
6. Wall Mixer and Pigment disperser
Variable speed mixers with hydraulic power pack for upward and downward movement of
mixers
7. Milling Machine
Double roll rubber milling machine
Product Dynamics
Solvent Coater
SN Product Base Material Adhesive Adhesive Speed in Mtrs/min Temp in ºC
Description 1 2
1st Pass 2nd Pass
1 Polyimide Taps Polyimide Film Silicone Silicone 20-25 12-15 180 – 200
Primer Adhesive
2 Glass Cloth Tape Glass Cloth NIL Silicone NA 12-15 180 - 200
H class Adhesive
3 Glass Cloth Tape Glass Cloth NIL Rubber NA 15-20 120 - 140
B class Adhesive
4 Glass Cloth Tape Glass Cloth Acrylic Acrylic 40-50 15-20 130 - 150
F class Primer Adhesive
5 Polyesters Tape B PET Film Rubber Rubber 40-50 20-25 120 – 140
Class Primer Adhesive
6 Polyesters Tape F PET Film NIL Acrylic NA 20-25 130 – 150
Class Adhesive
7 Polyesters Tape PET Film Silicone Silicone 20-25 12-15 180 – 200
HT Primer Adhesive
8 Aluminium Foil Al. Foil/ Release NIL Acrylic NA 20-25 130 – 150
Tape Paper Adhesive
9 Aluminium Foil Al. Foil/ PVC Silicone Silicone 20-25 12-15 180 – 200
HT Liner Primer Adhesive
10 Polyester Fleece PET Film/PET PU Binder Rubber 50-60 20-25 120-140
Tape Fleece Adhesive
11 D/S Tapes PET/Tissue/ Acrylic Acrylic 25-30 25-30 120-140
Paper Liner Adhesive Adhesive
Hot Melt Coater
SN Product Description Base Material Adhesive Adhesive Speed in Mtrs/Min Temp in
1 2 1st Pass 2nd Pass ºC
1 Aluminium Foil Al Foil Silicone Hotmelt 20-25 50 150 - 170
Tape Release Adhesive
2 D/S Tapes Tissue/PET/Foam Hot Melt Hot Melt 50 50 150 - 170
Adhesive Adhesive
3 HDPE Tapes HDPE Woven NA Hot Melt 50 150 - 170
Film/Release Adhesive
Paper
Production Capacity – Solvent Coater
Product Width 1270mm
Avg Machine Speed 20 mtrs/min
Production per Shift = 1.25x20x60x7
= 10500 Sq Mtrs
Consider 2 passes per product = 10500/2
= 5250 Sq Mtrs
Consider 2 shifts = 5250 x 2
= 10500 Sq Mtrs Per Day
Production per month = 10500 x 25 days
= 262500 Sq Mtr
Avg Price per Sq mtr = Rs. 120/- per Sq Mtr
Monthly Sales = 262500 x 120
= 3.15 CR
Annual Sales = 36 CR
Production Capacity – Hotmelt Coater
Product Width 1270mm
Avg Machine Speed 50 mtrs/min
Production per Shift = 1.25x50x60x7
= 26250 Sq Mtrs
Consider 2 passes per product = 26250/2
= 13125 Sq Mtrs
Consider 2 shifts = 13125 x 2
= 26250 Sq Mtrs Per Day
Production per month = 26250 x 25 days
= 656250 Sq Mtr
Avg Price per Sq mtr = Rs. 50/- per Sq Mtr
Monthly Sales = 656250 x 50
= 3.28 CR
Annual Sales = 39 CR
