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Energy-Saving Air Filters for Industry

Deltech Filter

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jérôme Lecomte
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0% found this document useful (0 votes)
75 views12 pages

Energy-Saving Air Filters for Industry

Deltech Filter

Uploaded by

jérôme Lecomte
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TM

Advanced Energy Saving


Compressed Air Filters
300 Series

deltechair.com 20 to 1500 scfm (34 to 2459 nm3/h)


TM

The Next Generation of


Compressed Air Filtration
Energy costs continue to escalate globally, having a
negative impact on plant profitability and production
costs. Sustainability initiatives in plant operations must
be implemented to maintain a competitive advantage.

Air treatment manufacturers are challenged to design


equipment that is cost effective, delivers optimum
performance and consumes less energy. The Deltech's
300 Series Filters are the ideal solution to remove
contamination from compressed air systems and
save energy.

The 300 Series employs technological advancements


in filtration materials and design to ensure premium
compressed air quality and low operational costs.

Filters are tested and rated delivering certifiable


performance according to ISO 8573.1: 2010 air
quality standards.

Since 1946, the world has turned to SPX FLOW’s Deltech brand for the quality and service demanded by the most
critical of applications. Global leaders of industry require durable components that deliver unquestionable reliability.
Our precision engineered components and designs deliver outstanding service life and operational longevity.
Invest in our experience and gain annuities that will grow for years.

02 | 300 Series Advanced Energy Saving Compressed Air Filters


Sustainable Energy Savings Solutions...
The development of sustainable energy savings
compressed air treatment solutions is the driving
principle behind Deltech's product designs. The 300
Series provides the perfect balance between high
performance filtration and low pressure drop. Patented
filter elements (US 7,618,480 B2) maintain low pressure
drop and long service life.

By minimizing resistance to flow, energy costs are


significantly reduced. The example demonstrates the
effect of pressure drop on operating costs.

Annualized Cost of Pressure Drop Example:


$3,500 Model: 315_H3 High Performance Coalescing Filter
1.8 psid 3.3 psid 4.8 psid
$3,250
(0.12 bar) (0.23 bar) (0.33 bar)
Flow: 1030 scfm (1750 nm3/h)
$3,000

$2,750 Hours of Operation: 8000 hours


$2,500
Operating Pressure: 101.5 psig (7 bar)
$2,250

$2,000
Power Cost: $0.10/kWh
$1,750 Pressure Drop: 1.8 psid (0.12 bar)
$1,500

$1,250
Cost of Pressure Drop: $870/yr
$1,000 Under identical operation conditions, conventional filters
$750
maintain a higher cost of ownership.
$500

$250 Conventional Filters:


$0 Pressure Drop: 3.3 psid (0.23 bar)
35 257 401 775 1030 1500
(59 nm3/h) (437 nm3/h) (681 nm3/h) (1317 nm3/h) (1750 nm3/h) (2549 nm3/h)
Cost of Pressure Drop: $1,596/yr
Flow scfm (nm3/h)
Pressure Drop: 4.8 psid (0.33 bar)
Cost of Pressure Drop: $2,321/yr
300 Series Pressure Drop Performance*
Dry Dp Wetted Dp
Element Grade Filter Description
psig bar psig bar
S3 Bulk Liquid Separator/Filter 0.8 0.06 1.0 0.07

P3 General Purpose Filter 0.6 0.04 1.4 0.10

H3 High Efficiency Oil Removal Filter 0.6 0.04 1.8 0.12


Ultra High Efficiency
U3 0.8 0.06 2.0 0.14
Oil Removal Filter
C3 Oil Vapor Removal Filter 1.0 0.07 - -

*Pressure drop not to exceed stated values at ISO 12500 test conditions

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a Quote
03
TM

International Standards
for Test & Measurement
ISO 12500
ISO 12500 defines a universal method for manufacturers to test and rate compressed air filters. Critical performance
parameters are specified for inlet oil challenge and solid particulate size distribution.
n ISO 12500-1 defines the testing of coalescing filters for oil aerosol removal performance.
n ISO 12500-2 quantifies vapor removal capacity of adsorption filters.

ISO 12500
n ISO 12500-3 outlines requirements to test particulate filters for solid contaminant removal.
The 300 Series is tested to ISO 12500. Test results provide certifiable performance data based on
defined challenge concentrations.

300 Series Filtration Performance


Element Grade S3 P3 H3 U3 C3
Particle Retention Size1
(Per ISO 12500-3) 3.0 µm 1.0 µm 0.01 µm 0.01 µm 0.01 µm

Particle Removal Efficiency - 99.999+% 99.999+% 99.9999+% 99.999+%


(Per ISO 12500-3)
Oil Removal Efficiency 50% 80% 99.9+% 99.99+% _
(Per ISO 12500-1)
Remaining Oil Content2 5.0 mg/m3 2.0 mg/m3 < 0.01 mg/m3 < 0.001 mg/m3 < 0.004 mg/m3
(Per ISO 12500-1) (as a vapor)

1
Solid particulate size distribution 0.01 to 5.0 µm
2
Inlet oil challenge concentration 10mg/m3

04 | 300 Series Advanced Energy Saving Compressed Air Filters


ISO 8573.1:2010 Air Quality Standard
ISO 8573, the international standard for compressed air
quality, defines the amount of contamination permissible
in compressed air.
n The standard identifies three primary forms of
contamination in compressed air systems − solid
particles, water and oil.
n Contaminants are classified and assigned a quality
class, ranging from Class 0, the highest purity level,
to Class 9, the most relaxed

ISO Quality Class 8573.1: 2010


ISO Quality Class
Element Grade ISO Quality Class Oil
Solids

S3 3 5

P3 2 4

H3 1 1

U3 1 1

1
C3 1 (as a vapor)

Deltech's 300 series elements are performance validated to ISO 12500 ensuring
air quality delivered is in accordance to ISO 8573.1: 2010 classifications

Solid Particles Water Vapor Pressure Oil

Maximum number of particles per m3 Dew Point Total Oil Concentration: Aerosol, Liquid & Vapor
Air Quality Class
0.10 - 0.5 0.5 - 1.0 1.0 - 5.0
micron micron micron °C °F mg / m3 ppm w/w

0 As specified by the equipment user or supplier and more stringent than class 1

1 O 20,000 O 400 O 10 O -70 O -94 0.01 0.008

2 O 400,000 O 6,000 O 100 O -40 O -40 0.1 0.08

3 - O 90,000 O 1,000 O -20 O -4 1 0.8

4 - - O 10,000 O +3 O +37 5 4

5 - - O 100,000 O +7 O +45 - -

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05
TM

Patented Venturi-Wave™ Element


1 Patented Venturi-Wave™ Element Design
n The venturi profile promotes a turbulent-free transition for compressed
air entering the element
n Optimized flow distribution through the element minimizes pressure loss
and reduces system operating cost
n Unique backside contour assists smooth movement of air exiting
the filter housing
1
2 Deep Bed Pleated, High Performance Media
n Increased effective filtration surface area, reduces pressure drop by 50%
n 96% voids-volume ratio optimizes dirt loading capacity
n HEPA grade micro fiberglass media maximizes efficiency
n Thermally bonded polyester support layers minimize
media migration
n Low wetted pressure drop for the life of the element 2
n Seam welded, stainless steel inner and outer support cores enhance
dimensional stability of the element
n Chemically inert, non-aging polyester drain layer expedites removal
of liquid
n All materials of construction are silicone free

3 Element Grade Identification


n Color coded end caps promote ease of element grade identification
n Bottom end caps pad printed with genuine Deltech filter element
replacement part number 3

Element - Materials of Construction


Filter Media HEPA grade borosilicate fiberglass

Inner/Outer Support Cores 400 Series stainless steel

Drainage Layer Filtration grade polyester

End Caps Fiberglass reinforced polyamide resin

Bonding Agent Polyurethane

End Cap Seal Nitrile

06 | 300 Series Advanced Energy Saving Compressed Air Filters


4

& Optimized Housing Design


4 Sculpted Design
n Covers flow ranges 20 scfm to 1500 scfm (34 to 2549 nm3/h)
5
n Flanged inlet and outlet connections make installation easy
n Thirteen flow models, with multiple port sizes, 1/4” to 3” NPT, allow for
greater application flexibility
n Sculpted housing designs, with large unrestricted flow paths, reduce
pressure drop

5 Safety Built-In
n Die cast aluminium housings provide a cost effective solution in the 1030
to 1500 scfm (1750 to 2549 nm3/h) flow range
n Chromated housings, with a polyester epoxy powder coating for
corrosion resistance
n Internally ribbed bowls facilitate condensate draining
n Audible alarm when attempting bowl removal under pressure
Housing - Materials of Construction
Filter Head Aluminum

Filter Housing Aluminum

Seals Nitrile

Chromating Process Hexavalent-free trivalent

Exterior Coating Polyester epoxy powder

Manual Drain Brass body, Viton® seal


Polyacetal float, Brass body, Viton® seal and
Internal Float Drain stainless steel springs

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07
TM

Total System Protection


The 300 Series provides protection for the entire compressed air system. A wide range of filters exceeds customer
requirements for ISO Quality Class performance, service life and optimal energy savings.
Compressed air contamination exists in three states- solid, liquid and gaseous.
n Ingested contaminants appear in the form of water, hydrocarbons and particulates.
n The compression process introduces lubricant and wear particles into the system.
n Piping distribution and storage tanks foster contaminants in the form of rust, pipe scale and bacteria.
300 Series Element Specifications
SP

Element Grade Description ISO Performance Data Where Applied


SP

•R
 emoves solids 3 micron and larger
•R
 emaining oil content 5 mg/m3 Downstream of aftercoolers
Grade S3 Separator/filter removes
Bulk Liquid bulk liquid and solids. ISO 8573.1: 2009 Air Quality Class: At point-of-use if no aftercooler/
Separator/Filter • Solid Particles - Class 3 separator used upstream
SP

• Remaining Oil Content - Class 5

SP
PR UC

Upstream of ultra high efficiency


oil removal filters SP PR
•R emoves solids 1.0 micron and larger
General purpose • Remaining oil content 2.0 mg/m3 At point-of-use if aftercooler/
Grade P3 filtration to protect
General Purpose pneumatically operated separator installed upstream
Filter tools, motors and ISO 8573.1: 2009 Air Quality Class: PR

cylinders. • Solid Particles - Class 2 Downstream of heatless desiccant


• Remaining Oil Content - Class 4 dryers
PR
Upstream of refrigerated dryers

HC

Fine coalescer provides • Removes 99.999+% of solids 0.01 Upstream of desiccant dryers
oil free air for industrial micron and larger HC

Grade H3 applications such • Remaining oil content < 0.01 mg/m3 Downstream of refrigerated
High Efficiency as spray painting, dryers
Oil Removal Filter injection molding, ISO 8573.1: 2009 Air Quality Class:
instrumentation and • Solid Particles - Class 1 At point-of-use if aftercooler/ HC
control valves. • Remaining Oil Content - Class 1 separator installed upstream PR UC

PR UC

Upstream of desiccant dryers


Ultra fine coalescer • Removes 99.9999+% of solids 0.01
delivers oil free micron and larger
Grade U3 Upstream of membrane dryers
air for critical • Remaining oil content< 0.001 mg/m3
Ultra High (Use a PF Grade as a prefilter if
applications including,
Efficiency Oil heavy liquid loads are present)
conveying, electronics ISO 8573.1: 2009 Air Quality Class: UC
Removal Filter manufacturing and • Solid Particles - Class 1 Downstream of refrigerated
nitrogen replacement. • Remaining Oil content - Class 1 dryers HC CB
UC
HC CB
HC CB

• Removes solids 0.01 micron


Activated carbon and larger
filter removes oil •R emaining oil content < 0.004 mg/m3 OR
Grade C3 vapor and provides oil (as a vapor) Downstream of high efficiency oil OR
Oil Vapor free air for food and removal filters OR
Removal Filter drug manufacturing, ISO 8573.1: 2009 Air Quality Class: UC CB
breathing air and gas • Solid Particles - Class 1
processing. • Remaining Oil Content - Class 1
UC
UC
CB
CB

08 | 300 Series Advanced Energy Saving Compressed Air Filters


Accessories & Options
The 300 Series is supported by a complete line of accessories and options making filter installation and differential
pressure monitoring easy.

Installation Flexibility

Filter Connector Clamps Wall Mount Bracket


Stainless steel clamps easily Rugged design provides
connects filters in series installation flexibility
Optional (02-17) Optional (02-17)

Pressure Monitoring
P1 G1

Differential Pressure Slide Indicator Differential Pressure Gauge


Color indicator moves based on Two color gauge face indicates element
differential pressure change-out based on differential pressure
Standard S3, P3, U3, H3 Grades Standard S3, P3, U3, H3 Grades
(02-17) (02-17)

Condensate Management
Z1
D
T
Z2
W

Manual Drain No Air Loss Internal No Loss Drain No Air Loss Electric
Condensate may be drained Float Drain Reliably removes condensate Demand Drain
manually through clockwise Effectively removes without need for electricity Efficiently removes condensate
adjustment condensate without loss of air Optional (02-17) based on demand
Standard C3 Grade Standard S3, P3, U3, H3 Optional (02-17)
(02-12) Grades (02-12)
Optional S3, P3, U3, H3 Optional C3 Grade
Grades (02-12) (02-12)

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09
TM

300 Series Filter Model


Number Configuration
300 - (1) - (2) - (3)

Housing-Connection-Flow Element Grade Options


Model* Connection Flow @ Flow @ S3 Bulk Liquid Removal T Manual Drain
101.5 psig 7 bar
in mm scfm nm3/h P3 Particulate Removal D Internal Automatic Drain
02 1/4” 6.4 20 34
H3 Oil Removal P1 Differential Pressure Slide Indicator
03 3/8” 9.5 35 59
04 1/2” 12.7 50 85 U3 High Efficiency Oil Removal G1 Differential Pressure Gauge
06 3/4” 19.1 75 127 C3 Oil Vapor Removal X External Drain Adaptor (02-12)
07 3/4” 19.1 103 175
Z1 Electric Demand Drain (02-12)
08 1.0” 25.4 157 267
10 1.5” 38.1 257 437 Z2 Electric Demand Drain (13-17)
11 1.5” 38.1 360 612 W External No Loss Drain (13-17)
12 2.0” 50.8 401 681
13 2.5” 63.5 584 992 Example: 300-S3-DP1
14 2.5” 63.5 775 1317
Flow and Connection: 20 scfm (34 nm3/h); 1/4” NPT
15 2.5” 63.5 1030 1750
16 3.0” 76.2 1200 2039 Element Grade: S3- bulk liquid removal
17 3.0” 76.2 1500 2549 Options: Internal automatic drain; differential pressure slide indicator
*BSP threads are available. Add B to the model
number. Example 302B-S3-DP1

Capacity Correction Factors


300 Series flow capacities are rated per ISO 12500 conditions @ 101.5 psig (7 bar). To size the filter for non-standard
conditions, a correction factor must be applied. Table 1 provides correction factors for inlet air pressure.
Do not select filters by pipe size; use flow rate and operating pressure.

Table 1 - Correction Factors for Inlet Pressure


psi 20 30 40 60 80 100 120 150 200 250 300
Inlet Pressure
bar 1.4 2.1 2.8 4.2 5.6 6.9 8.4 10.6 14.1 17.6 21.1
Correction Factor 0.30 0.39 0.48 0.65 0.82 1.00 1.17 1.43 1.87 2.31 2.74

Adjusted Flow Capacity


To calculate the flow capacity based on non-standard inlet conditions, multiply the filter’s rated flow capacity by the
corresponding inlet pressure correction factor.
High Efficiency Coalescing Filter: 304-H3-DP Rated capacity: 50 scfm (85 nm3/h)
Operating Conditions: 120 psig (8.3 bar) Adjusted Flow Capacity: 50 scfm x 1.17 = 59 scfm (100 nm3/h)

Technical Specification
Drain Option Maximum Operating Pressure Maximum Operating Temperature Minimum Operating Temperature
Drain Plug 250 (17.2 bar) 150°F (66°C) 35°F (2°C)
Internal Float 250 (17.2 bar) 150°F (66°C) 35°F (2°C)
Electric Demand 232 (15.9 bar) 140ºF (60°C) 35°F (2°C)
Externally Mounted Mechanical 150 (10.3 bar) 120ºF (49°C) 35°F (2°C)

CB Grade: Recommended maximum inlet air temperature not to exceed 100°F to maintain 1,000 hours of life

10 | 300 Series Advanced Energy Saving Compressed Air Filters


300 Series Specifications
Model Max. Flow Dimensions­­­
Connections Weight
Number @ 101.5 psig (7 bar)
“A” “B” “C” “D”
scfm nm3/h NPT in mm in mm in mm in mm lbs kg

302 20 34 1/4” 4.5 114 8.1 206 6.8 173 4 102 1.8 0.8

303 35 59 3/8” 4.5 114 8.1 206 6.8 173 4 102 1.8 0.8

304 50 85 1/2” 4.5 114 9.9 251 8.5 216 4 102 1.9 0.9

306 75 127 3/4” 5.2 132 10.3 262 8.7 221 5 127 3.1 1.4

307 103 175 3/4” 5.2 132 10.3 262 8.7 221 5 127 3.1 1.4

308 157 267 1” 5.2 132 12.8 325 11.7 297 5 127 3.5 1.6

310 257 437 1.5” 7.9 201 13.3 338 10.9 277 7 178 8.4 3.8

311 360 612 1.5” 7.9 201 17.1 434 14.7 373 7 178 9.9 4.5

312 401 681 2” 7.9 201 22.3 566 19.9 505 7 178 11.6 5.3

313 584 992 2.5” 9.1 231 24.9 632 21.7 551 8 203 18.6 8.5

314 775 1317 2.5” 9.1 231 24.9 632 21.7 551 8 203 18.6 8.5

315 1030 2039 2.5” 9.1 231 32.2 818 28.9 734 8 203 27.7 12.6

316 1200 2039 3” 9.1 231 32.2 818 28.9 734 8 203 27.7 12.6

317 1500 2549 3” 9.1 231 42.7 1085 39.4 1001 8 203 41.3 18.8

2.3” (58 mm)


“A” “A”
1” (25 mm)

INLET OUTLET INLET OUTLET

“B” “B”
“C” “C”

CLEARANCE
CLEARANCE
FOR SERVICING
FOR SERVICING

“D”
“D”

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11
Advanced Energy
Saving Compressed
Air Filters
300 Series
Design features, materials of
construction and dimensional
data, as described in this bulletin,
are provided for your information
only and should not be relied
upon unless confirmed in writing.
Please contact your local sales
representative for product availability
in your region.

TM

Deltech Headquarters
4647 SW 40th Avenue
Ocala, Florida 34474-5788 U.S.A.
Tel.: (724) 745-1555
Fax: (724) 745-6040
deltechair.com

© Copyright Deltech 2023 Request


a Quote
DT_300_US/10-2023/CI

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