Alco Controls

Components for the Refrigeration Industry

Product Catalogue
 Note:

The components listed in this catalogue are not released for use with
caustic, poisonous or flammable substances. ALCO CONTROLS cannot be
held responsible for any damage caused by using these substances.

Preferred products are marked by bold letters.

They are available immediately from stock.

General Information
This catalogue covers only products which can be used in the
Refrigeration industry. Products mainly used in Air-Conditioning
applications are described in data sheets. Please ask your lokal ALCO
supplier.

Technical data are correct at time of printing. Updates may occur

and should you need confirmation of a specific value please contact
ALCO CONTROLS stating clearly the information required.

ALCO CONTROLS cannot be held responsible for errors in capacities,

dimensions etc., stated herein. Products, specifications and data in
this literature are subject to change without notice.

The information given herein is based on data and tests which

ALCO CONTROLS believes to be reliable and which are in
accordance with today’s technical knowledge. It is intended for use
by persons having the appropriate technical knowledge and skill,
at their own discretion and risk. Since conditions of use are outside
ALCO’s control we cannot assume liability for results obtained or any
damages which may occur due to improper application.
 Electrical Control Valves

Electronic Controllers and Sensors

Thermo Expansion Valves

Solenoid Valves

Mechanical Pressure Regulators

Fan Speed Controllers

Pressure Controls and Thermostats

System Protectors and Moisture Indicators

Oil Management Components

Shut-off Valves, Miscellaneous

Accessories & Spare Parts

Appendix

A2.5.1/0604/E 
 Page
Electronic Control
Electrical Control Valves 5
Pulse Modulated Expansion Valves Series EX2 10
Electrical Control Valves Series EX4, EX5, EX6, EX7, EX8 13

Electronic Controllers and Sensors 27

Superheat Controllers Series EC3-X32 / EC3-X33 28
Stand Alone Driver Module Series EXD-U 29
Controllers Series EC2 30
Coldroom Controllers Series EC3-300 33
Condenser- and Condensing Unit Controllers Series EC2-500, -700 36
Rack and Condenser Controllers Series EC3-600, -700, -800, -900 40
Sensors and Accessories 42
Network Accessories 44
Electronic Smart Starter Series ESC-255 45
Pressure Transmitters Series PT4 46
Fan Speed Controllers Series FSP 48
Monitoring Server Series AMS-500 49

Conventional Control
Thermo® Expansion Valves 52
Thermo -Expansion Valves
®
Series TI 54
Thermo -Expansion Valves
®
Series TX6 59
Thermo®-Expansion Valves Series T 61
Thermo -Expansion Valves
®
Series ZZ 66
Liquid Injection Valves Series L 70
Liquid Injection Valves Series 935 72
Flanges for Valves 76

Solenoid Valves 77
Coils and Cable Assemblies 79
2-Way Solenoid Valves Series 110 RB, 200 RB, 240 RA 80
2-Way Solenoid Valves Series 540 RA 81
3-Way Solenoid Valves Series M36 84

Mechanical Pressure Regulators 85

Hot Gas Bypass Regulators Series ACP 87
Hot Gas Bypass Regulators Series CPHE 87
Head Pressure Control Valves Series HP 89
Evaporator Pressure Regulator Series PRE 91
Crankcase Pressure Regulator Series PRC 92

 A2.5.1/0604/E
 Page
Fan Speed, Temperature and Pressure Controls
Fan Speed Controllers 93
Electronic Fan Speed Controllers Series FSX / FSY 94
Electronic Fan Speed Controllers Series FSP 96

Pressure Controls and Thermostats 99

Single Pressure Controls Series PS1 102
Dual Pressure Controls Series PS2 104
Pressure Controls Series PS3 / Standard types 106
Pressure Controls Series PS3 / Special types 108
Differential Pressure Controls Series FD 113 109
Thermostats Series TS1 112

System Protectors and Others

System Protectors, Moisture Indicators 115
Bi-Flow Filter Driers Series BFK 117
Filter Driers Series ADK-Plus 118
Filter Driers Series FDB 120
Filter Drier Shells Series ADKS-Plus 122
Filter Drier Shells with Quick-cap Series FDS-24 123
Filter Drier Shells with Quick-cap Series FDS-48 124
Suction Line Filters and Filter Driers Series ASF and ASD 127
Suction Line Filter and Filter Drier Shells Series BTAS 128
Moisture Liquid Indicators Series MIA 130
Moisture Liquid Indicators Series AMI 131

Oil Management Components 133

Electronic Oil Level Management System Series OM3 135
Oil Separator Series OS 137

Shut-Off Valves and Miscellaneous 139

Suction Accumulators Series A 140
Ball Valves Series BVA 141
Shut-Off Valves and Adapters for Compressors, Receivers and Tubing 142
Shut-Off Valves for Receivers, Semi Hermetic and Screw Compressors 146
Brass Straight and Angle Connectors 149
Acid Test Kit Series AOK 150

Accessories & Spare Parts 151

Appendix 157
Conversion Table 158
Connection Specifications 158
Saturation Pressure Table for Refrigerants 159
CE per Pressure Vessel Directive - CE 97/23 EC 160

A2.5.1/0604/E 
Keyword Register

Series Description Page Series Description Page

110 RB 2-Way Solenoid Valve 80 H

200 RB 2-Way Solenoid Valve 80 H 48/100 Block for ADKS 122
240 RA 2-Way Solenoid Valve 80 HP Head Pressure Control 89
540 RA 2-Way Solenoid Valve 81 L Liquid Injection Valve 70
935 Liquid Injection Valve 72 M
M36 3-Way Solenoid Valve 84
A Suction Accumulator 140 MIA Moisture Liquid Indicator 130
ACP Hot Gas Bypass Regulator 87
ADK-Plus Filter Drier 118 O
ADKS-Plus Filter Drier Shell 122 OM3 Oil Level Management System 135
AF Filter Core for BTAS 128 OS Oil Separator 137
AFD Filter Drier Core for BTAS 128
AMI Moisture Liquid Indicator 131 P
AMS Monitoring Server 49 PRC Evaporator Pressure Regulator 92
AOK Acid Alert Kit 150 PRE Crankcase Pressure Regulator 91
ASC Coil for Solenoids 79 PS1 Pressure Controls 102
ASF Suction Line Filter 127 PS2 Dual Pressure Controls 104
ASD Suction Line Filter Drier 127 PS3 Pressure Controls 106
PT4 Pressure Transmitter 46
B
BFK Bi-Flow Filter Drier 117 S
BTAS Suction Line Filter Drier Shell 128 SA Adapters 142
BVA Ball Valve 141 SC Shut-off Valves, Cast Iron 146
SF Shut-off Valves, Flange 142
C SR Shut-off Valves, Rotalock 142
CPHE Hot Gas Bypass Regulator 87 SS Shut-off Valves, Straight 142
SW Shut-off Valves, Angle 142
E S 24 Core for FDS-24 123
EC2-1, -2, -3 Display Case Controller 30 S 48 Core for ADKS, FDS-48 122
EC2-5, -7 Condenser- , CU-Controller 36
EC3-1, -3 Coldroom Controller 33 T Thermo®-Expansion Valve 61
EC3-6 ... -9 Rack and Condenser Controller 40 TI(E) Thermo®-Expansion Valve 54
EC3-X32/X33 Superheat Controllers 28 TS1 Thermostat 112
ECP-024 Uninterruptible Power Supply 28 TX6 Thermo®-Expansion Valve 59
ESC-255 Electronic Smart Starter 45
EX2 Pulse Modulated Expansion Valve 10 W
EX4 .. EX8 Electrical Control Valves 14 W 24 Block for FDS-24 123
EXD-U Stand-alone Univ. Driver Module 29 W 48/100 Block for ADKS 122

F Z
F 24 Filter for FDS-24 123 ZZ Thermo®-Expansion Valve 66
FD 113 Differential Pressure Control 109
FDB Filter Drier 120
FDS-24 Filter Drier Shell 123
FDS-48 Filter Drier Shell 124
FSE Fan Speed Control Module 96
FSM Electronic Fan Speed Controller 94
FSP Fan Speed Power Module 96
FSX /FSY Electronic Fan Speed Controller 94

 A2.5.1/0604/E
 Electrical Control Valves

A2.5.1/0604/E 
Electrical Control Valves
Electrical Control Valve Technology and lubricant and the materials used are identical
Thermostatic expansion valves and mechanical to the ones in compressor motors. The housing
regulator valves have been used in the refrigeration of the motor and valve assembly is made from
and air conditioning industry to control superheat stainless steel and fully hermetic, utilising exclusively
and refrigerant mass flow since its very beginning. As brazing and welding technologies and eliminating
today’s systems require improved energy efficiency, all gaskets.
tighter temperature control, wider range of operating This design offers several technical advantages such
conditions and incorporate new features like remote as proportional linear mass flow and a wide capacity
monitoring and diagnostics, the application of range.
electronically operated valves becomes mandatory. A common feature of all ALCO electrical control valves
Only they offer the controls performance necessary is the low internal leakage rate which eliminates the
to meet these needs. need for additional solenoid valves.
Electrical control valves are actuators only. For
operation in a system they need sensors, valve drivers Valve Selection
and controllers, see next page. For EX2 the published table quotes capacities at 100%
duty cycle. i.e. valve open continuously. However, it
EX2 is designed for pulse width modulation and is recommended to operate the valve at partial load
therefore able to provide a very precise temperature (50-80%) to allow for system load fluctuations.
control. It is applicable to all common CFC, HCFC and For EX4/EX5/EX6/EX7/EX8 all published capacities
HFC refrigerants and is used mainly for refrigeration are maximum and there are no reserve capacities.
applications such as display cases. Each valve should be selected at lowest possible
The EX2 valve is a slide type solenoid valve with an operating condensing pressure. A larger size of valve
orifice for expansion. It is either completely open or leads to a shorter pull down period and a shorter
completely closed. One common valve body can be travel time, i.e. faster respond. For example, EX7
combined with 6 interchangeable orifices to cover 7 has maximum 5 seconds travel time. At 50% capacity
capacity ranges. operation the valve has only approximately 2.5
EX4/EX5/EX6/EX7/EX8 consist of two main internal seconds travel time.
assemblies, the valve and the stepper motor. The To facilate valve dimensioning for other than the
stepper motor is located next to the electrical standard conditions ALCO offers an Excel based
plug and connected directly to the slide and cage Selection Tool. This can be ordered from all Copeland
assembly of the valve. Similar to the technology used sales offices. See www.eCopeland.com for contact
in compressors, the motor is exposed to refrigerant addresses, email or phone numbers.

Selection Table for Electrical Control Valves and applicable Controllers

Valve Function Capacity Feature Min. Main Application Applicable Controller
Type Range kW Evaporating Page Page
R407C Temperature °C
Heat pumps,
Expansion Uni polar stepper s. data s. data
EX1 2.5 - 29.4 -30 Air Conditioning customized
Valve motor driven sheet sheet
refrigeration
EX2 Exp. Valve 0,6 - 18,7 PWM -40 refrigeration 10 EC2 30
EX4
EX5 5 - 53 -100
Heat pumps,
EX6 Expansion 12 - 126 Bi polar stepper -100 14 EC3-X3... Superheat Contr. 28
Refrigeration, A/C,
EX7 Valve 35 - 347 motor driven -50 EC3-3.. Cold room Contr. 33
water chillers
EX8 95 - 925 -50
EX5 1 - 16
EX6 Capacity 3 - 37 Bi polar stepper Hot gas bypass
22 EXD-U.. Universal Contr. 29
EX7 Control 13 - 131 motor driven regulator
EX8 35 - 399
EX6 0.3 - 3.9
Capacity Bi polar stepper Suction pressure
EX7 1 - 14 -50 23 EXD-U.. Universal Contr. 29
Control motor driven regulator
EX8 4 - 42
EX5 1.5 - 18
EX6 Liquid Mass 4 - 43 Bi polar stepper Condensing pressure
25 EXD-U.. Universal Contr. 29
EX7 Flow Control 15 - 153 motor driven regulator
EX8 45 - 463
EX5 5 - 53 -100
EX6 Liquid Level 12 - 126 Bi polar stepper -100 Liquid level
25 EXD-U.. Universal Contr. 29
EX7 Control 35 - 347 motor driven -50 regulator
EX8 95 - 925 -50
 A2.5.1/0604/E
Electronic Valve Drivers and Controllers
ALCO designed a large number of electronic head pressure, high load, low load and partial load
controllers for most requirements of commercial operation.
refrigeration and air-conditioning applications. They Driver module is capable for diagnostics and alarm.
can be grouped into stand alone and networked The alarm can be received directly from driver
products. module via digital output as well as optical LED on
The stand alone controllers typically reproduce optional Display Unit. The controllers can be started
the function of a mechanical valve, like superheat- after completion of wiring without any parameter
or pressure control, but offering advantages of setting.
application of electrical control valves.
The networked controllers normally combine more EXD-U Universal Drivers are stepper motor drivers.
functions (superheat control, temperature control, EXD-U universal driver modules enable the operation
alarming, defrost) with network capabilities. of ALCO stepper motor driven valves EX4/EX5/EX6/
EX7/EX8 as: Electronic expansion valve, Capacity
Stand Alone Controllers and Superheat Controllers control by means of hot gas bypass or evaporating
with WebServer functionality pressure regulator, Crankcase pressure regulator,
EC3-X32 / -X33 Superheat Controllers control the Condenser pressure regulator, Liquid level and Liquid
opening of electrical control valves according to injection.
desired superheat. As ALCO electrical control valve
The driver module requires an analogue input with
is able to provide positive shut-off function better
4 to 20mA or 0 to 10V. The output is the opening/
than conventional solenoid valve, there will be no
closing of EX4/EX5/EX6/EX7/EX8 and consequently
flow through ALCO EXV as long as the compressor
the control of refrigerant liquid or vapour mass flow
is not running. In the event of cooling request and
in accordance with analogue input. The universal
compressor start up, driver module needs to be
driver module can be connected to any controller
informed. This can be achieved by a digital input.
which can provide a 4-20mA or 0-10V analogue
Driver module will start to control the refrigerant
signal. This gives extreme flexibility to system
mass flow stand alone by precise positioning of
manufacturers to use any desired controller in
the electronic expansion valve under different
conjunction with universal driver module to achieve
operating conditions such as compressor start up,
different functionality.
start of further compressor, high head pressure, low

Selection Table Universal Controllers Stand alone or with WebServer functionality

Description Stand alone TCP/IP Page
Superheat Controller for stepper motor driven electrical control valves EC3-X33 EC3-X32 28
Universal Driver Module EXD-U 29

Selection Table Electronic Controllers with Network Communication

Description FTT-10 TCP/IP Page

Display Case and Cold Room Controllers

Electronic Controller: Temperature + Superheat Control of EX2 (pressure/temperature input) EC2-351 EC2-352 30
Electronic Controller: Temperature + Superheat Control of EX2 (temperature/temperature input) EC2-311 EC2-312 30
Electronic Controller: Thermostat, for TXV EC2-211 EC2-212 30
Coldroom Controller: Thermostat + Superheat Control of EX5 .. EX8 (Stepper Motor) EC3-331 EC3-332 33

Rack- and Condenser Controllers

Condenser Controller for up to 4 Fans EC2-711 EC2-712 36
Condenser Controller with Fan Speed Control EC2-741 EC2-742 36
Condensing Unit Controller for 2 comps. / 2 fans, on / off control - EC2-512 36
Condensing Unit Controller for 2 comps. on / off contr; 0 ... 10V output for FSP Speed Control - EC2-542 36
Condenser Controller for 6 Fans + 1 TRIAC for Fan Speed Control EC3-751 EC3-752 40
Rack Controller for 4 Compressors EC3-611 EC3-612 40
Rack Controller for 8 Compressors EC3-641 EC3-642 40
Rack Controller for Capacity Controlled Compressors EC3-671 EC3-672 40
Dual Rack Controller for 4 + 3 Compressors EC3-811 EC3-812 40
Rack & Condenser Controller, 4 Compressors + 3 Fans + 1 TRIAC for Fan Speed Control EC3-921 EC3-922 40

Universal Controllers
With 2 digital inputs, 3 temperature inputs, 4 relay outputs EC2-111 EC2-112 31
With 12 digital inputs and 12 digital outputs EC3-111 EC3-112 *
* ask Alco Controls product management for more information

A2.5.1/0604/E 
Electronic Controllers with Network Communication
Display Case and Temperature Controllers are for - Real time graphical visualization
temperature and defrost control in display cases with - Log function of up to one months data directly
conventional Thermo-Expansion valves. on the controller
- Log function of data to a PC *
Controllers with Network Communication
The Alco EC Series of drivers and controllers utilise - Storage and retrieval of system parameter*
the very latest in communication technology which - Local alarms via email *
is setting new standards in the refrigeration industry. - Remote alarms via email **
Energy saving algorithms are incorporated into many
of the controllers including: Adaptive superheat * Controller must be connected to the PC
and thermostat modulation, defrost on demand & ** Router must be connected to an external
suction and discharge setpoint shift. telephone line and / or the Internet via an
All EC2 or EC3 controllers are available in two Internet Service Provider (ISP).
communication protocols TCP/IP Ethernet and
LON. LON Protocol:
An identical range of free-topology LON FTT10 based
TCP/IP Ethernet: controllers is available and compliments the TCP/IP
The controllers are Ethernet based enabling them controller series. LON is an open system protocol
to be connected directly to any computer via the created by Echelon and therefore benefits from not
Ethernet port (RJ45 connector). The controllers act as being tied to a restrictive third party protocol.
web server enabling the engineer to pick-up standard LON based controllers can be connected to each
configuration pages directly from the controllers other to form simple networks for applications
without the need of any additional hardware or requiring master / slave or synchronized defrosting.
software. Each controller can be connected to the PC However, they can also be connected to an AMS
using a crossover cable however, the most convenient Monitoring Server to fulfill the most sophisticated
way to connect a controller to the PC is to use a router system requirements.
that will automatically assign a TCP/IP address. Either The AMS acts as an interface from the LON network
way, the engineer can access the monitoring and containing EC2 and EC3 to the outside world. Remote
access can be made using standard telephone line;
analog or digital ISDN. Alternatively, data can be
transmitted via the Internet or a dedicated company
Intranet using TCP/IP. Either way, visualization may
be made using an industry standard Internet web
browser.

By transmitting the system status information as

temperatures or pressures, used to control the
refrigeration circuit in each subsystem, together with
other vital system data, the system administrator
can potentially identify system failures before they
become an expensive stock loss situation. Should a
system failure occur, the controllers automatically
transfer to an emergency-operating mode whilst
sending a system error message to the monitoring
server.
The benefit of a centralized data acquisition system
is that it can dramatically reduce the costs associated
with food, which cannot be sold as a result of
failing to meet the criteria set by the food hygiene
parameter configuration pages by entering the TCP/ regulations.
IP number into the address line of an Internet browser The monitoring server is typically connected to a
such as Mozilla or Microsoft Internet Explorer. User analog or digital phone line and can communicate
name and password protection is provided to protect a system alarm to a remote location via fax, email or
the controller from unauthorized access. SMS. In a similar way to the TCP/IP controllers, the
engineer can visualize the system without the need
The TCP/IP based Controllers offer a practical of any additional hardware or software. The system
solution particularly for smaller installations that can be visualized by entering the TCP/IP address of
require communication for monitoring purposes the AMS Monitoring server into the address line of
without the need for customized visualization. For the Internet web browser. In fact, the advancement
many installations, an additional monitoring server of telecommunication systems are such that a
is not required. maintenance engineer equipped with a laptop
Other functions: computer and mobile telephone can interact with
- Monitoring of system temperatures and pressures the system from any location.
as well as relay status information.
- Read/write of EC2 & EC3 control parameters

 A2.5.1/0604/E
 EC2 Series EC3 series
The compact EC2 series is available with either TCP/IP The EC3 series utilize in principle the same software
or LON communication protocols and covers many technology of the EC2 series but provide additional
applications including: inputs and outputs to satisfy the requirements of
even the most demanding systems. Like the EC2,
Display Case and Coldroom Controllers the EC3 series may be connected together to form
The EC2-200 series of controllers are specifically larger systems combining the control of multiple
designed for display cases for use with TXV. The compressors and fans. Many controllers include
controller performs the function of Thermostat, 0...10V outputs that may be used in conjunction
defrost and fan management and is capable of with frequency inverters and/or the FSP series of fan
operating a standalone condensing unit or being speed control modules.
incorporated into a distributed system controlled
by a rack. Coldroom Controllers
The EC2-300 series of controllers incorporate the Commonly referred to as “cold application
functionality of the EC2-200 model but additionally controllers”, the EC3-300 series are specifically
has a superheat algorithm to control the EX2 for use with ECV stepper valve series (EX4, EX5,
electrical control valve. EX6, EX7, EX8). As explained above, each valve
The EC2-300 series are available in two versions: requires a battery backup. For this reason, the
Model EC2-31x Temp / Temp: the superheat is battery together with its automatic charging circuit
controlled using two temperature sensors. has been incorporated into the controller housing
Model EC2-35x Pressure / Temp: the superheat is significantly saving installation time as well as space
controlled using a pressure transmitter (PT4 series) in the electrical enclosure.
in conjunction with a temperature sensor. The optional ECD-001 Display Module is available
Whilst the products were developed for display to display the system temperatures, indicate system
cases, they may also be applied to control a simple status and to modify parameters.
coldroom.
Rack and Condenser Controllers
Condensing Unit Controllers Commonly referred to as “hot application controllers”,
The EC2-500 series of controllers are suitable for the EC3-600, -700, -800 & -900 series controllers
controlling the compressors and fans of a condensing are designed for the control of compressors and
unit. Digital inputs are available for individual condensers. Racks with one or two suction groups
compressor feedback loops from the safety chain, and up to 8 compressors can be managed. The
which typically consists of low and high pressure control of condenser arrays with up to 7 fan stages
switches together with motor protection and oil as well as a combined control of Rack and Condenser
management controls. A common feedback is also is also possible. Refer to the table on page 7 for a
available for the fans. complete product listing.
PT4 series pressure transmitters are used to measure The optional ECD-000 Display Module is available
the suction and discharge pressures to modulate the to display the system temperatures, indicate system
compressor and fan capacities. status and to modify parameters.
Three models are available:
EC2-512: to control up to 2 compressors (on/off The Universal series of Controllers
control) and 2 fans (on/off control) are useful additions to the series. They are typically
EC2-542: to control up to 2 compressors; on/off used to enable the monitoring of temperatures
control and a 0...10V output which can be used in from integral display cases that do not have
conjunction with the FSP series of fan speed control communication facilities as well as potentially
modules for variable fan speed control. providing additional input and output functionality
to control systems. Example of such applications
Condenser Controllers could be for switching display case lighting or for
The EC2-700 series provide an economical solution the monitoring of individual pressure switches on
for condenser control and may be used in conjunction multiple compressor Racks.
with the EC3-600 Rack Controller or EC3-800 Dual
Rack Controller series to form complete compressor
and fan modulation. A PT4 series pressure transmitter
should be used to measure the discharge pressure for
fan modulation.
EC2-71x: to control up to 4 fans; on/off. A feedback
loop is available for each fan.
EC2-74x: provides a 0...10V output to feed FSP series
fan speed control modules. Several FSP modules
may be connected in parallel to speed control all
fans simultaneously.

A2.5.1/0604/E 
Electrical Control Valves Series EX2
Pulse width modulated with exchangeable Orifices
Can be used with EC2 display case controllers (see page 32)
or with EC3 cold room controllers (see page 35)

Features
• Shut off function eliminates the necessity of a sepa-
rate solenoid valve
• Dampened plunger reduces noise effects of water
hammer
• Wide regulation range 10 … 100%
• One valve body can be combined with 6 orifices to
EX2
make 7 capacity ranges up to 17.2 kW (R 22)
• Applicable to common refrigerants (CFC, HCFC, HFC)
• Available with ODF connections
• Long lifetime, high reliability

Selection Chart
Type Order Nr. Function Capacity Qn at 100% open Valve (kW)
R 134a R 22 R 404A R 507 R 407C
EX2-M00 801 091 10 mm inlet / 12 mm outlet 13.3 17.2 12.1 12.1 18.7
EX2-I00 801 090 3/8” inlet / 1/2” outlet
EXO-004 801 089 Orifice 4 8.5 10.9 7.7 7.7 11.8
EXO-003 801 088 Orifice 3 5.6 7.2 5.1 5.1 7.8
EXO-002 801 087 Orifice 2 3.3 4.3 3.0 3.0 4.7
EXO-001 801 086 Orifice 1 2.5 3.2 2.3 2.3 3.5
EXO-000 801 085 Orifice 0 1.2 1.6 1.1 1.1 1.7
EXO-00X 801 084 Orifice X 0.7 0.9 0.6 0.6 1.0
ASC 24 V 801 052 Coil 24 VAC 50-60HZ (10W) for use with the ALCO EC2-/EC3-Controllers (see page 32/35)
Nominal capacities at 38°C condensing temperature, +4°C evapo-
rating temperature (saturated temperatures / dew point) and 1 K Qn = Qo x Kt x K∆p
liquid sub-cooling at the inlet of the expansion valve.
Qn: Nominal valve capacity
For other operating conditions, an Excel based selec- Qo: Required cooling capacity
tion tool can be ordered from the ALCO sales offices, Kt: Correction factor for evaporating and liquid
or use correction factors with following formula: temperature
K∆p: Correction factor for pressure drop at valve

Liquid Correction Factor Kt

Temperature R 404A Evaporating Temperature
entering Valve °C
°C +15 +10 +5 0 -5 -10 -15 -20 -25 -30 -35 -40
+55 1,42 1,46 1,50 1,55 1,61 1,68 1,75 1,83 1,92 2,01 2,13 2,25
+50 1,23 1,26 1,30 1,34 1,38 1,43 1,48 1,54 1,61 1,68 1,75 1,84
+45 1,10 1,12 1,15 1,18 1,22 1,26 1,30 1,34 1,39 1,45 1,51 1,57
+40 0,99 1,02 1,04 1,07 1,09 1,13 1,16 1,20 1,24 1,28 1,33 1,38
+35 0,91 0,93 0,95 0,97 1,00 1,02 1,05 1,08 1,11 1,15 1,19 1,23
+30 0,84 0,86 0,88 0,90 0,92 0,94 0,96 0,99 1,02 1,05 1,08 1,11
+25 0,79 0,80 0,82 0,83 0,85 0,87 0,89 0,92 0,94 0,97 0,99 1,02
+20 0,74 0,75 0,77 0,78 0,80 0,81 0,83 0,85 0,87 0,90 0,92 0,95
+15 0,70 0,71 0,72 0,73 0,75 0,76 0,78 0,80 0,82 0,84 0,86 0,88
+10 0,67 0,68 0,69 0,71 0,72 0,74 0,75 0,77 0,79 0,81 0,83
+5 0,65 0,66 0,67 0,68 0,70 0,71 0,73 0,74 0,76 0,78
0 0,63 0,64 0,65 0,66 0,68 0,69 0,71 0,72 0,74
-5 0,61 0,62 0,63 0,65 0,66 0,67 0,69 0,70
-10 0,60 0,61 0,62 0,63 0,64 0,65 0,67

Correction Factor K∆p

∆p (bar) 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,­0 7,5 8,0 8,5 9,0
K∆p 1,74 1,63 1,54 1,46 1,39 1,33 1,28 1,23 1,19 1,15 1,12 1,09
∆p (bar) 10,0 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0 21,0
K∆p 1,03 0,98 0,94 0,90 0,87 0,84 0,81 0,79 0,77 0,75 0,73 0,71

10 A2.5.1/0604/E
 Liquid Correction Factor Kt
Temperature R 22 Evaporating Temperature
entering Valve °C
°C +15 +10 +5 0 -5 -10 -15 -20 -25 -30 -35 -40
+55 1.17 1.19 1.20 1.22 1.24 1.25 1.27 1.29 1.32 1.34 1.37 1.39
+50 1.11 1.12 1.13 1.15 1.16 1.18 1.20 1.22 1.24 1.26 1.28 1.30
+45 1.05 1.06 1.07 1.08 1.10 1.12 1.13 1.15 1.17 1.18 1.20 1.23
+40 1.00 1.01 1.02 1.03 1.04 1.06 1.07 1.09 1.10 1.12 1.14 1.16
+35 0.95 0.96 0.97 0.98 0.99 1.01 1.02 1.03 1.05 1.06 1.08 1.10
+30 0.91 0.92 0.93 0.94 0.95 0.96 0.97 0.98 1.00 1.01 1.03 1.04
+25 0.87 0.88 0.89 0.89 0.91 0.92 0.93 0.94 0.95 0.96 0.98 0.99
+20 0.83 0.84 0.85 0.86 0.87 0.88 0.89 0.90 0.91 0.92 0.93 0.95
+15 0.80 0.81 0.81 0.82 0.83 0.84 0.85 0.86 0.87 0.88 0.89 0.91
+10 0.78 0.78 0.79 0.80 0.81 0.82 0.83 0.84 0.85 0.86 0.87
+5 0.75 0.76 0.77 0.78 0.79 0.79 0.80 0.81 0.82 0.83
0 0.73 0.74 0.75 0.76 0.77 0.77 0.78 0.79 0.80
-5 0.72 0.72 0.73 0.74 0.75 0.75 0.76 0.77
-10 0.70 0.71 0.71 0.72 0.73 0.74 0.74

Correction Factor K∆p

∆p (bar) 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0
K∆p 1.59 1.49 1.40 1.33 1.27 1.22 1.17 1.13 1.09 1.05 1.02 0.99
∆p (bar) 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0
K∆p 0.94 0.90 0.86 0.83 0.80 0.77 0.75 0.72 0.70 0.68 0.67 0.65

Liquid Correction Factor Kt

Temperature R 507 Evaporating Temperature
entering Valve °C
°C +15 +10 +5 0 -5 -10 -15 -20 -25 -30 -35 -40
+55 1.39 1.43 1.47 1.52 1.57 1.62 1.69 1.76 1.83 1.92 2.02 2.12
+50 1.22 1.24 1.28 1.31 1.35 1.40 1.44 1.49 1.55 1.61 1.68 1.76
+45 1.09 1.11 1.14 1.17 1.20 1.23 1.27 1.31 1.36 1.40 1.46 1.52
+40 0.99 1.01 1.03 1.06 1.08 1.11 1.14 1.17 1.21 1.25 1.29 1.34
+35 0.91 0.93 0.95 0.97 0.99 1.01 1.04 1.07 1.10 1.13 1.16 1.20
+30 0.85 0.86 0.88 0.89 0.91 0.93 0.96 0.98 1.01 1.03 1.06 1.09
+25 0.79 0.80 0.82 0.83 0.85 0.87 0.89 0.91 0.93 0.95 0.98 1.01
+20 0.74 0.75 0.77 0.78 0.79 0.81 0.83 0.85 0.87 0.89 0.91 0.93
+15 0.71 0.71 0.72 0.73 0.75 0.76 0.78 0.79 0.81 0.83 0.85 0.87
+10 0.67 0.68 0.69 0.70 0.72 0.73 0.74 0.76 0.78 0.79 0.81
+5 0.64 0.65 0.67 0.68 0.69 0.70 0.72 0.73 0.75 0.76
0 0.62 0.63 0.64 0.65 0.66 0.68 0.69 0.70 0.72
-5 0.60 0.61 0.62 0.63 0.64 0.65 0.66 0.68
-10 0.58 0.59 0.60 0.61 0.62 0.63 0.64

Correction Factor K∆p

∆p (bar) 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0
K∆p 1.75 1.64 1.54 1.46 1.40 1.34 1.28 1.24 1.19 1.16 1.12 1.09
∆p (bar) 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0
K∆p 1.03 0.99 0.94 0.91 0.87 0.84 0.82 0.79 0.77 0.75 0.73 0.71
Nominal capacities at +38° C condensing temperature,
+4°C evaporating temperature (saturated temperatures
/ dew point) and 1 K liquid sub­cooling at the inlet of the
expansion valve.

A2.5.1/0604/E 11
 Liquid Correction Factor Kt
Temperature R 134a Evaporating Temperature
entering Valve °C
°C +15 +10 +5 0 -5 -10 -15 -20 -25 -30
+55 1.21 1.23 1.26 1.29 1.33 1.36 1.39 1.43 1.47 1.52
+50 1.13 1.15 1.17 1.20 1.23 1.26 1.28 1.32 1.36 1.39
+45 1.06 1.08 1.10 1.12 1.15 1.17 1.19 1.22 1.26 1.29
+40 0.99 1.01 1.03 1.05 1.08 1.10 1.12 1.14 1.17 1.20
+35 0.94 0.96 0.97 0.99 1.01 1.03 1.05 1.07 1.10 1.12
+30 0.89 0.91 0.92 0.94 0.96 0.98 0.99 1.01 1.03 1.06
+25 0.85 0.86 0.87 0.89 0.91 0.92 0.94 0.95 0.97 1.00
+20 0.81 0.82 0.83 0.85 0.89 0.88 0.89 0.91 0.92 0.94
+15 0.77 0.78 0.79 0.81 0.82 0.84 0.84 0.86 0.88 0.89
+10 0.75 0.76 0.77 0.78 0.80 0.81 0.82 0.84 0.85
+5 0.73 0.74 0.75 0.76 0.77 0.78 0.80 0.81
0 0.71 0.72 0.73 0.74 0.75 0.76 0.78
-5 0.69 0.70 0.71 0.72 0.73 0.74
-10 0.68 0.68 0.69 0.70 0.71

Correction Factor K∆p

∆p (bar) 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0
K∆p 1.34 1.25 1.18 1.12 1.07 1.02 0.98 0.95 0.91 0.88 0.86 0.83
∆p (bar) 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0
K∆p 0.79 0.75 0.72 0.69 0.67 0.65 0.63 0.61 0.59 0.57 0.56 0.55

Liquid Correction Factor Kt

Temperature R 407C Evaporating Temperature
entering Valve °C
°C +15 +10 +5 0 -5 -10 -15 -20 -25
+55 1.26 1.28 1.31 1.34 1.37 1.40 1.44 1.48 1.52
+50 1.15 1.17 1.19 1.22 1.24 1.27 1.30 1.33 1.37
+45 1.06 1.08 1.10 1.12 1.14 1.17 1.19 1.22 1.25
+40 0.99 1.01 1.02 1.04 1.06 1.08 1.11 1.13 1.16
+35 0.93 0.94 0.96 0.98 0.99 1.01 1.03 1.05 1.07
+30 0.88 0.89 0.90 0.92 0.93 0.95 0.97 0.99 1.01
+25 0.83 0.84 0.85 0.87 0.88 0.90 0.91 0.93 0.95
+20 0.79 0.80 0.81 0.82 0.84 0.85 0.86 0.88 0.90
+15 0.75 0.76 0.77 0.78 0.80 0.81 0.82 0.84 0.85
+10 0.73 0.74 0.75 0.76 0.77 0.78 0.80 0.81
+5 0.71 0.72 0.73 0.74 0.75 0.76 0.77
0 0.69 0.70 0.71 0.72 0.73 0.74
-5 0.67 0.68 0.69 0.70 0.71
-10 0.65 0.66 0.67 0.68

Correction Factor K∆p

∆p ( bar ) 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0
K∆p 1.81 1.69 1.59 1.51 1.44 1.38 1.33 1.28 1.23 1.19 1.16 1.13
∆p ( bar ) 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0
K∆p 1.07 1.02 0.98 0.94 0.90 0.87 0.84 0.82 0.80 0.78 0.76 0.74
Nominal capacities at +38° C condensing temperature,
+4°C evaporating temperature (saturated temperatures
/ dew point) and 1 K liquid sub­cooling at the inlet of the
expansion valve.

12 A2.5.1/0604/E
Electrical Control Valves Series EX4, EX5, EX6, EX7, EX8
for use with • EC3-X32 TCP/IP Superheat Controller
• EC3-X33 Stand-alone Superheat Controller
• EXD-U Stepper Motor Driver
• EC3-331 Cold room Controller
• other Controllers
EX4
Features
• Fully hermetic design
• Stepper motor driven EX5
• Short opening and closing time
• High resolution
• Excellent repeatability
• Positive shut-off function to eliminate use of
additional solenoid valve
• Bi-flow versions for heat pump applications
• High linear flow capacity
EX6
• Wide capacity range
• Continuous modulation of mass flow, no stress
(liquid hammering) in the refrigeration circuit
• Direct coupling of motor and valve for high
reliability
• Ceramic slide and port for highly accurate flow
EX7
and minimal wear
• Europe patent No. 0743476, USA patent
No. 5735501, Japan patent No. 28225789
• Balanced force design
• Corrosion resistant stainless steel body and
stainless steel connections
• Straight through configuration
• Compatible with all CFCs, HCFCs and HFCs
EX8

Selection Chart Capacities see following pages

Type Order Nr. Capacity Flow Pattern Inlet connection Outlet connection
EX4-I21 800 615 3/8“ ODF 5/8“ ODF
Uni-Flow
EX4-M21 800 616 10mm ODF 16mm ODF
EX4-U31 800 617 Bi-flow 5/8“(16mm) ODF 5/8“(16mm) ODF
EX5-U21 800 618 Uni-Flow 5/8“(16mm) ODF 7/8“ (22mm) ODF
EX5-U31 800 619 Bi-Flow 5/8“(16mm) ODF 7/8“ (22mm) ODF
EX6-I21 800 620 7/8“ ODF 1-1/8“ ODF
Uni-Flow
EX6-M21 800 621 10 ... 100% 22mm ODF 28 mm ODF
EX6-I31 800 622 Bi-Flow 1- 1/8“ ODF 1- 1/8“ ODF
EX6-M31 800 623 Bi-Flow 28mm ODF 28mm ODF
EX7-I21 800 624 1- 1/8“ ODF 1- 3/8“ ODF
Uni-Flow
EX7-M21 800 625 28mm ODF 35mm ODF
EX7-U31 800 626 Bi-Flow 1- 3/8“ (35mm) ODF 1- 3/8“ (35mm) ODF
EX8-M21 801 964 42mm ODF, rotalock 42mm ODF, rotalock
Uni-Flow
EX8-U21 801 970 1- 3/8“ (35mm) ODF 1- 3/8“ (35mm) ODF
Note 1: EX4/EX5/EX6/EX7 are delivered without cable/connector assembly. The cable/connector assembly can be ordered separately.
Note 2: EX8 are delivered with electrical plug according to DIN 43650, PG 9.

Cable and Connector Assemblies for EX4, EX5, EX6 and EX7
Type Order Nr. Temperature Range Length Connector type to valve Connector type to driver or controller Illustration
EX5-N15 804650 1.5 m
EX5-N30 804651 -25 … +80°C 3.0 m Loose wires for EXD-S / -U / -C
EX5-N60 804652 6.0 m
EX5-L60 804655 -50 …+80°C 6.0 m M12, 4 pins
EX5-C15 804656 1.5 m
Phoenix type, crimp connection
EX5-C30 804657 -25 … +80°C 3.0 m
for Alco EC3 controller
EX5-C60 804658 6.0 m

A2.5.1/0604/E 13
Capacity Data
Application Expansion Valve and Liquid Injection Valve - Nominal Capacity (kW)
The nominal capacity (Qn) is based on the following conditions:
Refrigerant Evaporating temperature Condensing temperature Subcooling
R 22, R 134a, R 404A, R 407C, R 410A +4°C +38°C 1K
R 23 -60°C -25°C 1K
R 124 +20°C +80°C 1K
R 744 -40°C -10°C 1K

Valve Type R 407C R 22 R 134a R 404A R 410A R 23 R 124 R 744

EX4 * 1 .. 15
EX5 5 .. 53 5 .. 50 4 .. 39 4 .. 35 6 .. 58 5 .. 53 3 .. 28 10.2 .. 102
EX6 15 .. 126 15 .. 120 10 .. 93 10 .. 84 15 .. 140 13 .. 130 7 .. 67 24 .. 244
EX7 35 .. 347 35 .. 330 25 .. 255 25 .. 230 - - - 67 .. 670
EX8 100 .. 925 90 .. 880 70 .. 680 60 .. 613 - - - 179 .. 1790

For other operating conditions, an Excel based selection *) EX4 data available spring 2006
tool can be ordered from the ALCO sales offices, or use
the quick selection tables on the following pages.

Guideline for selection of electrical control valves as expansion valves

Unlike to mechanical expansion valves, EX4/5/6/7/8 Example:
are equipped with ceramic slide port. System with R407C having two different operating
conditions:
Features: A) 110 kW capacity at +4°C/+50°C with two stages
- Wide range regulation (10 to 100%) with one compressor at 50% / 100% capacity
slide orifice for each valve B) 137 kW capacity at +4°C/+30°C with two stages
- Linear characteristic over entire capacity range compressor at 50% / 100% capacity
- Positive shut-off EX6 with 126 kW covers condition A, however is not
sufficient to cover condition B. It is recommended to
The following guideline should be taken in to the select larger valve i. e. EX7 with 337 kW at condition
consideration in order to obtain full advantages of A and 293 kW at condition B.
ECVs:
- Published capacities are maximum and there Condition A:
are no reserve capacities
Full load ratio = 110 / 337 = 33%
- EXVs should be selected at lowest possible
operating condensing pressure Partial load ratio = (110/2) / 337 = 16%
- Larger size of valve leads to shorter pull down
Condition B:
period and shorter travel time i.e. faster responce.
For example, EX7 has maximum 5 seconds travel Full load ratio = 137 / 293 = 47%
time. The valve has approximately 2.5 seconds
travel time at 50% capacity operation. Partial load ratio = (137/2) / 293 = 23%
The capacity ratios of system to valve are in all
conditions higher than 10%. It is recommended to
use EX7 rather than EX6.

14 A2.5.1/0604/E
Application Expansion Valve and Liquid Injection Valve
Condensing Extended capacity kW Valve
Temperature R134a Evaporating Temperature °C Type
°C 15 10 5 0 -5 -10 -15 -20 -25 -30
39 39 39 39 39 38 38 37 36 35 EX5
93 93 94 93 93 92 90 88 86 84 EX6
60
254 257 258 257 255 252 248 243 237 231 EX7
679 685 688 686 680 672 661 647 632 616 EX8
38 38 39 39 39 39 38 37 37 36 EX5
90 92 93 93 93 92 91 90 88 86 EX6
55
249 253 256 257 256 254 251 247 242 237 EX7
663 676 683 685 683 678 670 659 646 632 EX8
36 37 38 38 38 38 38 38 37 36 EX5
87 89 91 92 92 92 91 90 89 87 EX6
50
238 246 250 253 254 253 251 248 245 240 EX7
636 655 668 675 677 675 670 663 652 640 EX8
34 35 36 37 38 38 38 37 37 36 EX5
81 85 88 89 90 91 90 90 89 87 EX6
45
223 234 241 246 248 249 249 247 244 240 EX7
595 623 642 655 662 664 663 658 651 641 EX8
31 33 34 36 36 37 37 37 36 36 EX5
73 79 83 85 87 88 88 88 87 86 EX6
40
202 217 227 234 239 242 243 242 240 238 EX7
539 578 606 625 638 645 647 646 641 634 EX8
26 29 32 33 34 35 35 36 35 35 EX5
63 71 76 80 82 84 85 85 85 85 EX6
35
173 194 209 219 226 231 234 235 234 232 EX7
463 517 556 584 604 616 623 626 624 620 EX8
20 25 28 30 32 33 34 34 34 34 EX5
48 60 67 72 76 79 80 81 82 82 EX6
30
133 164 184 199 210 217 221 224 225 224 EX7
356 436 492 531 559 578 590 597 600 599 EX8
10 18 23 26 28 30 31 32 32 32 EX5
23 44 55 63 68 72 75 76 77 78 EX6
25
63 121 152 173 188 198 206 210 213 214 EX7
169 322 406 462 501 529 548 560 567 570 EX8
5 16 21 24 27 28 29 30 30 EX5
12 38 50 58 64 68 70 72 73 EX6
20
34 105 139 160 175 186 193 197 200 EX7
90 281 370 427 467 495 514 526 533 EX8
13 19 22 24 26 27 28 EX5
31 45 53 58 62 65 67 EX6
15
87 123 145 161 171 178 183 EX7
231 328 388 428 456 476 488 EX8
9 16 19 22 23 25 EX5
22 38 47 52 56 59 EX6
10
61 104 128 144 155 162 EX7
162 277 341 384 413 432 EX8

Typical Order Package

1) Valve
EX5, EX6, EX7 or EX8
Plug and cable assembly EX5-N60 (for EX5/EX6
only)
2) Driver for R 134a (see page 28 / 29)
EXD-S25 for EX5
EXD-S26 for EX6
EXD-S27 for EX7
EXD-S28 for EX8
3) Pressure Transmitter
PT4-07S and PT4-L60 Cable assembly
4) Temperature Sensor
ECN-C60
5) UPS to insure valve close at power failure
ECP-024 and K09-P00

A2.5.1/0604/E 15
Application Expansion Valve and Liquid Injection Valve
Condensing Extended capacity kW Valve
Temperature R22 Evaporating Temperature °C Type
°C 15 10 5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45
51 52 53 54 54 54 54 54 53 53 52 52 51 EX5
123 125 128 129 130 130 130 129 128 127 126 124 122 EX6
60
337 345 351 355 357 358 357 355 353 349 345 340 335 EX7
899 920 935 945 951 953 952 948 941 932 920 907 893 EX8
50 51 52 53 54 54 54 54 54 53 53 52 52 EX5
119 123 126 128 129 130 130 130 129 128 127 126 124 EX6
55
328 338 346 352 355 357 358 357 356 353 350 345 340 EX7
875 903 923 938 948 953 955 953 949 941 932 921 908 EX8
48 50 51 52 53 54 54 54 54 54 53 53 52 EX5
114 119 123 125 127 129 129 129 129 128 127 126 125 EX6
50
314 327 337 345 350 353 355 356 355 353 350 347 343 EX7
838 873 899 919 933 943 948 949 947 942 935 925 914 EX8
45 47 49 51 52 52 53 53 53 53 53 52 52 EX5
107 113 118 121 124 126 127 128 128 127 127 126 124 EX6
45
295 311 324 334 341 346 349 351 351 350 348 346 342 EX7
787 830 864 890 909 923 931 936 937 934 929 922 912 EX8
41 44 46 48 50 51 52 52 52 52 52 52 51 EX5
98 106 111 116 119 122 124 125 125 125 125 124 123 EX6
40
270 290 306 319 328 335 340 343 345 345 344 342 339 EX7
719 774 817 850 875 894 907 915 919 919 916 911 904 EX8
36 40 43 45 47 49 50 50 51 51 51 51 50 EX5
86 96 103 109 113 117 119 121 122 122 122 122 121 EX6
35
237 263 284 300 312 321 327 332 335 336 336 335 333 EX7
632 703 757 799 831 856 873 885 893 896 896 893 888 EX8
29 35 39 42 44 46 47 48 49 49 49 49 49 EX5
70 83 93 100 106 110 113 116 117 118 118 118 118 EX6
30
194 229 256 276 291 303 312 318 322 325 326 326 324 EX7
516 611 682 735 776 807 831 848 859 866 869 868 865 EX8
20 28 33 37 40 43 44 46 46 47 47 48 48 EX5
47 67 80 89 97 102 106 109 112 113 114 114 114 EX6
25
130 184 220 246 266 281 292 301 307 311 313 314 314 EX7
347 491 586 656 709 749 779 802 818 828 835 837 836 EX8
18 26 32 36 39 41 42 44 45 45 45 45 EX5
43 63 76 85 92 98 102 105 107 108 109 109 EX6
20
117 173 209 235 254 269 280 288 294 297 300 300 EX7
312 461 557 626 678 717 747 768 783 793 799 801 EX8
15 24 30 34 37 39 40 42 42 43 43 EX5
37 58 71 81 88 93 97 100 102 103 103 EX6
15
101 160 196 222 241 256 266 274 279 283 285 EX7
269 426 524 593 643 682 710 730 745 754 759 EX8
12 22 28 31 34 36 38 39 40 40 EX5
29 53 66 76 82 87 91 94 96 97 EX6
10
80 145 182 208 227 241 251 258 263 266 EX7
214 386 485 554 604 641 669 688 702 711 EX8

Typical Order Package

1) Valve
EX5, EX6, EX7 or EX8
Plug and cable assembly EX5-N60 (for EX5/EX6
only)
2) Driver for R 22 (see page 28 / 29)
EXD-S05 for EX5
EXD-S06 for EX6
EXD-S07 for EX7
EXD-S08 for EX8
3) Pressure Transmitter
PT4-07S and PT4-L60 Cable assembly
4) Temperature Sensor
ECN-C60
5) UPS to insure valve close at power failure
ECP-024 and K09-P00

16 A2.5.1/0604/E
Application Expansion Valve and Liquid Injection Valve
Condensing Extended capacity kW Valve
Temperature R 404A / R 507 Evaporating Temperature °C Type
°C 15 10 5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45
30 30 31 31 30 30 29 29 28 27 26 25 23 EX5
72 73 73 73 73 72 70 68 66 64 62 59 56 EX6
55
198 201 202 202 200 197 193 188 183 176 169 162 154 EX7
528 536 539 537 533 525 514 501 487 470 452 432 411 EX8
30 30 31 31 30 30 29 29 28 27 26 25 23 EX5
50 72 73 73 73 73 72 70 68 66 64 62 59 56 EX6
198 201 202 202 200 197 193 188 183 176 169 162 154 EX7
528 536 539 537 533 525 514 501 487 470 452 432 411 EX8
31 32 33 33 33 33 33 33 32 31 31 30 29 EX5
45 73 76 78 80 80 80 79 79 77 76 74 71 69 EX6
201 210 215 219 220 220 219 216 212 208 202 197 190 EX7
537 559 574 583 587 587 583 576 566 554 540 524 506 EX8
29 31 32 33 34 34 34 34 33 33 32 31 31 EX5
40 70 75 78 80 81 82 82 81 80 79 77 75 73 EX6
193 205 214 220 223 225 225 223 221 217 213 208 202 EX7
515 547 570 585 594 599 599 595 588 579 567 553 538 EX8
27 29 31 33 34 34 34 34 34 34 33 33 32 EX5
35 65 71 75 78 80 82 82 82 82 81 80 78 76 EX6
178 195 207 215 221 225 227 227 225 223 219 215 210 EX7
474 519 551 574 590 599 604 604 600 594 585 573 560 EX8
23 27 29 31 33 33 34 34 34 34 34 33 33 EX5
30 56 64 71 75 78 80 82 82 82 82 81 80 78 EX6
153 177 194 206 215 221 224 226 226 225 223 219 215 EX7
409 472 517 550 573 589 598 603 603 600 593 585 574 EX8
17 23 26 29 31 32 33 34 34 34 34 33 33 EX5
25 42 55 63 70 74 77 79 81 81 81 81 80 79 EX6
114 150 174 192 204 213 218 222 224 224 223 220 217 EX7
305 401 465 510 543 567 582 592 596 597 594 588 579 EX8
3 16 22 26 28 30 32 32 33 33 33 33 33 EX5
20 8 39 53 62 68 73 76 78 79 80 80 79 79 EX6
21 108 146 170 187 200 208 214 218 220 220 219 216 EX7
56 289 388 453 499 532 555 571 581 585 586 583 577 EX8
15 21 25 27 29 31 32 32 32 32 32 EX5
15 37 51 60 66 70 74 76 77 78 78 77 EX6
101 139 164 181 194 202 208 212 214 214 213 EX7
268 371 437 484 517 540 555 565 569 570 567 EX8
14 20 24 26 28 30 30 31 31 31 EX5
10 33 48 57 63 68 71 73 74 75 75 EX6
91 131 157 174 186 195 201 204 206 206 EX7
242 350 417 464 497 520 535 544 549 549 EX8

Typical Order Package

1) Valve
EX5, EX6, EX7 or EX8
Plug and cables assembly EX5-N60 (for EX5/EX6
only)
2) Driver for R 404A/R 507 (see page 28 / 29)
EXD-S35 for EX5
EXD-S36 for EX6
EXD-S37 for EX7
EXD-S38 for EX8
3) Pressure Transmitter
PT4-07S and PT4-L60 Cable assembly
4) Temperature Sensor
ECN-C60
5) UPS to insure valve close at power failure
ECP-024 and K09-P00

A2.5.1/0604/E 17
Application Expansion Valve and Liquid Injection Valve
Condensing Extended capacity kW Valve
Temperature R 407C type
Evaporating temperature ° C

°C 15 10 5 0 -5 -10 -15 -20 -25
50 50 51 51 50 50 49 49 48 EX5
119 121 121 121 121 120 118 116 114 EX6
60
328 332 333 333 332 329 325 320 314 EX7
874 884 889 889 885 877 867 854 838 EX8
50 51 51 52 52 51 51 50 50 EX5
120 122 123 124 124 123 122 121 119 EX6
55
330 336 339 341 341 339 336 332 328 EX7
879 895 904 909 908 904 897 886 873 EX8
49 51 51 52 52 52 52 52 51 EX5
118 122 124 125 125 125 125 124 122 EX6
50
326 334 340 343 345 345 343 340 336 EX7
869 891 906 915 919 919 914 907 896 EX8
48 50 51 52 52 52 52 52 52 EX5
115 119 122 124 125 126 126 125 124 EX6
45
316 327 336 341 344 346 345 344 341 EX7
843 873 894 909 918 921 920 916 908 EX8
46 48 49 51 51 52 52 52 52 EX5
109 115 119 122 123 125 125 125 124 EX6
40
300 315 326 334 339 342 344 343 341 EX7
801 840 870 891 905 913 916 915 910 EX8
42 45 47 49 50 51 51 51 51 EX5
101 108 113 117 120 122 123 123 123 EX6
35
278 297 312 323 330 335 338 339 338 EX7
742 793 832 860 880 894 901 904 902 EX8
38 41 44 46 48 49 50 50 50 EX5
90 99 106 111 115 118 120 120 121 EX6
30
248 273 292 306 317 324 329 331 332 EX7
661 729 779 817 844 864 876 883 885 EX8
31 37 40 43 45 47 48 48 49 EX5
75 88 97 104 109 112 115 116 117 EX6
25
207 241 266 285 299 309 316 320 322 EX7
552 644 710 760 796 823 841 853 860 EX8
22 30 35 39 42 44 45 46 47 EX5
54 72 85 94 100 105 109 111 113 EX6
20
148 199 233 258 276 289 299 305 309 EX7
395 530 621 687 735 771 796 814 825 EX8
21 29 34 37 40 42 43 44 EX5
50 69 81 90 96 101 104 107 EX6
15
137 189 223 247 265 277 287 293 EX7
365 503 594 658 705 740 764 781 EX8
19 27 32 35 38 40 41 EX5
45 64 76 85 91 96 99 EX6
10
123 176 210 234 251 264 273 EX7
329 470 561 624 670 704 727 EX8

Typical Order Package

1) Valve
EX5, EX6, EX7 or EX8
Plug and cables assembly EX5-N60 (for EX5/EX6
only)
2) Driver for R 407C (see page 28 / 29)
EXD-S15 for EX5
EXD-S16 for EX6
EXD-S17 for EX7
EXD-S18 for EX8
3) Pressure Transmitter
PT4-07S and PT4-L60 Cable assembly
4) Temperature Sensor
ECN-C60
5) UPS to insure valve close at power failure
ECP-024 and K09-P00

18 A2.5.1/0604/E
Application Expansion Valve and Liquid Injection Valve
Condensing Extended capacity kW Valve
Temperature R 410A type
Evaporating Temperature °C
°C 15 10 5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45
51 53 54 54 55 55 55 54 54 53 52 51 50 EX5
123 126 129 130 131 131 131 130 129 127 125 123 120 EX6
60
339 348 354 358 360 361 360 358 354 350 345 338 331 EX7
- - - - - - - - - - - - - EX8
53 55 56 57 58 58 58 58 58 57 56 56 55 EX5
127 132 135 137 139 139 140 139 138 137 135 133 131 EX6
55
350 362 371 377 381 383 384 383 380 377 372 367 360 EX7
935 965 988 1005 1016 1022 1024 1021 1015 1005 993 978 961 EX8
53 55 57 58 59 60 60 60 60 60 59 59 58 EX5
128 133 137 140 143 144 145 145 144 144 142 141 138 EX6
50
351 366 377 386 392 396 398 398 397 395 391 386 381 EX7
936 976 1006 1029 1046 1056 1062 1063 1060 1053 1043 1031 1016 EX8
52 55 57 59 60 61 61 62 62 61 61 61 60 EX5
124 131 137 141 144 146 147 148 148 148 147 145 143 EX6
45
342 361 375 387 395 401 405 407 407 406 403 399 395 EX7
912 962 1001 1032 1054 1070 1080 1085 1086 1082 1075 1065 1053 EX8
49 53 55 58 59 61 61 62 62 62 62 62 61 EX5
118 126 133 138 142 145 148 149 149 149 149 148 146 EX6
40
324 347 366 381 392 400 406 409 411 411 409 407 403 EX7
863 927 976 1015 1045 1067 1082 1092 1096 1096 1092 1085 1074 EX8
45 49 53 56 58 60 61 62 62 62 62 62 62 EX5
107 118 127 134 139 143 146 148 149 149 149 149 148 EX6
35
295 326 349 368 382 393 401 406 410 411 411 409 406 EX7
788 868 931 981 1019 1048 1069 1084 1092 1096 1095 1091 1083 EX8
39 45 49 53 55 58 59 60 61 62 62 62 61 EX5
92 107 118 126 133 138 142 145 147 148 148 148 147 EX6
30
254 294 324 348 366 380 391 398 403 406 407 407 405 EX7
678 784 865 928 976 1014 1042 1062 1076 1084 1086 1085 1080 EX8
29 38 44 49 52 55 57 58 59 60 61 61 61 EX5
70 91 106 116 125 131 136 140 143 144 145 146 145 EX6
25
194 250 290 320 343 361 375 385 392 397 400 400 400 EX7
517 667 774 854 916 964 1000 1027 1046 1059 1066 1068 1066 EX8
12 28 37 43 48 51 54 56 57 58 59 59 59 EX5
29 68 89 103 114 122 129 133 137 139 141 142 142 EX6
20
187 244 284 314 336 354 367 377 384 388 390 391 EX7
498 650 757 837 898 944 979 1005 1023 1035 1041 1042 EX8
9 27 36 42 46 50 52 54 55 56 57 57 EX5
22 64 85 100 111 119 125 130 133 135 137 138 EX6
15
60 177 235 275 305 327 344 357 366 372 376 378 EX7
159 472 627 734 813 872 918 951 976 993 1004 1009 EX8
2 25 34 40 44 48 50 52 53 54 55 EX5
6 60 82 96 107 115 121 125 128 130 132 EX6
10
16 165 224 264 293 315 332 344 353 359 362 EX7
43 440 598 705 783 841 885 917 941 956 966 EX8

Typical Order Package

1) Valve
EX5, EX6, EX7 or EX8
Plug and cables assembly EX5-N60 (for EX5/EX6
only)
2) Driver for R 410A (see page 28 / 29)
EXD-S45 for EX5
EXD-S46 for EX6
EXD-S47 for EX7
EXD-S48 for EX8
3) Pressure Transmitter
PT4-18S and PT4-L60 Cable assembly
4) Temperature Sensor
ECN-C60
5) UPS to insure valve close at power failure
ECP-024 and K09-P00

A2.5.1/0604/E 19
Application Expansion Valve and Liquid Injection Valve
Condensing Extended capacity kW Valve
Temperature R 124 type
Evaporating temperature ° C
°C 30 25 20 15 10 5 0
21 21 20 19 18 17 16 EX5
100
51 50 48 45 43 41 38 EX6
23 23 22 21 20 20 18 EX5
95
56 55 53 51 49 47 44 EX6
25 24 24 23 23 22 21 EX5
90
60 59 57 56 54 52 50 EX6
26 26 25 25 24 23 23 EX5
85
62 62 61 59 58 56 54 EX6
26 26 26 26 25 25 24 EX5
80
63 63 63 62 61 59 58 EX6
26 27 27 26 26 26 25 EX5
75
63 64 64 63 63 61 60 EX6
26 26 27 27 26 26 26 EX5
70
62 63 64 64 64 63 62 EX6
25 26 26 26 27 26 26 EX5
65
60 62 63 64 64 63 63 EX6
23 25 25 26 26 26 26 EX5
60
56 59 61 62 63 63 62 EX6
* Please ensure that ambient temperature of motor does not exceed 80°C !

Typical Order Package

1) Valve 3) Pressure Transmitter
EX5, EX6 PT4-07S and PT4-L60 Cable assembly
Plug and cables assembly EX5-N60 4) Temperature Sensor
2) Driver ECN-C60
EXD-S55 for EX5 5) UPS to insure valve close at power failure
EXD-S56 for EX6 ECP-024 and K09-P00

Condensing Extended capacity kW Valve

Temperature R 23 type
Evaporating temperature ° C
°C -45 -50 -55 -60 -65 -70 -75 -80 -85 -90 -95 -100
53 55 56 57 58 58 58 58 58 57 57 56 EX5
-10
127 131 135 137 139 140 140 140 139 138 136 135 EX6
50 52 54 55 56 57 57 57 57 57 56 55 EX5
-15
119 125 129 133 135 136 137 137 137 136 135 133 EX6
45 48 51 53 54 55 55 55 55 55 55 54 EX5
-20
109 116 122 126 129 131 132 133 133 132 132 130 EX6
40 44 47 49 51 52 53 53 53 53 53 53 EX5
-25
96 105 113 118 122 125 127 128 128 128 127 127 EX6
33 38 42 45 47 49 50 50 51 51 51 51 EX5
-30
78 91 101 108 113 117 119 121 122 122 122 121 EX6
22 30 36 40 43 45 46 47 48 48 48 48 EX5
-35
53 73 86 95 102 107 111 113 114 115 115 115 EX6
19 28 33 37 40 42 43 44 45 45 45 EX5
-40
46 67 80 89 96 100 104 106 107 108 108 EX6
15 25 30 34 37 39 40 41 41 41 EX5
-45
37 60 73 82 88 93 96 98 99 99 EX6

Typical Order Package

1) Valve 3) Pressure Transmitter
EX5, EX6 PT4-07S and PT4-L60 Cable assembly
Plug and cables assembly EX5-N60 4) Temperature Sensor
2) Driver ECN-C60
EXD-S65 for EX5 5) UPS to insure valve close at power failure
EXD-S66 for EX6 ECP-024 and K09-P00

20 A2.5.1/0604/E
Application Hot Gas Bypass - Nominal Capacities (kW)

Valve Type Kv, m3/h R22 / R407C R134a R404A / R507

EX5 0.68 16 11 15
EX6 1.57 37 26 35
EX7 5.58 131 92 126
EX8 16.95 399 278 382

Nominal capacities at +38°C condensing temperature, +4°C evap-

orating temperature (saturated temperatures / dew point).

EX5, EX6, EX7 and EX8 must be installed with motor For other operating conditions, an Excel based selec-
(head) downward in hot gas line applications. This tion tool can be ordered from the ALCO sales offices,
insures the valve life expectancy. or use the quick selection tables below.
Install a check valve on main hot gas line just after
branch to ECV.

Application Hot Gas Bypass

Liquid / Condensing Extended Capacity kW Valve
Temperature R 22 / R 407C R134a R404A / R507 type

23 16 19 EX5
54 38 45 EX6
60
191 135 161 EX7
581 411 488 EX8
20 14 18 EX5
46 32 41 EX6
50
163 115 147 EX7
495 348 447 EX8
16 12 16 EX5
38 27 36 EX6
40
136 95 130 EX7
414 289 394 EX8
14 9 13 EX5
32 22 31 EX6
30
112 78 111 EX7
340 236 336 EX8

Typical Order Package

1) Valve
EX5, EX6, EX7 or EX8
Plug and cables assembly EX5-N60 (for EX5/EX6 only)
2) Driver (see page 28 / 29)
EXD-U00 and K09-U00

A2.5.1/0604/E 21
Application Suction Pressure Regulation (evaporating or crankcase pressure) -
Nominal Capacities (kW)
Valve Type Kv, m3/h R407C R22 R134a R404A
EX6 1.57 3.9 4.1 3.1 3.5
EX7 5.58 14 15 11 13
EX8 16.95 42 45 34 38
Nominal capacities at +38°C condensing temperature, +4°C
evaporating temperature and 0.15 bar pressure drop.
Valves must be installed with motor (head) downward in suc-
tion line applications. This insures the valve life expectancy.
Example:
Multiply above nominal capacities by following factors EX6 provides 3.5 kW at 0.15 bar pressure drop with
to obtain capacities at different pressure drops: R404A or 3.5*1.41 = 4.9 kW at 0.3 bar pressure
drop.
∆P, bar 0.10 0.15 0.20 0.30
Correction factor 0.82 1.00 1.15 1.41 For other operating conditions, an Excel based selec-
tion tool can be ordered from the ALCO sales offices,
or use the quick selection tables below.

Condensing Extended capacity kW Valve

Temperature R 134a type
Evaporating temperature ° C
°C 10 5 0 -10 -20
- - - - - EX5
3 2 2 2 1 EX6
60
10 9 8 6 4 EX7
30 27 24 18 13 EX8
- - - - - EX5
3 3 2 2 1 EX6
50
11 10 9 7 5 EX7
34 30 27 21 15 EX8
- - - - - EX5
3 3 3 2 2 EX6
40
12 11 10 8 6 EX7
38 34 30 23 17 EX8
- - - - - EX5
4 3 3 2 2 EX6
30
14 12 11 8 6 EX7
41 37 33 26 19 EX8
- - - - - EX5
4 4 3 3 2 EX6
20
15 13 12 9 7 EX7
45 40 36 28 21 EX8

Condensing Extended capacity kW Valve

Temperature R 22 type
Evaporating temperature ° C
°C 10 5 0 -10 -20 -30 -40
- - - - - - - EX5
4 3 3 3 2 2 1 EX6
60
13 12 11 9 7 5 4 EX7
41 37 34 27 22 17 12 EX8
- - - - - - - EX5
4 4 3 3 2 2 1 EX6
50
15 13 12 10 8 6 5 EX7
45 41 37 30 24 19 14 EX8
- - - - - - - EX5
5 4 4 3 2 2 1 EX6
40
16 15 13 11 9 7 5 EX7
49 45 41 33 27 21 15 EX8
- - - - - - - EX5
5 4 4 3 3 2 2 EX6
30
17 16 14 12 9 7 5 EX7
53 48 44 36 29 22 16 EX8
- - - - - - - EX5
5 5 4 4 3 2 2 EX6
20
19 17 15 13 10 8 6 EX7
56 52 47 39 31 24 18 EX8

22 A2.5.1/0604/E
Application Suction Pressure Regulation
Condensing Extended capacity kW Valve
Temperature R 404A / R507 type
Evaporating temperature ° C
°C 10 5 0 -10 -20 -30 -40
- - - - - - - EX5
60 3 2 2 2 1 1 1 EX6
9 8 8 6 4 3 2 EX7
29 26 23 18 13 10 7 EX8
- - - - - - - EX5
3 3 3 2 2 1 1 EX6
50
12 11 9 7 6 4 3 EX7
36 32 29 23 18 13 9 EX8
- - - - - - - EX5
4 3 3 3 2 1 1 EX6
40
14 12 11 9 7 5 4 EX7
42 38 34 27 21 16 12 EX8
- - - - - - - EX5
4 4 4 3 2 2 1 EX6
30
16 14 13 10 8 6 5 EX7
48 43 39 31 25 19 14 EX8
- - - - - - - EX5
5 4 4 3 3 2 1 EX6
20
17 16 14 12 9 7 5 EX7
53 48 44 35 28 21 16 EX8

Condensing Extended capacity kW Valve

Temperature R 407C type
Evaporating temperature ° C
°C 10 5 0 -10 -20
- - - - - EX5
3 3 3 2 2 EX6
60
12 11 10 8 6 EX7
36 33 29 23 18 EX8
- - - - - EX5
4 3 3 2 2 EX6
50
14 12 11 9 7 EX7
41 37 34 27 21 EX8
- - - - - EX5
4 4 3 3 2 EX6
40
15 14 12 10 8 EX7
46 42 38 30 23 EX8
- - - - - EX5
5 4 4 3 2 EX6
30
17 15 14 11 9 EX7
51 46 41 33 26 EX8
- - - - - EX5
5 5 4 3 3 EX6
20
18 16 15 12 9 EX7
55 50 45 36 28 EX8

Typical Order Package

1) Valve
EX6, EX7 or EX8
Plug and cables assembly EX5-N60 (for EX6 only)
2) Driver (see page 27 / 29)
EXD-U00 and K09-U00

A2.5.1/0604/E 23
Application Condensing Pressure Regulation and Liquid Duty -
Nominal Capacities (kW)
Valve Type Kv, m3/h R407C R22 R134a R404A
EX5 0.68 18 20 18 13
EX6 1.57 43 46 42 30
EX7 5.58 153 162 151 106
EX8 16.95 463 491 458 323
Nominal capacities at +38°C condensing temperature, +4°C Multiply above nominal capacities by following factors
evaporating temperature and 0.35 bar pressure drop. to obtain capacities at different pressure drops:
∆P, bar 0.15 0.20 0.35
Correction factor 0.65 0.76 1.00

Extended capacity kW
Condensing
Temperature
R 134a Valve
type
Evaporating temperature ° C
°C 10 0 -10 -20
14 13 13 12 EX5
32 31 29 27 EX6
60
115 109 104 98 EX7
350 332 315 296 EX8
16 15 15 14 EX5
37 36 34 32 EX6
50
133 127 121 115 EX7
405 387 369 350 EX8
18 18 17 16 EX5
40 42 41 39 37 EX6
151 145 139 133 EX7
458 440 422 403 EX8
20 20 19 18 EX5
47 46 44 42 EX6
30
168 162 156 150 EX7
512 493 474 455 EX8
22 22 21 20 EX5
52 51 49 47 EX6
20
186 180 173 167 EX7
564 546 526 507 EX8

Extended capacity kW
Condensing
Temperature
R 22 Valve
type
Evaporating temperature ° C
°C 10 0 -10 -20 -30 -40
15 15 15 14 14 13 EX5
36 35 34 33 32 30 EX6
60
128 124 120 116 112 108 EX7
387 377 365 353 341 328 EX8
17 17 16 17 16 15 EX5
41 40 36 39 36 35 EX6
50
144 141 129 137 129 124 EX7
439 428 391 416 391 377 EX8
19 19 19 18 17 17 EX5
45 44 43 42 41 39 EX6
40
161 157 153 149 145 140 EX7
488 477 465 453 439 426 EX8
21 21 20 20 19 19 EX5
50 49 48 46 45 44 EX6
30
177 173 169 165 160 156 EX7
536 525 513 500 486 472 EX8
23 23 22 22 21 21 EX5
54 53 52 51 49 48 EX6
20
192 188 184 180 175 171 EX7
584 572 560 547 533 519 EX8

24 A2.5.1/0604/E
Application Condensing Pressure Regulation and Liquid Duty
Condensing Extended capacity kW Valve
Temperature R 404A /R 507 type
Evaporating temperature ° C
°C 10 0 -10 -20 -30 -40
8 8 7 6 6 5 EX5
19 17 16 15 13 12 EX6
60
66 62 58 53 48 43 EX7
202 189 175 160 146 130 EX8
11 10 9 9 8 8 EX5
24 23 22 20 19 17 EX6
50
87 82 78 73 67 62 EX7
264 250 236 220 205 189 EX8
13 12 12 11 10 10 EX5
30 28 27 26 24 23 EX6
40
106 101 96 91 85 80 EX7
321 306 291 276 260 243 EX8
15 14 14 13 12 12 EX5
35 33 32 30 29 27 EX6
30
123 119 114 108 103 97 EX7
375 360 345 329 312 295 EX8
17 16 16 15 14 14 EX5
40 38 37 35 34 32 EX6
20
141 136 131 125 120 114 EX7
427 412 397 380 363 346 EX8

Condensing Extended capacity kW Valve

Temperature R 407C type
Evaporating temperature ° C
°C 10 0 -10 -20
14 13 12 12 EX5
60 32 30 29 28 EX6
112 108 103 98 EX7
340 327 313 298 EX8
16 15 15 14 EX5
50 37 36 35 33 EX6
132 128 123 118 EX7
402 388 373 358 EX8
18 18 17 17 EX5
40 43 41 40 38 EX6
152 147 142 137 EX7
460 446 431 415 EX8
21 20 19 19 EX5
30 48 47 45 44 EX6
170 166 160 155 EX7
517 503 487 471 EX8
23 22 22 21 EX5
20 53 52 50 49 EX6
189 184 179 173 EX7
573 558 543 526 EX8

Typical Order Package

1) Valve
EX5, EX6, EX7 or EX8
Plug and cables assembly EX5-N60 (for EX5 / EX6
only)
2) Driver (see page 27 and 29)
EXD-U00 and K09-U00

A2.5.1/0604/E 25
Electrical Control Valves Series EX5, EX6, EX7, EX8
Technical Data
Compatibility * HCFCs, HFCs, mineral Protection accordance to EX5/EX6: IP 68 with Alco supplied
and POE lubricants IEC 529, DIN 40050 cable connector assembly
MOPD (maximum operating EX5/EX6: 30 bar EX7/EX8: IP 65 with ALCO DIN plug
pressure differential) EX7/EX8: 25 bar Vibration for non-connec- 4 g
Max. working pressure, PS EX5/EX6: 43 bar ted and fastened valve (0 to 1000 Hz, 1 octave /min.)
EX7/EX8: 35 bar Shock 20g at 11 ms
Temperature range 80g at 1 ms
refrigerant,TS -50 ... +80°C Net weight 0.52 kg (EX5), 0.60 kg (EX6)
ambient -40 ... +55°C 1.8 kg (EX7), 2.5 kg (EX8)
CE marking EX5 not required Full travel time EX5/EX6: 1.5 seconds
EX6/EX7/EX8 required, Cat I, Module A EX7/EX8: 5 seconds
Salt spray test non-corrosion stainless steel body Seat leakage Positive shut-off as solenoid valve
Humidity 5 to 95% R.H. External leakage ≤ 3 gram / year
Connections EX5/EX6/EX7 ODF copper fittings Package and delivery EX5/EX6: without electrical connector
EX8 Rotalock with ODF copper (individual) EX7: with DIN plug
EX8: with DIN plug and a pair of
rotalock connections
*) Valves are not released for use with inflammable refrigerants.

Block Diagrams
Superheat Control with EXD-S (see page 28) Refrigerant Mass Flow Control with EXD-U (see page 29)
optional uninterruptible power supply for valve
close after power loss

26 A2.5.1/0604/E
 Electronic Controllers and Sensors

A2.5.1/0601/E 27
Superheat Controllers
Series EC3-X32 / EC3-X33
for stable superheat control with stepper motor driven electrical control valves Series EX4 - EX8

Features
• Superheat control with superior algorithm and
driver circuit for stepper motor driven Electrical
Control Valves (EX4 … EX8)
• Limitation of evaporating pressure (MOP)
• Feed-through of 4 … 20mA signal of evaporating
pressure transmitter to operate third party
controllers with a common pressure transmitter
• Monitoring of sensors and sensor wiring,
detection of sensor and wiring failures EC3-X32
• Integral backup battery to close Electrical Control
Valve in case of power loss
• Electrical connection via plug-in type screw
terminals
• Aluminum housing for DIN rail mounting
Additional features EC3-X32 Series Controllers
ECD-002
• Pump-down function
• Freeze protection ECD-002 Display Unit
• Low pressure and high superheat alarm • Front panel mounted interface for parameter
• Low pressure switch function and status read-out and controller setup via
• WebServer functionality allows monitoring and keypad
configuration of controllers through a standard • Indicator LEDs for valve opening/closing,
WebBrowser (e.g. Internet Explorer®) external ON and alarm
• Internal data logging and alarm messaging by email
Selection Table
TCP/IP Stand-alone
Description Type Order-Nr. Type Order-Nr.

Superheat Controller EC3-X32 807 782 EC3-X33 807 783

Terminal Kits
Terminal Kit for EC3-X32 K03-X32 807 644
Terminal Kit for EC3-X33 K03-X33 807 645
ECD Series Display Units
Display for EC3-X32 / EC3-X33 ECD-002 807 657
Connection cable EC3 to ECD 1.0 m ECC-N10 807 860
3.0 m ECC-N30 807 861
5.0 m ECC-N50 807 862

Accessories
Description Type Order Nr. Note
Pressure Transmitter PT4-07S 802 320 for R 22, R 407C, R 134a,
R 404A/R 507
PT4-18S 802 322 for R 410A only
Temperature Sensor NTC (N type) ECN-N30 804 496 3m cable length
ECN-N60 804 497 6m cable length
ECN-N99 804 499 12m cable length
Temperature Sensor NTC (pipe type) ECN-P30 804 280 3m cable length
ECN-P60 804 281 6m cable length
ECN-P80 804 282 8m cable length
Transformer 230 V/24 V AC, 25 VA ECT-323 804 424 for EX4 to EX7
60 VA ECT-623 804 421 for EX8

Ordering Information (Example)

System with 100 kW cooling capacity and refrigerant R22 requires the following parts:
EX6 Electronic Expansion Valve K03-X33 Terminal Kit for EC3-X33 ECC-N30 Connection cable EC3 to ECD (opt.)
EX5-N60 Electrical Cable and Plug assembly ECT-523 Transformer PT4-07S Pressure Transmitter plus cable ass.
EC3-X33 Superheat Controller Stand-alone ECD-002 Display (optional) ECN-N60 NTC Temperature Sensor

28 A2.5.1/0601/E
Universal Driver Modules
Series EXD-U
for the operation of ALCO stepper motor driven valves EX5 / EX6 / EX7 / EX8 as
- Solenoid Valve
- Electronic Expansion Valve
- Hot Gas Bypass or Evaporating Pressure Regulator for capacity control
- Crankcase Pressure Regulator
- Condenser Pressure Regulator
- Liquid Level Control
Features
• Plug and run, no parameter setting
• Valve opening proportional to 4-20mA or 0-
10V analogue input signal
• Digital input can be used to force valve closing
EXD-U
• Dip-switches for selection of Electrical Control
Valves, analogue input and start mode
• Aluminium housing for DIN Rail mounting
• Easy wiring
• Fully tested and ready for operation
• CE-marking for electromagnetic compatibility
Options
• Uninterruptible Power Supply to automatically
close valve after power down (see picture on
page 28)

Selection Table
Description Type Order-Nr. Note
Universal Driver Module EXD-U00 804 557
Electrical Terminal Kit K09-U00 804 559 for EXD-U00

Accessories
Description Type Order Nr. Note
Uninterruptible Power Supply ECP-024 804 558 for up to 2 driver modules
Electrical Terminal Kit K09-P00 804 560 for ECP-024
Transformer 230 V/24 V AC, 20 VA ECT-523 804 332

Capacity Data
see Electrical Control Valve data.
For function as:
• Expansion Valve - Superheat Control see page 15
to 21
• Capacity Control by means of Hot Gas Bypass see
page 22
• Evaporating Pressure Regulator or Crankcase ECP-024
Pressure Regulator see page 23 to 24
• Condensing Pressure Regulator see page 25 to 26

See datasheet A3.5.048 for detailed application draw-

ings and technical data. For other than the specified
operating conditions an Excel based Selection Tool
can be ordered from your ALCO sales office.

A2.5.1/0601/E 29
Display Case and Universal Controllers
Series EC2
with Web Server functionality and TCP/IP Protocol or
with LON Protocol (FTT-10)

Functional Overview TCP/IP LON

Display Case and Cold Room Controllers
Electronic Controller: Temperature and Superheat Control of EX2 (Press. / Temp. input) EC2-352 EC2-351
Electronic Controller: Temperature and Superheat Control of EX2 (Temp. / Temp. input) EC2-312 EC2-311
Electronic Controller: Thermostat control, for Thermo-Expansion valve EC2-212 EC2-211
Universal Controllers
with 2 digital inputs, 3 temperature inputs, 4 relay outputs EC2-112 EC2-111

Features of EC2-3 models:

• Superheat control for Pulse Width Modulated
Valves (e.g. EX2-Series) see Functional Over-
view above
• Self-adapting controller, no user setup neces-
sary
• Limitation of evaporating temperature (MOP)
Features of all models:
• Air temperature control EC2
• Defrost timer for natural, electric or hot-gas Controller
defrost with fan control
• Integrated timer and alarm functions
• All parameters and functions are program-
mable:
via standard web browser (EC2-xx2 models),
via LON communication (EC2-xx1 models),
with integral keypad,
with optional infrared remote control
• Password protection to eliminate unauthorised
use
• Standard 29 x 71 mm cutout dimensions
• 2 ½ digit display in °C or °F
• CE approved
Options
Communication LON
• Standard screw terminal kit K02-000 available
• Echelon® LON FTT-10 interface based on the for all models. OEM crimp versions available
LonWorks© standard for monitoring and upon request.
configuration through a supervisory system
• NTC temperature sensors
such as the AMS Monitoring Server
• Transformers for 230 VAC mains
Communication TCP/IP Ethernet
• ALCO EC2-IRx Series Infrared Remote Control
• Web Server Function provides monitoring and
for easy parameter setting and programming
configuration through a standard web browser.
Ethernet interface, as used in most office PCs.
• Graphical visualisation via built-in web-pages
• Fixed or dynamic TCP/IP address with username
and password

Example for web page monitoring

30 A2.5.1/0601/E
Selection Table
Alco EC2 Series Controllers
Network Controller TCP/IP LON
Description Type Order-Nr. Type Order-Nr.
Display Case Controller (P / T) EC2-352 807 772 EC2-351 807 771
Display Case Controller (T / T) EC2-312 807 682 EC2-311 807 681
Display Case Controller TXV EC2-212 807 482 EC2-211 807 481
Universal I/O Controller EC2-112 807 472 EC2-111 807 471
K02-000
Accessories Type Order-Nr.
Terminal kits, cables
Terminal kit for EC2-35x and EC2-31x K02-000 800 050
Terminal kit for EC2-21x and EC2-11x K02-211 807 647
Ethernet Cable 6.0m cable length ECX-N60 804 422
Temperature Sensors
Air-Sensors, single insulated 1,5 m cable length ECN-S15 804 304
(10 kΩ at 25°C) 3 m cable length ECN-S30 804 305
6 m cable length ECN-S60 804 284
Pipe-Sensors 3 m cable length ECN-P30 804 280
(10 kΩ at 25°C) 6 m cable length ECN-P60 804 281
ECT-523
8 m cable length ECN-P80 804 282
Defrost sensor (10 kΩ at 25°C)
6 m cable length ECN-F60 804 283
(including fin clip)
Pressure transmitter -0.8…7 bar PT4-07S 802 320
Cable plug assembly for PT4 1.5m length PT4-L15 804 593

Transformer, 110/230 VAC Input, 12/24 V output, 20VA ECT-523 804 332

Infrared Remote Control
Language: English EC2-IRE 804 345
German EC2-IRD 804 346
French EC2-IRF 804 347 EC2-IRE
Spanish EC2-IRS 804 348
Italian EC2-IRI 804 349
EX2 Pulse width modulated expansion valve: see page 10

Technical Data
Supply voltage 24 V AC ±10% 50/60 Hz Temperature
class II only storage -10 … +70°C
Power consumption 20 VA incl. EX2 valve (EC2-3xx) operation 0 … +50°C (housing)
3 VA (EC2-21x and EC2-11x) operation -50 … +50°C (NTC sensor)
Inputs up to 5 Temperature sensors: Display 2½ digits red LED
Refrigerant inlet (saturated temp.) Automatic decimal point
Refrigerant outlet (suction temp.) between -19.9 & +19.9
Air into / Air out of evaporator Switchable between °C & °F
Defrost termination
Output contact rating SPDT & SPST relays, Indicator LEDs Compressor, defrost,
cos ϕ = 0.5: 250 V max / 8 A resistive load Varies upon model fan, alarm,
2 A inductive load service LED
(Voltage free contacts) (defrost, compressor, fan) Protection IP 65 (front protection with gasket)
Triac output to EX2 24 VAC, 1 A max. Sensor type NTC 10KΩ @ 25°C
Communication LON: FTT10 Order codes see above
interface TCP/IP: Ethernet Weight ~ 150 g

Typical Order Package

for a display case
Case Controller EC2-312 807 682 2 pipe sensors ECN-P60 804 281
Electrical Control Valve EX2-M00 801 091 2 air sensors ECN-S30 804 305
Coil 24VAC / 2W ASC 24V 801 052 Defrost sensor ECN-F60 804 283
Orifice 3 EXO-003 801 088 Transformer ECT-523 804 332
Terminal Kit K02-000 800 050 Ethernet Cable ECX-N60 804 422

A2.5.1/0601/E 31
Block Diagrams

EC2-35x Case Controller (ECV, Press / Temp) EC2-31x Case Controller (ECV, Temp / Temp)

Inputs Outputs Inputs Outputs

1 = Suction pressure 6 = EX2 Expansion valve 1 = Coil in temperature 6 = EX2 Expansion valve
2 = Coil out temperature 7 = Compressor 2 = Coil out temperature 7 = Compressor
3 = Air in temperature 8 = Fan 3 = Air in temperature 8 = Fan
4 = Air out temperature 9 = Defrost heater 4 = Air out temperature 9 = Defrost heater
5 = Defrost temperature 5 = Defrost temperature

EC2-21x Case Controller (TXV) EC2-11x Universal I/O Controller

Network

2
1
4

8 5

9 3

Inputs Outputs Inputs Outputs

1 = Digital Input 6 = Solenoid valve 1 = Digital Input 6 = Digital output
2 = Digital Input 7 = Compressor 2 = Digital Input 7 = Digital output
3 = Air in temperature 8 = Fan 3 = Temperature input 8 = Digital output
4 = Air out temperature 9 = Defrost heater 4 = Temperature input 9 = Digital output
5 = Defrost temperature 10 = Digital output 5 = Temperature input

32 A2.5.1/0601/E
Coldroom Controller Series EC3
with Webserver Function and TCP/IP Protocol or
with LON Protocol

Functional Overview TCP/IP FTT-10

Coldroom Controller: Temperature and Superheat Control of EX5 .. EX8 (Stepper Motor) EC3-332 EC3-331

Features
• Superheat control with self-adapting algorithm
for Stepper Motor driven ECVs (EX5 ... EX8)
• Thermostat, fan & defrost control
• Limitation of evaporating temperature (MOP)
• Analog inputs: 3 NTC temperature sensors
• with integral backup battery to close Control
Valve in case of power loss
• Analog input for suction pressure measurement
using Alco PT4 Series pressure transmitters
• Digital inputs for compressor safety and
coldroom door contact
• Relay outputs for compressor, defrost and alarm
plus programmable relay
• All parameters and functions are
programmable:
- via TCP/IP Ethernet controller (EC3-xx2) EC3-332
- via LON communication (EC3-xx1 models) ECD-001
- with keypad of optional display unit ECD-001
- with infrared remote control
• Electrical connections via plug-in type screw
terminals
• Lightweight aluminum enclosure for DIN rail
mounting
• CE approved
Communication TCP/IP Ethernet
Features of ECD-001 Display Unit
detailed information on pages 8/9
• Connection to EC3 Series via a RJ45 Western
Communication LON digital plug. No further power cables required
detailed information on pages 8/9 • 2 ½ digit display
• Indicator LEDs for compressor, fan, heater and
Options alarm
• Front mounted ECD-001 Display Unit for • 4 Keys allow parameter modification if
temperature and output status indication necessary
• Alco Controls EC2-IRx Infrared Remote Control • Easy mounting in panels with 71 x 29 mm
for easy parameter setting and programming. cutout
Available in English, German, French, Italian & • IP65 if mounted in front panel
Spanish languages
• NTC temperature sensors
Typical Order Package
• 50VA DIN rail mounting transformer ECT-623
• Coldroom Controller EC3-332
• AMS Series Monitoring Server for remote
visualisation and programming • Terminal Kit: K03-330
• Display unit: ECD-001
• 1.0m connector cable for display unit: ECC-N10
• Transformer: ECT-623
• Sensors: depending on application
• Ethernet Cable: ECX-N60

A2.5.1/0601/E 33
Selection table
EC3 Series for Cold Applications:
Communication interface: TCP/IP LON
Description Type Order Nr. Type Order Nr.
Coldroom Controller ECV Stepper Motor Drive EC3-332 807 632 EC3-331 807 631

Terminal Kits
Terminal Kit for EC3-33x series K03-331 807 648

ECD Series Display Units

Display for EC3-33x ECD-001 807 641 K03-330
Connection cable EC3 to ECD 1.0 m ECC-N10 807 860

Accessories
Type Order Nr.
NTC Sensors (Air type) 1,5 m cable length ECN-S15 804 304
(10 kΩ at 25°C) 3 m cable length ECN-S30 804 305
6 m cable length ECN-S60 804 284
NTC Sensors (Pipe type) 3 m cable length ECN-P30 804 280
(10 kΩ at 25°C) 6 m cable length ECN-P60 804 281
8 m cable length ECN-P80 804 282
NTC Sensors (Fin type)
PT4 PT4-Lxx
6 m cable length ECN-F60 804 283
(10 kΩ at 25°C)
Pressure transmitter -0.8…7 bar PT4-07S 802 320
Cable plug assembly 1.5m length PT4-L15 804 593
Transformer for DIN rail 230 VAC Input,
ECT-623 804 421
mounting, Class II 24 V output, 50VA

Infra Red Remote Control ECT-623

Language: English EC2-IRE 804 345
German EC2-IRD 804 346
French EC2-IRF 804 347
Spanish EC2-IRS 804 348
Italian EC2-IRI 804 349

EC2-IRE

Technical Data
Controller EC3-3xx Display Unit ECD-001
Supply voltage 24 VAC ±10%, 50/60 Hz Class II only Supply voltage via ECC-N10 from EC3 controller
Power consumption 20 VA max. EC3-33x version LED indicators Compressor, fan, defrost, alarm outputs
LON service pin & IR controller status
Plug-in connector size Removable screw version Display LED Numeric segmental display, red, 2½ digits
wire size 0.14 … 1.5 mm2 with automatic dec. point betw. ±19.9
switchable between °C and °F
Operating Keys 4 operating keys: Programming,
Communication LON: FTT10 service/up, select/Down
interface TCP/IP: Ethernet with Webserver Connecting lead 1,0 m (ECC-N10) with RJ45 connectors
Temperature Temperature
storage -20 … +65°C storage -20 … +65°C
operating 0 … +60°C operating 0 … +60°C
Humidity 0 … 80% r.h. non condensing Humidity 0 … 80% r.h. non condensing
Protection class IP 20 Protection class IP 65 (front panel with gasket)
Weight ~ 800 g Weight ~ 52 g
Mounting DIN rail mounted Mounting Panel door (71 x 29mm cutout)

34 A2.5.1/0601/E
Block Diagram

EC3-33x Coldroom Controller for stepper motor driven ECV

Network

Inputs Outputs
1 = Coil out temperature 7= Compressor
2 = Air temperature 8= Defrost heater
3 = Defrost temperature 9= Alarm
4 = Suction pressure 10= Fan
5 = Compressor safety 11= Stepper motor ECV
6 = Door contact 12= Output signal (4...20 mA)

A2.5.1/0601/E 35
Condenser- and Condensing Unit Controllers
Series EC2
with Webserver Function and TCP/IP or with LON Protocol

Common Features
• Maintenance and alarm management
• Sensor failure handling
• Setpoint compensation by market sensor
• Inputs for common low and common high
pressure alarms EC2
• Configuration data stored in non-volatile
Controller
memory
• Electrical connection via plug-in type screw
terminals
• Echelon® LON-protocol for full network
capabilities, alternatively FTT10 Network
interface
• Operation and commissioning via local or
remote PC
• CE approved
EC2-IRE
Remote Control
Condenser Controllers
• Compact controller to control condensing
pressure by modulation of fan capacity

Condensing Unit Controllers Communication TCP/IP Ethernet

• To control a combination of compressors • Web Server Function provides monitoring and
and condenser fans based on suction and configuration through a standard web browser.
condensing pressure respectively Ethernet interface, as used in most office PCs
• Graphical visualisation via built-in web-pages
Communication LON • Fixed or dynamic TCP/IP address with username
and password
• Echelon® LON FTT-10 interface based on the
LonWorks© standard for monitoring and con- • Alarms via e-mail
figuration through a supervisory system such • Up to 30 days datalog
as the AMS Monitoring Server

Block Diagrams

EC2-74x Condenser Controller with fan speed control EC2-71x Condenser Controller for up to 4 fans
Network Network

10 0...10V
FSP

H2O 4
1 2 3 4

5 5
2
3 6 7 8 9
1

Inputs Outputs Inputs Outputs

1 = Condenser pressure 3 = Speed controlled fan 1 = Safety switch fan 1 6 = Fan 1
2 = Ambient temperature 4 = Sprinkler 2 = Safety switch fan 2 7 = Fan 2
5 = 2 stage condenser coil 3 = Safety switch fan 3 8 = Fan 3
4 = Safety switch fan 4 9 = Fan 4
5 = Condenser pressure

36 A2.5.1/0601/E
A2.5.1/0601/E 37
38 A2.5.1/0601/E
Selection table
TCP/IP LON
Description Type Order Nr. Type Order Nr.

Condenser Controllers
Condenser Controller for up to 4 fans EC2-712 807 752 EC2-711 807 751
Condenser Controller with fan speed control EC2-742 807 762 EC2-741 807 761

Condensing Unit Controllers

Condensing Unit Controller for 2 compressors, 2 fans, with on/off control EC2-512 807 732
Condensing Unit Controller for 2 compressors, 0 ... 10 V output for FSP EC2-542 807 735
fan speed control

Accessories
Description Type Order Nr.
Terminal kits for EC2-51x, -71x series K02-211 807 647
Terminal kits for EC2-54x, -55x, -74x series K02-540 800 080
K02-000

NTC Sensor ECN 1,5 m ECN-S15 804 304

single insulated for ambient temperature sensing 3,0 m ECN-S30 804 305
-50 ... +50°C (10 kΩ at 25°C) 6,0 m ECN-S60 804 284

Pressure transmitter PT4 for suction and condensing pressure sensing (details see page 46)
PT4-30S PT4-L15
-0.8 … 7 bar, 4 … 20 mA PT4-07S 802 320
0 …18 bar, 4 … 20 mA PT4-18S 802 322
0 … 30 bar, 4 … 20 mA PT4-30S 802 324
Cable assembly (3,0/6,0m see page 46) 1,5m PT4-L15 804 593

Transformer 110/230 VAC Input, 12/24 V output, 20VA ECT-523 804 332

Infrared Remote Control Language

English EC2-IRE 804 345 ECT-523
German EC2-IRD 804 346
French EC2-IRF 804 347
Spanish EC2-IRS 804 348
Italian EC2-IRI 804 349

EC2-IRE
Block Diagrams
EC2-542 Condensing Unit Controller with EC2-512 Condensing Unit Controller for up to
fan speed control 2 compressors and 2 fans

Inputs Outputs Inputs Outputs

1 = Suction pressure 6 = Compressor 1 1 = Suction pressure 6= Compressor 1
2 = Condenser pressure 7 = Compressor 2 2 = Condenser pressure 7= Compressor 2
3 = Safety switch comp 1 8 = Speed controlled fan 3 = Safety switch comp 1 8= Fan 1
4 = Safety switch comp 2 4 = Safety switch comp 2 9= Fan 2
5 = Safety switch fan 5 = Safety switches fans

A2.5.1/0604/E 39
Rack and Condenser Controllers
Series EC3-600, -700, -800, -900
with Webserver Function and TCP/IP Ethernet protocol,
or with LON Protocol

Common Features
• Maintenance and alarm management
• Sensor failure handling
• Setpoint compensation by market sensor
• Inputs for common low and common high EC3-600
pressure alarms
• Configuration data stored in non-volatile
memory
• Aluminum enclosure for DIN-rail mounting
• Electrical connection via plug-in type screw
terminals
• Operation and commissioning via local or
remote PC
ECD-000
• CE approved
• Communication via:
Echelon-LON Protocol for full network
capabilites Features of ECD-000
or • Connection to EC3 Series via RJ45 Western
TCP/IP Ethernet with Web Server function digital plug. No further power cables required.
(see pages 8/9) • 2½ digit display
• Indicator LEDs for compressor and alarm status
• 4 keys allow parameter modification if
necessary
• Easy mounting in panels with 71 x 29 mm
cutout
• IP65 if mounted in front panel

Selection table
TCP/IP LON
Description Type Order Nr. Type Order Nr.

Rack Controllers
Rack controller for 4 single stage compressors, 1 x 0…10 V output option, EC3-612 807 522 EC3-611 807 521
discharge temperature inputs
Rack controller for 8 single stage compressors, EC3-642 807 542 EC3-641 807 541
1 x 0…10 V output option
Rack controller for capacity controlled multistage compressors EC3-672 807 562 EC3-671 807 561
with 6 x two, 4 x three or 3 x four compressor stages,
1 x 0…10 V output option

Condenser Controller
Condenser controller for 6 cycled fans, 1 TRIAC speed controlled fan, EC3-752 807 592 EC3-751 807 591
1 x 0…10 V output option, heat recovery control

Dual Circuit Controllers

Dual rack controller for 4 + 3 compressors, with 2 individual control EC3-812 807 602 EC3-811 807 601
circuits for split suction and common discharge systems,
circuit A: 4 single stage compressors, 1 x 0…10 V output option
circuit B: 3 single stage compressors, 1 x 0…10 V output option,
3 discharge temp. inputs
Rack & condenser controller for 4 compressors + 3 fans plus TRIAC, EC3-922 807 622 EC3-921 807 621
with 2 individual control circuits for suction and condenser side,
4 compressors + 3 cycled fans + 1 additional TRIAC controlled condenser fan,
1 x 0…10 V output per circuit, heat recovery control

40 A2.5.1/0604/E
Block Diagrams
EC3-61x Rack Controller for 4 Compressors EC3-64x Rack Controller for 8 Compressors

Inputs Inputs
1 = Discharge temperatures of up to 4 compressors 1 = Suction pressure
2 = Suction pressure 2 = Discharge pressure
3 = Discharge pressure 3 = Serial alarm inputs for up to 8 compressors
4 = Serial alarm inputs for up to 4 compressors 4 = Low pressure alarm
5 = Low pressure alarm 5 = High pressure alarm
6 = High pressure alarm 6 = Oil level alarm
7 = Oil level alarm 7 = Refrigerant level alarm
8 = Refrigerant level alarm Outputs
Outputs 8 = For up to 8 compressors
9 = For up to 4 compressors

EC3-67x Rack Controller for Capacity Controlled Compressors EC3-81x Dual Ciruit Rack Controller (4 + 3 compressors)

Inputs
Inputs 1 = Discharge temperature inputs of 3 compressors
1 = Suction pressure 2 = Suction pressure group A
2 = Discharge pressure 3 = Suction pressure group B
3 = Serial alarm inputs for up to 6 compressors 4 = Serial alarm input for each compressor respectively
4 = Low pressure alarm 5 = Refrigerant level alarm
5 = High pressure alarm 6 = Low pressure alarm group A
6 = Oil level alarm 7 = Low pressure alarm group B
7 = Refrigerant level alarm 8 = High pressure alarm
Outputs 9 = Oil level alarm
8 = For up to 12 compressor levels Outputs
10 = For up to 4 compressors suction group A
11 = For up to 3 compressors suction group B

A2.5.1/0604/E 41
Block Diagrams
EC3-75x Condenser Controller EC3-92x Rack and Condenser Controller

Inputs Inputs
1 = Ambient temperature 1 = Discharge temperature
2 = Humidity sensor 2 = Ambient temperature
3 = Condensing pressure 3 = Suction pressure
4 = Serial alarm inputs for up to 6 fans 4 = Condensing pressure
5 = High pressure alarm 5 = Serial alarm inputs for 4 compressors
6 = Heat recovery demand 6 = Low pressure alarm
Outputs 7 = High pressure alarm
7 = Up to 6 fans, from which 1 fan can be 8 = Oil level alarm
speed controlled 9 = Refrigerant level alarm
8 = Speed controlled fan (see 7) 10 = Serial alarms for 3 fans
9 = Heat recovery solenoid 11 = Heat recovery demand
Outputs
12 = Up to 4 compressors
13 = Up to 3 fans, from with 1 fan can be
speed controlled
14 = Speed controlled fan (see 13)
15= Heat recovery solenoid

Accessories
Description Cable Length Type Order Nr.
Terminal kits for EC3-61x K03-610 807 652
Terminal kits for EC3-64x K03-640 807 653
Terminal kits for EC3-67x K03-110 807 656
Terminal kits for EC3-75x K03-750 807 654
Terminal kits for EC3-81x K03-640 807 653
K03-610
Terminal kits for EC3-92x K03-920 807 655

Display unit for EC3-600 to EC3-900 ECD-000 807 640

Connection cable EC3 to ECD 1,0 m ECC-N10 807 860

NTC Sensor, single insulated for ambient 1,5 m ECN-S15 804 304
ECD-000
temp. sensing -50 ... +50°C (10 kΩ at 25°C) 3,0 m ECN-S30 804 305
6,0 m ECN-S60 804 284
NTC Sensor, single insulated for discharge
temp. sensing +50 ... +150°C (1 MΩ at 25°C) 6,0 m ECN-H60 804 359
Humidity sensors temp. & humidity (wall) ECS-TH1 804 355
temp. & humidity (duct) ECS-TH2 804 356
ECS-TH1 ECS-TH2
Pressure transmitter PT4 for suction and condensing pressure sensing (details see page 46)
-0.8 … 7 bar, 4 … 20 mA PT4-07S 802 320
0 … 18 bar, 4 … 20 mA PT4-18S 802 322
0 … 30 bar, 4 … 20 mA PT4-30S 802 324
Cable assembly (3,0/6,0m see page 46) 1,5m PT4-L15 804 593 PT4-xxS PT4-Lxx

42 A2.5.1/0604/E
Accessories (continued)
Description Type Order Nr.
Transformer for DIN rail mounting, Class II
230 VAC Input, 24 V output, 50VA ECT-623 804 421

Infrared Remote Control Language

English EC2-IRE 804 345
German EC2-IRD 804 346
French EC2-IRF 804 347
ECT-623
Spanish EC2-IRS 804 348
Italian EC2-IRI 804 349

EC2-IRE

Technical Data
EC3-xxx Controller ECD-000 Display Unit
Supply voltage 24 VAC ±10%, 50/60 Hz Class II only Supply voltage via ECC-N10 from EC3 controller
Power consumption 20 VA max. Display Numeric segmental display,
LED red, 2½ digits, numeric value
Plug-in connector Removable screw terminals device status and alarm indication
Digital I/Os wire size 0.5 … 2.5 mm2 LEDs 1 x unit indicator bar/°C
Analog I/O wire size 0.14 … 1.5 mm2 1 x alarm LED
Communication Connecting lead 1,0 m (ECC-N10)
interface LON: FTT10 Operating Keys 4 operating keys: programming,
TCP/IP: Ethernet with Web Server service/up, select/down
Temperature Temperature
storage -20 … +65°C storage -20 … +65°C
operating 0 … +60°C operating 0 … +60°C
Humidity 0 … 80% r.h. non condensing Humidity 0 … 80% r.h. non condensing
Protection class IP20 Protection class IP 65 (front panel with gasket)
Weight ~ 810 g Weight ~ 52 g
Mounting DIN-rail mount Mounting Panel mount (71x29mm cutout)

A2.5.1/0604/E 43
Network Accessories
Description Cable Length Type Order Nr.
Echelon PCMCIA card ECC-001 804 507
PCMCIA to FTT10A plug connecting cable 1.8m ECC-003 804 504

RJ45 connection box ECC-007 804 508

FTT10A free topology termination to RJ45 conn. ECC-010 804 511 ECC-001

RJ45 to RJ45 connector cable 1.5m ECC-N10 807 860

RJ45 to RJ45 connector cable 6m ECC-011 804 512
RJ45 to open cable 3m ECC-014 804 381

Ethernet Cable for EC2, TCP/IP Controllers 6m ECX-N60 804 422

ANL-220 Dongle ECC-021 804 371

ANL-220 Demo version ECC-024 804 379
ECC-003

Examples for Use of Network Accessories

FTT10 Free topology network with ECC-007 RJ45 connection box, ECC-014 cable with
RJ45 connector and ECC-010 network termination.
ECC-007

ECC-010

LON connected to Laptop ECC-001 interface. ECC-003 connection cable to FTT10.

ECC-N10 RJ45 to RJ45 cable for con-

nection between EC3 and ECD

ECC-N10
EC2
EC3
ECD

44 A2.5.1/0604/E
Electronic Smart Starter ESC-255
The electronic Smart Starter ESC-255 is used for
switching, protection and starting current limita-
tion of single phase compressors in refrigeration
and air-conditioning applications

Features
• For motors with up to 25A max. operating cur-
rent
• Limitation of starting current to less than 45A
• Additional start capacitor of 220uF for improved
start torque
ESC-255
• Self adjusting to motor current
• Reduction of annoying light flicker
• Delayed restart: only one compressor restart
possible every 3 minutes
• Motor protection:
Standards:
Lowvoltageshutdown(supply voltage below185V)
Locked rotor for more than 0,8 sec. • per Low Voltage Directive (EN 60947-1/EN
After emergency stop, restart delayed by 5 min.
60947-5-1)
• Self diagnostics
• Flicker (EN 61000-3-3 / IEC-1000-3-11)
• Indicator LED
• Safety and environmental requirements for re-
• Thyristor protected contactor for long life frigeration systems and heat pumps (EN 378)
• No extra motor contactor needed
• Easy Installation

Order Information
Type Order-Nr.
Smart Starter ESC-255 805 175
including mounting clip, plugs, connectors for
signal / power lines, operating instructions

Technical Data
Operating voltage 230 V 50 Hz nominal Start capacitor 200 ... 240 uF
Continuous compressor run current 25A max. Weight 400 g
Compressor starting current limited to max. 45A Protection acc. IEC 529 IP 20
Operating temperature -20 ... +65°C non condensing Max. vibration 4 g (at 10 … 1000 Hz)
Storage temperature -40 ... +85°C non condensing

Wiring Diagram Start Current vs Time

(a) Motor without current limitation
(b) Large motor with ESC-255
(c) Small motor with ESC-255 Smart Starter

ESC-255 Contacts:
R = Output motor run winding
RC = Output run capacitor
L1 = 230V / 50Hz power input
S = Sensor line to start winding
ON = Start input
(ON if connected to 230V)
N = Neutral line

A2.5.1/0604/E 45
Pressure Transmitter Series PT4

PT4 Pressure Transmitters convert a pressure

into a linear electrical output signal.

Features
• Pressure sensitive piezo-based cell with strong
primary output signal for precise and noise-free
operation
• Sealed gauge absolute pressure reference prin
ciple provides the regulation accuracy indepen
dent from atmospheric pressure variation
• Vibration, shock and pulsation resistant
• Protection class IP 65
• Compact dimensions
• Output signal 4 to 20 mA
• Calibrated for specific temperature and pres PT4-xxS PT4-Lxx
sure ranges to fulfill application demands in air
conditioning and refrigeration systems
• Variable supply voltage
• CE-mark under EC EMC-Directive
• Standard pressure ranges compatible with
former PT3 ALCO pressure transmitters Standards:

• per EMC Directive

Options
• Underwriter Laboratories
• Other pressure ranges and calibrations

Selection Chart Transmitters

Type Order Nr. Output Pressure Max. working Pressure
signal range pressure PS Connection
(bar) (bar)
PT4-07S 802 320 -0.8 ... 7 25 7/16” -20 UNF
PT4-18S 802 322 4 ... 20 mA 0 ... 18 33 (with schrader
PT4-30S 802 324 0 ... 30 33 valve opener)
PT4-50S 802 326 0 ... 50 50

Cable Assemblies
Type Order Nr. Temperature Cable Leads
range length
C° (m)
PT4-L15 804 593 1.5
PT4-L30 804 594 -50 ... +80 °C 3.0 2 x 0,34 mm2 PT4-Lxx
PT4-L60 804 595 6.0

46 A2.5.1/0604/E
Technical Data
Supply Voltage Nominal 24 Vdc Sensor lifetime
Range (polarity protected) 8... 30 Vdc at full stroke at 25°C 5.000.000 cycles
Operating current max. 20 mA output Burst pressure >150 bar
Protection class acc. to EN 60529 IP65 Medium compatibility HFC, HCFC
Load resistance UB - 8.0V not suitable for ammonia and
RL ≤
0.02A inflammable refrigerants!
Temperatures Materials
Operating ambient housing -40.....80 °C Housing cover, pressure connector, Stainless steel
Medium -50...135 °C diaphragm with medium contact 1.4435 / AISI 316L
Transportation and storage -40.....85 °C Vibration at 10 ... 2000 Hz max. 4 g

Accuracy Performance
Temperature range Total error*
PT4-07S -40 ... 0°C ≤ ± 1 % FS
0 ... +60°C ≤ ± 2 % FS
-40 ... +80°C typically ≤ ±2 % FS
PT4-18S -20 ... +20°C ≤ ± 1 % FS
-40 ... +60°C ≤ ± 2 % FS
-40 ... +80°C typically ≤ ±2 % FS
PT4-30S 0 ... +40°C ≤ ± 1 % FS
-20 ... +60°C ≤ ± 2 % FS
-40 ... +80°C typically ≤ ±2 % FS
PT4-50S 0 ... +40°C ≤ ± 1 % FS
-20 ... +60°C ≤ ± 2 % FS
-30 ... +80°C typically ≤ ±2 % FS
*) Total error includes non-linearity, hysteresis, repeatability as well as offset and span
drift due to the temperature changes.
Note: % FS is related to Percentage of Full sensor Scale.

Electrical connection
Pressure transmitters PT4 with current output (2-wire con-
nection) offer following advantages:
1. More suitable for signal transmission over long
distances
2. Higher immunity to electromagnetic interference

Note: Changing the length of the electrical connection

lead beyond 1.5 m can have a negative impact on elec-
tromagnetic compatibility. Additional protection may be
required.

Electronic Controller

Part Supply, +24Vdc Signal, 4-20mA

PT4-xxS (Pressure transmitter) Pin (terminal) 3 Pin (terminal) 1
PT4-Lxx (Plug/Cable) Brown wire White wire
Former PT3 (Transmitter with fixed cable) Brown wire White wire

A2.5.1/0604/E 47
Electronic Fan Speed Power Module FSP
Features
• Controls the speed of fan motors depending on
condensing pressure changes
• Can be used in combination with ALCO FSE
Control Module, EC2, EC3 and other electronic
controllers which provide a 0…10 V output signal
for condensing pressure control
• Versions for 3- and 1- phase motors approved
for phase cut
• Paralleling of fan motors up to maximum current
of the FSP Module
• Reduced fan noise level during low ambient
temperature conditions
FSP
• Energy saving due to improved cooling efficency
Power Module
• Full speed re-start during partial load to overcome FSE
friction and windmilling Control Module
• Easy installation with cables for power supply and
motor connection factory wired
Standards:
• IP 67 protection for outdoor mounting
• per Low Voltage Directive

• per EMC

Selection Chart FSP

Type Order- Supply Current Max. Start Power Supply Motor Wire Weight
Nr. Voltage Range Current, Cable Length Cable Length Diameter
(A) max. 1sec (A) (mtr) (mtr) (g)
FSP-150 800 370 0,3 - 5 15 A
230 V/50 Hz 3 x 1 mm2 1 050
FSP-180 800 373 0,3 - 8 24 A 1,5 0,75
FSP-340 800 376 400 V/3/50 Hz 0,3 - 4 12 A 5 x 1 mm2 1 650

Selection Chart FSE Control Modules

Type Order- Refrigerants Adjustment Range Cut-off Pressure Test Pressure Weight
Nr. Pcut* (bar) factory set (bar) Pressure Connection (g)
FSE-01S 804 701 R 134a 4 … 12.5 7.8 30 bar 7/16‘‘ -20 UNF female 125
FSE-02S 804 706 R 22, R 404A, 10 … 21 15.5 36 bar 7/16‘‘ -20 UNF female 125
R 407C, R507

FSE-03S 804 711 R 410A 12 … 28 20.4 48 bar 7/16‘‘ -20 UNF female 150
* Adjustment for cut-off

Selection Chart Cable Assemblies

Temperature Range Temperature Range
-25 to 80°C / no UL -50 to 80°C / UL appr. Length Weight
Type Order Nr. Type Order Nr. (mtr.) (g)
for connection to FSE Control Module:
FSE-N15 804 680 FSE-L15 804 683 1,5 80
FSE-N30 804 681 FSE-L30 804 684 3,0 130
FSE-N60 804 682 FSE-L60 804 685 6,0 220
for connection to EC2, EC3 and other Controllers:
FSP-L15 804 693 1,5
FSP-L30 804 694 3,0
FSP-L60 804 695 6,0
Further technical data see page 96

48 A2.5.1/0604/E
Monitoring Server Series AMS-500
with LON Protocol
Features
• Fully pre-configured and tested; all Hardware and
Software installed
• Pre-defined schematics for all EC series controllers
allowing quick installation
• Customisation made easy with familiar Windows®
pick, copy & paste commands
• Web Server functionality for remote access from
AMS-501
any PC with Microsoft Internet Explorer® browser;
no special software needed • Open and interoperable LON communications
• Access via Internet, Intranet or dedicated dial-up interface and protocol
connection • FTT10 LON interface
• Storage of temperature, pressure and other • Echelon® LNS Server license included
operational data
• Monitor, keyboard, mouse and Ethernet
• Visualisation of the entire refrigeration system connections for local configuration and
including the status of all networked controllers, visualisation
all current operational and stored data
• Rugged housing for wall mounting with key-
• Export of data in XML format for further analysis lock for protection of cabling access
• Collection, handling, indication and routing of • CE approved
alarm states
Options
• 3 LED system status indicators; 1 programmable
• ISDN or analog modem
SPDT relay alarm contact
• Third party communications protocols upon
• System watchdog with processor temperature &
request
cooling fan monitor including system auto reboot
feature • Network accessories see page 44

Selection Chart
Description Modem Type PCN
Units include IEC 83/C4 & CEE7/VII style power cable suitable for Belgium, Czech
Monitoring Server ISDN AMS-501 804 401 Rep., Finland, France, Germany, Greece, Hungary, The Netherlands, Norway, Poland,
Monitoring Server Analog AMS-511 804 402 Portugal, Spain, Sweden, Turkey etc.

Technical Data
Processor min. Intel® Pentium® MMX 233MHz Supply Voltage 90 … 132 VAC; 180 … 264 VAC; 50/60Hz
Memory min. 128 MB Outlet for auxilliary equipment
Hard Drive min. 10GB Temperatures
I/O Ports 10/100 Ethernet ( RJ45 ) Operating 0 … +45°C
2 USB ports (for future use) Storage 0 … +60°C
3 serial ports (2 x 9-pin D-connector; Status indicators 3 LEDs front mounted: Run, Active alarm
1 x RJ45 suitable for RS485/ RS232) & Service alarm; 1 programmable
1 parallel port with ECP SPDT relay contact 250 VAC, 8 A
(25-pin D-connector for printer) Operating System MS Windows NT 4.0 SP6, English
1 PS/2-style keyboard: 6-pin Built-in watchdog functions with
1 PS/2-compatible mouse: 6-pin auto reboot
1 S-VGA display Dimensions 400 mm x 252 mm x 110 mm
Modem connection 1 ISDN or Analog 56KB (RJ45 connector) Weight ~6,15 kg
LON 1 FTT-10 (RJ45 connector) Mounting Wall mounting, 3 x fixtures
Protection class IP20 Inlet Air filter Removable & washable

Connectors on the bottom side of the housing; can be key locked against unauthorized access.

A2.5.1/0604/E 49
50 A2.5.1/0604/E
 Thermo Expansion Valves

A2.5.1/0601/E 51
Expansion Valves
Basic Terms and Technical Information
Operating principles Subcooling
ALCO thermo expansion valves control the superheat Subcooling generally increases the capacity of re-
of refrigerant vapour at the outlet of the evapora- frigeration system and may be accounted for when
tor. They act as throttle device between the high dimensioning an expansion valve by applying the
pressure and the low pressure sides of refrigeration correction factor Kt. The capacity corrections for
systems and ensure that the rate of refrigerant flow evaporating temperature, condensing temperature
into the evaporator exactly matches the rate of and subcooling are all incorporated in Kt. These are
evaporation of liquid refrigerant in the evaporator. in particular the liquid density upstream from the
Thus the evaporator is fully utilized and no liquid expansion valve, the different enthalpies of liquid
refrigerant may reach the compressor. and vapour phase refrigerants as well as certain part
of flash gas after expansion. The percentage of flash
Description of bulb charges gas differs with various refrigerants and depends on
The application ranges of thermo expansion valves system conditions.
are heavily influenced by the charge selected. Heavy subcooling results in very small flash gas
amounts and therefore increases expansion valve
Liquid charges capacities. These conditions are not covered by Kt.
The behaviour of thermo expansion valves with liquid Likewise, small flash gas amounts lead to reduced
charges is exclusively determined by temperature evaporator capacities and may result in substan-
changes at the bulb and not subject to any cross-am- tial discrepancies between the capacities of the
bient interference. They feature a fast response time Thermo®-expansion valve and the evaporator. These
and thus react quickly in the control circuit. Liquid effects must be considered during component
charges cannot incorporate MOP functions. Maxi- selection when designing refrigeration circuits. In
mum bulb temperatures shall not exceed 75° C. cases when subcooling exceeds 15 K sizing of com-
ponents (Kt, K∆p) should be modified accordingly.
Gas charges The field practice indicates the following correction
The behaviour of thermo expansion valves with factors can be used to compensate the effect of the
gas charges will be determined by the lowest tem- subcooling(liquid hammering) in addition to the use
perature at any part of the expansion valve (power of correction factors Kt, and K∆p.
assembly, capillary tube or bulb). If any parts other
than the bulb are subject to the lowest temperature, Subcooling 20K 30K 40K 50K 60K
malfunction of the expansion valve may occur (i.e.
Correction factor 0,8 0,7 0,6 0,5 0,4
erratic low pressure or excessive superheat). ALCO
thermo expansion valves with gas charges always
ALCO CONTROLS will be happy to assist you. Please
feature MOP functions and include ballasted bulbs.
contact application engineering department.
Ballast in the bulb leads to slow opening and fast
closure of the valve. Maximum bulb temperature Dimensioning
is 175° C. To correctly select a thermo expansion valve on a
system, the following design conditions must be
Adsorption charges
available:
These charges feature control characteristics much
- Cooling capacity QO
like MOP charges but avoid the difficulties of cross-
- Effective pressure differential across thermo
ambient interference. Response time is slow but
expansion valve ∆p
perfectly suitable for common refriger­­ation systems.
- Evaporating temperature/pressure
Maximum bulb temperature is 130° C.
- Lowest possible condensing temperature/
MOP (Maximum Operating Pressure) pressure
MOP functionality is somewhat similar to the appli- - Liquid temperature
cation of a crankcase pressure regulator. Evaporator - Type of refrigerant
pressures are limited to a maximum value to protect
compressor from overload conditions. As opposed to single substances (e.g. R22, R134a
MOP selection should be within maximum allowed etc.) where the phase change takes place at a con-
low pressure rating of the compressor and should be stant temperature/pres­sure, the evaporation and
at approximately 3 K above evaporating tempera- condensation of zeotropic blend R407C is in a glid-
tures. ing form (e.g. at a constant pressure the temperature
Practical hints: varies within a certain range) through evaporators
Superheat adjustments influence the MOP: and condensers.
Increase of superheat: Decrease of MOP The evaporating/condensing pressure must be de-
Decrease of superheat: Increase of MOP termined at saturated temperatures (bubble/dew
points) for dimensioning of Thermo-Expansion
Static superheat valves.
ALCO thermo expansion valves are factory preset for
optimum superheat settings. This setting should be To facilate valve dimensioning for other than the
modified only if abso­lutely necessary. The readjust- standard conditions ALCO offers an Excel based Se-
ment should be at the lowest expected evaporating lection Tool. This can be ordered from all Copeland
temperature. sales offices. See www.eCopeland.com for contact
addresses, email or phone numbers.

52 A2.5.1/0601/E
 Example

Cooling capacity of a system: 18 KW P R 407C

Refrigerant: R 407C
Condensing temperature (saturated liquid): +35°C 40.5°C
(Condensing pressure will be 15.5 bar)
15.5
See appendix page 159 for 35.5°C
Evaporating temperature (saturated vapour): 0°C
(Evaporating pressure will be 4.61 bar) 0°C
Subcooling: 1K
4.61
Pressure drops through liquid line: 2.2 bar
Pressure drops through evaporator: 0.3 bar -6.5°C
Required type of Thermo-Expansion valve: T-series
h
To calculate the nominal capacity the following for-
mula has to be used (Page 63):

Cooling capacity x Kt x K∆p = Nominal capacity

1. Selected Kt-factor according to refrigerant, liquid 3. Multiply cooling capacity with Kt and K∆p, to find
and evaporating temperature from table on page nominal capacity for Thermo-Expansion valve.
65.
Kt = 0.98 (for this example) Qn = 18 x 0.98 x 1.15 = 20.29 KW
Select Thermo-Expansion Valve from table on
2. Determine pressure differential across the Thermo page 61: TCLE 550 NW (for this example).
Expansion valve using condensing pressure, subtract
evaporating pressure and all other possible pressure
losses (pressure drops in evaporator, drier, solenoid
valve, liquid distribution…).

For this example: Please note that all evaporating/condensing tempera-

∆p = 15.5 - (4.61 +2.2 + 0.3) = 8.39 bar tures in this catalogue are based on saturated vapour/
Select K∆p factor from table on page 65. liquid temperatures.
K∆p = 1,15 (for this example)

Selection Guide for Expansion Valves

Selection Criteria
Capacity Evaporating Main Features Catalogue
Series Range Temp. Range Application Page
kW (R 404A) °C
Refrig./Air-Cond. Interchangeable
TI 0,5 to 14,2 +20 to -45 54
Heat Pumps Orifices
Air-Cond. Hermetic, fixed Superheat Setting,
TX2 0,8 to 15,0 +20 to -45 *
Heat Pumps optional with check valve
Refrig./Air-Cond. Hermetic,
TX3 0,8 to 15.0 +20 to -45 *
Heat Pumps Superheat adjustable
Refrig./Air-Cond. Hermetic
TX6 13.3 to 57.0 +20 to -45 59
Heat Pumps Superheat adjustable
Refrig./Air-Cond. Interchangeable Orifices,
T 2 to 209 +30 to -45 61
Heat Pumps Power-Assembly and Flange
Low Temperature Interchangeable Orifices,
ZZ 1,9 to 81,2 -45 to -120 66
Application Power-Assembly and Flange
Liquid Injection Interchangeable Orifices,
L 2 to 154 +20 to -50 70
Superheat Control Power-Assembly and Flange
Liquid Injection Interchangeable Orifices,
935 5,2 to 43,5 +20 to -45 72
Temperature Control Power-Assembly and Flange
* Please ask your local Copeland sales office for datasheets or download
from www.alco-controls.com/literature.cfm

A2.5.1/0601/E 53
Thermo®-Expansion Valves Series TI
Exchangeable Orifices

Features
• 6 valve bodies in conjunction with 8 cages lead
to 48 thermo expansion valves to cover a very
wide range of applications
• Very good stability is attained because of the
large forces generated by the large diaphragm
diameter
• With capacities between 0.5 kW and 19.5 kW
(R 22), they are ideally suited for service work TISE
• Tailored charges for different applications
• Constant superheat across a wide application
range
• Solder and flare connections available
• Capillary tube length 1.5 m
• PS: 31 bar, TS: -45 ... +65°C
• No CE marking according art. 3.3 PED 97/23 EC

Type Code TI S E – M W

TIE
Valve series TI
Connection type
S : Brazing (outlet & external
equaliser connection)
: Flare
Equaliser Solder Adapter
E : External
: Internal
Refrigerant
Charge
W: Liquid
Wxxx: Gas MOP
ADxxx: Adsorption

TI(E) Valve bodies – flare type Valve bodies without cage and nut
Refrigerant
MOP Evaporating Equaliser R 134a R 22 R 404A / R 507 R 407C
(valve temperature alternative R 12, alternative R 502,
closed) range R 401A/B, R 408A/B, R 402A/B, R 403B,
R 413A R 407A/B, R 408A
°C Type Order Nr. Type Order Nr. Type Order Nr. Type Order Nr.
less -45 to +20 intern TI-MW 800 975 TI-HW 800 649 TI-SW 800 553 TI-NW 800 001
extern TIE-MW 800 974 TIE-HW 800 652 TIE-SW 800 552 TIE-NW 800 003
-20°C -45 to -27 intern - - - - TI-SAD-20 800 554 - -
extern - - - - TIE-SAD-20 800 555 - -
0°C -45 to -3 intern - - - - TI-SW75 800 501 - -
extern - - - - TIE-SW75 801 331 - -
+14°C -45 to +10 intern TI-MW55 800 543 - - - - - -
extern TIE-MW55 800 997 - - - - - -
+15°C -45 to +12 intern - - TI-HW100 800 991 - - - -
extern - - TIE-HW100 800 992 - - - -
+10°C -45 to 0 intern - - - - TI-SAD10 800 962 - -
extern - - TIE-HAD10 800 969 TIE-SAD10 800 959 - -
Inlet: Flare 5/8“-18UNF for 6mm, 8mm, 10mm, 1/4”, 5/16“ and 3/8“ tubes
Outlet: Flare 3/4“-16UNF for 12mm and 1/2“ tubes

54 A2.5.1/0601/E
TIS(E) Valve bodies – solder type metric Valve bodies without cage and nut
Refrigerant
MOP Evaporating Equaliser R 134a R 22 R 404A / R 507 R 407C
(valve temperature alternative R 12, alternative R 502,
closed) range R 401A/B, R 408A/B, R 402A/B, R 403B,
R 413A R 407A/B, R 408A
°C Type Order Nr. Type Order Nr. Type Order Nr. Type Order Nr.
less -45 to +20 intern TIS-MW 800 976 TIS-HW 800 947 TIS-SW 800 549 TIS-NW 800 008
extern TISE-MW 800 979 TISE-HW 800 950 TISE-SW 800 548 TISE-NW 800 009
-20°C -45 to -27 intern - - - - TIS-SAD-20 800 556 - -
extern - - - - TISE-SAD-20 800 557 - -
0°C -45 to -3 intern - - - - TIS-SW75 800 502 - -
extern - - - - TISE-SW75 800 503 - -
+14°C -45 to +10 intern TIS-MW55 800 546 - - - - - -
extern TISE-MW55 800 547 - - - - - -
+15°C -45 to +12 intern - - TIS-HW100 800 993 - - - -
extern - - TISE-HW100 800 994 - - - -
+10°C -45 to 0 intern - - - - TIS-SAD10 800 938 - -
extern - - - - TISE-SAD10 800 939 - -
Inlet: Flare 5/8“-18UNF for 6mm, 8mm, 10mm, 1/4“, 5/16“ and 3/8“ tubes
Outlet: Solder ODF for 12mm tubes

TIS(E) Valve bodies – solder type inch Valve bodies without cage and nut
Refrigerant
MOP Evaporating Equaliser R 134a R 22 R 404A / R 507 R 407C
(valve temperature alternative R 12, alternative R 502,
closed) range R 401A/B, R 408A/B, R 402A/B, R 403B,
R 413A R 407A/B, R 408A
°C Type Order Nr. Type Order Nr. Type Order Nr. Type Order Nr.
less -45to +20 intern TIS-MW 800 978 TIS-HW 800 953 TIS-SW 800 551 TIS-NW 800 004
extern TISE-MW 800 977 TISE-HW 800 956 TISE-SW 800 550 TISE-NW 800 007
-20°C -45 to -27 intern - - - - TIS-SAD-20 800 558 - -
extern - - - - TISE-SAD-20 800 559 - -
0°C -45 to -3 intern - - - - TIS-SW75 800 504 - -
extern - - - - TISE-SW75 800 505 - -
+14°C -45 to +10 intern TIS-MW55 800 544 - - - - - -
extern TISE-MW55 800 545 - - - - - -
+15°C -45 to +12 intern - - TIS-HW100 800 995 - - - -
extern - - TISE-HW100 800 996 - - - -
+10°C -45 to 0 intern - - - - TIS-SAD10 800 989 - -
extern - - - - TISE-SAD10 800 990 - -
Inlet: Flare 5/8“-18UNF for 6mm, 8mm, 10mm, 1/4“, 5/16“ and 3/8“ tubes
Outlet: Solder ODF for 1/2“ tubes

Cages with strainer for inlet connection

Type Order- Nominal Capacity Qn (kW)
Nr. R 134a R 22 R 404A R407C R 507 Nominal capacities at +38°C condensing temperature, +4°C
TIO-00X 800 532 0,3 0,5 0,4 0,5 0,4 evaporating temperature (saturated temperatures / dew
TIO-000 800 533 0,8 1,3 1,0 1,4 1,0 point) and 1 K liquid subcooling at the inlet of the expan-
TIO-001 800 534 1,9 3,2 2,3 3,5 2,3 sion valve. Valve selection for other operating conditions
see page 63 or quick selection tables on page 56.
TIO-002 800 535 3,1 5,3 3,9 5,7 3,9
To facilate valve dimensioning for other than the standard
TIO-003 800 536 5,0 8,5 6,2 9,2 6,2
conditions ALCO offers an Excel based Selection Tool. This
TIO-004 800 537 8,3 13,9 10,1 15,0 10,1 can be ordered from all Copeland sales offices. See www.
TIO-005 800 538 10,1 16,9 12,3 18,3 12,3 eCopeland.com for contact addresses, email or phone
TIO-006 800 539 11,7 19,5 14,2 21,1 14,2 numbers.

A2.5.1/0601/E 55
Accessories

Solder Adapter for TIS(E) with strainer

Type Order-Nr. Connection, ODF
mm inch
X 99980 801 046 6,0 –
X 99981 801 049 10,0 –
X 99982 801 047 – 1/4
X 99983 801 048 – 3/8

Flare Nuts in Practical Stock Box

Type Order-Nr. pieces mm inch
B6 800 663 30 6 mm 1/4”SAE
B 10 - 6 800 661 20 6 mm 1/4”SAE
B 10 800 660 20 10 mm 3/8”SAE
B 12* 800 662 18 12 mm 1/2”SAE
B 16 800 668 12 16 mm 5/8”SAE
*) with Ice Grooves. Any ice built-up in thread will be forced out and reduce the
potential internal stess on thread.

Quick Selection Tables

Published capacity data at 1 K subcooling at the To facilate valve dimensioning for other than the standard
inlet of the expansion valve and 1.5 bar pres- conditions ALCO offers an Excel based Selection Tool.
sure drop in the refrigeration system. For proper This can be ordered from all Copeland sales offices. See
valve selection especially in case of high pressure www.eCopeland.com for contact addresses, email or
drops, we recommend the use of correction factors phone numbers.
(see page 63).

Capacity kW Valve Type TI..-M....

Condensing
Temperature R 134a Evaporating Temperature ° C
Cage
Size
°C +30 +20 +10 +5 0 -5 -10 -15 -20 -25 -30
0,23 0,27 0,29 0,29 0,30 0,30 0,30 0,26 0,22 0,19 0,16 TIO-00X
0,60 0,71 0,76 0,78 0,79 0,79 0,79 0,68 0,59 0,50 0,43 TIO-000
1,42 1,68 1,81 1,85 1,87 1,88 1,87 1,63 1,39 1,20 1,01 TIO-001
50 2,32 2,74 2,96 3,02 3,05 3,07 3,06 2,65 2,27 1,95 1,66 TIO-002
3,74 4,42 4,77 7,87 4,92 4,94 4,93 4,28 3,66 3,15 2,67 TIO-003
6,21 7,34 7,93 8,08 8,17 8,21 8,19 7,10 6,08 5,23 4,43 TIO-004
7,56 8,93 9,64 9,84 9,95 9,99 9,97 8,64 7,40 6,36 5,39 TIO-005
8,76 10,34 11,17 11,40 11,52 11,57 11,55 10,01 8,57 7,37 6,25 TIO-006
0,12 0,21 0,25 0,26 0,27 0,28 0,28 0,25 0,21 0,18 0,16 TIO-00X
0,33 0,56 0,67 0,70 0,73 0,74 0,75 0,66 0,57 0,49 0,42 TIO-000
0,79 1,34 1,60 1,67 1,73 1,76 1,78 1,56 1,35 1,17 1,00 TIO-001
40 1,29 2,18 2,60 2,73 2,82 2,88 2,91 2,55 2,20 1,91 1,63 TIO-002
2,08 3,52 4,20 4,40 4,55 4,64 4,69 4,11 3,56 3,08 2,63 TIO-003
3,45 5,84 6,97 7,31 7,55 7,70 7,79 6,83 5,90 5,12 4,37 TIO-004
4,19 7,10 8,48 8,90 9,19 9,38 9,48 8,31 7,18 6,23 5,32 TIO-005
4,86 8,23 9,83 10,31 10,64 10,86 10,98 9,63 8,32 7,22 6,16 TIO-006
0,17 0,23 0,24 0,26 0,26 0,27 0,24 0,21 0,18 0,15 TIO-00X
0,44 0,60 0,65 0,68 0,70 0,72 0,63 0,55 0,48 0,41 TIO-000
1,06 10,43 1,54 1,61 1,67 1,70 1,50 1,31 1,14 0,98 TIO-001
35 1,72 2,33 2,50 2,63 2,72 2,78 2,45 2,13 1,86 1,59 TIO-002
2,78 3,75 4,04 4,24 4,39 4,48 3,95 3,44 3,00 2,57 TIO-003
4,62 6,23 6,71 7,05 7,28 7,43 6,56 5,71 4,97 4,27 TIO-004
5,62 7,58 8,16 8,57 8,86 9,05 7,99 6,95 6,05 5,19 TIO-005
6,51 8,79 9,45 9,93 10,26 10,48 9,25 8,05 7,01 6,01 TIO-006
0,09 0,19 0,21 0,23 0,24 0,25 0,23 0,20 0,17 0,15 TIO-00X
0,25 0,51 0,57 0,62 0,65 0,67 0,60 0,52 0,46 0,40 TIO-000
0,60 1,20 1,35 1,46 1,54 1,59 1,42 1,25 1,09 0,94 TIO-001
30 0,98 1,96 2,21 2,39 2,51 2,60 2,32 2,03 1,78 1,54 TIO-002
1,58 3,16 3,57 3,85 4,05 4,19 3,74 3,28 2,87 2,48 TIO-003
2,63 5,25 5,92 6,39 6,73 6,96 6,21 5,44 4,77 4,11 TIO-004
3,20 6,39 7,20 7,78 8,19 8,47 7,56 6,62 5,81 5,00 TIO-005
3,71 7,40 8,34 9,01 9,49 9,82 8,75 7,67 6,73 5,80 TIO-006
0,14 0,18 0,20 0,22 0,23 0,21 0,18 0,16 0,14 TIO-00X
0,37 0,47 0,54 0,58 0,61 0,56 0,49 0,43 0,38 TIO-000
0,89 1,12 1,27 1,38 1,46 1,32 1,17 1,03 0,90 TIO-001
25 1,45 1,82 2,08 2,25 2,38 2,15 1,91 1,68 1,46 TIO-002
2,33 2,94 3,35 3,64 3,84 3,47 3,07 2,72 2,36 TIO-003
3,87 4,88 5,56 6,03 6,37 5,76 5,10 4,51 3,91 TIO-004
4,71 5,94 6,76 7,34 7,75 7,01 6,21 5,49 4,76 TIO-005
5,45 6,88 7,84 8,51 8,98 8,12 7,19 6,36 5,52 TIO-006
0,02 0,12 0,16 0,19 0,20 0,19 0,17 0,15 0,13 TIO-00X
0,04 0,33 0,43 0,50 0,54 0,50 0,45 0,40 0,35 TIO-000
0,10 0,77 1,02 1,18 1,29 1,19 1,07 0,96 0,84 TIO-001
20 0,17 1,26 1,66 1,92 2,10 1,94 1,75 1,56 1,37 TIO-002
0,27 2,04 2,68 3,10 3,39 3,13 2,82 2,52 2,20 TIO-003
0,44 3,38 4,45 5,14 5,62 5,20 4,68 4,18 3,66 TIO-004
0,54 4,11 5,41 6,25 6,84 6,33 5,69 5,09 4,45 TIO-005
0,62 4,76 6,27 7,24 7,92 7,33 6,59 5,89 5,15 TIO-006

56 A2.5.1/0601/E
 Condensing Capacity kW Valve Type TI..-H.... Cage
Temperature R 22 Evaporating Temperature ° C Size
°C +30 +20 +10 +5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45
0,38 0,45 0,50 0,51 0,52 0,53 0,53 0,46 0,41 0,35 0,30 0,26 0,22 0,19 TIO-00X
0,98 1,17 1,29 1,33 1,35 1,38 1,36 1,20 1,05 0,91 0,78 0,66 0,57 0,48 TIO-000
2,40 2,86 3,16 3,26 3,32 3,39 3,33 2,95 2,58 2,24 1,91 1,62 1,40 1,19 TIO-001
50 4,03 4,78 5,29 4,47 5,56 5,67 5,57 4,95 4,32 3,75 3,20 2,72 2,35 2,00 TIO-002
6,41 7,64 8,42 8,70 8,85 9,03 8,87 7,88 6,87 5,97 5,10 4,34 3,45 3,18 TIO-003
10,50 12,51 13,79 14,26 14,50 14,80 14,53 12,90 11,26 9,79 8,35 7,10 6,14 5,21 TIO-004
12,80 15,24 16,81 17,37 17,67 18,03 17,70 15,72 13,72 11,93 10,18 8,66 7,49 6,35 TIO-005
14,76 17,58 19,38 20,04 20,38 20,79 20,42 18,14 15,82 13,76 11,74 9,98 8,64 7,32 TIO-006
0,24 0,37 0,44 0,46 0,48 0,50 0,49 0,44 0,39 0,34 0,29 0,25 0,22 0,18 TIO-00X
0,61 0,95 1,14 1,20 1,25 1,29 1,27 1,15 1,01 0,88 0,75 0,64 0,56 0,47 TIO-000
1,51 2,33 2,78 2,94 3,07 3,17 3,12 2,82 2,47 2,16 1,85 1,58 1,38 1,17 TIO-001
40 2,52 3,90 4,66 4,92 5,13 5,30 5,23 4,73 4,14 3,62 3,10 2,65 2,31 1,96 TIO-002
4,02 6,21 7,42 7,84 8,18 8,44 8,33 7,53 6,59 5,76 4,94 4,23 3,68 3,12 TIO-003
6,59 10,17 12,16 12,85 13,39 13,83 13,65 12,33 10,79 9,44 8,10 6,92 6,03 5,12 TIO-004
8,03 12,40 14,82 15,65 16,32 16,85 16,63 15,03 13,15 11,50 9,87 8,44 7,35 6,23 TIO-005
9,26 14,30 17,09 18,05 18,82 19,43 19,18 17,33 15,17 13,26 11,38 9,73 8,48 7,19 TIO-006
0,30 0,40 0,43 0,45 0,47 0,48 0,43 0,38 0,33 0,29 0,24 0,21 0,18 TIO-00X
0,79 1,03 1,11 1,17 1,22 1,23 1,11 0,98 0,85 0,74 0,63 0,55 0,47 TIO-000
1,93 2,53 2,72 2,88 3,00 3,01 2,71 2,40 2,09 1,81 1,55 1,35 1,15 TIO-001
35 3,24 4,23 4,56 4,82 5,02 5,03 4,54 4,02 3,50 3,03 2,60 2,27 1,93 TIO-002
5,16 6,74 7,27 7,68 8,00 8,01 7,23 6,40 5,57 4,83 4,14 3,61 3,07 TIO-003
8,45 11,04 11,90 12,58 13,11 13,13 11,85 10,49 9,13 7,92 6,78 5,92 5,03 TIO-004
10,30 13,46 14,50 15,32 15,97 16,00 14,44 12,78 11,12 9,65 8,27 7,21 6,13 TIO-005
11,87 15,52 16,73 17,67 18,42 18,45 16,65 14,74 12,83 11,13 9,53 8,32 7,07 TIO-006
0,21 0,34 0,38 0,41 0,44 0,44 0,41 0,36 0,31 0,27 0,24 0,21 0,18 TIO-00X
0,55 0,89 0,99 1,07 1,13 1,15 1,05 0,93 0,81 0,70 0,61 0,53 0,46 TIO-000
1,35 2,19 2,44 2,63 2,78 2,81 2,57 2,29 1,99 1,72 1,,50 1,31 1,12 TIO-001
30 2,26 3,67 4,09 4,41 4,66 4,71 4,30 3,83 3,33 2,88 2,52 2,20 1,88 TIO-002
3,59 5,84 6,51 7,02 7,42 7,50 6,84 6,10 5,30 4,59 4,01 3,51 2,99 TIO-003
5,89 9,56 10,66 11,50 12,16 12,28 11,21 10,00 8,68 7,51 6,57 5,75 4,90 TIO-004
7,18 11,65 12,99 14,02 14,81 14,97 13,66 12,18 10,58 9,16 8,01 7,01 5,98 TIO-005
8,28 13,44 14,98 16,16 17,08 17,26 15,76 14,05 12,20 10,56 9,24 8,08 6,89 TIO-006
0,28 0,33 0,38 0,40 0,41 0,38 0,34 0,30 0,26 0,23 0,20 0,17 TIO-00X
0,71 0,85 0,97 1,04 1,07 0,98 0,88 0,78 0,68 0,59 0,51 0,44 TIO-000
1,76 2,10 2,37 2,56 2,62 2,40 2,16 1,91 1,67 1,44 1,26 1,08 TIO-001
25 2,94 3,51 3,97 4,29 4,39 4,03 3,62 3,21 2,79 2,42 2,12 1,81 TIO-002
4,68 5,59 6,33 6,84 7,00 6,41 5,77 5,11 4,45 3,85 3,37 2,88 TIO-003
7,67 9,16 10,36 11,20 11,46 10,50 9,46 8,37 7,29 6,31 5,52 4,72 TIO-004
9,35 11,16 12,63 13,64 13,96 12,80 11,52 10,19 8,89 7,69 6,73 5,75 TIO-005
10,79 12,88 14,57 15,74 16,11 14,76 13,29 11,76 10,25 8,87 7,76 6,64 TIO-006
0,18 0,26 0,31 0,35 0,38 0,35 0,32 0,28 0,25 0,22 0,19 0,16 TIO-00X
0,45 0,67 0,81 0,91 0,97 0,91 0,83 0,73 0,64 0,56 0,49 0,42 TIO-000
1,12 1,65 2,00 2,24 2,38 2,22 2,03 1,79 1,58 1,37 1,21 1,04 TIO-001
20 1,87 2,77 3,34 3,76 3,98 3,72 3,39 3,00 2,65 2,30 2,02 1,74 TIO-002
2,98 4,41 5,33 5,99 6,34 5,92 5,40 4,78 4,22 3,66 3,22 2,77 TIO-003
4,88 7,22 8,72 9,80 10,38 9,70 8,85 7,84 6,91 6,00 5,28 4,54 TIO-004
5,95 8,80 10,63 11,95 12,65 11,83 10,79 9,55 8,42 7,31 6,44 5,53 TIO-005
6,86 10,15 12,26 13,78 14,59 13,64 12,44 11,02 9,72 8,43 7,42 6,38 TIO-006

Capacity kW Valve Type TI..-S ....

Condensing
Temperature R 404A Evaporating Temperature ° C
Cage
Size
°C +30 +20 +10 +5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45
0,27 0,32 0,34 0,35 0,35 0,35 0,34 0,30 0,25 0,22 0,18 0,15 0,13 0,10 TIO-00X
0,71 0,82 0,88 0,89 0,89 0,89 0,88 0,77 0,65 0,56 0,47 0,39 0,33 0,27 TIO-000
1,65 1,91 2,04 2,07 2,08 2,07 2,05 1,80 1,53 1,30 1,10 0,92 0,76 0,62 TIO-001
50 2,82 3,28 3,50 3,55 3,57 3,55 3,52 3,08 2,62 2,24 1,88 1,58 1,30 1,07 TIO-002
4,47 5,19 5,54 5,62 5,65 5,63 5,57 4,88 4,14 3,54 2,98 2,50 2,06 1,69 TIO-003
7,29 8,47 9,05 9,17 9,21 9,18 9,09 7,96 6,76 5,78 4,86 4,07 3,37 2,76 TIO-004
8,85 10,29 10,99 11,15 11,20 11,16 11,04 9,67 8,22 7,02 5,90 4,95 4,09 3,36 TIO-005
10,26 11,93 12,74 12,92 12,98 12,93 12,80 11,21 9,53 8,13 6,84 5,74 4,75 3,89 TIO-006
0,20 0,29 0,34 0,35 0,36 0,37 0,37 0,33 0,28 0,24 0,21 0,18 0,15 0,12 TIO-00X
0,51 0,75 0,87 0,91 0,93 0,95 0,95 0,84 0,73 0,63 0,54 0,46 0,38 0,32 TIO-000
1,19 1,75 2,04 2,12 2,18 2,21 2,22 1,97 1,70 1,47 1,25 1,06 0,89 0,74 TIO-001
40 2,03 3,00 3,49 3,64 3,73 3,78 3,80 3,38 2,91 2,52 2,14 1,82 1,53 1,27 TIO-002
3,22 4,76 5,53 5,76 5,91 5,99 6,02 5,35 4,61 3,99 3,39 2,88 2,42 2,01 TIO-003
5,25 7,76 9,02 9,40 9,64 9,78 9,83 8,73 7,52 6,50 5,54 4,70 3,94 3,28 TIO-004
6,38 9,43 10,96 11,42 11,71 11,88 11,94 10,61 9,14 7,90 6,73 5,71 4,79 3,98 TIO-005
7,40 10,93 12,71 13,23 13,58 13,77 13,84 12,30 10,59 9,16 7,80 6,62 5,55 4,62 TIO-006
0,25 0,32 0,34 0,36 0,37 0,37 0,33 0,29 0,25 0,21 0,18 0,15 0,13 TIO-00X
0,65 0,83 0,88 0,92 0,94 0,95 0,85 0,74 0,64 0,55 0,47 0,40 0,33 TIO-000
1,53 1,93 2,06 2,14 2,20 2,23 1,99 1,73 1,50 1,29 1,10 0,93 0,77 TIO-001
35 2,62 3,32 3,52 3,67 3,76 3,82 3,42 2,96 2,58 2,21 1,88 1,59 1,33 TIO-002
4,15 5,25 5,58 5,81 5,96 6,05 5,41 4,69 4,08 3,50 2,98 2,51 2,10 TIO-003
6,77 8,56 9,10 9,48 9,72 9,86 8,83 7,65 6,66 5,70 4,87 4,10 3,43 TIO-004
8,22 10,41 11,06 11,51 11,81 11,98 10,73 9,30 8,09 6,93 5,92 4,99 4,17 TIO-005
9,53 12,06 12,82 13,35 13,69 13,89 12,44 10,78 9,38 8,03 6,86 5,78 4,83 TIO-006
0,19 0,29 0,32 0,34 0,36 0,36 0,33 0,29 0,25 0,22 0,19 0,16 0,13 TIO-00X
0,49 0,75 0,83 0,88 0,91 0,94 0,85 0,74 0,65 0,56 0,48 0,41 0,34 TIO-000
1,15 1,75 1,93 2,05 2,13 2,19 1,98 1,73 1,51 1,30 1,12 0,95 0,79 TIO-001
30 1,97 3,01 3,30 3,51 3,66 3,75 3,39 2,96 2,59 2,23 1,92 1,62 1,36 TIO-002
3,13 4,76 5,23 5,56 5,79 5,94 5,36 4,69 4,10 3,53 3,03 2,57 2,16 TIO-003
5,10 7,77 8,53 9,07 9,44 9,69 8,75 7,65 6,70 5,77 4,95 4,19 3,52 TIO-004
6,20 9,44 10,36 11,02 11,48 11,77 10,63 9,29 8,14 7,01 6,01 5,09 4,27 TIO-005
7,18 10,94 12,01 12,77 13,30 13,65 12,33 10,77 9,43 8,12 6,97 5,90 4,95 TIO-006
0,25 0,29 0,32 0,34 0,35 0,32 0,28 0,25 0,22 0,19 0,16 0,13 TIO-00X
0,63 0,74 0,81 0,86 0,90 0,82 0,73 0,64 0,55 0,48 0,41 0,34 TIO-000
1,48 1,72 1,90 2,02 2,10 1,92 1,69 1,49 1,29 1,12 0,95 0,80 TIO-001
25 2,53 2,95 3,25 3,46 3,60 3,29 2,90 2,56 2,22 1,91 1,63 1,37 TIO-002
4,01 4,68 5,14 5,48 5,71 5,21 4,60 4,06 3,51 3,03 2,58 2,17 TIO-003
6,54 7,63 8,39 8,94 9,31 8,51 7,50 6,62 5,73 4,95 4,21 3,55 TIO-004
7,95 9,27 10,20 10,86 11,31 10,34 9,11 8,04 6,96 6,01 5,11 4,31 TIO-005
9,22 10,75 11,82 12,59 13,11 11,98 10,56 9,32 8,07 6,97 5,93 5,00 TIO-006
0,17 0,24 0,28 0,31 0,33 0,30 0,27 0,24 0,21 0,18 0,16 0,13 TIO-00X
0,44 0,61 0,72 0,79 0,84 0,78 0,70 0,62 0,54 0,47 0,40 0,34 TIO-000
1,04 1,42 1,67 1,85 1,97 1,83 1,63 1,45 1,27 1,10 0,94 0,80 TIO-001
20 1,78 2,44 2,87 3,16 3,37 3,13 2,79 2,49 2,17 1,88 1,61 1,36 TIO-002
2,82 3,86 4,54 5,01 5,34 4,96 4,42 3,94 3,44 2,98 2,55 2,16 TIO-003
4,59 6,30 7,41 8,17 8,71 8,09 7,21 6,42 5,61 4,87 4,16 3,53 TIO-004
5,58 7,66 9,00 9,93 10,58 9,83 8,76 7,80 6,81 5,91 5,06 4,28 TIO-005
6,47 8,88 10,43 11,51 12,27 11,39 10,16 9,05 7,90 6,86 5,86 4,97 TIO-006

A2.5.1/0601/E 57
 Capacity kW Valve Type TI..-N....
Condensing
Temperature R 407C Evaporating Temperature ° C
Cage
Size
°C +20 +10 +5 0 -5 -10 -15 -20 -25
0,49 0,52 0,52 0,53 0,53 0,53 0,46 0,38 0,32 TIO-00X
1,27 1,34 1,36 1,37 1,37 1,36 1,19 1,00 0,83 TIO-000
3,17 3,35 3,39 3,42 3,42 3,41 2,99 2,49 2,07 TIO-001
50 5,16 5,45 5,53 5,57 5,57 5,55 4,86 4,06 3,37 TIO-002
8,33 8,80 8,92 8,98 9,00 8,96 7,85 6,55 5,44 TIO-003
13,58 14,35 14,55 14,65 14,67 14,61 12,80 10,69 8,87 TIO-004
16,57 17,50 17,75 17,87 17,89 17,82 15,61 13,04 10,82 TIO-005
19,11 20,18 20,46 20,60 20,63 20,55 18,00 15,03 12,47 TIO-006
0,44 0,49 0,51 0,52 0,53 0,53 0,47 0,39 0,33 TIO-00X
1,14 1,28 1,32 1,34 1,36 1,37 1,21 1,02 0,85 TIO-000
2,86 3,19 3,29 3,36 3,4 3,42 3,02 2,54 2,13 TIO-001
40 4,66 5,19 5,36 5,47 5,54 5,58 4,93 4,14 3,46 TIO-002
7,52 8,38 8,65 8,83 8,95 9,00 7,95 6,69 5,59 TIO-003
12,25 13,66 14,10 14,40 14,58 14,67 12,96 10,91 9,11 TIO-004
14,95 16,67 17,20 17,57 17,79 17,90 15,82 13,31 11,12 TIO-005
17,24 19,22 19,83 20,25 20,52 20,64 18,24 15,34 12,82 TIO-006
0,40 0,47 0,49 0,50 0,51 0,52 0,46 0,39 0,33 TIO-00X
1,03 1,21 1,26 1,30 1,33 1,34 1,19 1,01 0,85 TIO-000
2,58 3,02 3,15 3,25 3,32 3,36 2,99 2,52 2,12 TIO-001
35 4,20 4,91 5,14 5,30 5,41 5,47 4,86 4,11 3,45 TIO-002
6,78 7,93 8,29 8,55 8,73 8,84 7,85 6,63 5,56 TIO-003
11,06 12,93 13,52 13,94 14,23 14,41 12,79 10,81 9,07 TIO-004
13,49 15,77 16,49 17,01 17,36 17,58 15,61 13,19 11,06 TIO-005
15,56 18,19 19,02 19,61 20,02 20,27 18,00 15,21 12,75 TIO-006
0,34 0,43 0,46 0,48 0,49 0,50 0,45 0,38 0,32 TIO-00X
0,88 1,11 1,18 1,24 1,28 1,30 1,16 0,99 0,83 TIO-000
2,19 2,78 2,96 3,09 3,19 3,25 2,91 2,47 2,08 TIO-001
30 3,57 4,53 4,82 5,04 5,20 5,30 4,74 4,02 3,39 TIO-002
5,76 7,30 7,78 8,13 8,39 8,56 7,64 6,49 5,47 TIO-003
9,39 11,91 12,69 13,26 13,67 13,95 12,46 10,58 8,92 TIO-004
11,46 14,53 15,48 16,18 16,68 17,02 15,21 12,91 10,88 TIO-005
13,22 16,75 17,85 18,66 19,23 19,62 17,53 14,89 12,54 TIO-006
0,38 0,42 0,44 0,46 0,48 0,43 0,37 0,31 TIO-00X
0,98 1,08 1,15 1,21 1,24 1,12 0,96 0,81 TIO-000
2,46 2,70 2,88 3,01 3,11 2,80 2,39 2,02 TIO-001
25 4,01 4,40 4,70 4,91 5,06 4,55 3,89 3,29 TIO-002
6,47 7,11 7,58 7,92 8,16 7,35 6,28 5,32 TIO-003
10,55 11,59 12,36 12,91 13,31 11,98 10,24 8,67 TIO-004
12,87 14,14 15,07 15,75 16,24 14,62 12,49 10,58 TIO-005
14,84 16,31 17,38 18,17 18,72 16,86 14,40 12,19 TIO-006
0,37 0,40 0,43 0,45 0,41 0,35 0,30 TIO-00X
0,95 1,04 1,11 1,16 1,06 0,91 0,78 TIO-000
2,37 2,61 2,78 2,91 2,65 2,28 1,94 TIO-001
20 3,86 4,25 4,54 4,74 4,31 3,71 3,16 TIO-002
6,23 6,86 7,32 7,65 6,96 6,00 5,11 TIO-003
10,16 11,19 11,93 12,47 11,35 9,77 8,33 TIO-004
12,40 13,65 14,56 15,22 13,85 11,92 10,16 TIO-005
14,30 15,74 16,79 17,55 15,97 13,75 11,71 TIO-006
Condensing Capacity kW Valve Type TI..-S.... Cage
Temperature R 507 Evaporating Temperature ° C Size
°C +30 +20 +10 +5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45
0,29 0,34 0,36 0,37 0,37 0,37 0,37 0,32 0,27 0,23 0,19 0,16 0,13 0,11 TIO-00X
0,73 0,85 0,91 0,92 0,93 0,93 0,92 0,80 0,68 0,58 0,49 0,40 0,33 0,26 TIO-000
1,68 1,95 2,09 2,12 2,13 2,13 2,11 1,83 1,57 1,33 1,12 0,92 0,76 0,61 TIO-001
50 2,85 3,31 3,54 3,59 3,62 3,61 3,58 3,10 2,66 2,26 1,89 1,57 1,28 1,03 TIO-002
4,54 5,26 5,63 5,71 5,75 5,74 5,69 4,93 4,23 3,59 3,01 2,49 2,04 1,64 TIO-003
7,39 8,57 9,17 9,31 9,36 9,35 9,28 8,04 6,88 5,85 4,90 4,06 3,32 2,67 TIO-004
9,00 10,44 11,16 11,33 11,40 11,39 11,30 9,79 8,38 7,12 5,97 4,94 4,04 3,26 TIO-005
10,39 12,05 12,89 13,08 13,16 13,15 13,04 11,31 9,68 8,22 6,89 5,70 4,66 3,76 TIO-006
0,21 0,31 0,36 0,37 0,38 0,39 0,39 0,34 0,30 0,26 0,22 0,18 0,15 0,12 TIO-00X
0,52 0,77 0,89 0,93 0,96 0,97 0,98 0,86 0,75 0,64 0,54 0,46 0,38 0,31 TIO-000
1,20 1,77 2,05 2,14 2,20 2,23 2,25 1,98 1,71 1,47 1,25 1,05 0,87 0,71 TIO-001
40 2,04 3,00 3,48 3,63 3,73 3,79 3,82 3,35 2,91 2,50 2,12 1,78 1,47 1,20 TIO-002
3,24 4,76 5,54 5,77 5,93 6,02 6,07 5,33 4,62 3,97 3,37 2,82 2,34 1,91 TIO-003
5,28 7,76 9,02 9,40 9,66 9,81 9,88 8,68 7,53 6,47 5,49 4,60 3,80 3,10 TIO-004
6,43 9,45 10,99 11,45 11,76 11,95 12,04 10,57 9,17 7,88 6,68 5,60 4,63 3,78 TIO-005
7,42 10,91 12,68 13,22 13,58 13,79 13,90 12,20 10,59 9,10 7,72 6,46 5,35 4,36 TIO-006
0,27 0,34 0,36 0,37 0,38 0,39 0,35 0,30 0,26 0,22 0,19 0,16 0,13 TIO-00X
0,67 0,84 0,90 0,94 0,96 0,98 0,86 0,75 0,65 0,56 0,47 0,39 0,32 TIO-000
1,53 1,94 2,06 2,15 2,21 2,25 1,99 1,74 1,50 1,28 1,08 0,90 0,73 TIO-001
35 2,60 3,29 3,50 3,65 6,75 3,81 3,37 2,94 2,55 2,17 1,83 1,52 1,25 TIO-002
4,14 5,23 5,56 5,80 5,96 6,06 5,36 4,68 4,05 3,45 2,90 2,41 1,98 TIO-003
6,74 8,52 9,06 9,45 9,71 9,87 8,73 7,62 6,59 5,62 4,73 3,93 3,23 TIO-004
8,21 10,38 11,04 11,50 11,82 12,02 10,63 9,28 8,03 6,84 5,76 4,79 3,93 TIO-005
9,47 11,98 12,74 13,28 13,65 13,87 12,27 10,72 9,27 7,90 6,65 5,53 4,54 TIO-006
0,20 0,31 0,34 0,36 0,37 0,38 0,34 0,30 0,26 0,22 0,19 0,16 0,13 TIO-00X
0,50 0,76 0,84 0,89 0,93 0,96 0,85 0,75 0,65 0,56 0,47 0,40 0,33 TIO-000
1,16 1,75 1,93 2,05 2,14 2,20 1,96 1,73 1,50 1,29 1,09 0,91 0,75 TIO-001
30 1,96 2,98 3,27 3,48 3,63 3,73 3,33 2,93 2,55 2,19 1,85 1,54 1,27 TIO-002
3,12 4,73 5,19 5,53 5,77 5,93 5,29 4,66 4,05 3,47 2,94 2,45 2,02 TIO-003
5,08 7,71 8,46 9,01 9,40 9,66 8,62 7,59 6,60 5,66 4,79 4,00 3,29 TIO-004
6,18 9,38 10,30 10,97 11,44 11,76 10,50 9,24 8,04 6,89 5,83 4,87 4,01 TIO-005
7,14 10,83 11,90 12,66 13,21 13,58 12,12 10,67 9,28 7,96 6,73 5,62 4,63 TIO-006
0,26 0,30 0,33 0,35 0,37 0,33 0,29 0,26 0,22 0,19 0,16 0,13 TIO-00X
0,64 0,75 0,82 0,88 0,92 0,83 0,73 0,64 0,56 0,47 0,40 0,33 TIO-000
1,48 1,72 1,90 2,02 2,11 1,90 1,69 1,48 1,28 1,09 0,91 0,75 TIO-001
25 2,50 2,92 3,21 3,43 3,58 3,23 2,87 2,51 2,17 1,84 1,55 1,28 TIO-002
3,98 4,64 5,11 5,45 5,68 5,13 4,56 3,99 3,45 2,93 2,46 2,03 TIO-003
6,48 7,56 8,32 8,87 9,26 8,36 7,42 6,51 5,61 4,77 4,01 3,32 TIO-004
7,89 9,20 10,13 10,80 11,28 10,18 9,04 7,92 6,84 5,82 4,88 4,04 TIO-005
9,11 10,63 11,70 12,47 13,02 11,76 10,44 9,15 7,89 6,71 5,63 4,66 TIO-006
0,18 0,25 0,29 0,32 0,34 0,31 0,28 0,25 0,22 0,19 0,16 0,13 TIO-00X
0,45 0,62 0,73 0,80 0,86 0,79 0,71 0,63 0,54 0,46 0,39 0,33 TIO-000
1,04 1,42 1,67 1,85 1,97 1,81 1,63 1,44 1,25 1,07 0,90 0,75 TIO-001
20 1,76 2,41 2,84 3,13 3,34 3,07 2,76 2,44 2,12 1,81 1,53 1,27 TIO-002
2,80 3,84 4,51 4,98 5,32 4,88 4,38 3,88 3,37 2,88 2,43 2,02 TIO-003
4,57 6,25 7,34 8,11 8,66 7,95 7,14 6,31 5,49 4,70 3,96 3,29 TIO-004
5,56 7,61 8,94 9,88 10,55 9,68 8,69 7,69 6,68 5,72 4,82 4,01 TIO-005
6,42 8,78 10,32 11,40 12,18 11,17 10,04 8,88 7,71 6,60 5,57 4,63 TIO-006

58 A2.5.1/0601/E
Thermo®-Expansion Valve Series TX6
Hermetic Design

Features
• Balanced port design for constant superheat
operation over a wide application range under
variation of condensing pressure
• Hermetic monobloc design with solder connect
ions for minimal leakage
• Large diaphragm eliminates disturbances to the
valve and provides smoother and consistent valve
control
• Bi-flow capability for heat pump applications
• Tailored charges for different applications
• External equalizer
• External superheat adjustment
• PS: 31bar / TX6-Zxx 43,8bar, TS: -45 ... +65°C TX6
• No CE marking according art. 3.3 PED 97/23 EC

Standard-MOP
Refrigerant MOP MOP Valve Evaporating
Code (bar) closed temperature range
R 134a M1 3,8 +14°C -45 to +10°C
R 22 H1 6,9 +15°C -45 to +12°C
R 407C N1 6,9 +17°C -45 to +14°C
R 410A Z1 13,4 +20°C -45 to +15°C
Note: All temperatures are saturated/dew point. Pressures are given in gauge
pressure.

Quick Selection Tables

R 134a
Nominal less MOP with Standard-MOP Connection
Capacity Q straight through
kW Type Order-Nr. Type Order-Nr. Solder/ODF
10,3 TX6 - M02 801 543 TX6 - M12 801 547 12 mm x 16 mm
10,3 TX6 - M02 801 541 TX6 - M12 801 545 1/2“ x 5/8“
18,4 TX6 - M03 801 544 TX6 - M13 801 548 12 mm x 16 mm
18,4 TX6 - M03 801 542 TX6 - M13 801 546 1/2“ x 5/8“
25,6 TX6 - M04 801 569 TX6 - M14 801 577 16 mm x 22 mm
25,6 TX6 - M04 801 565 TX6 - M14 801 573 5/8“ x 7/8“
32,5 TX6 - M05 801 570 TX6 - M15 801 578 16 mm x 22 mm
32,5 TX6 - M05 801 566 TX6 - M15 801 574 5/8“ x 7/8“
48,1 TX6 - M06 801 571 TX6 - M16 801 579 22 mm x 28 mm
48,1 TX6 - M06 801 567 TX6 - M16 801 575 7/8“ x 1-1/8“
62,8 TX6 - M07 801 572 TX6 - M17 801 580 22 mm x 28 mm
62,8 TX6 - M07 801 568 TX6 - M17 801 576 7/8“ x 1-1/8“
Nominal capacities at +38° C condensing temperature, To facilate valve dimensioning for other than the standard
+4°C evaporating temperature (saturated temperatures conditions ALCO offers an Excel based Selection Tool. This
/ dew point) and 1 K liquid sub­cooling at the inlet of the can be ordered from all Copeland sales offices. See www.
expansion valve. eCopeland.com for contact addresses, email or phone
Valve selection for other operating conditions see numbers.
page 63.

A2.5.1/0601/E 59
 R 407C
Nominal less MOP with Standard-MOP Connection
Capacity Q straight through
kW Type Order-Nr. Type Order-Nr. Solder/ODF
14,4 TX6 - N02 801 651 TX6 - N12 801 655 12 mm x 16 mm
14,4 TX6 - N02 801 653 TX6 - N12 801 534 1/2“ x 5/8“
25,6 TX6 - N03 801 652 TX6 - N13 801 656 12 mm x 16 mm
25,6 TX6 - N03 801 654 TX6 - N13 801 535 1/2“ x 5/8“
35,7 TX6 - N04 801 659 TX6 - N14 801 667 16 mm x 22 mm
35,7 TX6 - N04 801 663 TX6 - N14 801 536 5/8“ x 7/8
45,2 TX6 - N05 801 660 TX6 - N15 801 668 16 mm x 22 mm
45,2 TX6 - N05 801 664 TX6 - N15 801 537 5/8“ x 7/8
66,9 TX6 - N06 801 661 TX6 - N16 801 669 22 mm x 28 mm
66,9 TX6 - N06 801 665 TX6 - N16 801 538 7/8“x 1-1/8“
87,3 TX6 - N07 801 662 TX6 - N17 801 670 22 mm x 28 mm
87,3 TX6 - N07 801 666 TX6 - N17 801 539 7/8“ x 1-1/8“

R 22
Nominal less MOP with Standard-MOP Connection
Capacity Q straight through
kW Type Order-Nr. Type Order-Nr. Solder/ODF
13,3 TX6 - H02 801 551 TX6 - H12 801 555 12 mm x 16 mm
13,3 TX6 - H02 801 549 TX6 - H12 801 553 1/2“ x 5/8“
23,7 TX6 - H03 801 552 TX6 - H13 801 556 12 mm x 16 mm
23,7 TX6 - H03 801 550 TX6 - H13 801 554 1/2“ x 5/8“
33,0 TX6 - H04 801 585 TX6 - H14 801 593 16 mm x 22 mm
33,0 TX6 - H04 801 581 TX6 - H14 801 589 5/8“ x 7/8
41,8 TX6 - H05 801 586 TX6 - H15 801 594 16 mm x 22 mm
41,8 TX6 - H05 801 582 TX6 - H15 801 590 5/8“ x 7/8
61,9 TX6 - H06 801 587 TX6 - H16 801 595 22 mm x 28 mm
61,9 TX6 - H06 801 583 TX6 - H16 801 591 7/8“ x 1-1/8“
80,8 TX6 - H07 801 588 TX6 - H17 801 596 22 mm x 28 mm
80,8 TX6 - H07 801 584 TX6 - H17 801 592 7/8“ x 1-1/8“

R 410A
Nominal less MOP with Standard-MOP Connection
Capacity Q straight through
kW Type Order-Nr. Type Order-Nr. Solder/ODF
16.0 - - TX6 - Z12 801 510 12 mm x 16 mm
16.0 - - TX6 - Z12 801 511 1/2“ x 5/8“
28 - - TX6 - Z13 801 512 12 mm x 16 mm
28 - - TX6 - Z13 801 513 1/2“ x 5/8“
40 - - TX6 - Z14 801 514 16 mm x 22 mm
40 - - TX6 - Z14 801 515 5/8“ x 7/8
50 - - TX6 - Z15 801 516 16 mm x 22 mm
50 - - TX6 - Z15 801 517 5/8“ x 7/8
74 - - TX6 - Z16 801 518 22 mm x 28 mm
74 - - TX6 - Z16 801 519 7/8“ x 1-1/8“
97 - - TX6 - Z17 801 520 22 mm x 28 mm
97 - - TX6 - Z17 801 521 7/8“ x 1-1/8“
Nominal capacities at +38° C condensing temperature, To facilate valve dimensioning for other than the standard
+4°C evaporating temperature (saturated temperatures conditions ALCO offers an Excel based Selection Tool. This
/ dew point) and 1 K liquid sub­cooling at the inlet of the can be ordered from all Copeland sales offices. See www.
expansion valve. eCopeland.com for contact addresses, email or phone
Valve selection for other operating conditions see numbers.
page 63.

60 A2.5.1/0601/E
Thermo®-Expansion Valve Series T
Exchangeable Power Assemblies and Orifices

Features
• Modular design for economical logistics and
easy assembly and servicing
• Very good stability is attained because of the
large forces generated by the large diaphragm
diameter
• High quality materials and processes for high
reliability and long lifetime
TCLE
• Superior partial load performance due to double
Type Code TCL E 100 H W 100 WL
seat orifice design (TJRE, TERE, TIRE & THRE)
• Biflow capability for applications in heat pumps
Valve Series
• Capillary tube length 1.5 m (TCLE, TJRE) and External Equalizer
3m (TERE, TIRE & THRE)
Capacity Code
• PS: 31 bar, TS: -45 ... +65°C Refrigerant Code
• No CE marking according art. 3.3 PED 97/23 EC Charge Code
MOP Code
Flange Style
WL = Angle Style
DL = Straight through
Connection
Selection Chart for Orifice Power Assemblies and Flanges see next page
Series R 134a R 22 R 404A/R 507 R 407C Orifice
Type Nominal Type Nominal Type Nominal Type Nominal
Capacity Capacity Capacity Capacity
kW kW kW kW
25 MW 1,5 50 HW 1,9 25 SW 1,3 50 NW 2,1 X 22440-B1B
75 MW 2,9 100 HW 3,7 75 SW 2,6 100 NW 4,0 X 22440-B2B
150 MW 6,1 200 HW 7,9 150 SW 5,6 200 NW 8,5 X 22440-B3B
200 MW 9,3 250 HW 11,9 200 SW 8,4 300 NW 12,9 X 22440-B3,5B
TCLE 250 MW 13,5 300 HW 17,3 250 SW 12,2 400 NW 18,7 X 22440-B4B
350 MW 17,3 500 HW 22,2 400 SW 15,7 550 NW 24,0 X 22440-B5B
550 MW 23,6 750 HW 30,4 600 SW 21,5 750 NW 32,9 X 22440-B6B
750 MW 32,0 1000 HW 41,1 850 SW 29,0 1000 NW 44,4 X 22440-B7B
900 MW 37,2 1200 HW 47,8 1000 SW 33,8 1150 NW 51,7 X 22440-B8B
11 MW 45 14 HW 58 12 SW 40 14 NW 62 X 11873-B4B
TJRE
13 MW 57 18 HW 74 14 SW 51 17 NW 80 X 11873-B5B
16 MW 71 22 HW 91 18 SW 63 21 NW 99 X 9117-B6B
TERE 19 MW 81 26 HW 104 20 SW 72 25 NW 112 X 9117-B7B
25 MW 112 35 HW 143 27 SW 99 33 NW 155 X 9117-B8B
31 MW 135 45 HW 174 34 SW 120 42 NW 188 X 9117-B9B
TIRE 45 MW 174 55 HW 223 47 SW 154 52 NW 241 X 9166-B10B
THRE 55 MW 197 75 HW 253 61 SW 174 71 NW 273 X 9144-B11B
68 MW 236 100 HW 302 77 SW 209 94 NW 327 X 9144-B13B
Nominal capacities at +38°C condensing temperature, +4°C Valve selec tion for other operating conditions see
evaporating temperature (saturated temperatures / dew point) page 63.
and 1 K liquid sub­cooling at the inlet of the expansion valve.

MOP Evaporating Temperature Range °C

Code bar R 134a R 22 R 404A R 407C R 507
15 1,0 -45 to -16
35 2,4 -45 to 0 -45 to -15
40 2,8 -45 to -18 -45 to -18
55 3,8 -45 to 11 -45 to -10 -45 to -10
65 4,5 -45 to 0
75 5,2 -45 to -2 -45 to -2
80 5,5 -45 to 0 -45 to 0
100 6,9 -45 to 13 -45 to 14

A2.5.1/0601/E 61
 Available upon special request:
• Power assembly with solder connection for
external pressure equalization
• Non-standard MOPs
• Non-standard charges
• Non-standard connection sizes, see page 76

Type Code XB 1019 H W 100 - 1 B

Power Assembly
Refrigerant Code
Charge Code
MOP Code
Capillary Tube Length
External Equalization

Selection Chart for Power Assemblies and Recommended Flanges

Orifice Connection Power
Standard-Flange, Angle Assembly
Solder/ODF
mm inch
X 22440-B1B
X 22440-B2B C 501 - 5 mm C 501 - 5
X 22440-B3B 10 x 16 3/8 x 5/8
X 22440-B3,5B
X 22440-B4B
X 22440-B5B C 501 - 7 mm C 501 - 7
X 22440-B6B 12 x 16 1/2 x 5/8 XB1019…1 B
X 22440-B7B A 576 mm A 576
X 22440-B8B 16 x 22 (22 x 28 ODM) 5/8 x 7/8 (7/8 x 1 1/8 ODM)
X 11873-B4B 10331 10331
X 11873-B5B 22 x 22 7/8 x 7/8 (1 1/8 x 1 1/8 ODM)
X 9117-B6B
X 9117-B7B 9153 9153
X 9117-B8B 22 x 22 7/8 x 7/8
X 9117-B9B (1 1/8 x 1 1/8 ODM) XC726…2B
X 9166-B10B
X 9144-B11B 9149 9149
X 9144-B13B 22 x 22 7/8 x 7/8 (1 1/8 x 1 1/8 ODM)

Accessories
Type Order-Nr.
Gasket Set for T Series Valves X 13455 -1 027 579
Service Tool for T Series X 99999 800 005
Steel screws for following flange types:
C501 , 9761 , 6346 , A576 Screw ST 32 803 573
9148 , 9149, 9152, 9153, 10331 , 10332 Screw ST 48 803 574

62 A2.5.1/0601/E
Correction Tables for Thermo Expansion Valves,
Series TI, TX6, T and L

Valve selection for operating conditions other than To facilate valve dimensioning for other than the
+38°C/+4°C and 1 K liquid subcooling at the inlet of standard conditions ALCO offers an Excel based Se-
the expansion valve: lection Tool. This can be ordered from all Copeland
sales offices. See www.eCopeland.com for contact
Qn = Qo x Kt x K∆p addresses, email or phone numbers.

Qn: Nominal valve capacity

Qo: Required cooling capacity
Kt : Correction factor for evaporating and liquid
temperature
K∆p: Correction factor for pressure drop at valve

Liquid Correction Factor Kt

Temperature R 134a Evaporating Temperature
entering °C
Valve
°C +30 +25 +20 +15 +10 +5 0 -5 -10 -15 -20 -25 -30
+60 1,22 1,25 1,27 1,30 1,33 1,36 1,40 1,44 1,48 1,75 2,08 2,46 2,94
+55 1,14 1,16 1,18 1,21 1,23 1,26 1,29 1,33 1,36 1,60 1,90 2,25 2,68
+50 1,07 1,08 1,10 1,13 1,15 1,17 1,20 1,23 1,26 1,48 1,76 2,07 2,46
+45 1,00 1,02 1,04 1,06 1,08 1,10 1,12 1,15 1,17 1,38 1,63 1,92 2,28
+40 0,93 0,96 0,98 0,99 1,01 1,03 1,05 1,08 1,10 1,29 1,52 1,79 2,12
+35 0,90 0,91 0,92 0,94 0,96 0,97 0,99 1,01 1,03 1,21 1,43 1,68 1,99
+30 0,85 0,86 0,88 0,89 0,91 0,92 0,94 0,96 0,98 1,14 1,35 1,58 1,87
+25 0,82 0,83 0,85 0,86 0,87 0,89 0,91 0,92 1,08 1,27 1,49 1,76
+20 0,80 0,81 0,82 0,83 0,85 0,89 0,88 1,02 1,21 1,41 1,67
+15 0,77 0,78 0,79 0,81 0,82 0,84 0,97 1,15 1,34 1,58
+10 0,75 0,76 0,77 0,78 0,80 0,93 1,09 1,28 1,51
+5 0,73 0,74 0,75 0,76 0,89 1,04 1,22 1,44
0 0,71 0,72 0,73 0,85 1,00 1,17 1,37
-5 0,69 0,70 0,82 0,96 1,12 1,31
-10 0,68 0,79 0,92 1,07 1,26

Correction Factor K∆p

∆p (bar) 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0
K∆p 3,50 2,48 2,02 1,75 1,57 1,43 1,32 1,24 1,17 1,11 1,06 1,01 0,97 0,94 0,90 0,88
∆p (bar) 8,5 9,0 9,5 10,0 10,5 11,0 11,5 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0
K∆p 0,85 0,83 0,80 0,78 0,76 0,75 0,73 0,72 0,69 0,66 0,64 0,62 0,60 0,58 0,57 0,55
For the proper sizing of thermo expansion valves in cases of
subcooling of more than 15 K please use the correction factors
on page 52 of this brochure.

A2.5.1/0601/E 63
 Liquid Correction Factor Kt
Temperature R 22 Evaporating Temperature
entering °C
Valve
°C +30 +25 +20 +15 +10 +5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45
+60 1,22 1,23 1,24 1,25 1,26 1,28 1,30 1,31 1,38 1,58 1,84 2,16 2,56 3,04 3,55 4,23
+55 1,14 1,15 1,16 1,17 1,19 1,20 1,22 1,23 1,29 1,42 1,72 2,02 2,39 2,83 3,30 3,94
+50 1,08 1,09 1,10 1,11 1,12 1,13 1,15 1,16 1,21 1,39 1,62 1,89 2,24 2,66 3,10 3,68
+45 1,02 1,03 1,04 1,05 1,06 1,07 1,08 1,10 1,15 1,31 1,52 1,79 2,11 2,50 2,91 3,46
+40 0,97 0,98 0,99 1,00 1,01 1,02 1,03 1,04 1,09 1,24 1,45 1,69 2,00 2,37 2,75 3,27
+35 0,92 0,93 0,94 0,95 0,96 0,97 0,98 0,99 1,03 1,18 1,37 1,61 1,89 2,24 2,60 3,09
+30 0,88 0,89 0,90 0,91 0,92 0,93 0,94 0,95 0,99 1,13 1,31 1,55 1,83 2,13 2,47 2,93
+25 0,85 0,86 0,87 0,88 0,89 0,89 0,90 0,94 1,08 1,25 1,46 1,72 2,03 2,36 2,80
+20 0,83 0,83 0,84 0,85 0,86 0,87 0,90 1,03 1,19 1,40 1,64 1,94 2,25 2,66
+15 0,80 0,81 0,81 0,82 0,83 0,87 0,99 1,14 1,34 1,57 1,86 2,15 2,55
+10 0,78 0,78 0,79 0,80 0,83 0,95 1,10 1,28 1,51 1,78 2,06 2,44
+5 0,75 0,76 0,77 0,80 0,91 1,06 1,23 1,45 1,71 1,98 2,34
0 0,73 0,74 0,77 0,88 1,02 1,19 1,39 1,65 1,90 2,25
-5 0,71 0,74 0,85 0,98 1,14 1,34 1,58 1,83 2,17
-10 0,72 0,82 0,95 1,10 1,30 1,53 1,77 2,09

Correction Factor K∆p

∆p (bar) 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 8,0 9,0
K∆p 4,25 3,00 2,46 2,13 1,90 1,74 1,61 1,50 1,42 1,35 1,28 1,23 1,18 1,14 1,06 1,00
∆p (bar) 10,0 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0 21,0 22,0 23,0 24,0 25,0
K∆p 0,95 0,91 0,87 0,83 0,80 0,78 0,75 0,73 0,71 0,69 0,67 0,66 0,64 0,63 0,61 0,60

Liquid Correction Factor Kt

Temperature R 404A Evaporating Temperature
entering °C
Valve
°C +30 +25 +20 +15 +10 +5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45
+60 1,56 1,59 1,64 1,69 1,74 1,81 1,88 1,96 2,06 2,43 2,95 3,56 4,37 5,38 6,71 8,47
+55 1,32 1,35 1,38 1,42 1,46 1,50 1,55 1,61 1,68 1,96 2,36 2,83 3,43 4,16 5,12 6,34
+50 1,16 1,18 1,20 1,23 1,26 1,30 1,34 1,38 1,43 1,67 1,99 2,37 2,85 3,43 4,18 5,14
+45 1,04 1,05 1,07 1,10 1,12 1,15 1,18 1,22 1,26 1,46 1,74 2,05 2,46 2,95 3,57 4,35
+40 0,94 0,96 0,97 0,99 1,02 1,04 1,07 1,09 1,13 1,30 1,55 1,82 2,17 2,59 3,13 3,80
+35 0,87 0,88 0,90 0,91 0,93 0,95 0,97 1,00 1,02 1,18 1,40 1,64 1,96 2,33 2,80 3,38
+30 0,81 0,82 0,83 0,84 0,86 0,88 0,90 0,92 0,94 1,08 1,28 1,50 1,78 2,11 2,53 3,05
+25 0,76 0,77 0,79 0,80 0,82 0,83 0,85 0,87 1,00 1,18 1,39 1,64 1,94 2,32 2,79
+20 0,73 0,74 0,75 0,77 0,78 0,80 0,81 0,94 1,10 1,29 1,52 1,80 2,15 2,58
+15 0,70 0,71 0,72 0,73 0,75 0,76 0,88 1,03 1,21 1,42 1,68 2,00 2,40
+10 0,67 0,68 0,69 0,71 0,72 0,83 0,97 1,13 1,34 1,58 1,88 2,25
+5 0,65 0,66 0,67 0,68 0,78 0,92 1,07 1,26 1,49 1,77 2,11
0 0,63 0,64 0,65 0,75 0,88 1,02 1,20 1,41 1,67 2,00
-5 0,61 0,62 0,71 0,83 0,97 1,14 1,34 1,59 1,90
-10 0,60 0,68 0,80 0,93 1,09 1,28 1,52 1,81

Correction Factor K∆p

∆p (bar) 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 8,0 9,0
K∆p 4,55 3,21 2,62 2,27 2,03 1,86 1,72 1,61 1,52 1,44 1,37 1,31 1,26 1,21 1,14 1,07
∆p (bar) 10,0 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0 21,0 22,0 23,0 24,0 25,0
K∆p 1,02 0,97 0,93 0,89 0,86 0,83 0,80 0,78 0,76 0,74 0,72 0,70 0,69 0,67 0,66 0,64
For the proper sizing of thermo expansion valves in cases of
subcooling of more than 15 K please use the correction factors
on page 52 of this brochure.

64 A2.5.1/0601/E
 Liquid Correction Factor Kt
Temperature R 407C Evaporating Temperature
entering °C
Valve
°C +30 +25 +20 +15 +10 +5 0 -5 -10 -15 -20 -25
+55 1,20 1,21 1,23 1,26 1,28 1,31 1,34 1,37 1,40 1,63 1,98 2,42
+50 1,10 1,11 1,13 1,15 1,17 1,19 1,22 1,24 1,27 1,48 1,79 2,18
+45 1,02 1,03 1,05 1,06 1,08 1,10 1,12 1,14 1,17 1,35 1,64 2,00
+40 0,95 0,96 0,98 0,99 1,01 1,02 1,04 1,06 1,08 1,25 1,52 1,84
+35 0,89 0,90 0,92 0,93 0,94 0,96 0,98 0,99 1,01 1,17 1,41 1,71
+30 0,85 0,85 0,87 0,88 0,89 0,90 0,92 0,93 0,95 1,10 1,32 1,60
+25 0,81 0,82 0,83 0,84 0,85 0,87 0,88 0,90 1,03 1,25 1,51
+20 0,78 0,79 0,80 0,81 0,82 0,84 0,85 0,98 1,18 1,43
+15 0,75 0,76 0,77 0,78 0,80 0,81 0,93 1,12 1,35
+10 0,73 0,74 0,75 0,76 0,77 0,89 1,07 1,29
+5 0,71 0,72 0,73 0,74 0,85 1,02 1,23
0 0,69 0,70 0,71 0,81 0,98 1,18
-5 0,67 0,68 0,78 0,94 1,13
-10 0,65 0,75 0,90 1,08

Correction Factor K∆p

∆p (bar) 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 8,0 9,0
K∆p 4,78 3,33 2,72 2,36 2,11 1,92 1,78 1,67 1,57 1,49 1,42 1,36 1,31 1,26 1,18 1,11
∆p (bar) 10,0 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0 21,0 22,0 23,0 24,0 25,0
K∆p 1,05 1,01 0,96 0,92 0,89 0,86 0,83 0,81 0,79 0,76 0,75 0,73 0,71 0,70 0,68 0,67
Attention: See page 52 for determining of conditions for systems with R 407C.

Liquid Correction Factor Kt

Temperature R 507 Evaporating Temperature
entering °C
Valve
°C +30 +25 +20 +15 +10 +5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45
+60 1,54 1,57 1,61 1,65 1,71 1,76 1,83 1,90 1,98 2,36 2,84 3,44 4,23 5,25 6,61 8,45
+55 1,30 1,33 1,36 1,39 1,43 1,47 1,52 1,57 1,62 1,92 2,29 2,75 3,35 4,11 5,11 6,44
+50 1,15 1,17 1,19 1,22 1,24 1,28 1,31 1,35 1,40 1,64 1,95 2,33 2,81 3,43 4,23 5,29
+45 1,03 1,05 1,07 1,09 1,11 1,14 1,17 1,20 1,23 1,45 1,71 2,04 2,45 2,97 3,64 4,53
+40 0,94 0,96 0,97 0,99 1,01 1,03 1,06 1,08 1,11 1,30 1,53 1,82 2,18 2,63 3,22 3,98
+35 0,87 0,88 0,90 0,91 0,93 0,95 0,97 0,99 1,01 1,18 1,39 1,65 1,97 2,37 2,89 3,56
+30 0,81 0,82 0,83 0,85 0,86 0,88 0,89 0,91 0,93 1,09 1,28 1,51 1,80 2,17 2,63 3,23
+25 0,77 0,78 0,79 0,80 0,82 0,83 0,85 0,87 1,01 1,18 1,40 1,66 1,99 2,42 2,97
+20 0,73 0,74 0,75 0,77 0,78 0,79 0,81 0,94 1,10 1,30 1,54 1,85 2,24 2,74
+15 0,70 0,71 0,72 0,73 0,75 0,76 0,88 1,03 1,21 1,44 1,73 2,09 2,55
+10 0,67 0,68 0,69 0,70 0,72 0,83 0,97 1,14 1,35 1,62 1,95 2,38
+5 0,64 0,65 0,67 0,68 0,78 0,92 1,07 1,27 1,52 1,83 2,23
0 0,62 0,63 0,64 0,74 0,87 1,02 1,20 1,43 1,73 2,10
-5 0,60 0,61 0,70 0,82 0,96 1,14 1,35 1,63 1,98
-10 0,58 0,67 0,78 0,91 1,08 1,28 1,54 1,87

Correction Faktor K∆p

∆p (bar) 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 8,0 9,0
K∆p 4,63 3,27 2,67 2,31 2,07 1,89 1,75 1,64 1,54 1,46 1,40 1,34 1,28 1,24 1,16 1,09
∆p (bar) 10,0 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0 21,0 22,0 23,0 24,0 25,0
K∆p 1,03 0,99 0,94 0,91 0,87 0,85 0,82 0,79 0,77 0,75 0,73 0,71 0,70 0,68 0,67 0,65
For the proper sizing of thermo expansion valves in cases of
subcooling of more than 15 K please use the correction factors
on page 52 of this brochure.

A2.5.1/0601/E 65
Thermo®-Expansion Valve Series ZZ
for Low Evaporating Temperatures between -45 to -120°C

Features
• Modular design for economical logistics and
easy assembly and servicing
• Very good stability is attained because of
the large forces generated by the large dia
phragm diameter
• High quality materials and processes for high
reliability and long lifetime
• Capillary tube length 3 m
ZZCE
• PS: 31 bar, TS: -120 ... +65°C
• No CE marking according art. 3.3 PED 97/23 EC

Type Code ZZC E 1 1/2 H W 35 WL 10x16 XC 726 H W 35 - 2 B

Valve Series Power Assembly

External Equalizer Refrigerant Code
Capacity Code Charge Code
Refrigerant Code MOP Code
Charge Code Capillary Tube Length
MOP Code External Equalization
Flange Style
WL=Angle Style
DL=Straight through
Connection

R 22 R 23 R 404A / R 507 Connection

Series Nom. Nom. Nom. Orifice Standard Flange, Angle Power
Type Cap. Type Cap. Type Cap. Solder/ODF Assembly
kW kW kW mm inch
3/4 HW 1,8 2 BG 1,9 3/4 SW 1,2 X 10110-B1B C 501 - 5 mm C 501 - 5
1 1/2 HW 3,8 6 BG 4,0 1 1/2 SW 2,6 X 10110-B2B 10 x 16 3
/8” x 5/8”
2 1/2 HW 6,4 8 BG 6,8 2 1/2 SW 4,4 X 10110-B3B
ZZCE 4 HW 10,2 12 BG 10,8 3 1/2 SW 7,0 X 10110-B4B C 501 - 7 mm C 501 - 7
6 HW 15,4 17 BG 16,3 5 SW 10,6 X 10110-B5B 12 x 16 1
/2” x 5/8”
A 576 mm A 576
8 HW 20,5 25 BG 21,7 8 SW 14,1 X 10110-B6B 16 X 22 5
/8” x 7/8”
(22 x 28 ODM) (7/8” x 1 1/8” ODM) XC726…
10331 10331 ...2B
ZZJRE 10 HW 25,6 31 BG 27,1 9 SW 17,6 X 10111-B5B 22 x 22 7
/8” x 7/8”
(1 1/8” x 1 1/8” ODM)
12 HW 30,7 39 BG 32,5 11 SW 21,2 X 10059-B6B
ZZERE 13 HW 33,3 42 BG 35,2 13 SW 22,9 X 10059-B7B 9153 9153
18 HW 46,1 57 BG 48,8 18 SW 31,7 X 10059-B8B 22 x 22 7
/8” x 7/8”
21 HW 53,7 67 BG 56,8 20 SW 37,0 X 10059-B9B (1 1/8” x 1 1/8” ODM)
Attention: To withstand stress at extremely low temperatures, thermo expansion valves series ZZ feature bronze bolts.

Nominal capacities at the following operating conditions Preferred MOPs

Refrigerant R404A / MOP MOP Evaporating Temp. Range (°C)
R22 R23 R507 Code bar Tmax R 22 R 23 R 404A /R 507
Evaporating Temperature (°C) -40 -60 -40 20 1,4 -66°C -100 .. -71
Condensing Temperature (°C) 25 -25 25
35 2,4 -11°C -70 .. -15
Subcooling (K) 1 1 1
40 2,8 -14°C -75 .. -18
Valve selection at other operating conditions see page 67.
55 3,8 -7°C -75 .. -10
60 4,1 -48°C -100 .. -51
125 8,6 -32°C -100 .. -33

66 A2.5.1/0601/E
 Available upon special request:
• Power assembly with solder connection for
external pressure equalization
• Non-standard MOPs
• Non-standard charges
• Non-standard connection sizes (Selection see
page 76)

Accessories
Type Order-Nr.
Gasket Set for ZZ Series Valves X 13455 -1 027 579
Service Tool for ZZ Series X 99999 800 005
Bronze screws for following flange types (ZZ-Valves):
C501 , 9761 , 6346 , A576 Screw BZ 32 803 575
9152, 9153, 10331 , 10332 Screw BZ 48 803 576

Correction Tables for Series ZZ

Valve selection for operating conditions other than
mentioned on page 66:

Qn = Qo x Kt x K∆p

Qn: Nominal valve capacity

Qo: Required cooling capacity
Kt: Correction factor for evaporating and liquid
temperature
K∆p: Correction factor for pressure drop at valve

Liquid Correction Factor Kt

Temperature R 22
Evaporating Temperature
entering °C
Valve
°C -45 -50 -55 -60 -65 -70
+10 1,02 1,21 1,42 1,66 1,97 2,30
0 0,94 1,12 1,30 1,53 1,75 2,02
-10 0,88 1,04 1,21 1,42 1,61 1,83
-20 0,82 0,98 1,13 1,32 1,50 1,71
-30 0,77 0,92 1,05 1,23 1,39 1,56
-40 0,86 1,00 1,15 1,30 1,47
-50 1,09 1,25 1,42

Correction Factor K∆p

∆p (bar) 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 6,0 7,0
K∆p 4,40 3,10 2,50 2,20 2,00 1,80 1,70 1,60 1,50 1,40 1,30 1,20
∆p (bar) 8,0 9,0 10,0 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0
K∆p 1,10 1,04 0,98 0,94 0,90 0,87 0,83 0,81 0,78 0,76 0,74 0,72
For the proper sizing of thermo expansion valves in cases of
subcooling of more than 15K please use the correction Factors
on page 52 of this brochure.

A2.5.1/0601/E 67
 Liquid Correction Factor Kt
Temperature R 23 Evaporating Temperature
entering °C
Valve
°C -45 -50 -55 -60 -65 -70 -75 -80 -85 -90 -95 -100
-10 1,18 1,18 1,19 1,21 1,28 1,48 1,86 2,21 2,73 3,36 4,15 5,06
-15 1,11 1,11 1,12 1,13 1,20 1,39 1,74 2,07 2,56 3,14 3,88 4,72
-20 1,04 1,05 1,06 1,07 1,13 1,31 1,64 1,95 2,41 2,95 3,64 4,43
-25 0,99 0,99 1,00 1,01 1,07 1,24 1,55 1,84 2,27 2,78 3,43 4,17
-30 0,94 0,94 0,95 0,96 1,02 1,17 1,47 1,75 2,15 2,63 3,24 3,94
-35 0,89 0,90 0,91 0,91 0,97 1,12 1,40 1,66 2,04 2,50 3,08 3,74
-40 0,85 0,86 0,86 0,87 0,92 1,06 1,33 1,58 1,94 2,38 2,92 3,55
-45 0,82 0,83 0,83 0,88 1,02 1,27 1,51 1,85 2,27 2,79 3,38
-50 0,79 0,80 0,84 0,97 1,22 1,44 1,77 2,17 2,86 3,23
-55 0,76 0,81 0,93 1,17 1,38 1,70 2,07 2,55 3,09
-60 0,78 0,90 1,12 1,33 1,63 1,99 2,44 2,96
-65 0,86 1,08 1,27 1,57 1,91 2,35 2,84
-70 1,04 1,23 1,51 1,84 2,26 2,73
-75 1,18 1,45 1,77 2,18 2,63
-80 1,40 1,71 2,10 2,54

Correction Factor K∆p

∆p (bar) 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 6,0 7,0
K∆p 4,20 2,97 2,43 2,10 1,88 1,72 1,59 1,49 1,40 1,33 1,21 1,12
∆p (bar) 8,0 9,0 10,0 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0
K∆p 1,05 0,99 0,94 0,90 0,86 0,82 0,79 0,77 0,74 0,72 0,70 0,68

Liquid Correction Factor Kt

Temperature R 507 Evaporating Temperature
entering °C
Valve
°C -45 -50 -55 -60 -65 -70
+30 1,26 1,67 2,10 2,68 3,48 4,58
+20 1,07 1,41 1,77 2,25 2,89 3,78
+10 0,94 1,22 1,52 1,92 2,46 3,23
0 0,83 1,08 1,33 1,68 2,16 2,82
-10 0,75 0,95 1,19 1,49 1,92 2,48
-20 0,67 0,86 1,07 1,34 1,70 2,20
-30 0,61 0,78 0,96 1,21 1,54 2,00
-40 0,55 0,71 0,86 1,08 1,38 1,79
-50 0,79 0,99 1,24 1,62

Correction Factor K∆p

∆p (bar) 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 6,0 7,0
K∆p 4,77 3,37 2,75 2,38 2,13 1,95 1,80 1,69 1,59 1,51 1,38 1,27
∆p (bar) 8,0 9,0 10,0 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0
K∆p 1,19 1,12 1,07 1,02 0,97 0,94 0,90 0,87 0,84 0,82 0,79 0,77
For the proper sizing of thermo expansion valves in cases of
subcooling of more than 15 K please use the correction factors
on page 52 of this brochure.

68 A2.5.1/0601/E
 Liquid Correction Factor Kt
Temperature R 404A
Evaporating Temperature
entering °C
Valve
°C -40 -45 -50 -55 -60 -65 -70 -75
+40 1,40 1,76 2,21 2,77 3,56 4,30 4,87 5,61
+35 1,24 1,55 1,94 2,42 3,09 3,71 4,17 4,77
+30 1,12 1,39 1,73 2,15 2,74 3,27 3,66 4,17
+25 1,02 1,26 1,57 1,94 2,46 2,93 3,27 3,70
+20 0,94 1,16 1,44 1,77 2,24 1,66 2,96 3,34
+15 0,87 1,07 1,33 1,63 2,06 2,44 2,71 3,05
+10 0,81 1,00 1,23 1,52 1,91 2,26 2,49 2,80
+5 0,76 0,94 1,15 1,42 1,78 2,10 2,32 2,60
0 0,71 0,88 1,08 1,33 1,67 1,97 2,17 2,43
-5 0,68 0,83 1,02 1,25 1,57 1,85 2,04 2,28
-10 0,64 0,79 0,97 1,19 1,49 1,75 1,92 2,14
-15 0,61 0,75 0,92 1,13 1,41 1,66 1,82 2,03
-20 0,58 0,72 0,88 1,07 1,34 1,57 1,73 1,92
-25 0,56 0,69 0,84 1,03 1,28 1,50 1,65 1,83
-30 0,54 0,66 0,80 0,98 1,22 1,43 1,57 1,75
-35 0,51 0,63 0,77 0,94 1,17 1,36 1,49 1,66
-40 0,60 0,74 0,90 1,12 1,31 1,43 1,59
-45 0,71 0,86 1,07 1,25 1,37 1,52
-50 0,83 1,03 1,21 1,32 1,46

Correction Factor K∆p

∆p (bar) 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 6 7
K∆p 4,73 3,34 2,73 2,36 2,11 1,93 1,79 1,67 1,58 1,5 1,37 1,26
∆p (bar) 8 9 10 11 12 13 14 15 16 17 18 19
K∆p 1,18 1,11 1,06 1,01 0,97 0,93 0,89 0,86 0,84 0,8 0,79 0,77
For the proper sizing of thermo expansion valves in cases of
subcooling of more than 15 K please use the correction factors
on page 52 of this brochure.

A2.5.1/0601/E 69
Liquid Injection Valve Series L
Exchangeable Power Assemblies and Orifices
Features
• Applications for Series L valves include super-
heat control (desuperheating of suction gas i.e.
in hotgas bypass systems and interstage cooling
in multiple stage compressors)
• Modular design for economical logistics and
easy assembly and servicing
• Very good stability is attained because of the
large forces generated by the large diaphragm
diameter
• High quality materials and processes for high
reliability and long lifetime
• Superior partial load performance due to seat LCLE
orifice design (LJRE, LERE & LIRE)
• Capillary tube length 3 m
• PS: 31 bar, TS: -45 ... +65°C
• No CE marking according art. 3.3 PED 97/23 EC

Type Code LCL E 4 CL WL 10x16 Type Code XB1019 CL - 2 B

Power Assembly
Valve Series
Charge Code
External Equalizer
Capillary Tube Length (3 m)
Capacity Code
External Equalization
Charge Code
Flange Style
WL=Angle Style
DL=Straight through
Connection

Connections
Series Nominal Capacity Qn Orifice Standard Flange, Angle Power
kW Solder/ODF Assembly
R 134a R 22 R 404A R 407C R 507 mm inch
1* 1,5 1,9 1,3 2,1 1,3 X 22440-B1B
2* 2,9 3,7 2,6 4,0 2,6 X 22440-B2B C 501 – 5 mm C 501 – 5
3* 6,1 7,9 5,6 8,5 5,6 X 22440-B3B 10 x16 3/8 x 5/8
3,5 * 9,3 11,9 8,4 12,9 8,4 X 22440-B3,5B
LCLE 4 * 13,5 17,3 12,2 18,7 12,2 X 22440-B4B
6* 17,3 22,2 15,7 24,0 15,7 X 22440-B5B C 501 – 7 mm C 501 – 7
7* 23,6 30,4 21,5 32,9 21,5 X 22440-B6B 12 x 16 1/2 x 5/8 XB1019…2B
9* 32,0 41,1 29,0 44,4 29,0 X 22440-B7B A 576 mm A 576
10 * 37,2 47,8 33,8 51,7 33,8 X 22440-B8B 16 x 22 5/8 x 7/8
(22 x 28 ODM) (7/8 x 1 1/8 ODM)
11 * 45 58 40 62 40 X 11873-B4B 10331 10331
LJRE 12 * 57 74 51 80 51 X 11873-B5B 22 x 22 7/8 x 7/8
(1 1/8 x 1 1/8 ODM)
13 * 71 91 63 99 63 X 9117-B6B
LERE 14 * 81 104 72 112 72 X 9117-B7B 9153 9153
15 * 112 143 99 155 99 X 9117-B8B 22 x 22 7/8 x 7/8 XC726…2B
16 * 135 174 120 188 120 X 9117-B9B (1 1/8 x 1 1/8 ODM)
LIRE 17 * 174 223 154 241 154 X 9166-B10B
Superheat selection Nominal capacities at +38°C condensing temperature, +4°C
evaporating temperature (saturated temperatures / dew point)
* Charge Refrigerant and 1 K liquid subcooling at the inlet of the expansion valve.
Code R 134a R 22 R 404A R 407C R 507
CL – 15 K 22 K 13 K 22 K
GL 15 K 30 K 35 K 25 K 35 K
UL 30 K 45 K 40 K
* Please indicate designation character for desired superheat

70 A2.5.1/0601/E
 Available upon special request
• Power assembly with solder connection for
external pressure equalization
• Non-standard connection sizes see page 76.

Accessories
Type Order-Nr.
Gasket Set for L Series Valves X 13455 -1 027 579
Service Tool for L Series X 99999 800 005
Steel screws for following flange types:
C501 , 9761 , 6346 , A576 Screw ST 32 803 573
9152, 9153, 10331 , 10332 Screw ST 48 803 574

Correction Tables for Series L

Valve selection for desuperheating of suction gas: Valve selection for desuperheating of suction gas in
conjunction with hotgas-bypass regulation:

The required desuperheating capacity Qdes has to be mul- The required bypass capacity QByp has to be multiplied with
tiplied with the correction factors on page 63. correction factor Kti per table below.

Qdes x Kt x K∆p = Qn QByp x Kti = Qn

Qdes: Required desuperheating capacity QByp: Required bypass capacity

Kt : Correction factor for evaporating and liquid Kti : Correction factor for evaporating
temperature temperature
K∆p : Correction factor for pressure drop at valve Qn : Nominal valve capacity
Qn : Nominal valve capacity

Condensing Refrigerant Correction Factor Kti

Temperature Evaporating Temperature °C
°C +10 +5 0 -10 -20 -30 -40 -50
R 22 0,33 0,36 0,40 0,47 0,56 0,66 0,78 0,93
R 407 C 0,41 0,45 0,49 0,58 0,69
+50
R 134a 0,38 0,42 0,44 0,54 0,64
R 507/404A 0,50 0,54 0,59 0,70 0,83 0,98 1,18 1,38
R 22 0,26 0,29 0,32 0,38 0,46 0,55 0,66 0,78
R 407 C 0,32 0,35 0,39 0,46 0,55
+40
R 134a 0,31 0,33 0,36 0,44 0,52
R 507/404A 0,38 0,42 0,45 0,54 0,64 0,76 0,90 1,08
R 22 0,20 0,22 0,25 0,31 0,38 0,46 0,55 0,66
R 407 C 0,25 0,28 0,31 0,37 0,45
+30
R 134a 0,24 0,26 0,29 0,35 0,43
R 507/404A 0,29 0,32 0,35 0,42 0,51 0,60 0,72 0,86
R 22 0,15 0,17 0,19 0,25 0,31 0,38 0,46 0,56
R 407 C 0,19 0,21 0,24 0,30 0,37
+20
R 134a 0,18 0,20 0,22 0,28 0,35
R 507/404A 0,22 0,25 0,27 0,33 0,40 0,48 0,58 0,70
Correction factors based on 20K superheat suction gas at the
inlet of compressor, discharge temperature 28K above isentropic
compression and 1K subcooling.

A2.5.1/0601/E 71
Liquid Injection Valves Series 935
Exchangeable Power Assemblies and Orifices

Applications
• Series 935 valves are applied as temperature
controls. Applications include:
- Desuperheating of discharge gas on com-
pres­sors. In this case bulbs are mounted on
the high pressure outlet of the compressor
- Control of compressor oil temperatures
• Series 935 valves shall not be used to control
superheat
Features
• Modular design for economical logistics and
easy assembly and servicing
• Very good stability is attained because of the
large forces generated by the large diaphragm
diameter 935
• High quality materials and processes for high
reliability and long lifetime
• Combinations of different charges with various
orifice springs cover a very large application range
• PS: 31 bar, TS: -45 ... +65°C
• No CE marking according art. 3.3 PED 97/23 EC
• Non-standard connection sizes see page 76

Type Code 935 - 7 - B WL 10x16 Type Code XB1019 YL - 2A

Valve Series Power Assembly

Temperature Code Charge Code
Capacity Code Capillary Tube Length (3 m)
Flange Style
WL=Angle Style
DL=Straight through
Connection Size

Series Nominal Capacity Qn Orifice Standard Flange, Angle Power

kW Solder/ODF Assembly
R134a R22 R 404A R 407C R 507 mm Inch
A 4,0 5,2 3,8 5,6 3,8 X10110- * - 1B
B 7,8 10,1 7,4 10,9 7,4 X10110- * - 2B C 501 - 5 mm C 501 - 5
C 11,1 14,2 10,3 15,4 10,3 X10110- * - 3B 10 x 16 3/8 x 5/8
D 16,3 21,1 15,6 22,8 15,6 X10110- * - 4B C 501 - 7 mm C 501 - 7
E 22,5 28,9 21,0 31,2 21,0 X10110- * - 5B 12 x 16 1/2 x 5/8
935-*- XB1019 - * - 2A
A 576 mm A 576
G 32,0 41,2 29,9 44,5 29,9 X10110- * - 6B 16 x 22 5/8 x 7/8
(22 x 28 ODM) (7/8 x 1 1/8 ODM)
10331 10331
K 46,6 60,0 43,5 64,9 43,5 X10111- * - 5B 22 x 22 7/8 x 7/8
(1 1/8 x 1 1/8 ODM)

* = Temperature Code * = Spring Code Temperature Range °C * = Charge Code

3 B -1 / +17 UL
6 C +14 / +38 KL
7 A +36 / +50 YL
105 C +44 / +70 YL
106 C +66 / +94 JL
100 C +94 / +121 LL
Nominal capacities at +38°C condensing temperature, +4°C eva- and 1 K liquid subcooling at the inlet of the valve. Valve selection
porting temperature (saturated temperatures / dew point) for other operating conditions see page 73 - 75.

72 A2.5.1/0601/E
Accessories
Type Order-Nr.
Gasket Set for 935 Series Valves X 13455 -1 027 579
Service Tool for 935 Series X 99999 800 005
Steel screws for following flange types:
C501 , 9761 , 6346 , A576 Screw ST 32 803 573
10331 , 10332 Screw ST 48 803 574

Correction Tables for Series 935

Valve selection for operating conditions other than
+38°C/+4°C and 1 K liquid subcooling at the inlet of the
expansion valve:

Qn = Qo x Kt x K∆p

Qn: Nominal valve capacity

Qo: Required cooling or desuperheating capacity
Kt: Correction factor for evaporating and liquid
temperature
K∆p: Correction factor for pressure drop at valve

Liquid Correction Factor Kt

Temperature R 134a Evaporating Temperature
entering °C
Valve
°C +30 +25 +20 +15 +10 +5 0 -5 -10 -15 -20 -25 -30
+60 1,22 1,25 1,27 1,30 1,33 1,36 1,40 1,44 1,48 1,51 1,56 1,61 1,67
+55 1,14 1,16 1,18 1,21 1,23 1,26 1,29 1,33 1,36 1,39 1,43 1,47 1,52
+50 1,07 1,08 1,10 1,13 1,15 1,17 1,20 1,23 1,26 1,28 1,32 1,36 1,39
+45 1,00 1,02 1,04 1,06 1,08 1,10 1,12 1,15 1,17 1,19 1,22 1,26 1,29
+40 0,93 0,96 0,98 0,99 1,01 1,03 1,05 1,08 1,10 1,12 1,14 1,17 1,20
+35 0,90 0,91 0,92 0,94 0,96 0,97 0,99 1,01 1,03 1,05 1,07 1,10 1,12
+30 0,85 0,86 0,88 0,89 0,91 0,92 0,94 0,96 0,98 0,99 1,01 1,03 1,06
+25 0,82 0,83 0,85 0,86 0,87 0,89 0,91 0,92 0,94 0,95 0,97 1,00
+20 0,80 0,81 0,82 0,83 0,85 0,89 0,88 0,89 0,91 0,92 0,94
+15 0,77 0,78 0,79 0,81 0,82 0,84 0,84 0,86 0,88 0,89
+10 0,75 0,76 0,77 0,78 0,80 0,81 0,82 0,84 0,85
+5 0,73 0,74 0,75 0,76 0,77 0,78 0,80 0,81
0 0,71 0,72 0,73 0,74 0,75 0,76 0,78
-5 0,69 0,70 0,71 0,72 0,73 0,74
-10 0,68 0,68 0,69 0,70 0,71

Correction Factor K∆p

∆p (bar) 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0
K∆p 3,50 2,48 2,02 1,75 1,57 1,43 1,32 1,24 1,17 1,11 1,06 1,01 0,97 0,94 0,90 0,88
∆p (bar) 8,5 9,0 9,5 10,0 10,5 11,0 11,5 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0
K∆p 0,85 0,83 0,80 0,78 0,76 0,75 0,73 0,72 0,69 0,66 0,64 0,62 0,60 0,58 0,57 0,55

A2.5.1/0601/E 73
 Liquid Correction Factor Kt
Temperature R 22 Evaporating Temperature
entering °C
Valve
°C +30 +25 +20 +15 +10 +5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45
+60 1,22 1,23 1,24 1,25 1,27 1,28 1,30 1,32 1,34 1,36 1,38 1,41 1,44 1,47 1,50 1,53
+55 1,15 1,16 1,17 1,18 1,19 1,20 1,22 1,24 1,25 1,27 1,29 1,32 1,34 1,37 1,39 1,42
+50 1,08 1,09 1,10 1,11 1,12 1,14 1,15 1,16 1,18 1,20 1,22 1,24 1,26 1,28 1,30 1,33
+45 1,03 1,04 1,04 1,05 1,06 1,07 1,09 1,10 1,12 1,13 1,15 1,17 1,18 1,20 1,23 1,25
+40 0,98 0,99 0,99 1,00 1,01 1,02 1,03 1,04 1,06 1,07 1,09 1,10 1,12 1,14 1,16 1,18
+35 0,93 0,94 0,95 0,95 0,96 0,97 0,98 0,99 1,01 1,02 1,03 1,05 1,06 1,08 1,10 1,12
+30 0,89 0,90 0,90 0,91 0,92 0,93 0,94 0,95 0,96 0,97 0,98 1,00 1,01 1,03 1,04 1,06
+25 0,86 0,87 0,87 0,88 0,89 0,90 0,91 0,92 0,93 0,94 0,95 0,96 0,98 0,99 1,01
+20 0,83 0,84 0,84 0,85 0,86 0,87 0,88 0,89 0,90 0,91 0,92 0,93 0,95 0,96
+15 0,80 0,81 0,82 0,82 0,83 0,84 0,85 0,86 0,87 0,88 0,89 0,91 0,92
+10 0,78 0,79 0,79 0,80 0,81 0,82 0,83 0,84 0,85 0,86 0,87 0,88
+5 0,76 0,76 0,77 0,78 0,79 0,79 0,80 0,81 0,82 0,83 0,85
0 0,74 0,74 0,75 0,76 0,77 0,77 0,78 0,79 0,80 0,81
-5 0,72 0,72 0,73 0,74 0,75 0,75 0,76 0,77 0,78
-10 0,70 0,71 0,71 0,72 0,73 0,71 0,74 0,75

Correction Factor K∆p

∆p (bar) 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 8,0 9,0
K∆p 4,25 3,00 2,46 2,13 1,90 1,74 1,61 1,50 1,42 1,35 1,28 1,23 1,18 1,14 1,06 1,00
∆p (bar) 10,0 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0 21,0 22,0 23,0 24,0 25,0
K∆p 0,95 0,91 0,87 0,83 0,80 0,78 0,75 0,73 0,71 0,69 0,67 0,66 0,64 0,63 0,61 0,60

Liquid Correction Factor Kt

Temperature R 404A Evaporating Temperature
entering °C
Valve
°C +30 +25 +20 +15 +10 +5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45
+60 1,56 1,59 1,64 1,69 1,74 1,81 1,88 1,96 2,06 2,16 2,28 2,42 2,57 2,75 2,95 3,19
+55 1,32 1,35 1,38 1,42 1,46 1,50 1,55 1,61 1,68 1,75 1,83 1,92 2,01 2,13 2,25 2,39
+50 1,16 1,18 1,20 1,23 1,26 1,30 1,34 1,38 1,43 1,48 1,54 1,61 1,68 1,75 1,84 1,94
+45 1,04 1,05 1,07 1,10 1,12 1,15 1,18 1,22 1,26 1,30 1,34 1,39 1,45 1,51 1,57 1,64
+40 0,94 0,96 0,97 0,99 1,02 1,04 1,07 1,09 1,13 1,16 1,20 1,24 1,28 1,33 1,38 1,43
+35 0,87 0,88 0,90 0,91 0,93 0,95 0,97 1,00 1,02 1,05 1,08 1,11 1,15 1,19 1,23 1,27
+30 0,81 0,82 0,83 0,84 0,86 0,88 0,90 0,92 0,94 0,96 0,99 1,02 1,05 1,08 1,11 1,15
+25 0,76 0,77 0,79 0,80 0,82 0,83 0,85 0,87 0,89 0,92 0,94 0,97 0,99 1,02 1,05
+20 0,73 0,74 0,75 0,77 0,78 0,80 0,81 0,83 0,85 0,87 0,90 0,92 0,95 0,97
+15 0,70 0,71 0,72 0,73 0,75 0,76 0,78 0,80 0,82 0,84 0,86 0,88 0,90
+10 0,67 0,68 0,69 0,71 0,72 0,74 0,75 0,77 0,79 0,81 0,83 0,85
+5 0,65 0,66 0,67 0,68 0,70 0,71 0,73 0,74 0,76 0,78 0,80
0 0,63 0,64 0,65 0,66 0,68 0,69 0,71 0,72 0,74 0,75
-5 0,61 0,62 0,63 0,65 0,66 0,67 0,69 0,70 0,72
-10 0,60 0,61 0,62 0,63 0,64 0,65 0,67 0,68

Correction Factor K∆p

∆p (bar) 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 8,0 9,0
K∆p 4,55 3,21 2,62 2,27 2,03 1,86 1,72 1,61 1,52 1,44 1,37 1,31 1,26 1,21 1,14 1,07
∆p (bar) 10,0 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0 21,0 22,0 23,0 24,0 25,0
K∆p 1,02 0,97 0,93 0,89 0,86 0,83 0,80 0,78 0,76 0,74 0,72 0,70 0,69 0,67 0,66 0,64

74 A2.5.1/0601/E
 Liquid Correction Factor Kt
Temperature R 407C Evaporating Temperature
entering °C
Valve
°C +30 +25 +20 +15 +10 +5 0 -5 -10 -15 -20 -25
+55 1,20 1,21 1,23 1,26 1,28 1,31 1,34 1,37 1,40 1,44 1,48 1,52
+50 1,10 1,11 1,13 1,15 1,17 1,19 1,22 1,24 1,27 1,30 1,33 1,37
+45 1,02 1,03 1,05 1,06 1,08 1,10 1,12 1,14 1,17 1,19 1,22 1,25
+40 0,95 0,96 0,98 0,99 1,01 1,02 1,04 1,06 1,08 1,11 1,13 1,16
+35 0,89 0,90 0,92 0,93 0,94 0,96 0,98 0,99 1,01 1,03 1,05 1,07
+30 0,85 0,85 0,87 0,88 0,89 0,90 0,92 0,93 0,95 0,97 0,99 1,01
+25 0,81 0,82 0,83 0,84 0,85 0,87 0,88 0,90 0,91 0,93 0,95
+20 0,78 0,79 0,80 0,81 0,82 0,84 0,85 0,86 0,88 0,90
+15 0,75 0,76 0,77 0,78 0,80 0,81 0,82 0,84 0,85
+10 0,73 0,74 0,75 0,76 0,77 0,78 0,80 0,81
+5 0,71 0,72 0,73 0,74 0,75 0,76 0,77
0 0,69 0,70 0,71 0,72 0,73 0,74
-5 0,67 0,68 0,69 0,70 0,71
-10 0,65 0,66 0,67 0,68

Correction Factor K∆p

∆p (bar) 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 8,0 9,0
K∆p 4,78 3,33 2,72 2,36 2,11 1,92 1,78 1,67 1,57 1,49 1,42 1,36 1,31 1,26 1,18 1,11
∆p (bar) 10,0 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0 21,0 22,0 23,0 24,0 25,0
K∆p 1,05 1,01 0,96 0,92 0,89 0,86 0,83 0,81 0,79 0,76 0,75 0,73 0,71 0,70 0,68 0,67
Note: See page 52 for determining of conditions for systems with R 407C.

Liquid Correction Factor Kt

Temperature R 507 Evaporating Temperature
entering °C
Valve
°C +30 +25 +20 +15 +10 +5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45
+60 1,54 1,57 1,61 1,65 1,71 1,76 1,83 1,90 1,98 2,08 2,18 2,30 2,43 2,58 2,75 2,95
+55 1,30 1,33 1,36 1,39 1,43 1,47 1,52 1,57 1,62 1,69 1,76 1,83 1,92 2,02 2,12 2,25
+50 1,15 1,17 1,19 1,22 1,24 1,28 1,31 1,35 1,40 1,44 1,49 1,55 1,61 1,68 1,76 1,84
+45 1,03 1,05 1,07 1,09 1,11 1,14 1,17 1,20 1,23 1,27 1,31 1,36 1,40 1,46 1,52 1,58
+40 0,94 0,96 0,97 0,99 1,01 1,03 1,06 1,08 1,11 1,14 1,17 1,21 1,25 1,29 1,34 1,39
+35 0,87 0,88 0,90 0,91 0,93 0,95 0,97 0,99 1,01 1,04 1,07 1,10 1,13 1,16 1,20 1,24
+30 0,81 0,82 0,83 0,85 0,86 0,88 0,89 0,91 0,93 0,96 0,98 1,01 1,03 1,06 1,09 1,13
+25 0,77 0,78 0,79 0,80 0,82 0,83 0,85 0,87 0,89 0,91 0,93 0,95 0,98 1,01 1,03
+20 0,73 0,74 0,75 0,77 0,78 0,79 0,81 0,83 0,85 0,87 0,89 0,91 0,93 0,96
+15 0,70 0,71 0,72 0,73 0,75 0,76 0,78 0,79 0,81 0,83 0,85 0,87 0,89
+10 0,67 0,68 0,69 0,70 0,72 0,73 0,74 0,76 0,78 0,79 0,81 0,83
+5 0,64 0,65 0,67 0,68 0,69 0,70 0,72 0,73 0,75 0,76 0,78
0 0,62 0,63 0,64 0,65 0,66 0,68 0,69 0,70 0,72 0,73
-5 0,60 0,61 0,62 0,63 0,64 0,65 0,66 0,68 0,69
-10 0,58 0,59 0,60 0,61 0,62 0,63 0,64 0,65

Correction Factor K∆p

∆p (bar) 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 8,0 9,0
K∆p 4,63 3,27 2,67 2,31 2,07 1,89 1,75 1,64 1,54 1,46 1,40 1,34 1,28 1,24 1,16 1,09
∆p (bar) 10,0 11,0 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0 21,0 22,0 23,0 24,0 25,0
K∆p 1,03 0,99 0,94 0,91 0,87 0,85 0,82 0,79 0,77 0,75 0,73 0,71 0,70 0,68 0,67 0,65

A2.5.1/0601/E 75
Flanges for Valves

Angle Style Flange Straight Through Flange

Angle Style Straight Through Connections for

Type Order Type Order mm inch Valve
Nr. Nr. Solder ODF Solder ODM Solder ODF Solder ODM Series
C 501 - 4 803 230 — — 3/8 x 1/2 —
C 501 - 4 MM 803 231 10 x 12 — — — TCLE
C 501 - 5 803 232 9761 - 3 803 240 — — 3/8 x 5/8 — ZZCE
C 501 - 5 MM 803 233 9761 - 3 MM 803 241 10 x 16 — — — LCLE
C 501 - 7 803 234 9761 - 4 803 350 — — 1/2 x 5/8 — 935 A-G
C 501 - 7 MM 803 235 9761 - 4 MM 803 243 12 x 16 — — — CPHE 1
— — 6346 - 17 803 330 16 x 22 — 5/8 x 7/8 — CPHE 2
A 576 803 238 — — — — 5/8 x 7/8 7/8 x 1-1/8
A 576 - MM 803 239 — — 16 x 22 22 x 28 — —

TJRE
ZZJRE
10331 803 338 10332 803 324 22 x 22 — 7/8 x 7/8 1-1/8 x 1-1/8 LJRE
935 K
CPHE 3

TERE
TIRE
ZZERE
ZZIRE
9153 803 244 9152 803 286 — — 7/8 x 7/8 1-1/8 x 1-1/8 LERE
9153 MM 803 245 9152 MM 803 287 22 x 22 28 x 28 — LIRE
CPHE 3,5
CPHE 4
CPHE 5

THRE
9149 803 284 9148 803 283 22 x 22 — 7/8 x 7/8 1-1/8 x 1-1/8 CPHE 6

76 A2.5.1/0601/E
 Solenoid Valves

A2.5.1/0601/E 77
2-Way Solenoid Valves

Basic Terms and Technical Information

Operating principles

Directly actuated: The magnetic field of the sole- Therefore the decisive factor for proper solenoid
noid coil forces a movement of the plunger and thus valve sizing is the respective capacity of the valve
causes the opening of the valve seat. and not its connection size.

Servo actuated: The magnetic field of the solenoid Formula for calculating the actual pressure drop of
coil is only uti­lized for the opening of the pilot valve a solenoid valve:
seat. The necessary energy to actuate the piston
or diaphragm of the main valve seat is pro­vided by ∆p1 = ∆p2 x (Qn1/Qn2)2
the refrigerant flow and results in a certain pressure
drop. ∆p1: Actual pressure drop
∆p2: Nominal pressure drop at Qn1
Qn1: Calculated nominal capacity
Minimum pressure drop Qn2: Nominal capacity of selected valve
Directly actuated solenoid valves do not require a
minimum pres­sure drop for proper operation. Maximum Operating Pressure Differential
Servo operated solenoid valves require a minimum (MOPD)
pressure drop of approximately 0.05 bar to remain MOPD is the maximum pressure differential between
fully open. In case of insufficent refrigerant flow this inlet and outlet of the solenoid valve which permits
value will not be reached and the solenoid valve proper opening of the valve. When used with ALCO
may close unintentionally. These closures may lead AC solenoid coils all ALCO solenoid valves employ
to malfunctions and oscillations in the refrigeration 25 bar MOPD.
circuit. Improper sizing of solenoid valves (i.e. use of Operation in conjunction with DC solenoid coils lead
excessively large solenoid valves) is the main cause of to reduced MOPD values depending on valve type and
this effect. This is particularly important in capacity size. The new DS2 Chopper Plugs allow the use of
controlled refrigeration circuits. 24 VAC coils with 24VDC by converting the DC in an
AC voltage. Please contact ALCO application engi-
neering for additional details.

Selection Guide for Solenoid Valves

Selection Criteria Series
110 RB 200 RB 240 RA 540 RA M36
8/9/12/16T9 16T11/20 8/9/12/16 20
2-Way + + + + + +
3-Way +
Normally Closed (NC) + + + +
Normally Open (NO) + +
Min. Pressure Differential (bar) 0.00 0.05 0.05 0.05 0.05
MWP (bar) 35 35 35 31 35 28 35
Media Temp. Range (°C) -40 / +120 -40 / +120 -40 / +120 -40 / +120 -40 / +120 -40 / +120 -40 / +120
Coil Type ASC ASC ASC ASC ASC ASC ASC
Catalogue Page 80 80 80 80 81 81 84

Type Code 200 RB 6 T 4

Model Seat diameter T Solder Tube connection in

Series in multiples of F Flare multiple of 1/8” i.e. 1/2”
1
/16” i.e. 3/8” or nearest mm equivalent

78 A2.5.1/0601/E
Coils ASC

Standards
• ALCO ASC Coils and cable assemblies conform to
Low Voltage Directive

ASC

Type Order-Nr. Voltage Power Input Electr. Connection Protection

ASC 230V / 50Hz 801 064
ASC 120V / 50Hz 801 063 AC 8W without plug, IP65
ASC 24V / 50Hz 801 062 see cable assemblies with plug / cable
ASC 12V 801 054 assembly
ASC 120V 801 050 DC 15 W
ASC 230V 801 056
Note: Coils are delivered with mounting clip.
Please order cable assemblies separately.

Cable Assemblies for ASC Coils ASC-N15

Type Order-Nr. Temperature Range Cable length Wire diameter Connector Type
ASC-N15 804 570 1,5m
ASC-N30 804 571 -25 ..+80°C 3,0m
ASC-N60 804 572 6,0m 3 x 0,75 mm2 loose wires
ASC-L15 804 573 1,5m
ASC-L30 804 574 -50..+80°C 3,0m
ASC-L60 804 575 6,0m

Cable Assemblies with 24V DC Chopper Plug

• Enables standard 24V AC Coil to be used for DC applications
• Low power assumption (3W only)
• No MOPD degradation
DS2-N15

Type Order-Nr. Temperature Range Cable length Wire diameter Connector Type
DS2-N15 804 620 1,5m
DS2-N30 804 621 -25 .. +80°C 3,0m
2 x 0,75 mm2 loose wires
DS2-N60 804 622 6,0m
DS2-L60 804 625 -50 .. +80°C 6,0m

Other Accessories for Solenoid Valves

Type Order-No. Description
X 11981 - 1 027 451 Service tool for 110RB, 240RA, 540RA, 3031
X 13983 -1 027 622 Mounting bracket for 240RA
X 13740 -1 027 600 Clip for coil
PG9 Plug 801 012 Plug according to DIN 43650 with cable gland PG 9
PG11 Plug 801 013 Plug according to DIN 43650 with cable gland PG 11

A2.5.1/0601/E 79
2-Way Solenoid Valves Series 110, 200, 240
Normally Closed

Features
• Compact size
• Snap-on clip for attaching solenoid coils 200 RB
• No disassembly necessary for soldering
Standards
• 240 RA 16T11 and 20 are CE marked per PED 110 RB

240 RA
Capacity Data
Type Nominal Capcity Qn (kW)
Liquid Hot Gas Suction Gas
R 404A R 404A kv-value ∆p min
R 134a R 22 R 507 R 407C R 134a R 22 R 507 R 407C R 134a R 22 R 507 R 407C m3/h bar
110 RB 2 3,5 3,8 2,5 3,6 1,6 2,0 1,7 2,1 0,2 0
200 RB 3 6,6 7,1 4,6 6,8 3,0 3,7 3,2 3,9 0,4 0,05
200 RB 4 15,5 16,8 10,9 16,1 7,1 8,8 7,5 9,2 0,9 0,05
200 RB 6 27,3 29,5 18,9 28,0 12,5 15,4 13,1 16,1 1,6 0,05
240 RA 8 36,3 39,3 25,2 37,3 16,7 20,5 17,4 21,4 4,2 5,6 4,6 5,2 2,3 0,05
240 RA 9 76,2 82,5 52,9 78,4 35,1 43,1 36,5 44,9 8,8 11,7 9,7 10,9 4,8 0,05
240 RA 12 85,7 92,8 59,5 88,1 39,4 48,4 41,1 50,5 9,9 13,1 10,9 12,3 5,4 0,05
240 RA 16 139,1 150,5 96,5 142,9 64,0 78,5 66,6 81,9 16,0 21,3 17,7 19,9 8,8 0,05
240 RA 20 202,6 219,3 140,7 208,3 93,2 114,4 97,1 119,3 33,0 31,0 25,7 29,0 12,8 0,05
Nominal capacities at +38°C condensing temperature, +4°C
evaporating temperature, 0.15 bar pressure drop between
Selection Guide valve inlet and outlet in liquid applications (for hot gas applica-
tions 1 bar pressure drop and +18 °C suction gas temperature);
Type Order- Connection Solder / ODF
subcooling 1 K.
Nr. mm Inch Correction tables for other operating conditions see
T2 801 217 6 page 82.
110 RB 2 T2 801 210 1/4
T3 801 209 10 3/8
200 RB 3 T3 801 239 10 3/8
T3 801 176 10 Special Versions:
Manual stems available upon request for
T3 801 190 3/8
200 RB 4 Series 240 RA 8 to 240 RA 16 (Type M).
T4 801 178 12
T4 801 179 1/2 Manual stems standard on Series 240 RA 20.
T4 801 182 12
Options:
200 RB 6 T4 801 183 1/2 • Actuation coils available for various voltages,
T5 801 186 16 5/8 see page 79
T5 801 160 5/8
240 RA 8
T7 801 143 22 7/8
T5 801 161 16 5/8
240 RA 9 T7 801 162 22 7/8
T9 801 142 1-1/8
T7 801 163 22 7/8
240 RA 12
T9 801 144 1-1/8
T9 801 164 1-1/8
240 RA 16
T11 801 166 35 1-3/8
T11-M 801 172 35 1-3/8
T13-M 801 224 42
240 RA 20
T13-M 801 173 1-5/8
T17-M 801 174 54 2-1/8

80 A2.5.1/0601/E
2-Way Solenoid Valves Series 540
Normally Open

Features
• Compact size
• Snap-on clip for attaching solenoid coils
• No disassembly necessary for soldering

540 RA

Capacity Data
Type Nominal Capacity Qn (kW)
Liquid Hot Gas Suction Gas
R 404A R 404A kv-value ∆p min
R 134a R 22 R 507 R 407C R 134a R 22 R 507 R 407C R 134a R 22 R 507 R 407C m3/h bar
540 RA 8 36,3 39,3 25,2 37,3 16,7 20,5 17,4 21,4 4,2 5,6 4,6 5,2 2,3 0,05
540 RA 9 76,2 82,5 52,9 78,4 35,1 43,1 36,5 44,9 8,8 11,7 9,7 10,9 4,8 0,05
540 RA 12 85,7 92,8 59,5 88,1 39,4 48,4 41,1 50,5 9,9 13,1 10,9 12,3 5,4 0,05
540 RA 16 139,1 150,5 96,5 142,9 64,0 78,5 66,6 81,9 16,0 21,3 17,7 19,9 8,8 0,05
540 RA 20 202,6 219,3 140,7 208,3 93,2 114,4 97,1 119,3 23,3 31,0 25,7 29,0 12,8 0,05
Nominal capacities at +38°C condensing temperature, +4°C
evaporating temperature, 0.15 bar pressure drop between
Selection Guide valve inlet and outlet in liquid applications (for hot gas applica-
tions 1 bar pressure drop and +18 °C suction gas temperature);
Type Order- Connection Solder /ODF subcooling 1 K.
Nr. mm Inch Correction tables for other operating conditions see page 82.
540 RA 8 T5 046 265 5/8
T5 046 266 5/8
540 RA 9
T7 046 268 22 7/8
540 RA 12 T7 046 269 22 7/8
Options:
540 RA 16 T9 046 270 1‑1/8
• Actuation coils and cable assemblies available
540 RA 20 T11 047 953 35 1‑3/8 for various voltages, see page 79

Accessories and spare parts for solenoid valves

Description Type Order-Nr. Repair Kits Type Order-Nr.
Service tool for 110 RB, 240 RA, 540 RA X 11981 - 1 027 451 110RB KS 30040-1 801 206
und 3031 200RB KS 30039 /
Mounting bracket for 240 RA / 540 RA X 13983 - 1 027 622 KS 30109 801 205
Changeover kit T to M 240RA8 KS 30061 801 262
240RA8 KS 30066 801 265 240RA9 KS 30062 801 263
240RA9/12 KS 30067 801 261 240RA12 KS 30063 801 264
240RA16 KS 30068 801 266 240RA16 KS 30065 801 200
240RA20 KS 30098 801 267 240RA20 KS 30097 801 216
Gasket kits
110RB KS 30040-2 801 232
200RB KS 30039-1 801 233
240RA8 KS 30061-1 801 234
240RA9/12 KS 30062-1 801 235
240RA16 KS 30065-1 801 236
240RA20 KS 30097-1 801 237

A2.5.1/0601/E 81
Correction Tables for the Selection of Solenoid Valves
For use with 110 RB, 200 RB, 240 RA and 540 RA Series

Valve selection for operating conditions other than The pressure drop can be calculated with the following
nominal: formula:
Q02
Qn = Qo x Kt x K∆p ∆ P0 = ∆Pn* __
Qn2
Qn: Nominal valve capacity
Kt: Correction factor for evaporating and liquid ∆ Pn = 0,15 bar
temperature
K∆p: Correction factor for pressure drop at valve ∆ Pn : Pressure drop under nominal conditions
Qo: Required cooling capacity

1. Suction Gas Application

Evaporating Correction Factor Kt
Temperature Condensing Temperature °C
°C +60 +55 +50 +45 +40 +35 +30 +25 +20
+10 1,03 0,97 0,92 0,88 0,84 0,80 0,76 0,74 0,71
0 1,40 1,32 1,25 1,20 1,14 1,10 1,04 1,01 0,96
-10 1,71 1,62 1,53 1,47 1,40 1,34 1,27 1,23 1,18
-20 2,20 2,08 1,97 1,88 1,80 1,72 1,64 1,58 1,51
-30 2,79 2,63 2,50 2,39 2,27 2,19 2,07 2,01 1,92
-40 3,68 3,47 3,29 3,15 3,00 2,89 2,73 2,65 2,53

Correction Factor K∆p

∆p (bar) 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50 0,55
K∆p 1,73 1,22 1,00 0,87 0,77 0,71 0,65 0,61 0,48 0,55 0,52

2. Liquid application
Liquid Correction Factor Kt
Temperature R 134a Evaporating Temperature °C R 22
entering Valve
°C +10 0 -10 -20 -30 +10 0 -10 -20 -30 -40
+60 1,33 1,40 1,48 1,56 1,67 1,26 1,30 1,38 1,38 1,44 1,50
+55 1,23 1,29 1,36 1,43 1,52 1,19 1,22 1,29 1,29 1,34 1,39
+50 1,15 1,20 1,26 1,32 1,39 1,12 1,15 1,21 1,22 1,26 1,30
+45 1,08 1,12 1,17 1,22 1,29 1,06 1,08 1,15 1,15 1,18 1,23
+40 1,01 1,05 1,10 1,14 1,20 1,01 1,03 1,09 1,09 1,12 1,16
+35 0,96 0,99 1,03 1,07 1,12 0,96 0,98 1,03 1,03 1,06 1,10
+30 0,91 0,94 0,98 1,01 1,06 0,92 0,94 0,99 0,98 1,01 1,04
+25 0,86 0,89 0,92 0,95 1,00 0,88 0,89 0,94 0,94 0,96 0,99
+20 0,82 0,85 0,88 0,91 0,94 0,84 0,86 0,90 0,90 0,92 0,95
+15 0,78 0,81 0,84 0,86 0,89 0,81 0,82 0,87 0,86 0,88 0,91
+10 0,75 0,77 0,80 0,82 0,85 0,78 0,79 0,83 0,83 0,85 0,87
+5 0,74 0,76 0,78 0,81 0,76 0,80 0,79 0,81 0,83
0 0,71 0,73 0,75 0,78 0,73 0,77 0,77 0,78 0,80
-5 0,70 0,72 0,74 0,74 0,74 0,75 0,77
-10 0,68 0,69 0,71 0,72 0,71 0,73 0,74

Correction Factor K∆p

∆p (bar) 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50 0,55 0,60 0,65 0,70 0,75
K∆p 1,73 1,22 1,00 0,87 0,77 0,71 0,65 0,61 0,58 0,55 0,52 0,50 0,48 0,46 0,45

82 A2.5.1/0601/E
2. Liquid Application
Liquid Correction Factor Kt
Temperature R 404A Evaporating Temperature °C R 507
entering Valve
°C +10 0 -10 -20 -30 -40 +10 0 -10 -20 -30 -40
+60 1,74 1,88 2,06 2,28 2,57 2,95 1,71 1,83 1,98 2,18 2,43 2,75
+55 1,46 1,55 1,68 1,83 2,01 2,25 1,43 1,52 1,62 1,76 1,92 2,12
+50 1,26 1,34 1,43 1,54 1,68 1,84 1,24 1,31 1,40 1,49 1,61 1,76
+45 1,12 1,18 1,26 1,34 1,45 1,57 1,11 1,17 1,23 1,31 1,40 1,52
+40 1,02 1,07 1,13 1,20 1,28 1,38 1,01 1,06 1,11 1,17 1,25 1,34
+35 0,93 0,97 1,02 1,08 1,15 1,23 0,93 0,97 1,01 1,07 1,13 1,20
+30 0,86 0,90 0,94 0,99 1,05 1,11 0,86 0,89 0,93 0,98 1,03 1,09
+25 0,80 0,83 0,87 0,92 0,97 1,02 0,80 0,83 0,87 0,91 0,95 1,01
+20 0,75 0,78 0,81 0,85 0,90 0,95 0,75 0,78 0,81 0,85 0,89 0,93
+15 0,71 0,73 0,76 0,80 0,84 0,88 0,71 0,73 0,76 0,79 0,83 0,87
+10 0,67 0,69 0,72 0,75 0,79 0,83 0,67 0,69 0,72 0,74 0,78 0,81
+5 0,66 0,68 0,71 0,74 0,78 0,65 0,68 0,70 0,73 0,76
0 0,63 0,65 0,68 0,71 0,74 0,62 0,64 0,66 0,69 0,72
-5 0,62 0,65 0,67 0,70 0,61 0,63 0,65 0,68
-10 0,60 0,62 0,64 0,67 0,58 0,60 0,62 0,64

Liquid Correction Factor Kt

Temperature R 407C
Evaporating Temperature °C
entering Valve
°C +10 0 -10 -20
+60
+55 1,28 1,34 1,40 1,48
+50 1,17 1,22 1,27 1,33
+45 1,08 1,12 1,17 1,22
+40 1,01 1,04 1,08 1,13
+35 0,94 0,98 1,01 1,05
+30 0,89 0,92 0,95 0,99
+25 0,84 0,87 0,90 0,93
+20 0,80 0,82 0,85 0,88
+15 0,76 0,78 0,81 0,84
+10 0,73 0,75 0,77 0,80
+5 0,72 0,74 0,76
0 0,69 0,71 0,73
-5 0,68 0,70
-10 0,65 0,67

Correction Factor K∆p

∆p (bar) 0,05 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50 0,55 0,60 0,65 0,70 0,75
K∆p 1,73 1,22 1,00 0,87 0,77 0,71 0,65 0,61 0,58 0,55 0,52 0,50 0,48 0,46 0,45

3. Hot Gas Application

Correction Factor Kt
Evaporating Temperature °C
+10 +5 0 -5 -10 -15 -20 -25 -30 -35 -40
Kt 0,96 1,00 1,03 1,06 1,10 1,13 1,17 1,20 1,24 1,29 1,33

Correction Factor K∆p

∆p (bar) 0,35 0,50 0,70 1,00 1,50 2,00 2,50 3,00 4,00
K∆p 1,72 1,49 1,22 1,00 0,86 0,78 0,73 0,70 0,65

A2.5.1/0601/E 83
3-Way Solenoid Valves Series M36

Features
• For heat reclaim application
• Pilot connection to suction line required, no
minimum pressure drop
• Compact size
• Snap-on clip for attaching solenoid coils
• No disassembly necessary for brazing
• Max. working pressure PS: 35 bar

Options:
• Actuation coil and cable assemblies available for
various voltages, see page 79

M36-118 M36-078 with ASC Coil

and DS2 Chopper Plug

Capacity Data
Type Order- Connection Nominal Capacity Qn (kW) kv- Coil
Nr. Solder/ODF Value Type
mm inch R 134a R 22 R 404A / R 507 m3/h
M36-078 801 420 22 7/8 28,9 35,1 31,3 6,7 ASC
M36-118 801 421 1‑1/8 (Page 79)

Nominal capacities at +38°C condensing temperature,

+4°C evaporatingtemperature (saturated pressures /
dew point), 0.15 bar pressure drop between valve inlet
and outlet.
Qo: Required cooling capacity
For other operating conditions multiply required ca- Kt: Correction factor for evaporating and liquid
pacity Qo with correction factors Kt and K∆p. temperature
K∆p: Correction factor for pressure drop at valve
Qo x Kt x K∆p = Qn Qn: Nominal valve capacity

Correction Tables
Correction Factor Kt
Evaporating Temperature (°C)
10 5 0 -5 -10 -15 -20 -25 -30 -35 -40
Kt 0,96 1,00 1,03 1,06 1,10 1,13 1,17 1,20 1,24 1,29 1,33

Correction Factor K∆p

Pressure drop across Valve (bar)
0,10 0,14 0,20 0,30 0,40 0,50 0,60 0,70 0,80 0,90 1,00
K∆p 1,22 1,00 0,87 0,71 0,61 0,55 0,50 0,46 0,43 0,41 0,39

Accessories and spare parts for series M36

Description Order-Nr.
Repair Kit for M36-UNF (O-Ring Gasket & pilot assembly) 801 440

Conversion Table 3031 Series to M36

3031 Series has been replaced by M36 Series
Description Order Nr. Description Order Nr.
3031 RC 12S7 055 939 M36-078 801 420
3031 RC 12S9 055 940 M36-118 801 421

84 A2.5.1/0601/E
 Mechanical Pressure Regulators

A2.5.1/0601/E 85
Pressure Regulators

Basic Terms and Technical Information

Capacity regulators Evaporator pressure regulators

Regulator series ACP and CPHE are hot gas bypass Series PRE regulators serve the purpose of maintain-
regulators and serve the purpose of compensating ing evaporator pressure above certain predeter-
excess compressor capacity. mined levels.
Thus they prevent the generation of evaporator pres- The most important application is the use of several
sures below predetermined levels. evaporators with different evaporating temperatures
In case of hot gas injection into the suction line, a in conjunction with a common suction line.
liquid injection valve in conjunction with a solenoid The freezing of water in water chillers and air-con-
valve is required to desuperheat the excessively hot ditioning systems can be savely prevented if evapo-
suction gas. The capacity should not be reduced rating temperatures are kept above 0°C, even when
below 60 % of maximum in this application to avoid loads are greatly reduced.
oil return problems.
With hot gas injection at the evaporator inlet, no liq- Crankcase pressure regulators
uid injection valve is necessary. The injection must Series PRC regulators serve the purpose of prevent-
be such that the incre­mental gas volume is taken ing exces­sively high suction pressures to protect
into account. No problems with oil return should be compressor motors from overloading.
expected even when regulating 100% of capacity. Excessively high suction pressures can occur at start-
up of a refrigeration circuit in case of high loads and
Condensing pressure regulators after defrost. Crankcase regulators are adjusted to
The HP series regulator are designed to keep con- the maximum allowed suction pressure rating of
densing pressures above certain levels in case of low the compressors as given by the compressor manu-
ambient temperatures. facturers.
Thus they ensure sufficient pressure at the inlet port
of the expansion valve and permit trouble free start-
up of the refrigerant circuit independent of ambient
temperatures.
This kind of refrigeration circuit design is “flooding the
condenser” at low ambient conditions and therefore
requires increased receiver capacity.

Selection Guide for Pressure Regulators

Selection Criteria Series
ACP CPHE HP PRE PRC
Head Pressure Control +
Capacity Control + +
Evaporator Pressure Regulator +
Crankcase Pressure Regulator +
Receiver Pressure Regulator +
Catalogue Page 87 87 89 91 92

86 A2.5.1/0601/E
Hot Gas Bypass Regulators Series ACP

Features
• High quality materials and processes for high
reliability and long lifetime
• Internal equalization
• Compact size

Technical Data
Adjustment Range: 0 .. 5 bar
Factory Setting: 2,7 bar
Max. operating Pressure PS: 31 bar
Operating Temperature Range TS: –40°C .. 120°C ACP
Ambient Temperature Range: -40 .. 50°C
Transport Temperature Range: -40 .. 70°C

Capacity Data
Type Order Connection, Angle Nominal Bypass Capacity* Qn
Nr. Solder/ODF kW
inch R 134a R 22 R 407C R 404A/507 R 410A
ACP 1 047 680 1
/4 x 3/8” 0.21 0.35 0.41 0.30 0.5
ACP 3 047 283 1
/4 x 3/8” 0.50 0.77 0.89 0.68 1.2
ACP 5 053 374 3
/8 x 3/8” 1.18 1.83 2.12 1.59 2.8

*) Nominal capacities at +38° C condensing temperature,

+4°C evaporating temperature (saturated temperatures
/ dew point) and 1 K liquid sub­cooling at the inlet of the
expansion valve.

Hot Gas Bypass Regulators Series CPHE

Features
• High quality materials and processes for high
reliability and long lifetime
• Superior partial load performance due to double
seat orifice design (CPHE 3 to CPHE 6)
• Modular design for economical logistics and
easy assembly and servicing
• External equalization

Specific connection sizes and flanges available on

request. Selection see page 76.
CPHE

Technical Data
Adjustment Range: -0,4 .. 5 bar
Factory Setting: 1,4 bar
Max. operating Pressure PS: 28 bar
Operating Temperature Range TS: –40°C .. 120°C
Ambient Temperature Range: -40 .. 50°C
Transport Temperature Range: -40 .. 70°C

A2.5.1/0601/E 87
Capacity Data CPHE
Type Nominal Bypass Capacity Qn Orifice Standard Flange Power
kW Solder/ODF Assembly
R 134a R 22 R 407C R 404A/507 R 410A mm inch

CPHE - 1 3.3 4.6 5.4 4.3 7.2 X 22440-B5B C 501 - 7 mm C 501 - 7

12 x 16 1
/2 x 5/8
A 576 mm A 576
CPHE - 2 7.1 10.0 11.6 9.2 15.6 X 22440-B8B 16 x 22 5
/8 x 7/8 X7118 - 4
(22 x 28 ODM) ( /8 x 1-1/8 ODM)
7

10331 10331
CPHE - 3 10.8 15.5 17.9 13.8 24.1 X 11873-B5B 22 x 22 7
/8 x 7/8
(1- /8 x 1-1/8 ODM)
1

CPHE - 3,5 15.4 21.7 25.1 19.5 33.7 X 9117-B7B 9153 mm 9153
CPHE - 4 25.6 36.3 42.1 32.5 56.4 X 9117-B9B 22 x 22 7
/8 x 7/8
CPHE - 5 33.0 46.6 54.0 41.7 72.5 X 9166-B10B (1- /8 x 1-1/8 ODM)
1
X7428 - 2
9149 mm 9149
CPHE - 6 44.7 63.1 73.2 56.6 98.1 X 9144-B13B 22 x 22 7
/8 x 7/8
(1- /8 x 1-1/8 ODM)
1

Nominal capacities at +38° C condensing temperature,

+4°C evaporating temperature (saturated temperatures
/ dew point) and 1 K liquid sub­cooling at the inlet of the
expansion valve.

Correction Tables for Series ACP and CPHE

For other evaporating temperatures the bypass ca-
pacity QByp shall be multiplied with the correction
factor KByp.

QByp x KByp = Qn

QByp: Required bypass capacity

KByp: Correction factor for evaporating
temperature
Qn: Nominal valve capacity

Refrigerant Condensing Correction Factor KByp

Temperature Evaporating Temperature °C
°C +10 0 -10 -20 -30 -40
50 0.78 0.77 0.78 0.80
R 134 a 40 0.99 0.94 0.93 0.94
30 1.35 1.21 1.15 1.14
50 0.80 0.77 0.77 0.77 0.79 0.82
R 22 40 1.00 0.93 0.91 0.91 0.92 0.95
30 1.34 1.19 1.12 1.10 1.09 1.12
50 0.83 0.82 0.83 0.86
R 407 C 40 0.99 0.95 0.95 0.97
30 1.26 1.17 1.13 1.13
50 0.86 0.85 0.87 0.91 0.97 1.06
R 404A/
R 507 40 0.99 0.95 0.94 0.96 1.00 1.05
30 1.26 1.13 1.09 1.08 1.10 1.14
30 1.31 1.16 1.11 1.07 1.08 1.10
R 410A 40 0.99 0.94 0.92 0.92 0.92 0.95
50 0.84 0.81 0.81 0.82 0.94 0.87

88 A2.5.1/0601/E
Head Pressure Control Valves Series HP

Features
• Fast attainment of required minimal condensing
pressure
• For larger capacities the HP can be applied in
parallel
• Compact size; replacing a receiver pressure regu-
lator (or a check valve) and a condensing pressure
regulator respectively

Technical Data
Max. Operating Pressure PS: 28 bar HP
Max. Test Pressure PT: 31 bar
Operating Temperature Range TS: –40°C .. 150°C
Max. Ambient Temperature: -40 .. 50°C
Max. Transport Temperature: -40 .. 70°C
Max. Body Temperature: 150°C

Capacity Data
Type Order- Connection Nominal Capacity Qn kW
Nr. Solder/ODF (Minimum Capacity Qn kW)
R134a R22 R404A / R 507 R 407C R 410A
HP5 T4 -165 803 531 16.3 17.6 11.6 16.9 17.1
1
/2”
-225 803 545 (2.4) (2.6) (1.7) (2.5) (2.6)
HP8 T5 -165 803 512 5
/8”
-225 803 504 43.9 47.5 30.6 45.6 46.0
- 95 803 518 (8.8) (9.5) (6.1) (9.1) (9.2)
HP8 T7 -165 803 519 22 mm / 7/8”
-225 803 521
HP14 T11 -165 803 515 35 mm / 1-3/8” 109.9 118.9 76.7 114.0 115.2
-225 803 526 (22.0) (23.8) (15.4) (22.8) (23.0)
Nominal capacities at +38° C condensing temperature, Valve selec tion for other operating conditions see
+4°C evaporating temperature (saturated temperatures page 90.
/ dew point) and 1 K liquid sub­cooling at the inlet of the
expansion valve.

Temperature Codes for Minimum Condensing Temperatures

R 134a R 22 R 404A / R 507 R 407C R 410A
- 95 30°C
-165 47°C 30°C 25°C 26°C 15°C
-225 43°C 35°C 37°C 25°C

A2.5.1/0601/E 89
Correction Tables for Series HP

Valve selection for operating conditions other

than +4°C/+38°C and 1 K liquid subcooling:

Qn = Qo x Kt x K∆p

Qn: Nominal valve capacity

Kt: Correction factor for evaporting and liquid
temperature
K∆p: Correction factor for pressure drop at valve
Qo: Required cooling capacity

Liquid Correction Factor Kt

Temperature Evaporating Temperature
entering Valve R 134a R 22 R 404A
°C +10 0 -10 -20 +10 0 -10 -20 -30 -40 +10 0 -10 -20 -30 -40
+60 1,33 1,40 1,48 1,56 1,26 1,30 1,33 1,38 1,44 1,50 1,74 1,88 2,06 2,28 2,57 2,95
+55 1,23 1,29 1,36 1,43 1,19 1,22 1,25 1,29 1,34 1,39 1,46 1,55 1,68 1,83 2,01 2,25
+50 1,15 1,20 1,26 1,32 1,12 1,15 1,18 1,21 1,26 1,30 1,26 1,34 1,43 1,54 1,68 1,84
+45 1,08 1,12 1,17 1,22 1,06 1,08 1,11 1,14 1,18 1,23 1,12 1,18 1,26 1,34 1,45 1,57
+40 1,01 1,05 1,10 1,14 1,01 1,03 1,05 1,08 1,12 1,16 1,02 1,07 1,13 1,20 1,28 1,38
+35 0,96 0,99 1,03 1,07 0,96 0,98 1,00 1,03 1,06 1,10 0,93 0,97 1,02 1,08 1,15 1,23
+30 0,91 0,94 0,98 1,01 0,92 0,94 0,96 0,98 1,01 1,04 0,86 0,90 0,94 0,99 1,05 1,11
+25 0,86 0,89 0,92 0,95 0,88 0,89 0,91 0,94 0,96 0,99 0,80 0,83 0,87 0,92 0,97 1,02
+20 0,82 0,85 0,88 0,91 0,84 0,86 0,87 0,90 0,92 0,95 0,75 0,78 0,81 0,85 0,90 0,95
+15 0,78 0,81 0,84 0,86 0,81 0,82 0,84 0,86 0,88 0,91 0,71 0,73 0,76 0,80 0,84 0,88
+10 0,77 0,80 0,82 0,79 0,81 0,82 0,85 0,87 0,69 0,72 0,75 0,79 0,83
+5 0,74 0,76 0,78 0,76 0,78 0,79 0,81 0,83 0,66 0,68 0,71 0,74 0,78
0 0,73 0,75 0,75 0,76 0,78 0,80 0,65 0,68 0,71 0,74
-5 0,70 0,72 0,74 0,74 0,75 0,77 0,62 0,65 0,67 0,70
-10 0,69 0,71 0,73 0,74 0,62 0,64 0,67

Correction Factor K∆p

∆p (bar) 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50 0,55 0,60 0,65 0,70
K∆p 1,87 1,53 1,32 1,18 1,08 1,00 0,94 0,88 0,84 0,80 0,76 0,73 0,71

Liquid Correction Factor Kt

Temperature Evaporating Temperature
entering Valve R 407C R 507 R 410A
°C +10 0 -10 -20 +10 0 -10 -20 -30 -40 +10 0 -10 -20 -30 -40
+55 1,28 1,34 1,40 1,48 1,45 1,54 1,65 1,79 1,95 2,16
+50 1,17 1,22 1,27 1,33 1,27 1,34 1,42 1,52 1,64 1,79 1,23 1,26 1,30 1,35 1,40 1,46
+45 1,08 1,12 1,17 1,22 1,13 1,19 1,25 1,33 1,43 1,54 1,12 1,15 1,18 1,22 1,26 1,31
+40 1,01 1,04 1,08 1,13 1,03 1,07 1,13 1,20 1,27 1,36 1,03 1,06 1,08 1,12 1,15 1,20
+35 0,94 0,98 1,01 1,05 0,94 0,98 1,03 1,09 1,15 1,22 0,96 0,98 1,00 1,03 1,06 1,10
+30 0,89 0,92 0,95 0,99 0,88 0,91 0,95 1,00 1,05 1,11 0,90 0,92 0,94 0,96 0,99 1,02
+25 0,84 0,87 0,90 0,93 0,82 0,85 0,88 0,92 0,97 1,02 0,85 0,86 0,88 0,90 0,93 0,96
+20 0,80 0,82 0,85 0,88 0,77 0,79 0,82 0,86 0,90 0,95 0,80 0,81 0,83 0,85 0,87 0,90
+15 0,76 0,78 0,81 0,84 0,72 0,75 0,77 0,81 0,84 0,88 0,76 0,77 0,79 0,81 0,83 0,85
+10 0,75 0,77 0,80 0,70 0,73 0,76 0,79 0,83 0,74 0,75 0,77 0,78 0,81
+5 0,72 0,74 0,76 0,67 0,69 0,71 0,74 0,78 0,70 0,71 0,73 0,75 0,77
0 0,71 0,73 0,65 0,68 0,70 0,73 0,68 0,70 0,71 0,73
-5 0,68 0,70 0,62 0,64 0,66 0,69 0,65 0,67 0,68 0,70
-10 0,67 0,61 0,63 0,65 0,64 0,65 0,67

Correction Factor K∆p

∆p (bar) 0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45 0,50 0,55 0,60 0,65 0,70
K∆p 1,87 1,53 1,32 1,18 1,08 1,00 0,94 0,88 0,84 0,80 0,76 0,73 0,71

90 A2.5.1/0601/E
Evaporator and Crankcase Pressure Regulator Series PRE and PRC

Features
• Compact Design permits minimal space
requirements
• Schraeder Valve on Inlet for ease of setting
• Direct operated Regulator
• Balanced Port Design provides accurate
Pressure Control
• Copper tubes for easy soldering

Technical Data
Refrigerant HFC, HCFC Pressure change per turn:
Oil compatibility Mineral, Alkyl Benzene and Valve size 1 0,6 bar
Polyol-Ester (POE) lubricants Valve size 2 0,4 bar
Max. operating pressure PS: 25 bar Pressure range: 0,5 to 6,9 bar
Max. test pressure PT: 30 bar Factory setting: 2 bar
Material, housing CW509L (EN12420) Weight:
Temperature: Storage -30°C to 80°C PRC/PRE-1.. 0,6 kg
Medium TS: -30°C to 80°C PRC/PRE-2.. 1,3 kg
Ambient -30°C to 80°C

Evaporator Pressure Regulator Series PRE

Selection
Type Order- Tube Connection Nominal Capacity* Qn (kW)
Nr. ODF R 134a R 404A / R 507 R 407C R 22
PRE - 11A 800 380 16 mm - 5/8”
PRE - 11B 800 381 22 mm - 7/8” 3,0 4,5 4,5 4,8
PRE - 21C 800 382 28 mm
PRE - 21D 800 383 1 -1/8” 7,4 11,1 11,1 11,9
*Nominal Capacities are based on Evaporating Temperature +4°C and Condensing
Temperature +38°C and a pressure drop of 1 K.

Correction Table
Selection for operating conditions other than +38°C/+4°C and 1 K liquid subcooling Qn: Nominal valve capacity
at the inlet of the valve: Qn = Qo x Kt Qo: Required cooling capacity
Refrigerant Condensing Correction Factor Kt
Temperature Evaporating Temperature °C
°C 10 0 -10 -20 -30
60 1,35 1,91 2,77 4,18 6,53
R 404A / 50 1,05 1,46 2,07 3,05 4,62
R 507 40 0,88 1,22 1,71 2,48 3,69
30 0,77 1,06 1,48 2,12 3,13
55 1,02 1,42 2,04
50 0,94 1,31 1,87
R 407C
40 0,84 1,17 1,66
30 0,77 1,06 1,50
60 1,04 1,51 2,17
50 0,92 1,34 1,91
R 134a
40 0,83 1,20 1,71
30 0,76 1,1 1,55
60 1,02 1,37 1,87 2,67 3,91
50 0,93 1,25 1,70 2,42 3,53
R 22
40 0,86 1,15 1,57 2,22 3,23
30 0,80 1,07 1,45 2,05 2,98

A2.5.1/0601/E 91
Crankcase Pressure Regulator Series PRC

Selection
Type Order- Tube Connection Nominal Capacity* Qn
Nr. ODF kW
R 134a R 404A / R 507 R 407C R 22
PRC - 11A 800 384 16 mm - 5/8”
3,0 4,5 4,5 4,8
PRC - 11B 800 385 22 mm - 7/8”
PRC - 21C 800 386 28 mm
PRC - 21D 800 387 1 -1/8” 7,4 11,1 11,1 11,9
PRC - 21E 800 388 35 mm -1 -3/8”
*Nominal capacities are based on evaporating tempera­ture +4°C
and condensing temperature +38°C and a pressure drop of 1 K.

Capacity Table
Selection for operating conditions other than +38°C / +4°C and
1 K liquid subcooling at the inlet of the valve:
(capacities are based on a pressure drop of 0,07 bar)
Refrigerant Evaporating Capacity (kW)
Temperature Valve setting °C
°C Valve Size 1 PRC-11x Valve Size 2 PRC-21x
-20 -15 -10 -5 0 5 10 -20 -15 -10 -5 0 5 10
-29 2,3 3,4 4,4 4,8 4,9 5,8 8,8 10,0 10,0 10,0
-21 2,4 4,1 5,4 5,8 6,5 12,1 12,1 12,1
R 22 -14 2,7 4,9 6,2 8,1 13,8 13,8
-8 3,5 5,3 9,0 15,4
-3 3,1 9,9
-6 3,1 4,8 7,9 13,9
R 407 C
-1 2,9 9,2
-6 2,1 3,9 5,3 5,2 10,3 12,9
R 134 a 1 2,4 4,7 6,1 12,2
7 3,3 8,1
-27 1,6 2,9 3,7 3,9 4,8 8,2 8,2 8,2
R 404A / -20 1,9 3,5 4,5 5,7 9,8 9,8
R 507 -14 2,2 4,5 6,8 11,6
-10 3,1 8,1

92 A2.5.1/0601/E
 Fan Speed Controllers

A2.5.1/0601/E 93
Selection Guide for Electronic Fan Speed Controllers
Series Max. Operational Adjustment Test Pressure Supply Protection acc. to Page
Current (A) Range (bar) bar Voltage IEC 529
FSX-41 / FSY-41 0.5 .. 4.0 / 0.1 .. 4.0 4.0 … 12.5 30.0 230 V /50-60 Hz
FSX-42 / FSY-42 0.5 .. 4.0 / 0.1 .. 4.0 9.2 … 21.2 36.0 230 V /50-60 Hz IP 65 94
FSX-43 / FSY-43 0.5 .. 4.0 / 0.1 .. 4.0 12.4 … 28.4 48.0 230 V /50-60 Hz
FSP-150 0.3 ... 5.0 4.0 ... 12.5 * 30.0 * 230 V /50 Hz
FSP-180 0.3 ... 8.0 10.0 ... 21.0 * 36.0 * 230 V /50 Hz IP 67 96
FSP-340 0.3 ... 4.0 12.0 ... 28.0 * 48.0 * 400 V /3/50 Hz
* together with Control Module FSE

Features
• Pressure actuated fan speed control
• Adjustable pressure for Cut-off
• High Voltage Triac (800 Volts)
• Integrated protection circuit against voltage
peaks
• Compact design
• Protection IP65
• Easy mounting and adjustment
• Easy retrofit in existing plants
• No additional gasket required (completely
molded into plug) FSX / FSY
• EMC-Filter included in connector FSF
• Multi-position plug incl. 1,5 m (opt. 3 and 6 m)
cable for flexible installation Standards:
Options • per EC 89/336/EC (together with FSF cable)
• Settings to customer specification (min. 40 pcs)
• Underwriter Laboratories

Selection Table FSX

Type Order-Nr. Pressure Factory Max. operating Test Pressure Connection
Range Setting pressure PS Pressure PT
bar bar bar bar
FSX-41S 0 715 482 4.0 - 12.5 8.0 27 30 S: 7/16”-20 UNF female
FSX-42S 0 715 480 S: 7/16”-20 UNF female
FSX-42U 0 715 489 9.2 - 21.2 15.0 32 36 U: 6mm - ODF
FSX-42X 0 715 490 X: ¼“ - ODF
FSX-43S 0 715 491 S: 7/16”-20 UNF female
FSX-43U 0 715 492 12.4 - 28.4 21.8 43 48 U: 6mm - ODF
FSX-43X 0 715 493 X: ¼“ - ODF

Selection Table FSY available may 2006

Type Order-Nr. Pressure Factory Max. operating Test Pressure Connection
Range Setting pressure PS Pressure PT
bar bar bar bar
FSY-41S 0 715 533 4.0 - 12.5 8.0 27 30 S: 7/16”-20 UNF female
FSY-42S 0 715 534 S: 7/16”-20 UNF female
FSY-42U 0 715 535 9.2 - 21.2 15.0 32 36 U: 6mm - ODF
FSY-42X 0 715 536 X: ¼“ - ODF
FSY-43S 0 715 537 S: 7/16”-20 UNF female
FSY-43U 0 715 538 12.4 - 28.4 21.8 43 48 U: 6mm - ODF
FSY-43X 0 715 539 X: ¼“ - ODF

94 A2.5.1/0601/E
Selection Table Cable Assemblies with plug and EMC filter
Type Order Nr. Temperature Range Approval Cable length
°C UL mtr.
FSF-N15 804 640 1.5
FSF-N30 804 641 -25/+80 No 3.0
FSF-N60 804 642 6.0
FSF-L15 804 643 -50/+80 Yes 1.5
FSF-N15

Technical Data
Supply voltage 230 V AC +15%, -20% FSX FSX-41 / FSY-41: 4,0 .. 12,5 bar
+10%, -15% FSY clockwise ~ +1.2 bar
Nominal current FSX: 0.5 ... 4 (3) A counter clockwise ~ –1.2 bar
(see diagram below) FSY: 0.1 ... 4 (3) A Pressure change FSX-42 / FSY-42: 9,2 .. 21,2 bar
Starting current max. 8 Ampère/5 sec. per turn of clockwise ~ +2.5 bar
Medium compatibility HFC, HCFC adjustment screw counter clockwise ~ –2.5 bar
(not released for use with FSX-43 / FSY-43: 12,4 .. 28,4 bar
inflammable refrigerants) clockwise ~ +3.3 bar
Protection Class according IP 65 (with fitted counter clockwise ~ –3.3 bar
to IEC529 /DIN 40050 connectors FSF-xxx)
Temperature ranges Proportional Range FSX-41 / FSY-41: 2,5 bar
ambient -20 to +55 °C FSX-42 / FSY-42: 3,8 bar
>40°C see diagramm FSX-43 / FSY-43: 4,6 bar
storage, transportation -30 to +70°C
medium -20 to +70°C Weight approx.
FSX / FSY-41, -42 0.12 kg
Max. Current vs Ambient Temperature FSX / FSY-43 0.15 kg
FSF-N15 0,14 kg
FSF-N30 0,20 kg
FSF-N60 0,22 kg

Housing material PC and PA

Function Diagram
The control behaviour can be easily described by Further decrease of pressure in the minimum range
looking at the function of output voltage versus leads to cut-off of the fan motor. Reincrease of input
input pressure: In the maximum range the FSX/FSY pressure will start the motor with a hysteresis of
provides a constant output voltage of approximately approximately 0.7 bar to avoid cycling.
1% below the supply voltage. The fan is running at The pressure from which motor cuts off is adjustable
maximum speed. Along the proportional range the (see pressure range).
output voltage varies between maximum and mini-
mum voltage of approximately 50% (45% FSY) of the
supply voltage. This causes the fan to slow down from
maximum to minimum speed.

FSX / FSY
A2.5.1/0601/E 95
Electronic Fan Speed Power Module FSP and
Control Module FSE
Features FSP
• Controls the speed of fan motors depending on
0 ... 10 V input signal
• Can be used in combination with ALCO FSE
Control Module, EC2, EC3 and other electronic
controllers which provide a 0…10 V output signal
for condensing pressure control
• Versions for 3- and 1- phase motors approved for
phase cut
• Paralleling of fan motors up to maximum cur-
rent
• Reduced fan noise level during low ambient tem- FSP
perature conditions Power Module
• Energy saving due to improved cooling efficiency
FSE
Control Module
• Short start impulse during partial load to over-
come friction and windmilling
• Easy installation with cables for power supply Standards:
and motor connection factory wired
• per Low Voltage Directive
• IP67 protection for outdoor mounting
• per EMC

Selection Chart FSP

Type Order- Supply Current Max. Start Power Supply Motor Wire Weight
No. Voltage Range Current, Cable Length Cable Length Diameter
(A) max. 1sec (A) (mtr) (mtr) (g)
FSP-150 800 370 0.3 - 5 15 A
230 V /50 Hz 3 x 1 mm2 1 050
FSP-180 800 373 0.3 - 8 24 A 1,5 0,75
FSP-340 800 376 400 V/3/50 Hz 0.3 - 4 12 A 5 x 1 mm2 1 650

Selection Chart FSE Control Modules

Type Order- Refrigerants Adjustment Range Cut-off Pressure Test Pressure Weight
Nr. Pcut* (bar) factory set (bar) Pressure Connection (g)
FSE-01S 804 701 R 134a 4 … 12.5 7.8 30 bar 7
/16”-20 UNF female 125
FSE-02S 804 706 R 22, R 404A, 10 … 21 15.5 36 bar 7
/16”-20 UNF female 125
R 407C, R 507

FSE-03S 804 711 R 410A 12 … 28 20.4 48 bar 7

/16”-20 UNF female 150
* Pressure at which fan is cut-off.

Selection Chart Cable Assemblies

Temperature Range Temperature Range
-25 to 80°C / no UL -50 to 80°C / UL appr. Length Weight
Type Order Nr. Type Order Nr. (mtr.) (g)

for connection to FSE Control Module:

FSE-N15 804 680 FSE-L15 804 683 1.5 80
FSE-N30 804 681 FSE-L30 804 684 3.0 130
FSE-N60 804 682 FSE-L60 804 685 6.0 220

for connection to EC2, EC3 and other controllers:

FSP-L15 804 693 1.5
FSP-L30 804 694 3.0
FSP-L60 804 695 6.0
further technical data see page 97

96 A2.5.1/0601/E
Selection Dependent on Product Combination
Selection
1. Select a Power Module FSP by the total maxi-
mum operating current and phases of condenser
fan motors

2. Select a Control Module FSE based on the pres-

sure requirements of the refrigerant used:
FSE-01S for R 134a,
FSE-02S for R 22 / R 404 A / R 407C / R 507
FSE-03S for R 410A
or a controller of the EC Series

3. Select a Cable Assembly

a) for connection of FSE to FSP:
- 3 lenghts: (1.5 - 3.0 - 6.0 m) and
- 2 temperatures: FSE-N: -25 … +80°C
FSE-L: -50 … +80°C
b) or for use with an electronic controller with
0…10V signal output
(e.g. EC2-74x, EC2-54x ,EC3-75x, EC3-92x):
- 3 lenghts (1.5 - 3.0 - 6.0 m) and
- 1 temperature: FSP-L: -50 … +80°C

Function Diagram
The behaviour of FSP together with FSE can be de- The top curve describes the fan speed at decreasing,
scribed by the following control diagram: the lower curve at rising pressure. At high condensing
pressure fan is running with maximum speed (top
right). In the proportional range of the curve fan speed
is decreased with pressure. If the pressure falls below
the specified limit the fan is cut-off.
A large hysteresis is built-in to prevent fan cycling at
this point. Pressure must increase by approximately 1
bar before fan restarts. A short start pulse helps fan to
overcome friction or windmilling before it supplies the
proportional value.
Along the proportional range the fan speed varies bet-
ween 20% and 100% for 3-phase motors and between
30% and 100% for single phase motors.

Technical Data FSP Technical Data FSE

Temperature Range Operation -20°C to +65°C Temperature Range Operation -20°C to +65°C
Protection class IP 67 Protection class IP 65
(IEC 529 / EN 60529) (IEC 529 / EN 60529)
Signal Input Voltage 0 ... 10 VDC Supply Voltage 10V, supplied by FSP Module
Mounting Direct with screws or Operating Current 0 ... 10 VDC output max. 1 mA
with optional DIN Rail Kit Medium Compatibility HFC, HCFC, synth. / mineral oils
FSP-K00 Ord. Nr. 800 379 Pressure Connection FSE-01S / FSE-02S brass
FSE-03S stainless steel

A2.5.1/0601/E 97
98 A2.5.1/0601/E
 Pressure Controls and Thermostats

A2.5.1/0601/E 99
Pressure Controls
Basic Terms and Technical Information
Characteristics
Pressure controls serve various functions, which may The formula is:
be divided into control and protection functions. Ex-
amples for control functions are compressor cycling, Upper switching point - Differential =
pump-down or defrost control. Protection functions Lower switching point
include, pressure limiting and cut out against exces-
sive pressures, against loss of charge or for freeze Pmax — ∆p = Pmin
protection.
These functions are performed by operating a set of Function of contacts SPDT
electrical contacts when exceeding a preset lower or On pressure rise above setting 1-2 opens and 1-4
upper pressure limit. Depending on whether they closes. On pressure drop below setting 1-2 closes
are type tested (TÜV approved) or not they may be and 1-4 opens.
referred to by the following terms:
4
without TÜV approval: Pressure Control 1
with TÜV approval: Pressure Limiter, 2
Pressure Cut Out or +
Safety Pressure Cut Out P
-
Pressure controls with TÜV approval are tested ac-
cording to EN 12263 as required by DIN 8901 and
EN 378.
SPDT with manual reset max.
1. Pressure controls (without TÜV approval) On pressure rise above setting 1-2 opens and 1-4
Pressure controls without type approval may closes and latches. The device can be manually reset
either be of the automatic or manual reset type. when the pressure has dropped below setting.
Manual reset versions are available for decreas-
ing (manual reset min.) or increasing pressure
(manual reset max.) 4
1
2. Pressure limiters PSL/PSH 2
Pressure limiters are of the automatic reset type. +
Limiters for high pressure applications have a P
double bellows design to act as fail-safe con-
-
trols.

3. Pressure cut outs PZH/PZL

Pressure cut outs are of the manual reset type
where reset is possible from the outside of the SPDT with manual reset min.
control without the need for a tool (external On pressure drop below setting 1-2 closes, 1-4 opens
reset). Cut outs for high pressure applications and latches. The device can be manually reset when
have a double bellows design to act as fail-safe the pressure has risen above setting.
controls.

4. Safety pressure cut outs PZHH/PZLL 4

Pressure cut outs are of the manual reset type 1
where the reset requires the use of a tool. Typi- 2
cally, the removal of a cover is required in order +
P
to press the reset button (internal reset). Cut outs -
for high pressure applications have a double bel-
lows design to act as fail-safe controls.

Adjustment of switching points Unit of pressure

A pressure gauge should always be used for compari- All pressures are given in gauge pressure
son when adjusting the switching points on pressure Pabsolute = Pgauge + 1bar
controls. The setting scale on the device is intended 1 bar = 100 kPa
to serve for orientation, showing the setting range 1 bar = 14.5 psi
of the upper switching point pmax in bar/psig and the
value of the pressure differential ∆p as difference Pulsation damping
between upper switching point pmax and the lower All high pressure controls with A-connection
switching point pmin. The upper switching point pmax ( 7/ 16-20UNF, ¼” SAE male) are equipped with a
has to be adjusted on the scale, whereas the lower snubber to protect the pressure element from pul-
switching point pmin is given by adjustment of the sations.
desired switching differential ∆p.

100 A2.5.1/0601/E
 Standards and Regulations
BGV D4 (VBG20) Accident prevention regulations
for refrigeration plant.
DIN 8901 Heat pumps with fluorocarbon
refrigerants. Protection of soil,
underground and surface water.
EN 60947-1/ Specifications for low-voltage
EN 60947-5-1 switchgear.
EN 378 Refrigerating systems and heat
pumps - Safety and environmental
requirements.
EN 12263: Refrigerating systems and heat
pumps - Safety switching devices
for limiting the pressure requirements
and tests.

Selection Guide for Pressure Controls

Selection Criteria
Series Number of Protection Rated Operational Current at Catalogue
Design Contacts Adjustable DIN 40050 230 V AC Page
(SPDT) IEC 529 Inductive Amp. Motor Rating
AC 15 UL

Standard
PS1 1 yes IP 44 10 A 24 A 102
Model

Dual
PS2 Pressure 1+1 yes IP 44 10 A 24 A 104
Switch
Pressure Factory set
PS3 Switch 1 to fixed IP 30 / IP 65 3A 6A 106
Standard-Types values
Pressure Fixed values acc. to
PS3 Switch 1 customer spec. IP 30 / IP 65 3A 6A 108
OEM-Types depending on volume
Differential yes
FD 113 Pressure 1 pressure diff. + IP 30 3A/6A — 109
Switch time delay

A2.5.1/0601/E 101
Pressure Controls Series PS1 / PS2
Features
• Adjustable pressure range
• Automatic and manual reset versions
• Flare and solder connections
• Shatter resistant contacts
• High operational current, locked rotor max.
144 Amps (LRA) PS1
• Standard SPDT with same operational current PS2
Standards
rating for both contacts
• Dual pressostat with two separate SPDT for • per Low Voltage Directive
high and low pressure side
• Adjustment screw sealable • per PED Directive 97/23 EG, TÜV appr.
versions only

Options
• Manufactured and tested to standards on
• Convertible reset to reduce stock our own responsibility
• Narrow differentials
• Further pressure connections • Underwriter Laboratories
• German. Lloyd for use on ships, when equipped
with marine-type cable gland
Technical Data PS1 / PS2
Type of Contacts 1 SPDT for PS1 Protection acc. DIN 40050 / IEC 529 IP 44
2 separate SPDT for PS2 Ambient Temperature Range -50°C .. +70°C
Inductive Amp. (AC15) 10 A / 230V AC Max. Temperature at Pressure Connection +70°C
Inductive Amp. (DC13) 0,1 A / 230V DC Vibration Resistance (10 to 1000 Hz) 4g
Motor Rating, Full Load Amp. 24 A / 230V AC Cable Entry Grommet PG 16
Motor Rating, Locked Rotor Amp. 144 A / 230V AC Locking Device Blocking Plate
Mounting Screws M4 / UNC 8-32

Single Pressure Controls PS1

Adjustment Range
Type Order- Upper Differential Lowest Factory Leakage Test Pressure
Nr. Setpoint Setpoint Setting Pressure Connection
bar bar bar bar bar

Low Pressure Controls

PS1-A3A 4 370 700 7
/16”-20 UNF
PS1-A3K 4 370 600 capillary/nut
PS1-A3L 4 714 945 -0.5 … 7 0.5 … 5 -0.9 3.5 / 4.5 25 cap./solder
PS1-A3U 4 712 201 solder 6 mm
PS1-A3X 4 713 430 solder ¼“
PS1-R3A 4 350 100 7
/16”-20 UNF
external
PS1-R3K 4 713 431 capillary nut
reset
PS1-R3L 4 715 135 -0.5 … 7 -0.9 3.5 25 cap./solder
approx. 1 bar
PS1-R3U 4 713 432 solder 6 mm
above setpoint
PS1-R3X 4 713 433 solder ¼“

High Pressure Controls

PS1-A5A 4 350 500 7
/16”-20 UNF
PS1-A5K 4 370 400 capillary/nut
PS1-A5L 4 715 136 6 … 31 2 … 15 3 16 / 20 36 cap./solder
PS1-A5U 4 713 325 solder 6 mm
PS1-A5X 4 713 434 solder ¼“
PS1-R5A 4 350 700 7
/16”-20 UNF
ext. manual
PS1-R5K 4 370 300 capillary/nut
reset low
PS1-R5L 4 715 137 6 … 31 - 20 36 cap./solder
approx. 3 bar
PS1-R5U 4 713 435 solder 6 mm
under setpoint
PS1-R5X 4 713 436 solder ¼“

102 A2.5.1/0601/E
Single Pressure Controls Series PS1 TÜV / EN 12263
Adjustment Range
Type Order- Upper Differential Lowest Factory Leakage Test Pressure
Nr. Setpoint Setpoint Setpoint Setting Pressure Connection
bar bar bar bar bar

Pressure Limiter for Low Pressure Protection PSL - Automatic Reset

PS1-W3A 4 368 300 7
/16”-20 UNF
PS1-W3K 4 321 400 capillary/nut
PS1-W3L 4 715 138 -0.5 ... 7 0.5 ... 5 -0.9 3.5 / 4.5 25 cap./solder
PS1-W3U 4 713 437 solder 6 mm
PS1-W3X 4 713 438 solder ¼“

Pressure Cut Out for Low Pressure Protection PZL - External Reset
PS1-B3A 4 470 400 external 7
/16”-20 UNF
PS1-B3K 4 715 139 reset capillary/nut
PS1-B3L 4 715 140 -0.5 … 7 approx. 1 bar -0.9 3.5 25 cap./solder
PS1-B3U 4 715 141 above solder 6 mm
PS1-B3X 4 715 142 setpoint solder ¼“

Pressure Limiter for High Pressure Protection PSH - Automatic Reset

PS1-W5A 4 353 200 7
/16”-20 UNF
PS1-W5K 4 359 100 capillary/nut
PS1-W5L 4 715 143 6 … 31 2 … 15 3 16 / 20 36 cap./solder
PS1-W5U 4 713 439 solder 6 mm
PS1-W5X 4 713 440 solder ¼“

Pressure Cut Out for High Pressure Protection PZH - External Manual Reset
PS1-B5A 4 353 300 external 7
/16”-20 UNF
PS1-B5K 4 359 200 reset capillary/nut
PS1-B5L 4 715 144 6 … 31 approx. 3 bar - 20 36 cap./solder
PS1-B5U 4 712 332 under solder 6 mm
PS1-B5X 4 713 441 setpoint solder ¼“

Safety Pressure Cut Out for High Pressure Protection PZHH - Internal Manual Reset
PS1-S5A 4 368 400 internal 7
/16”-20 UNF
PS1-S5K 4 359 400 reset capillary/nut
PS1-S5L 4 715 145 6 … 31 approx. 3 bar - 21 36 cap./solder
PS1-S5U 4 711 591 under solder 6 mm
PS1-S5X 4 713 442 setpoint solder ¼“

A2.5.1/0601/E 103
Dual Pressure Controls Series PS2

PS2

Adjustment Range Factory Setting Leakage Test Pressure

Type Order- Upper Setpoint Differential Pressure Connection
Nr. left right left right left right left right
bar bar bar bar bar bar bar bar

Combined Low and High Pressure Controls

PS2-A7A 4 353 400 7
/16”-20 UNF
PS2-A7K 4 350 900 capillary/nut
PS2-A7L 4 713 565 -0.5 … 7 6 … 31 0.5a ... 5 ca. 4 fix 3.5 / 4.5 20 25 36 cap./solder
PS2-A7U 4 713 415 solder 6 mm
PS2-A7X 4 713 416 solder ¼”
PS2-L7A 4 351 100 external
7
/16”-20 UNF
PS2-L7K 4 370 500 reset capillary nut
PS2-L7L 4 440 800 -0.5 … 7 6 … 31 0.5a ... 5 approx. 3.5 / 4.5 20 25 36 cap./solder
PS2-L7U 4 713 417 4 bar under solder 6 mm
setpoint
PS2-L7X 4 713 418 solder ¼”
PS2-R7A 4 351 300 external external
7
/16”-20 UNF
PS2-R7K 4 713 421 reset reset capillary nut
PS2-R7L 4 715 134 -0.5 … 7 6 … 31 approx. approx. 3.5 20 25 36 cap./solder
PS2-R7U 4 713 419 1 bar above 4 bar under solder 6 mm
setpoint setpoint
PS2-R7X 4 713 420 solder ¼”

Dual Pressure Controls PS2 TÜV / EN 12263

Combined Pressure Limiter for Low Pressure / High Pressure Protection
PSL / PSH - automatic / automatic
PS2-W7A 4 360 100 7
/16”-20 UNF
PS2-W7K 4 450 200 capillary/nut
PS2-W7L 4 450 300 -0.5 … 7 6 … 31 0.5a ... 5 ca. 4 fix 3.5 / 4.5 20 25 36 cap./solder
PS2-W7U 4 712 436 solder 6 mm
PS2-W7X 4 713 429 solder ¼“

Combined Pressure Limiter / Pressure Cut Out for Low Pressure / High Pressure Protection
PSL / PZH - automatic / external manual reset
PS2-C7A 4 353 500 external
7
/16”-20 UNF
PS2-C7K 4 348 400 reset capillary/nut
PS2-C7L 5 715 131 -0.5 … 7 6 … 31 0.5a... 5 approx. 3.5 / 4.5 20 25 36 cap./solder
PS2-C7U 4 713 422 4 bar under solder 6 mm
setpoint
PS2-C7X 4 713 423 solder ¼“

Combined Pressure Limiter / Safety Pressure Cut Out for Low Pressure / High Pressure Protection
PSL / PZHH - automatic / internal manual reset
PS2-T7A 4 368 500 internal
7
/16”-20 UNF
PS2-T7K 4 448 000 reset capillary/nut
PS2-T7L 4 715 132 -0.5 … 7 6 … 31 0.5a ... 5 approx. 3.5 / 4.5 21 25 36 cap./solder
PS2-T7U 4 713 424 4 bar under solder 6 mm
setpoint
PS2-T7X 4 713 425 solder ¼“
a)
lowest possible setpoint: -0.9 bar

104 A2.5.1/0601/E
Dual Pressure Controls PS2 TÜV / EN 12263
Adjustment Range Factory Setting Leakage Test Pressure
Type Order- Upper Setpoint Differential Pressure Pressure Connection
Nr. left right left right left right left right
bar bar bar bar bar bar bar bar

Combined Pressure Cut Out for Low Pressure / High Pressure Protection
PZL / PZH external manual reset / external manual reset
PS2-B7A 4 360 200 external external
7
/16”-20 UNF
PS2-B7K 4 446 600 reset reset capillary nut
PS2-B7L 4 446 700 -0.5 … 7 6 … 31 approx. approx. 3.5 20 25 36 cap./solder
PS2-B7U 4 449 400 1 bar above 4 bar under solder 6 mm
setpoint setpoint
PS2-B7X 4 713 426 solder 1/4“

Combined Pressure Cut Out / Safety Pressure Cut Out for High Pressure / High Pressure Protection
PZH / PZHH external manual reset / internal manual reset
PS2-G8A 4 368 600 external internal
7
/16”-20 UNF
PS2-G8K 4 445 500 reset reset capillary/nut
PS2-G8L 4 715 133 6 … 31 6 … 31 approx. approx. 20 21 36 36 cap./solder
PS2-G8U 4 713 427 4 bar under 4 bar under solder 6 mm
setpoint setpoint
PS2-G8X 4 713 428 solder 1/4“

Accessories
25 25 25
4 ,5 12 ,5

4 ,5
4,5 12,5

12,5
25

25
25
30

40 M4
18 40 25
Mounting Mounting plate for
bracket angle units with hood Extension bracket
Order Nr: 803 799 Order Nr: 803 801 Order Nr: 803 800

Universal Capillary Tube with two Copper Gasket Set for R ¼“

mounting flare nuts 7/16”-20 UNF, R ¼“ (7/16”-20 UNF, female)
bracket 1,5m 100 pcs package
Order Nr: 803 798 Order Nr: 803 804 Order Nr: 803 780

A2.5.1/0601/E 105
Pressure Controls Series PS3 / Standard types
Compact Pressure Switch with fixed switch-point settings

Features
• Maximum Operating Pressure up to 43 bar /
Test Pressure up to 48 bar
• Standard factory settings from stock in small
volumes
• High and low pressure switches
• High temperature version with snubber for
direct compressor mounting (range 6)
• Direct mounting reduces the number of joints
and thus avoiding potential leakage
• Precise setting and repeatability
• IP 65 protection if used with PS3-Nxx and PS3-
Lxx cables with plug (acc. EN 175301-803), no
additional gasket required (molded into plug)
• Cables with plug to be ordered separately

Standards

• per Low Voltage Directive PS3

• per PED Directive 97/23 EG, TÜV appr.

versions only

• Manufactured and tested to standards

on our own responsibility

• Underwriter Laboratories

Technical Data
Protection acc. IP 00 Temperature range TS *
to DIN 40050 / IEC 529 IP 30 with terminal cover ambient, storage and
IP 65 with PS3-Nxx/-Lxx cables transportation -40 °C .. 70 °C
with plug or Plug DIN 43650 medium -40 °C .. 70 °C (150°C range 6)
Inductive Amp. (AC) 3A / 230V AC Pressure Range PS - 0,6 .. 43 bar
Inductive Amp. (DC) 0.1A / 230V DC Vibration resistance (10..1000 Hz) 4g
Motor rating, full load Amp. 6A / 230V AC Type of contacts 1 SPDT
Motor rating, locked rotor Amp. 36A / 230V AC Medium compatibility HFC, HCFC

*) Note: For high temperature applicati-

ons, i. e. medium temperatures between
70 °C and 150 °C, the maximum ambient
temperature must be derated as per
drawing.
E.g.: on medium temperature 120 °C the
ambient temperature of 55 °C around
the switch housing should not be ex-
ceeded.

106 A2.5.1/0601/E
Pressure Controls Series PS3 / Standard types
Fixed setting Max. Temperature Leakage
Pressure Control Order- Cut out Cut in Reset Ambient Pressure Test Pressure
Type Nr. Connection Press. Connection
bar bar °C °C bar

High Pressure Controls

PS3-A6S 0 715 603 16,0 11,0 7
/16”-20UNF
PS3-A6S 0 715 604 19,0 15,0 auto +70 +150 48 female thread with
PS3-A6S 0 715 600 26,5 22,5 schrader opener

Low Pressure Controls / Pressure Limiter for low pressure protection

PSL TÜV / EN 12263
PS3-W1S 0 714 760 -0,3 1,2 7
/16”-20UNF
PS3-W1S 0 714 761 0,3 1,8 auto +70 +70 30 female thread with
PS3-W1S 0 714 762 2,0 3,5 schrader opener

Pressure Limiter for high pressure protection

PSH TÜV / EN 12263
PS3-W6S 0 715 831 14,0 10,0
PS3-W6S 0 715 556 21,0 16,0 7
/16”-20UNF
PS3-W6S 0 715 555 25,0 20,0 auto +70 +150 48 female thread with
PS3-W6S 0 715 567 29,0 23,0 schrader opener
PS3-W6S 0 715 550 33,5 27,5 and snubber
PS3-W6S 0 715 553 40,0 33,0

Pressure Cut Out for high pressure protection

PZH with snubber for direct compressor mounting TÜV / EN 12263
PS3-B6S 0 715 568 19,2 7
/16”-20UNF
PS3-B6S 0 715 564 22,7 approx. 5 bar external
female thread with
PS3-B6S 0 715 563 27,3 below manual +70 +150 48
schrader opener
PS3-B6S 0 715 569 29,5 cut-out reset
and snubber
PS3-B6S 0 715 560 36,0

Selection Chart Cable Assemblies

Temperature Range Temperature Range
-25 to 80°C / no UL -50 to 80°C / UL appr.
Type Order Nr. Type Order Nr. Length (mtr.) Leads

PS3-N15 804 580 PS3-L15 804 583 1.5

PS3-N30 804 581 PS3-L30 804 584 3.0 3 x 0.75 mm2
PS3-N60 804 582 PS3-L60 804 585 6.0

Accessories

Adapter ¼“ NPT male - Adapter 1/8“ NPT male -

7
/16”-20UNF - male 7
/16”-20UNF - male
for compressor direct mounting for compressor direct mounting
Order Nr: 800 315 Order Nr: 800 316

A2.5.1/0601/E 107
Pressure Controls Series PS3 / Special types
For OEM use with settings according to customer’s specification,
minimum order quantity 100 pcs.

Features
• Maximum Operating Pressure up to 43 bar /
Test Pressure up to 48 bar
• For direct mounting on a pressure connection
(free stand­ing) or with a capillary tube
• Direct mounting reduces the number of joints and
thus avoiding potential leakage
• Direct mounting saves cost for flexible hose and
additional fittings
• Precise setting and repeatability
• High temperature version with snubber, for direct PS3
compressor mounting (range 6) Standards
• Micro switch for narrow pressure differentials
• Gold plated contacts for low voltage / current • per Low Voltage Directive
applications
• Worldwide approvals • per PED Directive 97/23 EG, TÜV appr.
• Easy mounting
versions only
Options
• Manufactured and tested to standards on
• Low pressure switch with automatic or manual
reset
our own responsibility
• High pressure switch with automatic or manual
reset, standard or high temperature version • Underwriter Laboratories
• Pressure limiter PSH - standard or high temperature
version Pressure connections
• Pressure cut-out PZH - external reset, standard or
• S: 7/16”-20UNF, female with Schrader opener and
high temperature version
snubber (snubber only with high temperature
• Safety pressure cut-out PZHH - internal reset, diphragm)
standard or high temperature version
• A: 7/16”- 20UNF, ¼” SAE male
Electrical connections (optional) • U: 6 mm solder, 80 mm length, ODF
• Cables with plug in lenghts of 1.5m, 3.0m and 6.0m • X: ¼” solder, 80 mm length, ODF
available. No additional gasket required. • K: 1 m capillary tube with ¼” SAE flare nut and
• Appliance socket DIN 43650 Schrader opener
• L: 1 m capillary tube and ¼” ODM solder connec-
Type of contacts (optional) tor
•Standard (SPDT)
• Micro switch (SPDT) Installation
• Gold plated contacts upon request • Depending on pressure connection, free-standing
or with console.

Technical Data
Protection acc. IP 00 Temperature range TS * see temp. deration page 106
to DIN 40050 / IEC 529 IP 30 with terminal cover ambient, storage and
IP 65 with PS3-Nxx/-Lxx cables transportation -40 °C .. 70 °C
with plug or Plug DIN 43650 medium -40 °C .. 70 °C (150°C range 6)
Inductive Amp. (AC15) 3 A / 230V AC Pressure Range PS - 0.6 .. 43 bar
1.5 A with microswitch standard Vibration resistance 4 g (10 to 1000 Hz)
0.1 A with gold plated contacts Type of contacts 1 SPDT
Inductive Amp. (DC) 0.1 A / 230V DC Medium compatibility HFC, HCFC
Motor rating, full load Amp. 6 A / 230V AC Available approvals TÜV, UL
2.5 A with microswitch Weight (approx.) 0.1 kg
Motor rating, locked rotor Amp. 36 A / 230V AC
15 A with microswitch
For more information see datasheet PS3_e35003.

108 A2.5.1/0601/E
Differential Pressure Controls Series FD 113

Features
• Immediate reset (no cooling down period)
• Precise timing
• Adjustable time delay from 20 to 150 sec
(ZU types)
• Separate output signals for operation and alarm
• Suitable for supply voltage 24 to 240 V AC / V DC
• Pressure connection: Flare 7/16“-20 UNF, ¼“ SAE
male

Standards FD 113
• per Low Voltage Directive
• Manufactured and tested to standards on
our own responsibility

• Underwriter Laboratories

Differential Order- Time Delay Cut out Cut in Max. Max.

Pressure Controls Nr. adjustable Factory Adjusting Factory Fixed Setting Differential Proof
Type Setting Range Dp Setting Pressure Pressure
Sec. Sec. bar bar bar bar bar
FD 113 0 710 173 — — 0.3 ... 4.5 0.7 0.2 above
FD 113 ZU 3 465 300 20 ... 150 120 cut out -0,8 ... 12 23
FD 113 ZU (A22-057) 0 711 195 — 115 fix — 0.63 fix appr. 0.9
Copeland-Version

Technical Data
Inductive Amp. (AC) 3.0 A / 230 V AC Ambient Temperature Range -20°C to +70°C
Inductive Amp. (DC) 0.1 A / 230 V DC Max. Temperature at Pressure Connection +70°C
Protection acc. to EN 60 529 IP 30 Vibration resistance (10 to 1000 Hz) 4g
Nominal Voltage FD 113 ZU 24…240 V AC / DC

Accessories 25 25 25
4 ,5 12 ,5

4 ,5
4,5 12,5

12,5
25

25
25
30

40 M4
18 40 25
Mounting Mounting plate for
bracket angle units with hood Extension bracket
Order Nr: 803 799 Order Nr: 803 801 Order Nr: 803 800

Capillary Tube with two Copper Gasket Set for R ¼“

flare nuts 7/16”-20 UNF, R ¼“ (7/16”-20 UNF, female)
1,5m 100 pcs package
Order Nr: 803 804 Order Nr: 803 780

A2.5.1/0601/E 109
Thermostats

Basic Terms and Technical Information

Characteristics Adjustment of switching points

ALCO thermostats are electric circuit control devices A thermometer should always be used for com-
which open or close an electric contact depending parison when adjusting the switching points on tem-
on temperature changes at the bulb. perature controls. The setting scale on the device is
intended to serve for orientation, showing the setting
Description of bulb charges range of the upper switching point tmax in °C and °F
The application range of thermostats is mainly and the value of the temperature differential ∆t in
determined by the charge. Accordingly various bulb K as difference between the upper switching point
shapes and sizes are necessary. tmax and the lower switching point tmin. The upper
switching point tmax has to be adjusted on the scale,
• Vapour charge, bulb type A, E, P whereas the lower switching point tmin is given by
The thermosystem is filled with a medium in adjustment of the desired switching differential ∆t.
vapour phase. A thermostat with vapour charge The formula is:
operates in accordance with temperature chang-
es at the bulb as long as the bulb is the coldest Upper switching point – Differential =
part in the whole system (bellows, capillary tube, Lower switching point
bulb). ALCO thermostats are equipped with a
bellows heater (82 k Ohm, 230 V) to avoid such tmax – ∆t = tmin
conditions. On applications with low current the
bellows heater has to be removed. Max. bulb tem- Important!
perature is 150°C (70°C for bulb type E). Response The differential ∆t mentioned on the differential scale
time is very fast. and in the technical data refers to the upper part of
the setting range and the upper switching point.
• Liquid charge In the lower part of the setting range an increase
Bulb type C: Bulb must be warmer than capillary of the differential ∆t can be expected. The lowest
tube and bellow (i.e. for heating purpose). Max. possible lower switching point tmin is mentioned in
bulb temperature is 210° C. Response time is the selection tables and is helpful to select switch-
fast. ing points with large differentials ∆t in the lower
temperature range.
• Adsorption charge, bulb type F
This charge only reacts on temperature changes
at the bulb. Max. bulb temperature is 100° C.
Response time is slow but perfectly suitable for
common refrigeration systems.

Bulb Sizes
A E P C F

Vapour Vapour Vapour Liquid Adsorption

2m, capillary coil, 0m 2m, capillary with 2m, capillary 2m, capillary
with bulb function C and D 6m with bulb with bulb

110 A2.5.1/0601/E
Function of contacts

SPDT SPDT with manual reset SPDT with manual reset

- On temperature rise above min. max.
setting 1-2 opens and 1-4 - On temperature drop below - On temperature rise above
closes. setting 1-2 closes, 1-4 setting 1-2 opens and 1-4
- On temperature drop below opens and latches. closes and latches.
setting 1-2 closes and 1-4 - The device can be manually - The device can be manually
opens. reset when the temperature reset when the temperature
has risen at least 2K above has dropped 2K below set-
setting. ting.

SPDT with off switch SPDT with bellows heater

AUTO matic - STOP includes a 82 k Ohm, 230 V
AC/DC resistor

Standards and regulations

Important for the installation of thermostats:

EN 60730-2-9 Specification for temperature

controls and temperature cut-outs.

EN 60947-1/ Specifications for low-voltage

EN 60947-5-1 switchgear.

EN 378: Refrigerating systems and heat­

pumps. Safety and environmental
requirements.

A2.5.1/0601/E 111
Thermostats Series TS1

Features
• Adjustable temperatures and differentials
• Shatter resistant contacts
TS1 Flush Mounted
• High operational current, locked rotor
max. 144 Amps (LRA)
• Standard SPDT with same operational current
rating for both contacts
• Captive terminal and cover screws
• Range and differential individually lockable

Technical Data TS1 Top Operated

Type of Contacts 1 SPDT
Inductive Amp. (AC15) 10 A / 230 V AC
Inductive Amp. (DC13) 0.1 A / 230 V DC
Heating load (AC1) 24 A / 230 V AC
Motor Rating, Full Load Amp. 24 A / 230 V AC Standards
Motor Rating, Locked Rotor Amp. 144 A / 230 V AC
• per Low Voltage Directive
Ambient Temperature Range -50°C to +70°C
Vibration Resistance (10 to 1000 Hz) 4g
Cable Entry Grommet PG 16 • Manufactured and tested to standards on
Protection acc. to IP 44 (IP 30 with our own responsibility
DIN 40050 / IEC 529 Selector Switch)
Bellows Heater at Vapour Charge 82 K Ohm, 230 V AC / DC • Underwriter Laboratories
(12 and 24 V DC upon request)

Type Order-No. Adjustment Range Lowest Factory Max. Temp. Sensor

Upper Differential Setpoint Setting Bulb Charge Type
Setpoint Setpoint ∆T Temp.
°C K °C °C °C

Thermostats TS1 Top Operated

Thermostats without Off-Switch
TS1-A2P 4 530 400 -30 … +15 1.5 … 16 -36 -1 / -6
TS1-R2P 4 715 170 -30 … +15 man. reset -32 +2 +150 Vapour 2m
Low temp cut out ca. 2.5 fix capillary
TS1-A3P 4 356 700 -10 … +35 1.5 … 16 -23 +3 / -2
TS1-A1A 4 351 500 -45 … -10 1.5 … 16 -55 -18 / -20
TS1-A2A 4 351 600 -30 … +15 1.5 … 16 -36 -1 / -6 +150 Vapour
TS1-A3A 4 352 500 -10 … +35 1.5 … 16 -23 +3 / -2 2m
TS1-A4F 4 351 800 -30 … +35 2.8 … 20 -35 +5 / 0 capillary
Defrost- and Universal Thermostat +100 Adsorption and
TS1-A5F 4 458 400 +20 … +60 3 … 10 +10 +35 / +30 bulb
TS1-A5C 4 351 900 +25 … +75 2 … 15 +20 +65 / +60 +100 Liquid
TS1-A6C 4 352 000 +50 … +100 2 … 15 +47 +85 / +80 +125

Thermostats with Off-Switch

TS1-B1A 4 366 700 -45 … -10 1.5 … 16 -55 -18 / -20 2m
TS1-B2A 4 366 800 -30 … +15 1.5 … 16 -36 -1 / -6 +150 Vapour capillary
TS1-B3A 4 366 900 -10 … +35 1.5 … 16 -23 +3 / -2 and
TS1-B4F 4 367 000 -30 … +35 2.8 … 20 -35 +5 / 0 +100 Adsorption bulb

Frost Monitors TS1 Top Operated

Frost Monitors without Off-Switch
TS1-C0P 4 352 100 +4.5 … +20 2.5 fix +2 4.5 / +2 6m
TS1-D0P 4 352 200 +4.5 … +20 man. reset +2 +2 +150 Vapour capillary
Low temp. cut out ca. 2.5 fix

112 A2.5.1/0601/E
Type Order-No. Adjustment Range Lowest Factory Max. Temperature Sensor
Upper Differential Setpoint Setting Bulb Charge Type
Setpoint Setpoint ∆T Temp.
°C K °C °C °C

Room Thermostats Top Operated

Room Thermostats without Off-Switch, including insulation console
TS1-A1E 4 362 800 -45 … -10 -55 -18 / -20 0m
TS1-A2E 4 355 200 -30 … +15 1.5 … 16 -36 +4 / +2 +70 Vapour coil
TS1-A3E 4 355 300 -10 … +35 -23 +20 / +18
Room Thermostats with Off-Switch, including insulation console
TS1-B1E 4 344 300 -45 … -10 -55 -18 / -20 0m
TS1-B2E 4 344 400 -30 … +15 1.5 … 16 -36 +4 / +2 +70 Vapour coil
TS1-B3E 4 344 500 -10 … +35 -23 +20 / +18

Thermostats TS1 Front Operated

Thermostats without Off-Switch
TS1-E1A 4 361 000 -45 … -10 2 … 16 -55 -18 / -20
TS1-E2A 4 356 200 -30 … +10 1.5 … 15 -36 +4 / +2 +150 Vapour
TS1-E3A 4 365 200 -10 … +25 1.5 … 15 -23 +3 / -2 2m
TS1-E4F 4 367 500 -25 … +30 2.8 … 20 -30 +5 / 0 capillary
Defrost- and universal thermostat and
TS1-E5F 4 338 100 +20 … +60 3 … 10 +10 +35 / +30 +100 Adsorption bulb
TS1-E7F 4 367 600 +0 … +10 2.5 fix -2.5 +5.5 / +3
Milk and beer cooler thermostat

Thermostats with Off-Switch

TS1-F1A 4 367 100 -45 … -10 2 … 16 -55 -18 / -20 2m
TS1-F2A 4 367 200 -30 … +10 1.5 … 15 -36 -1 / -6 +150 Vapour capillary
TS1-F3A 4 367 400 -10 … +25 1.5 … 15 -23 +3 / -2 and bulb

Room Thermostats TS1 Front Operated

Room Thermostats without Off-Switch, including insulation console
TS1-E1E 4 365 300 -45 … -10 2 … 16 -55 -18 / -20
0m
TS1-E2E 4 356 800 -30 … +10 1.5 … 15 -36 +4 / +2 +70 Vapour coil
TS1-E3E 4 356 900 -10 … +25 1.5 … 15 -23 +20 / +18

Room Thermostats with Off-Switch, including insulation console

TS1-F1E 4 368 000 -45 … -10 2 … 16 -55 -18 / -20
TS1-F2E 4 368 100 -30 … +10 1.5 … 15 -36 +4 / +2 +70 Vapour 0m
TS1-F3E 4 368 200 -10 … +25 1.5 … 15 -23 +20 / +18 coil
TS1-F4E 4 465 000 0 … +40 2 … 16 -7 +20 / +18

Thermostats TS1 for Flush Mounting

Thermostats for Flush Mounting without Off-Switch
TS1-G1A 4 364 700 -45 … -10 1.5 … 15 -55 -18 / -20
TS1-G2A 4 355 400 -30 … +15 1.5 … 15 -36 +4 / +2 +150 Vapour 2m
TS1-G3A 4 364 800 -10 … +35 1.5 … 15 -23 +20 / +18 capillary
TS1-G4F 4 355 600 -30 … +35 2.8 … 20 -35 +5 / 0 and
Defrost- and Universal Thermostat +100 Adsorption bulb
TS1-G7F 4 356 000 0 … +10 2.5 fix -2.5 +5.5 / +3
Milk and beer cooler thermostat

Thermostats for Flush Mounting with Off-Switch

TS1-H1A 4 364 600 -45 … -10 1.5 … 15 -55 -18 / -20
TS1-H2A 4 355 500 -30 … +15 1.5 … 15 -36 -1 / -6 +150 Vapour 2m
TS1-H3A 4 367 900 -10 … +35 1.5 … 15 -23 +3 / +2 capillary
TS1-H4F 4 355 800 -30 … +35 2.8 … 20 -35 +5 / 0 and
TS1-H7F 4 365 500 0 … +10 2.5 fix -2.5 +5.5 / 3 +100 Adsorption bulb
Milk and beer cooler thermostat
Thermostats for flush mounting are delivered with mounting angle 0174 142.

A2.5.1/0601/E 113
Accessories & Spare Parts

Insulation Console Capillary Tube Holder Mounting angle

for Room Thermostats standard for TS1-Gxx / TS1-Hxx
for Frost Monitors standard
Order Nr.: 803 777 Order Nr.: 803 778 Order Nr. 803 805

Mounting bracket angle Mounting plate Extension bracket

for units with hood
Order Nr: 803 799 Order Nr: 803 801 Order Nr: 803 800

Capillary Tube Gland, Brass Universal mounting bracket

for Bulb Style A / C
Order Nr.: 803 807 Order Nr: 803 798

Sensing Bulb Wells Dimensions in mm

for Bulb Order Nr. Øa c b
A 803 808 14.0 47.0 66.0
C 803 809 14.0 37.0 56.0
F 803 810 12.0 66.5 86.0

114 A2.5.1/0601/E
 System Protectors, Moisture Indicators

A2.5.1/0601/E 115
Filter Driers
Basic Terminology and Technical Information

Function Flow capacity

The purpose of filter driers is to keep the refrigerationFlow capacity refers to ARI-Standard 710-86 and DIN
circuit clean of water, acid and solid contaminants. In 8949 and is based on a pressure drop of 0.07 bar,
case of contamination, corrosion and ice building can +30° C liquid temperature and -15°C evaporating
occur, as well as malfunction of the compressor. temperature.
The flow capacities are given at two levels of pressure
Property of desiccants drop: 0.07 and 0.14 bar.
Molecular sieves Filter drier selection for operating conditions other
This kind of desiccant has a very good drying effect than +30°C / -15°C, use the correction factors on
independent of the oil content of the refrigerant. page 125 ... 126.
Molecular sieve is a fast acting desiccant and will
remove moisture even when the water content of Water capacity
the refrigerant is low and when the temperature of The water capacity for R 22 refers to ARI 710-86 and
the liquid refrigerant is high. DIN8948 is based on a liquid temperature of 24/52°C
and an equilibrium point dryness (EPD) of 60 PPM
Activated alumina
water in refrigerant. The EPD for other refrigerants
Activated alumina incorporate an excellent acid
according to DIN 8949 is as follows:
capacity.
Refrigerant EPD (PPM)
By selecting a specific mixture of both desiccants
an optimum effect can be achieved to cover the R 134a 50
requirements of all kinds of applications. Liquid filter R 407C 50
driers are especially designed for a high water capacity R 404A 50
whereas suction line filter driers feature a high acid R 507 50
and filtration capacity. R 410A 50

Selection Guide for Filter and Filter Driers

Series
Selection criteria FDB ADK- BFK ADKS - Plus FDS-24 FDS-48 ASF- ASD- BTAS
Plus with core with core with core Plus Plus with core
H/S/W 48 F24 S 24 H/S/W 48 AF AF - D
Hermetic design + + + + +
For exchangeable cores + + + + + +
Filter + + +
Filter drier + + + + + + + +
For liquid service + + + + + +
For suction service + + + + + +
For Heat Pumps (Bi-Flow) +
Shell material Steel Steel Steel Steel Steel Steel Steel Steel Brass
Catalogue page 120 118 117 122 123 124 127 127 128

116 A2.5.1/0601/E
Bi-flow Filter Driers Series BFK
hermetic design, for liquid refrigerants

Features
• Solid block style
• Integrated check valves insure Bi-flow capability,
eliminate the need for external check valves and
reduce the external piping
• ODF Copper fittings for easy soldering
• Pattern flow for non-turbulent performance
• High water, acid adsorption capacity
• Temperature range TS: -40°C to +65°C BFK
• Max. operating pressure PS: 43 bar
• No CE marking according art. 3.3 PED 97/23 EC
• HP marking according to German Pressorized
Vessel Directive

Type Order Connection Nominal Flow Capacity (kW)

Nr. size & type at 0.07bar pressure drop at 0.14 bar pressure drop
R404A R404A
R 134a R 22 R 407C R507 R 410A R 134a R 22 R 407C R 507 R 410A
BFK-052 007 343 1
/4“(6mm) SAE 5.2 5.7 5.4 3.7 5.6 8.0 8.8 8.4 5.7 8.7
BFK-052S 007 344 1
/4“ ODF 6.7 7.3 7.0 4.8 7.2 10.1 11.1 10.6 7.2 10.9
BFK-083 007 345 3
/8“(10mm) SAE 10.6 11.5 11.0 7.5 11.4 16.9 18.4 17.6 12.0 18.2
BFK-083S 007 346 3
/8“ ODF 12.0 13.1 12.5 8.5 12.9 20.6 22.5 21.5 14.7 22.2
BFK-084 007 347 1
/2“(12mm) SAE 15.2 16.6 15.8 10.8 16.4 25.8 28.1 26.8 18.3 27.8
BFK-084S 007 348 1
/2“ ODF 15.6 17.0 16.2 11.1 16.8 28.7 31.3 29.9 20.4 30.9
BFK-163 007 349 3
/8“(10mm) SAE 13.6 14.9 14.2 9.7 14.7 21.0 22.9 21.8 14.9 22.6
BFK-163S 007 350 3
/8“ ODF 15.5 16.9 16.1 11.0 16.7 23.8 26.0 24.8 17.0 25.7
BFK-164 007 351 1
/2“(12mm) SAE 20.3 22.1 21.1 14.4 21.9 27.5 30.0 28.6 19.6 29.6
BFK-164S 007 352 1
/2“ ODF 24.3 26.5 25.3 17.3 26.1 34.4 37.6 35.9 24.5 37.1
BFK-165 007 353 5
/8“(16mm) SAE 25.1 27.4 26.2 17.9 27.1 35.3 38.5 36.8 25.1 38.0
BFK-165S 007 354 5
/8“ ODF 25.6 28.0 26.7 18.3 27.6 37.0 40.4 38.5 26.3 39.9
BFK-305 007 355 5
/8“(16mm) SAE 26.4 28.8 27.5 18.8 28.5 41.6 45.4 43.3 29.6 44.8
BFK-305S 007 356 5
/8“ (16mm) ODF 34.1 37.3 35.6 24.3 36.8 52.8 57.7 55.0 37.6 56.9
BFK-307S 007 357 7
/8“ (22mm) ODF 40.6 44.3 42.3 28.9 43.7 65.7 71.7 68.4 46.8 70.8
BFK-309S 007 358 11/8“ ODF 47.0 51.3 49.0 33.5 50.7 79.9 87.2 83.2 56.9 86.1

The rated flow capacities are in accordance with ARI stan- Selection method for other conditions
dard 710-86 and DIN 8949 at +30°C liquid temperature and 1. Determine the correction factor (page 125) based
-15°C evaporating temperature. on type of refrigerant, liquid and evaporating tempera
ture.
2. Multiply the correction factor by cooling capacity or
heating capacity whatever is more.
3. Select the filter drier according to determined capac
ity corresponding to flow capacity at 0.07 bar pressure
drop.
Water and Acid Adsorption Capacity
Water adsorption capacity (gram) Acid
Type Liquid Temperature 24°C Liquid Temperature 52°C Adsorption
R 134a R 22 R 404A/R 507 R 407C R 410A R 134a R 22 R 404A/R 507 R 407C R 410A Capacity (g)
BFK-05... 4.4 4.1 4.5 3.4 2.8 4.1 3.8 4.3 2.8 2.2 0.3
BFK-08... 9.6 9.0 9.9 7.5 6.2 8.9 8.2 9.4 6.0 4.7 0.6
BFK-16... 18.9 17.7 19.5 14.8 12.2 17.5 16.2 18.5 11.9 9.3 1.2
BFK-30... 34.5 32.3 35.6 27.1 22.4 31.9 29.6 33.7 21.7 17.0 2.0

A2.5.1/0601/E 117
Filter Driers Series ADK-Plus
Hermetic Design, for Liquid Refrigerants

Features
• Robust block with optimum blend of molecular
sieve and activated alumina
• ODF Copper fittings for easy soldering
• High water and acid capacity
• Filtration down to 25 micron
• Temperature range TS: -40°C to +65°C
• Max. working pressure PS: 43 bar
ADK-Plus
• No CE marking according art. 3.3 PED 97/23 EC
• HP marking according to German Pressorized
Vessel Directive
• Underwriter Laboratories

Type Order Nominal Flow Capacity (kW)

No. at 0.14 bar pressure drop at 0.07 bar pressure drop
R 22 R 134a R 404A/R507 R 407C R 410A R 22 R 134a R 404A/R507 R 407C R 410A
ADK-032 003 595 10.6 9.7 6.9 10.1 10.5 7.3 6.7 4.8 7.0 7.2
ADK-036MMS 003 597 12.0 11.0 7.8 11.4 11.8 8.0 7.3 5.2 7.6 7.9
ADK-032S 003 596 12.9 11.8 8.4 12.3 12.7 8.8 8.1 5.7 8.4 8.7
ADK-052 003 598 11.0 10.1 7.2 10.5 10.9 7.6 6.9 4.9 7.2 7.5
ADK-056MMS 003 600 15.0 13.7 9.8 14.3 14.8 10.0 9.2 6.5 9.5 9.9
ADK-052S 003 599 17.1 15.6 11.1 16.3 16.9 10.8 9.9 7.0 10.3 10.7
ADK-053 003 601 21.3 19.5 13.9 20.3 21.0 14.2 13.0 9.2 13.5 14.0
ADK-0510MMS 003 603 24.1 22.1 15.7 23.0 23.8 16.4 15.0 10.7 15.6 16.1
ADK-053S 003 602 24.1 22.1 15.7 23.0 23.8 16.4 15.0 10.7 15.6 16.1
ADK-082 003 604 11.3 10.4 7.4 10.8 11.2 7.8 7.1 5.1 7.4 7.7
ADK-086MMS 003 606 16.0 14.7 10.4 15.3 15.8 10.7 9.8 7.0 10.2 10.5
ADK-082S 003 605 17.3 15.9 11.3 16.5 17.1 11.9 10.9 7.8 11.4 11.8
ADK-083 003 607 23.9 21.9 15.6 22.8 23.6 16.4 15.0 10.7 15.6 16.2
ADK-0810MMS 003 609 24.1 22.1 15.7 23.0 23.8 16.4 15.0 10.7 15.6 16.2
ADK-083S 003 608 24.1 22.1 15.7 23.0 23.8 16.4 15.0 10.7 15.7 16.2
ADK-084 003 610 39.1 35.8 25.5 37.3 38.6 25.7 23.5 16.7 24.5 25.3
ADK-0812MMS 003 612 39.5 36.2 25.8 37.7 39.0 26.3 24.1 17.2 25.1 26.0
ADK-084S 003 611 40.4 37.0 26.3 38.5 39.8 26.8 24.5 17.5 25.6 26.4
ADK-162 003 613 11.5 10.5 7.5 10.9 11.3 8.0 7.3 5.2 7.6 7.8
ADK-163 003 614 24.1 22.1 15.7 23.0 23.8 16.8 15.4 10.9 16.0 16.5
ADK-1610MMS 003 616 26.8 24.5 17.5 25.6 26.5 18.7 17.1 12.2 17.8 18.5
ADK-163S 003 615 26.8 24.5 17.5 25.6 26.5 18.7 17.2 12.2 17.9 18.5
ADK-164 003 617 47.1 43.2 30.7 45.0 46.5 31.3 28.7 20.4 29.9 30.9
ADK-1612MMS 003 619 48.5 44.4 31.6 46.3 47.9 32.3 29.6 21.1 30.8 31.9
ADK-164S 003 618 49.9 45.7 32.6 47.6 49.3 36.0 33.0 23.5 34.3 35.5
ADK-165 003 620 66.5 60.9 43.4 63.5 65.7 44.8 41.1 29.2 42.8 44.3
ADK-165S 003 621 72.4 66.3 47.2 69.1 71.5 49.7 45.6 32.4 47.4 49.1
ADK-303 003 622 25.4 23.2 16.5 24.2 25.0 17.7 16.2 11.5 16.9 17.5
ADK-304 003 623 47.1 43.2 30.7 45.0 46.5 31.3 28.7 20.4 29.9 30.9
ADK-304S 003 624 51.6 47.2 33.6 49.2 50.9 36.0 33.0 23.5 34.4 35.6
ADK-305 003 626 72.1 66.0 47.0 68.7 71.1 52.6 48.2 34.3 50.2 52.0
ADK-305S 003 627 72.9 66.8 47.6 69.6 72.0 52.8 48.4 34.4 50.4 52.1
ADK-307S 003 628 104.6 95.8 68.2 99.8 103.2 66.3 60.7 43.2 63.2 65.4
ADK-414 003 629 55.2 50.6 36.0 52.7 54.5 36.8 33.7 24.0 35.1 36.3
ADK-415 003 632 87.9 80.5 57.3 83.9 86.8 58.6 53.7 38.2 55.9 57.8
ADK-415S 003 633 94.5 86.6 61.6 90.2 93.3 63.0 57.7 41.1 60.1 62.2
ADK-417S 003 634 116.9 107.1 76.2 111.5 115.4 77.9 71.4 50.8 74.3 76.9
ADK-757S 003 635 158.3 145.0 103.2 151.0 156.2 105.5 96.7 68.8 100.7 104.2
ADK-759S 003 636 175.8 161.0 114.6 167.7 173.5 117.2 107.4 76.4 111.8 115.7
Correction factors for other than the nominal conditions see page 125.

118 A2.5.1/0601/E
Connections
Type Order Connection Type Order Connection
No. Solder/ODF Flare/SAE No. Solder/ODF Flare/SAE
mm inch mm inch mm inch mm inch
ADK-032 003 595 6 1/4 ADK-1610MMS 003 616 10
ADK-036MMS 003 597 6 ADK-163S 003 615 3/8
ADK-032S 003 596 1/4 ADK-164 003 617 12 1/2
ADK-052 003 598 6 1/4 ADK-1612MMS 003 619 12
ADK-056MMS 003 600 6 ADK-164S 003 618 1/2
ADK-052S 003 599 1/4 ADK-165 003 620 16 5/8
ADK-053 003 601 10 3/8 ADK-165S 003 621 5/8
ADK-0510MMS 003 603 10 ADK-303 003 622 10 3/8
ADK-053S 003 602 3/8 ADK-304 003 623 12 1/2
ADK-082 003 604 6 1/4 ADK-304S 003 624 1/2
ADK-086MMS 003 606 6 ADK-305 003 626 16 5/8
ADK-082S 003 605 1/4 ADK-305S 003 627 5/8
ADK-083 003 607 10 3/8 ADK-307S 003 628 22 7/8
ADK-0810MMS 003 609 10 ADK-414 003 629 12 1/2
ADK-083S 003 608 3/8 ADK-415 003 632 16 5/8
ADK-084 003 610 12 1/2 ADK-415S 003 633 5/8
ADK-0812MMS 003 612 12 ADK-417S 003 634 22 7/8
ADK-084S 003 611 1/2 ADK-757S 003 635 22 7/8
ADK-162 003 613 6 1/4 ADK-759S 003 636 1-1/8
ADK-163 003 614 10 3/8

Water and Acid Capacity

Water adsorption capacity (gram) Acid
Size
Adsorption
Liquid Temperature 24°C Liquid Temperature 52°C Capacity

R 134a R 22 R 404A/R 507 R 407C R 410A R 134a R 22 R 404A/R 507 R 407C R 410A (gram)
ADK-03 4.9 4.5 4.9 3.4 2.8 4.4 4.0 4.6 2.9 2.4 0.8
ADK-05 11.8 10.8 11.8 8.2 6.8 10.6 9.6 10.9 7.0 5.8 2.3
ADK-08 17.9 16.4 18.0 12.4 10.3 16.2 14.6 16.6 10.7 8.8 3.3
ADK-16 23.0 21.0 23.1 16.0 13.2 20.8 18.8 21.3 13.8 11.4 4.5
ADK-30 51.8 48.6 53.5 36.9 30.6 47.4 43.3 49.3 31.8 26.3 11.3
ADK-41 81.7 76.6 84.3 58.2 48.3 74.8 68.3 77.8 50.2 41.4 16.8
ADK-75 143.5 134.5 148.1 102.1 84.8 131.4 120.0 136.6 88.1 72.8 29.9

A2.5.1/0601/E 119
Filter Driers Series FDB
Hermetic design, bead style, for liquid refrigerants

Features
• Compacted bead style (spring loaded)
• Optimum blend of molecular sieve and activated
alumina combined with high filtration capacity
• Final filtration 40 micron
• Filtration first for more effective use of surface
area of desiccant
• High water and acid capacity
• Cushioned flow for non-turbulent performance FDB
• ODF Copper fittings for easy soldering
• Rugged steel shells
• Corrosion resistant epoxy paint
• Temperature range TS: -40°C to +65°C
• Max. working pressure PS:
FDB-03/05/08/16: 38 bar
FDB-30/41: 34 bar
• No CE marking according art. 3.3 PED 97/23 EC
• HP marking according to German Pressorized
Vessel Directive

• Underwriter Laboratories

Type Order Nominal Flow Capacity (kW)

Nr. at 0.14 bar pressure drop at 0.07 bar pressure drop
R 134a R 22 R 407C R 404A / R507 R 410A R 134a R 22 R 407C R 404A / R 507 R 410A
FDB-032 059 305 8.9 9.7 9.3 6.3 9.6 6.3 6.9 6.6 4.5 6.8
FDB-032S 059 306 13.7 15.0 14.3 9.8 14.8 9.7 10.6 10.1 6.9 10.5
FDB-052 059 307 9.3 10.2 9.7 6.7 10.1 6.5 7.1 6.8 4.6 7.0
FDB-052S 059 309 13.7 15.0 14.3 9.8 14.8 9.7 10.6 10.1 6.9 10.5
FDB-053 059 308 22.2 24.2 23.1 15.8 23.9 15.5 16.9 16.1 11.0 16.7
FDB-053S 059 310 27.6 30.1 28.7 19.6 29.7 19.3 21.1 20.1 13.8 20.8
FDB-082 059 311 9.8 10.7 10.2 7.0 10.6 6.8 7.4 7.1 4.8 7.3
FDB-082S 059 314 14.2 15.5 14.8 10.1 15.3 9.9 10.8 10.3 7.0 10.7
FDB-083 059 312 22.6 24.7 23.6 16.1 24.4 15.8 17.2 16.4 11.2 17.0
FDB-083S 059 315 28.4 31.0 29.6 20.2 30.6 19.8 21.6 20.6 14.1 21.3
FDB-084 059 313 37.7 41.2 39.3 26.9 40.7 26.4 28.8 27.5 18.8 28.4
FDB-084S 059 316 40.4 44.1 42.1 28.8 43.5 28.3 30.9 29.5 20.1 30.5
FDB-162 059 317 9.8 10.7 10.2 7.0 10.6 6.8 7.4 7.1 4.8 7.3
FDB-163 059 318 23.1 25.2 24.0 16.4 24.9 16.2 17.7 16.9 11.5 17.5
FDB-163S 059 321 32.9 35.9 34.2 23.4 35.4 23.0 25.1 23.9 16.4 24.8
FDB-164 059 319 39.9 43.6 41.6 28.4 43.0 27.9 30.5 29.1 19.9 30.1
FDB-164S 059 322 51.5 56.2 53.6 36.6 55.5 36.0 39.3 37.5 25.6 38.8
FDB-165 059 320 52.4 57.2 54.6 37.3 56.5 36.6 40.0 38.2 26.1 39.5
FDB-165S 059 323 69.7 76.1 72.6 49.6 75.1 48.8 53.3 50.8 34.8 52.6
FDB-303 059 324 25.7 28.1 26.8 18.3 27.7 18.0 19.7 18.8 12.8 19.4
FDB-304 059 325 45.3 49.5 47.2 32.3 48.9 31.8 34.7 33.1 22.6 34.2
FDB-304S 003 667 54.2 59.2 56.5 38.6 58.4 38.0 41.5 39.6 27.1 41.0
FDB-305 059 326 57.7 63.0 60.1 41.1 62.2 40.3 44.0 42.0 28.7 43.4
FDB-305S 059 327 76.9 83.9 80.0 54.7 82.8 53.8 58.7 56.0 38.3 57.9
FDB-307S 059 328 86.6 94.5 90.2 61.6 93.3 60.5 66.1 63.1 43.1 65.2
FDB-415 059 329 71.1 77.6 74.0 50.6 76.6 49.7 54.3 51.8 35.4 53.6
FDB-417S 059 330 110.3 120.4 114.9 78.5 118.8 77.2 84.3 80.4 55.0 83.2

120 A2.5.1/0601/E
Connections
Type Order Connection Type Order Connection
Nr. Solder/ODF Nr. Solder/ODF
mm inch mm inch
FDB-032 059 305 1/4“ 6mm SAE FDB-163S 059 321 3/8“ ODF
FDB-032S 059 306 1/4“ ODF FDB-164 059 319 1/2“ 12mm SAE
FDB-052 059 307 1/4“ 6mm SAE FDB-164S 059 322 1/2“ ODF
FDB-052S 059 309 1/4“ ODF FDB-165 059 320 5/8“ 16mm SAE
FDB-053 059 308 3/8“ 10mm SAE FDB-165S 059 323 5/8“ ODF
FDB-053S 059 310 3/8“ ODF FDB-303 059 324 3/8“ 10mm SAE
FDB-082 059 311 1/4“ 6mm SAE FDB-304 059 325 1/2“ 12mm SAE
FDB-082S 059 314 1/4“ ODF FDB-304S 003 667 1/2“ ODF
FDB-083 059 312 3/8“ 10mm SAE FDB-305 059 326 5/8“ 16mm SAE
FDB-083S 059 315 3/8“ ODF FDB-305S 059 327 5/8“ ODF
FDB-084 059 313 1/2“ 12mm SAE FDB-307S 059 328 7/8“ ODF
FDB-084S 059 316 1/2“ ODF FDB-415 059 329 5/8“ 16mm SAE
FDB-162 059 317 1/4“ 6mm SAE FDB-417S 059 330 7/8“ ODF
FDB-163 059 318 3/8“ 10mm SAE

Water Adsorption Capacity

Type Unit Water adsorption capacity (net) in grams
size 25°C liquid refrigerant 52°C liquid refrigerant
R 134a R 22 R 407C R 404A / R507 R 134a R 22 R 407C R 404A / R 507
FDB-03... 3 1.9 2.0 1.7 1.9 1.8 1.7 1.6 1.9
FDB-05... 5 5.5 5.8 5.0 5.5 5.2 4.9 4.5 5.3
FDB-08... 8 8.8 9.3 8.0 8.8 8.4 7.9 7.2 8.5
FDB-16... 16 17.7 18.5 15.9 17.6 16.8 15.7 14.5 17.1
FDB-30... 30 31.7 33.0 28.5 31.6 30.1 28.2 26.0 30.5
FDB-41... 41 44.2 46.2 39.9 44.1 42.1 39.4 36.3 42.7

The water capacities are according to ARI-Standard 710 for R-22 and are
based on a equilibrium point dryness (EPD) of 60 PPM water in refrigerant.
ARI-standard does not refer to new alternative refrigerants.
The water capacities for new alternative refrigerants are based on the
following equilibrium point dryness (EPD):
Refrigerant EPD
R-134a 60 PPM
R-407C 60 PPM
R-404A 50 PPM
R-507 50 PPM

A2.5.1/0601/E 121
Filter Drier Shells Series ADKS-Plus
Features of Shells
• Rustproof Aluminum flange cover with notch
hole for ease of mounting
• Rigid core holder from steel (no plastic)
• Service friendly core holder and flange cover
• Optimum flow capacity at low pressure drop
• ODF Copper fittings for easy soldering
• Temperature range TS: -45°C to +65°C
• Max. working pressure PS:
34,5 bar (-10°C to +65°C)
25,9 bar (-45°C to -10°C)
• CE marking according PED 97/23 EC
ADKS-Plus Core S48

Nominal Flow Capacity (kW) Number

Type Order- Connection Pressure Drop 0,07 bar Pressure Drop 0,14 bar of Blocks
ADKS- Nr. Solder/ODF R 507/ R 507/ S48, H48
Plus mm inch R 22 R 134a R 404A R 407C R 410A R 22 R 134a R 404A R 407C R 410A W48, F48
Conformity assessment cat. I, procedure module D1 (applied higher module as required)
485T 883 551 16 5/8“ 78 72 51 75 77 100 92 65 95 99
487T 883 552 22 7/8“ 145 133 95 138 143 182 167 119 174 180
489T 883 553 1-1/8“ 204 187 133 195 202 262 240 171 250 258
1
4811T 883 554 35 1-3/8“ 285 261 186 272 281 355 325 231 338 350
4813T MM 883 836 42 310 284 202 296 306 390 357 254 372 385
4817 882 603 54 2-1/8“ Primary for suction line applications
967T 883 555 22 7/8“ 159 146 104 152 157 199 182 129 189 196
969T 883 556 1-1/8“ 250 229 163 239 247 300 275 196 286 296
9611T 883 557 35 1-3/8“ 305 279 199 291 301 402 369 262 384 397
2
9613T 883 558 1-5/8“ 350 321 228 334 345 470 431 306 448 464
9613T MM 883 559 42 355 325 231 339 350 480 440 313 458 474
9617 887 215 54 350 321 228 334 345 470 431 306 448 464
1449T 883 560 1-1/8“ 252 231 165 241 249 313 287 204 299 309
14411T 883 561 35 1-3/8“ 351 322 229 335 347 438 401 285 417 432
14413T 883 562 1-5/8“ 354 325 231 338 350 482 441 314 460 476 3
14413T MM 883 563 42 360 330 235 343 355 490 449 319 467 484
14417T 883 564 54 2-1/8“ 420 385 274 401 415 560 513 365 534 553
Conformity assessment cat. II, procedure module D1
19211T 883 565 35 1-3/8“ 358 328 233 342 353 440 403 287 419 434
19213T 883 566 1-5/8“ 395 362 258 377 390 506 464 330 483 500
4
19213T MM 883 567 42 400 366 261 382 395 510 467 333 487 503
19217T 883 568 54 2-1/8“ 430 394 281 411 425 567 519 370 541 560
Correction factors for other than the nominal conditions see page 125 ... 126.

Cores for ADKS-Plus have to be ordered separately

Water adsorption capacity (gram) Acid
Size Order Adsorption
Nr. Liquid Temperature 24°C Liquid Temperature 52°C Capacity
R134a R22 R404A/R507 R407C R134a R22 R404A/R507 R407C (gram)
S48 003 508 79.7 74.7 82.3 56.7 73.0 66.7 75.9 48.9 16.3
H48 006 969 35.0 31.7 37.0 24.4 29.0 24.5 28.9 18.1 44.6
W48 006 970 24.7 22.1 26.2 17.1 19.9 16.4 19.5 12.1 39.7
F48 006 973 Filter
H/F/W100 are for use with phased-out ADKS-300 / -400 only
F100 006 974 Filter
H100 006 971 59.9 53.3 63.8 41.2 47.4 38.3 46.0 28.5 105.1
W100 006 972 52.7 47.1 56.0 36.4 42.4 34.7 41.4 25.7 85.5

122 A2.5.1/0601/E
Filter-Drier Shells With Quick-Cap Series FDS-24
for Liquid- and Suction Applications with Replaceable Cores

Features
• Quick-cap flange (one bolt) design makes
replacing of cores in a matter of seconds
• Ideal for retrofit, reducing installation / material
cost
• Ideal for refrigerant recovery / reclaim units
with regular change of filter-drier
• Compatible with CFC, HCFC and HFC refrigerants
• Free volume as a receiver in FDS-24... (580 cm3)
• ODF Copper fittings for easy soldering
• Corrosion resistant powder painting of shell body
• Temperature range TS: -45°C to +65°C
• Max. working pressure PS:
34,5 bar (-10°C to +65°C)
25,9 bar (-45°C to -10°C)
• No CE marking according art.3.3 PED 97/23 EC
• HP marking according to German Pressorized
FDS
Vessel Directive

Selection Chart Suction Application

Type Order- Connection Nominal Flow Capacity (kW)
Nr. Block Core S24 R507/ Filter F24 R507/
mm inch R 134a R 22 R 407C R 404A R 134a R 22 R 407C R 404A
FDS-245 003 573 16 5/8 22.3 30.6 28.5 26.0 24.7 33.9 31.5 28.8
FDS-247 003 574 22 7/8 32.2 44.1 41.0 37.5 37.8 51.8 48.2 44.0
FDS-249 003 575 1-1/8 46.0 63.0 58.6 53.6 50.7 69.4 64.5 59.0
FDS-249 003 576 28 44.2 60.5 56.3 51.4 48.6 66.6 61.9 56.6

Selection Chart Liquid Application

Nominal Flow Capacity (kW)
Type Order- Connection Pressure Drop 0.07 bar Pressure Drop 0.14 bar
Nr. Solder/ODF R 507/ R 507/
mm inch R 22 R 134a R 404A R 407C R 410A R 22 R 134a R 404A R 407C R 410A
FDS-245 003 573 16 5/8“ 75 68 49 71 74 98 90 64 93 97
FDS-247 003 574 22 7/8“ 112 102 73 107 110 151 139 99 144 149
FDS-249 003 575 1-1/8“ 113 104 74 108 112 160 147 104 153 158
FDS-249 003 576 28 114 104 74 108 112 163 150 106 156 161
Correction factors for other than the nominal conditions see page 125 ... 126.

Selection Chart Cores

Type Order- Water Capacity in Grams Acid
Nr. at a Liquid Temperature of 24°C (52°C) Application Adsorption
R 134a R 22 R 404A / R 507 capacity (g)
S24 003 504 35.2 (32.3) 34.8 (29.5) 35.4 (32.1) Liquid and suction line 8.9
W24 003 505 12.5 (9.2) 12.3 (8.9) 13.5 (10.4) For motor burn-out (Suction) 25.6
F24 003 506 - (-) - (-) - (-) Filter for suction line -
Cores have to be ordered separately. 1 piece needed for FDS24 shell.

Spare Parts
Description Type Order-Nr. Description Type Order-Nr.
ADKS-Plus, FDS FDS 24
Gasket Set X 99961 003 710 Gasket Set X 99967 003 716
Screw Set X 99997 803 325 O’Ring Set X 99968 003 717
Schrader Nipple 1/4” NPT X 11562-2 803 251 Core Holder X 99969 003 718
Core Holder X 99963 003 712 Shell Holder X 99970 003 719

A2.5.1/0601/E 123
Filter-Drier Shells With Quick-Cap Series FDS-48
for Liquid Applications with Replaceable Cores

Features
• Quick-cap flange (one bolt) design makes
replacing of cores in a matter of seconds
• Ideal for retrofit, reducing installation / material
cost
• Ideal for refrigerant recovery / reclaim units
with regular change of filter-drier
• Rigid core holder from steel (no plastic)
• Service friendly core holder and flange cover
• Optimum flow capacity at low pressure drop
• ODF Copper fittings for easy soldering
• Temperature range TS: -45°C to +65°C
• Max. working pressure PS:
34,5 bar (-10°C to +65°C)
25,9 bar (-45°C to -10°C)
FDS
• marking according PED 97/23 EC

Selection Chart
Nominal Flow Capacity (kW) Number
Type Order- Connection Pressure Drop 0.07bar Pressure Drop 0.14bar of Cores
Nr. Solder/ODF R 507/ R 507/ S48, H48
mm inch R 22 R 134a R 404A R 407C R 410A R 22 R 134a R 404A R 407C R 410A W48, F48
Conformity assessment cat. I, procedure module D1 (applied higher module as required)
FDS 485 883 577 16 5/8“ 78 72 51 75 77 100 92 65 95 99
FDS 487 883 578 22 7/8“ 145 133 95 138 143 182 167 119 174 180
1
FDS 489 883 579 1-1/8“ 204 187 133 195 202 262 240 171 250 258
FDS 4811 883 580 35 1-3/8“ 285 261 186 272 281 355 325 231 338 350
Correction factors for other than the nominal conditions see page 125 ... 126.

Selection Chart Cores

Water adsorption capacity (gram) Acid
Type Order- Adsorption
Nr. Liquid Temperature 24°C Liquid Temperature 52°C Capacity
R134a R22 R404A/R507 R407C R134a R22 R404A/R507 R407C (gram)
S48 003 508 79.7 74.7 82.3 56.7 73.0 66.7 75.9 48.9 16.3
H48 006 969 35.0 31.7 37.0 24.4 29.0 24.5 28.9 18.1 44.6
W48 006 970 24.7 22.1 26.2 17.1 19.9 16.4 19.5 12.1 39.7
F48 006 973 Filter
Cores have to be ordered separately

Spare Parts
Description Type Order-Nr.

Gasket Set X 99961 003 710

O’Ring Set X 99962 003 711
Shell Holder X 99965 003 714
Screw Set X 99997 803 325
Schrader Nipple 1/4” NPT X 11562-2 803 251
Core Holder X 99963 003 712

124 A2.5.1/0601/E
Correction Tables for Filter Driers ADK, BFK, FDB, FDS and ADKS

Filter drier selection for operating conditions other Qn: Nominal flow capacity
than -15°C/+30°C: Q0: Required cooling capacity
Kt: Correction factor for evaporating and liquid
Qn = Q0 x Kt temperature

Liquid Correction factor Kt

Refrigerant temperature Evaporating temperature °C
°C 20 15 10 5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45
60 1,29 1,32 1,35 1,39 1,42 1,46 1,50 1,55 1,59 1,65 1,70
55 1,20 1,22 1,25 1,28 1,31 1,34 1,38 1,41 1,45 1,50 1,54
50 1,11 1,14 1,16 1,19 1,21 1,24 1,27 1,30 1,34 1,38 1,42
45 1,04 1,06 1,09 1,11 1,13 1,16 1,18 1,21 1,24 1,27 1,31
40 0,98 1,00 1,02 1,04 1,06 1,08 1,11 1,13 1,16 1,19 1,22
35 0,93 0,94 0,96 0,98 1,00 1,02 1,04 1,06 1,08 1,11 1,14
30 0,88 0,90 0,91 0,93 0,94 0,96 0,98 1,00 1,02 1,04 1,07
R 134a 25 0,84 0,85 0,86 0,88 0,89 0,91 0,93 0,95 0,96 0,98 1,01
20 0,81 0,82 0,84 0,85 0,87 0,88 0,90 0,92 0,93 0,95
15 0,79 0,80 0,81 0,83 0,84 0,85 0,87 0,89 0,90
10 0,76 0,78 0,79 0,80 0,82 0,83 0,84 0,86
5 0,74 0,76 0,77 0,78 0,79 0,81 0,82
0 0,73 0,74 0,75 0,76 0,77 0,79
-5 0,71 0,72 0,73 0,74 0,75
-10 0,69 0,70 0,71 0,72
60 1,77 1,83 1,90 1,97 2,06 2,16 2,27 2,39 2,54 2,70 2,89 3,12 3,39 3,70
55 1,48 1,52 1,56 1,62 1,67 1,74 1,81 1,90 1,99 2,09 2,21 2,34 2,50 2,67
50 1,28 1,31 1,34 1,38 1,43 1,47 1,53 1,59 1,65 1,73 1,81 1,90 2,00 2,11
45 1,13 1,16 1,18 1,21 1,25 1,29 1,33 1,38 1,43 1,48 1,54 1,61 1,68 1,76
40 1,02 1,04 1,06 1,09 1,12 1,15 1,18 1,22 1,26 1,30 1,35 1,40 1,46 1,52
35 0,93 0,95 0,97 0,99 1,01 1,04 1,07 1,10 1,13 1,17 1,20 1,25 1,29 1,34
30 0,86 0,87 0,89 0,91 0,93 0,95 0,97 1,00 1,03 1,06 1,09 1,12 1,16 1,20
R 404A 25 0,80 0,81 0,83 0,84 0,86 0,88 0,90 0,92 0,94 0,97 1,00 1,03 1,06 1,09
20 0,76 0,77 0,79 0,80 0,82 0,84 0,85 0,87 0,90 0,92 0,95 0,97 1,00
15 0,72 0,74 0,75 0,77 0,78 0,80 0,82 0,84 0,86 0,88 0,90 0,93
10 0,69 0,71 0,72 0,73 0,75 0,77 0,78 0,80 0,82 0,84 0,86
5 0,67 0,68 0,69 0,71 0,72 0,74 0,75 0,77 0,79 0,81
0 0,65 0,66 0,67 0,68 0,70 0,71 0,73 0,74 0,76
-5 0,63 0,64 0,65 0,66 0,67 0,69 0,70 0,72
-10 0,61 0,62 0,63 0,64 0,65 0,67 0,68
-15 0,59 0,60 0,61 0,62 0,64 0,65
-20 0,56 0,57 0,58 0,59 0,61
60 1,68 1,73 1,78 1,84 1,91 1,99 2,07 2,17 2,27 2,39 2,53 2,69 2,87 3,08
55 1,43 1,46 1,50 1,54 1,59 1,65 1,71 1,77 1,85 1,93 2,02 2,12 2,24 2,36
50 1,25 1,28 1,31 1,34 1,38 1,42 1,47 1,52 1,57 1,63 1,70 1,77 1,85 1,94
45 1,12 1,14 1,17 1,20 1,23 1,26 1,30 1,34 1,38 1,42 1,48 1,53 1,59 1,66
40 1,02 1,04 1,06 1,08 1,11 1,13 1,16 1,20 1,23 1,27 1,31 1,36 1,40 1,46
35 0,94 0,95 0,97 0,99 1,01 1,04 1,06 1,09 1,12 1,15 1,18 1,22 1,26 1,30
30 0,87 0,88 0,90 0,92 0,94 0,96 0,98 1,00 1,02 1,05 1,08 1,11 1,14 1,18
R 507 25 0,81 0,83 0,84 0,85 0,87 0,89 0,91 0,93 0,95 0,97 1,00 1,02 1,05 1,08
20 0,77 0,79 0,80 0,81 0,83 0,85 0,86 0,88 0,90 0,92 0,95 0,97 1,00
15 0,74 0,75 0,77 0,78 0,79 0,81 0,83 0,84 0,86 0,88 0,91 0,93
10 0,71 0,72 0,74 0,75 0,76 0,78 0,79 0,81 0,83 0,85 0,87
5 0,68 0,70 0,71 0,72 0,73 0,75 0,76 0,78 0,80 0,81
0 0,66 0,67 0,68 0,70 0,71 0,72 0,74 0,75 0,77
-5 0,64 0,65 0,66 0,67 0,68 0,70 0,71 0,73
-10 0,62 0,63 0,64 0,65 0,66 0,68 0,69
-15 0,60 0,61 0,62 0,63 0,64 0,65
-20 0,58 0,59 0,60 0,61 0,62
Liquid temperatures are at bubble point.
Evaporationg temperatures are at dew point.

A2.5.1/0601/E 125
Refrigerant Liquid Correction factor Kt
temperature Evaporating temperature °C
°C 20 15 10 5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45
60 1,28 1,29 1,30 1,32 1,34 1,36 1,38 1,40 1,42 1,45 1,48 1,51 1,54 1,57
55 1,20 1,21 1,23 1,24 1,26 1,27 1,29 1,31 1,33 1,35 1,38 1,41 1,43 1,46
50 1,13 1,14 1,16 1,17 1,18 1,20 1,22 1,23 1,25 1,27 1,29 1,32 1,34 1,37
45 1,07 1,08 1,09 1,11 1,12 1,13 1,15 1,16 1,18 1,20 1,22 1,24 1,26 1,29
40 1,02 1,03 1,04 1,05 1,06 1,08 1,09 1,10 1,12 1,14 1,15 1,17 1,19 1,21
35 0,97 0,98 0,99 1,00 1,01 1,02 1,04 1,05 1,06 1,08 1,09 1,11 1,13 1,15
30 0,93 0,94 0,95 0,96 0,97 0,98 0,99 1,00 1,01 1,03 1,04 1,06 1,07 1,09
R 22 25 0,89 0,90 0,91 0,91 0,92 0,93 0,94 0,95 0,97 0,98 0,99 1,01 1,02 1,04
20 0,86 0,87 0,88 0,88 0,89 0,90 0,91 0,93 0,94 0,95 0,96 0,98 0,99
15 0,83 0,84 0,85 0,86 0,87 0,88 0,89 0,90 0,91 0,92 0,93 0,95
10 0,81 0,82 0,82 0,83 0,84 0,85 0,86 0,87 0,88 0,89 0,91
5 0,79 0,79 0,80 0,81 0,82 0,83 0,84 0,85 0,86 0,87
0 0,76 0,77 0,78 0,79 0,80 0,81 0,82 0,83 0,84
-5 0,74 0,75 0,76 0,77 0,78 0,79 0,80 0,81
-10 0,73 0,73 0,74 0,75 0,76 0,77 0,78
-15 0,71 0,72 0,72 0,73 0,74 0,75
-20 0,69 0,70 0,71 0,72 0,72
60 1,40 1,42 1,45 1,49 1,52 1,56 1,61 1,65 1,70 1,76 1,82
55 1,27 1,29 1,32 1,35 1,38 1,41 1,44 1,48 1,52 1,57 1,61
50 1,17 1,19 1,21 1,23 1,26 1,28 1,31 1,35 1,38 1,42 1,46
45 1,08 1,10 1,12 1,14 1,16 1,18 1,21 1,24 1,26 1,30 1,33
40 1,01 1,02 1,04 1,06 1,08 1,10 1,12 1,14 1,17 1,20 1,22
35 0,95 0,96 0,98 0,99 1,01 1,03 1,05 1,07 1,09 1,11 1,14
30 0,89 0,91 0,92 0,93 0,95 0,96 0,98 1,00 1,02 1,04 1,06
R 407C 25 0,85 0,86 0,87 0,88 0,90 0,91 0,93 0,94 0,96 0,98 1,00
20 0,81 0,82 0,84 0,85 0,86 0,88 0,89 0,91 0,92 0,94
15 0,79 0,80 0,81 0,82 0,83 0,85 0,86 0,88 0,89
10 0,76 0,77 0,78 0,79 0,81 0,82 0,83 0,85
5 0,74 0,75 0,76 0,77 0,78 0,79 0,81
0 0,72 0,73 0,74 0,75 0,76 0,77
-5 0,70 0,71 0,72 0,73 0,74
-10 0,68 0,69 0,70 0,71
60 1,62 1,64 1,66 1,68 1,70 1,73 1,76 1,80 1,83 1,87 1,92 1,96 2,02 2,07
55 1,42 1,43 1,44 1,46 1,48 1,50 1,53 1,55 1,58 1,61 1,64 1,68 1,72 1,76
50 1,27 1,28 1,29 1,31 1,32 1,34 1,36 1,38 1,40 1,43 1,45 1,48 1,51 1,55
45 1,16 1,17 1,18 1,19 1,20 1,22 1,24 1,25 1,27 1,29 1,31 1,34 1,36 1,39
40 1,07 1,08 1,09 1,10 1,11 1,12 1,14 1,15 1,17 1,18 1,20 1,22 1,24 1,27
35 1,00 1,01 1,01 1,02 1,03 1,04 1,06 1,07 1,08 1,10 1,11 1,13 1,15 1,17
30 0,94 0,94 0,95 0,96 0,97 0,98 0,99 1,00 1,01 1,03 1,04 1,06 1,07 1,09
R 410A* 25 0,89 0,89 0,90 0,90 0,91 0,92 0,93 0,94 0,95 0,96 0,98 0,99 1,00 1,02
20 0,84 0,85 0,86 0,86 0,87 0,88 0,89 0,90 0,91 0,92 0,93 0,95 0,96
15 0,81 0,81 0,82 0,83 0,84 0,84 0,85 0,86 0,87 0,88 0,90 0,91
10 0,78 0,78 0,79 0,80 0,80 0,81 0,82 0,83 0,84 0,85 0,86
5 0,75 0,75 0,76 0,77 0,77 0,78 0,79 0,80 0,81 0,82
0 0,72 0,73 0,73 0,74 0,75 0,76 0,76 0,77 0,78
-5 0,70 0,70 0,71 0,72 0,72 0,73 0,74 0,75
-10 0,68 0,68 0,69 0,69 0,70 0,71 0,72
Liquid temperatures are at bubble point.
Evaporating temperatures are at dew point.

* Do not exceed maximum operating pressure with R 410A:

ADK: 43.0 bar
ADKS / FDS (-10°C ... +65°C): 34.5 bar
ADKS / FDS (-45°C ... +10°C): 25.9 bar

126 A2.5.1/0601/E
Suction Line Filters and Filter Driers Series ASF and ASD
Hermetic design

Features
• Minimum pressure drop due to internal
construction and compacted bead style
• Service friendly with 2 Schraeder valves for
pressure drop measurement
• ODF Copper fittings for easy soldering
• Filtration down to 10 micron
• Temperature range TS: -45°C to +50°C ASF, ASD
• Max. operating pressure PS: 27,5 bar
• No CE marking according art. 3.3 PED 97/23 EC
• HP marking according to German Pressorized
Vessel Directive

Suction Line Filters

Connection Nominal Capacity Qn
Order-
Type Solder/ODF kW
Nr.
mm inch R 134a R 22 R 404A R 407C R 507
ASF-28 S3 008 965 3/8 6,0 8,4 7,7 7,8 7,7
ASF-28 S4 008 941 1/2 9,9 14,4 13,4 13,4 13,4
ASF-35 S5 008 915 5/8 15,9 23,2 21,4 21,6 21,4
ASF-45 S6 008 946 3/4 23,3 34,5 32,0 32,1 32,0
ASF-45 S7 008 904 22 7/8 32,5 42,5 34,5 39,5 34,5
ASF-50 S9 008 908 1-1/8 46,0 67,1 55,5 62,4 55,5
ASF-75 S11 008 919 35 1-3/8 60,2 85,4 70,7 79,4 70,7
ASF-75 S13 008 940 1-5/8 65,4 87,5 73,1 81,4 73,1

Suction Line Filter Driers

Type Order- Connection Nominal Capacity Qn
Nr. Solder/ODF kW
mm inch R 134a R 22 R 404A R 407C R 507
ASD-28 S3 008 909 3/8 5,5 8,1 7,4 7,5 7,4
ASD-28 S4 008 910 1/2 9,1 13,4 12,7 12,5 12,7
ASD-35 S5 008 899 5/8 14,3 20,4 19,0 19,0 19,0
ASD-45 S6 008 925 3/4 19,1 24,6 22,5 22,9 22,5
ASD-45 S7 008 896 22 7/8 25,0 32,3 26,4 30,0 26,4
ASD-50 S9 008 881 1-1/8 35,3 46,4 38,3 43,2 38,3
ASD-75 S11 008 891 35 1-3/8 42,9 56,9 47,8 52,9 47,8
ASD-75 S13 008 953 1-5/8 45,2 60,8 51,0 56,5 51,0

Nominal flow capacity at +4°C evaporating temperature Qn: Nominal capacity

(saturated condition/dew point) and a pressure drop of 0.21 Ks: Correction factor for a pressure drop
bar between inlet and outlet of ASF/ASD. Correction factor corresponding 1 K saturation temperature
for other evaporating temperatures than +4°C: Qo: Required cooling capacity
Qn = Qo x Ks

Evaporating Temperature (°C) +4 0 -5 -10 -15 -20 -25 -30 -35 -40
Correction Factor Ks 1.00 1.12 1.35 1.75 2.00 2.50 3.00 3.75 5.00 6.60

Water and Acid Adsorption Capacity

Water adsorption capacity (gram) Acid
Type Liquid Temperature 24°C Liquid Temperature 52°C Adsorption
R 134a R 22 R 404A/R 507 R 407C R 410A R 134a R 22 R 404A/R 507 R 407C R 410A Capacity (g)
ASD-28 11.8 5.7 12.2 9.1 8.0 10.0 3.6 9.7 6.7 5.6 3.0
ASD-35 14.5 7.0 15.0 11.2 9.9 12.3 4.4 12.0 8.2 6.9 3.6
ASD-45 18.0 8.8 18.6 13.9 12.3 15.3 5.5 14.9 10.2 8.6 4.5
ASD-50 21.4 10.4 22.2 16.5 14.6 18.2 6.5 17.7 12.1 10.2 5.4
ASD-75 31.5 15.4 32.6 24.3 21.5 26.7 9.6 26.0 17.8 15.0 7.9

A2.5.1/0601/E 127
Suction Line Filter and Filter Drier Shells Series BTAS
for replaceable Filters and Filter Drier Cores

Features
• Corrosion resistant brass body ideal for suction
line applications
• Extremely large filtration area for optimum flow
capacity
• Low pressure drop
• Filtration down to 10 micron
• Temperature range TS: -45°C ... +50°C
• Max. working pressure PS: 24 bar

BTAS

Suction Line Shells With Filter Cores

Connection Nominal Capacity Qn Filter Core
Order-
Type Solder/ODF kW Type Order-
Nr.
mm inch R 134a R 22 R 404A R 407C R 507 Nr.
No CE marking according to art. 3.3 PED 97/23. HP marking according to German pressurised vessel directive
BTAS-25 015 353 5/8 12.5 17.1 13.9 15.9 13.9 A2F 049 479
BTAS-27 015 354 22 7/8 22.3 29.6 24.3 27.5 24.3
BTAS-39 015 355 1-1/8 37.7 50.4 40.6 46.9 40.6
BTAS-311 015 356 35 1-3/8 60.3 80.7 65.2 75.1 65.2
BTAS-313 015 357 1-5/8 73.4 97.5 81.1 90.7 81.1 A3F 049 480
BTAS-342 015 358 42 73.4 97.5 81.1 90.7 81.1
BTAS-317 015 359 54 2-1/8 97.6 127.7 104.8 118.8 104.8
BTAS-417 015 360 54 2-1/8 134.7 178.2 145.3 165.7 145.3 A4F 049 481
CE marked. Conformity assessment cat. I, procedure module A.
BTAS-521 015 361 2-5/8 209.0 282.4 229.8 262.6 229.8
BTAS-525 015 362 3-1/8 260.1 346.1 283.9 321.9 283.9 A5F 049 482
BTAS-580 015 363 80 260.1 346.1 283.9 321.9 283.9
Filter and Filter Drier Cores have to be ordered separately.

Suction Line Shells With Filter Drier Cores

Connection Nominal Capacity Qn Filter Drier Core
Order-
Type Solder/ODF kW Type Order-
Nr.
mm inch R 134a R 22 R 404A R 407C R 507 Nr.
No CE marking according to art. 3.3 PED 97/23. HP marking according to German pressurised vessel directive
BTAS-25 015 353 5/8 11.6 15.5 12.8 14.4 12.8 A2F- D 049 483
BTAS-27 015 354 22 7/8 19.1 25.2 20.6 23.4 20.6
BTAS-39 015 355 1-1/8 34.4 45.7 37.5 42.5 37.5
BTAS-311 015 356 35 1-3/8 49.2 65.5 53.7 60.9 53.7
BTAS-313 015 357 1-5/8 57.1 77.3 62.5 71.9 62.5 A3F- D 049 484
BTAS-342 015 358 42 57.1 77.3 62.5 71.9 62.5
BTAS-317 015 359 54 2-1/8 71.1 94.1 77.7 87.5 77.7
BTAS-417 015 360 54 2-1/8 106.8 144.5 118.3 134.4 118.3 A4F- D 049 485
CE marked. Conformity assessment cat. I, procedure module A
BTAS-521 015 361 2-5/8 153.3 205.1 169.0 190.7 169.0
BTAS-525 015 362 3-1/8 181.2 242.0 199.4 225.1 199.4 A5F- D 049 486
BTAS-580 015 363 80 181.2 242.0 199.4 225.1 199.4
Filter and Filter Drier Cores have to be ordered separately.

128 A2.5.1/0601/E
 Nominal capacity at +4°C evaporating temperature (satu-
rated condition/dew point) and a pressure drop of 0.21 bar Qn: Nominal capacity
between inlet and outlet of BTAS. Correction factor for other Ks: Correction factor for a pressure drop corresponding
evaporating temperatures than +4°C: 1K saturation temperature
Qn = Q o x K s Qo: Required cooling capacity

Correction Factor Ks
Evaporating Temperature (°C)
+4 0 -5 -10 -15 -20 -25 -30 -35 -40
Ks 1,00 1,12 1,35 1,75 2,00 2,50 3,00 3,75 5,00 6,60

BTAS - Water and Acid Adsorption Capacity see next page.

BTAS - Water and Acid Adsorption Capacity

Water adsorption capacity (grams) Acid
Core Liquid Temperature 24°C Liquid Temperature 52°C Adsorption
R134a R22 R404A / R 507 R407C R134a R22 R404A / R 507 R407C (grams)
A2F-D 2.8 2.5 2.9 4.8 2.3 1.9 2.3 5.0 3.7
A3F-D 7.6 6.8 8.0 13.3 6.3 5.3 6.2 13.8 10.3
A4F-D 14.8 13.3 15.7 25.9 12.2 10.3 12.2 26.9 20.1
A5F-D 21.8 19.6 23.1 38.2 18.0 15.1 17.9 39.7 29.6

Spare Parts
Springs Type Order Nr.
Spring BTAS 2 (Package with 10 pieces) KD 40009 064 790
Spring BTAS 3 (Package with 10 pieces) KD 40010 064 813
Spring BTAS 4 (Package with 10 pieces) KD 40011 064 814
Spring BTAS 5 (Package with 10 pieces) KD 40007 064 443

CoverPlate Screws
Cover Plate Screw BTAS 3 PS 1211-49 056 638
Cover Plate Screw BTAS 4 PS 1211-50 056 639
Cover Plate Screw BTAS 5 PS 1211-51 056 637

Cover Plate Gaskets

Cover Plate Gasket BTAS 2 PS 23380-2 053 580
Cover Plate Gasket BTAS 3 PS 23380-3 053 581
Cover Plate Gasket BTAS 4 PS 23380-4 053 582
Cover Plate Gasket BTAS 5 PS 23380-5 053 583

A2.5.1/0601/E 129
Moisture Liquid Indicators Series MIA

Features
• Fully hermetic
• Corrosion free stainless steel body
• Crystal Indicator element for long lifetime and
reliability
• Indication of dryness according to ASERCOM
recommendation
• Easy determination of moisture content
• Sensitive indicator with calibrated four colours
• Large clear viewing area
MIA
• Lightweight (only 60g MIA M06/014)
• ODF extended tube configurations suitable for
all commercial applications
• For R22, R407C, R134a, R404A, R507 and R410A
together with Mineral- and POE oils
• Max. operating pressure PS: 43 bar

Selection Chart
Type Order-Nr. for Tube Outside Ø Height A (mm) Length B (mm) Weight (g)
MIA 014 805 851 1/4‘‘ 25,5 98,0 60
MIA 038 805 852 3/8‘‘ 35,5 109,0 80
MIA 012 805 853 1/2‘‘ 35,5 113,0 90
MIA 058 805 854 5/8‘‘ 35,5 108,5 95
MIA 078 805 864 7/8” 35,5 122,5 170
MIA M06 805 846 6 mm 25,5 98,0 60
MIA M10 805 847 10 mm 35,5 109,0 80
MIA M12 805 848 12 mm 35,5 113,0 90
MIA M16 805 854 16 mm 35,5 108,5 95

Water Contents* by Indicator Color

Refrigerant Liquid Temperature blue violet purple red
°C dry Caution Caution - wet
25 25 40 80 145
R 22 38 35 65 130 205
52 50 90 185 290
25 15 33 60 120
R 404A / R 507 38 25 50 110 150
52 45 60 140 180
25 20 35 90 130
R 134a 38 35 55 120 160
52 50 85 150 190
25 26 42 94 151
R 407C 38 40 68 144 232
52 64 109 230 371
25 30 50 110 165
R 410A 38 55 85 190 290
52 75 120 270 420
*Water content in mg Water per kg refrigerant (ppm)

130 A2.5.1/0601/E
Moisture Liquid Indicators Series AMI

Features

• First choice for R 134a, R 22, R 404A, R 507 and

polyolester lubricants AMI-1 SS AMI-1 TT
• High accuracy of moisture indication according
to ASERCOM recommendation
• Fused glass - no leakage
• Long lifetime of indicators by utilization of crys
tals
• Indicator with high resistance against acid and AMI-1 MM
water
• Wide angle view for exact distinction of vapour
and liquid
• Max. operating pressure PS: 31 bar

AMI-2 AMI-3
Selection Chart
Type Order- Connection Configuration
Nr. mm inch
SS 2 MM 805 732 6
SS 2 805 713 1/4
SS 3 MM 805 733 10
SS 3 805 714 3/8
SS 4 MM 805 734 12 Female Solder x Female Solder
SS 4 805 715 1/2 ODF x ODF
SS 5 805 716 16 5/8
SS 7 805 717 22 7/8
SS 9 MM 805 703 28
SS 9 805 705 1-1/8
TT 2 MM 805 697 6
TT 2 805 655 1/4
TT 3 MM 805 698 10
TT 3 805 654 3/8 Female Solder x Female Solder
AMI - 1 TT 4 MM 805 699 12 ODF x ODF
TT 4 805 653 1/2 (with extended Copper tubes)
TT 5 805 652 16 5/8
TT 7 805 656 22 7/8
TT 9 MM 805 700 28
TT 9 805 651 1-1/8
MM 2 805 706 6 1/4
MM 3 805 707 10 3/8 Male Flare x Male Flare
MM 4 805 708 12 1/2
MM 5 805 709 16 5/8
FM 2 805 710 6 1/4
FM 3 805 711 10 3/8 Female Flare x Male Flare
FM 4 805 712 12 1/2
S 11 805 704 35 1-3/8 Male Solder
AMI - 2 S 13 805 659 42 1-5/8 ODM
S 17 805 687 54 2-1/8 (for soldering into fittings)

S7 805 650 22 7/8

Saddle Type
AMI - 3 S 9 805 649 28 1-1/8
(for soldering onto the pipe)
S 11 805 648 35 1-3/8

A2.5.1/0601/E 131
Water Contents* by Indicator Color
Refrigerant Liquid Temperature blue violet purple red
°C dry Caution Caution - wet
25 25 40 80 145
R 22 38 35 65 130 205
52 50 90 185 290
25 15 33 60 120
R 404A / R 507 38 25 50 110 150
52 45 60 140 180
25 20 35 90 130
R 134a 38 35 55 120 160
52 50 85 150 190
25 26 42 94 151
R 407C 38 40 68 144 232
52 64 109 230 371
*Water content in mg Water per kg refrigerant (ppm)

Accessories
Type Order Nr.
Lens Assembly Kit X 12978-1 805 742
O-Ring X 99995 805 643

132 A2.5.1/0601/E
 Oil Management Components

A2.5.1/0601/E 133
Oil Management Components

Technical Information
Refrigeration compressors are lubricated by refrig-
eration oil that circulates from the compressor crank-
case or housing. As refrigerant gas is discharged by
the compressor, it will leave with a fine oil mist, that
will be circulated throughout the entire system.
Small amounts of oil circulating through the system
will not affect the system performance. Too much
refrigeration oil circulating in the system will have
adverse effects on the components in the system.
Circulating oil reduces the ability of the system to
effectively remove the heat. Condensers, evapora-
tors and other heat exchangers loose efficiency when
coated internally with an oil film.
Refrigeration oil not returning to the compressor
causes improper lubrication and eventual compres-
sor failure. At low temperature application, refrigera-
tion oil thickness becomes difficult to move, causing
oil to be trapped in the system.

Oil separator function

Refrigerant gas leaving the compressor through the
discharge line contains refrigeration oil in a vaporous
mist. As this mixture enters the oil separator, the
velocity is reduced to allow oil separation to begin.
The refrigerant gas and oil mixture enters the oil
separator and passes through an inlet screen, caus-
ing the fine particles to combine. Larger oil particles
are formed and drop to the bottom of the oil sepa-
rator.
The refrigerant gas then passes through an outlet
screen to remove residual oil particles. The oil gathers
in the bottom of the oil separator until a float oper-
ated needle valve opens to allow the return of oil to
the compressor. Oil returns quickly to the compres-
sor, because of the higher pressure in the oil separa-
tor than in the compressor crankcase. When the oil
level has lowered, the needle valve reseat to prevent
refrigerant gas from returning back to the compres-
sor. The refrigerant gas leaves through the outlet of
the oil separator and goes to the condenser

Oil level management system function

This system provides oil level balancing as well as
oil level monitoring including alarm and compres-
sor shut-down functions. The oil level is measured
inside the compressor‘s crankcase. By operating
an integrated solenoid valve, missing oil can be fed
from the oil receiver or from the oil separator directly
into the compressor sump. If the correct oil level
cannot be reached within a defined period of time
an alarm signal is generated and the alarm contact
changes into alarm state. The alarm contact may be
used to shut down the compressor. The integrated
electronics includes delay times in order to avoid
short-cycling and nuisance alarms.

This system applies to compressor pack applications

with multiple parallel compressor arrangements
but also to stand-alone compressor applications
for compressors without differential oil pressure
monitoring.

134 A2.5.1/0601/E
Electronic Oil Level Management System Series OM3
with alarm function and compressor shut down

Features
• IP 65 rating due to molded housing and new
electri­cal connection with molded cable assem-
blies
• 3 Zone 100% level control by using precise Hall-
sensor measurement
• CE marking under Low Voltage and EMC Directive OM3
• Self contained unit with oil level sensor and inte-
gral solenoid to manage oil level supply
• SPDT output contact for compressor shut down
or alarming, rating 230 VAC/3A
• Power supply 24 VAC, 50/60 Hz • Signal generated by gravity based float - not
• Alarm, status and 3 zone indication by LED‘s prone to errors by foaming or light like optical
• Easy installation by sightglass replacement and sensors
frontside installation without nuts • Sacrificial magnet for reliable operation
• Visual inspection of oil level still possible • Recommended by leading compressor manu
• Adapters suitable for various types of compres- facturers
sors • marking under Low Voltage and EMC Directive

Selection Chart Complete Systems

OM3-CUA 805 030 Oil level system with flange adapter 3- / 4-hole
Arctic Circle G2, G4, G6
Bitzer 4VC, 4TC, 4PC, 4NC, 4J, 4H, 4G, 6J, 6H, 6G, 6F, 8GC, 8FC
Bock HA, HG (except HG/HA-34/22, see OM3-CBB), O-Series
Copeland D2, D3, D4, D6, D9, 4CC, 6CC
Dorin all KP, K sizes (except those mentioned under OM3-CBB)
Frascold Series A, B, D, F, S, V, Z
OM3-CBB 805 032 Oil level system with screw adapter 11/8“-18 UNEF
Bitzer 2KC, 2JC, 2HC, 2GC, 2FC, 2EC, 2DC,2CC, 4FC, 4EC, 4DC, 4CC
Bock HA12/22/34, HG12/22/34
Dorin all H, K100CC/CS, K150CC/CS, K180CC/CS, K200CC, K230CS, K235CC,
K240SB, K40CC, K50CS, K75CC/CS-
L‘Unite Hermetique TAH, TAG
Maneurop LT, MT, SM, SZ
OM3-CCA 805 033 Oil level system with screw adapter 3/4“-14 NPTF
Bitzer ZL, ZM
Copeland ZB, ZF, ZS
OM3-CCB 805 034 Oil level system with screw adapter 11/8“-12 UNF
Copeland DK, DL
OM3-CCD 805 031 Oil level system with Rotalockadapter 1-3/4“-12 UNF
Copeland ZR90 to ZR19M, ZR250 to ZR380, ZRT180K to 760K, ZRU280K-560K, ZRY480K-1140K
OM3-CCC 805 035 Oil level system with flange adapter 3-hole
Copeland D8D, D8S_ (except D8SJ and D8SK, installation only on one sight glass)
Other adaptor types on request!

Cable Assemblies
OM3-P30 805 151 Power Supply Cable 3.0m
OM3-P60 805 152 Power Supply Cable 6.0m
OM3-N30 805 141 Relay Cable 3.0m
OM3-N60 805 142 Relay Cable 6.0m OM3-Nxx OM3-Pxx

Accessories
ECT-523 804 332 Transformer 230 VAC / 24 VAC, 20 VA (supply of 1 pcs. OM3)
ECT-623 804 421 Transformer 230 VAC / 24 VAC, 50 VA (supply of 3 pcs. OM3)
ODP-33A 800 366 Differential oil check valve 3.5 bar, inlet: 15/16-18 UNF female, outlet: 5/8-18 UNF male

A2.5.1/0601/E 135
 Ordering Information (Example)
Standard system requires the following parts:
Type Order Nr. Description
OM3-CUA 805 030 Oil level system with flange adapter 3- / 4-hole
OM3-P30 805 151 Power Supply Cable 3.0m
OM3-N30 805 141 Relay Cable 3.0m
ECT-523 804 332 Transformer 230 VAC / 24 VAC, 20 VA
ODP-33A 800 366 Differential Oil Check Valve 3.5 bar

Technical Data
Supply voltage / current 24 V AC, 50/60 Hz / 0.7 A Medium compatibility HCFC, HFC, mineral, synthetic,
Maximum working pressure PS 31 bar alkylbenzene and ester lubricants
Solenoid valve MOPD 20 bar Orientation of base unit horizontal
Medium temperature -20 to 80°C Level Control 40 to 60% of sightglass height
Ambient temperature -20 to 50°C Protection class IP 65 (IEC529/EN 60529)
Time delay filling 10 s Solenoid Coil ALCO ASC 24 VAC, 50/60 Hz: 15VA
Time delay alarm 20 s Weight 850 … 930 g (dep. on adapter)
Body material Aluminum Alarm contact max. 3 A, 230VAC,
Screw material stainless steel SPDT dry contact

Application

Traditional low pressure oil level management system

1: Differential pressure valve

2: Oil reservoir
3: Condenser
4: Filter Drier
5: Common Discharge
6: Common Suction Normal Temp
7: Suction Line Low Temp
8: Oil Separator

High pressure oil level management system

1: Common Suction
2: Common Discharge
3: Condenser
4: Filter Drier
5: Oil Separator

136 A2.5.1/0601/E
Oil Separator Series OS

Features
• Three different construction styles:
- Hermetic
- Top flange
- Bottom flange with support bracket
• Stainless steel needle valve and floater
• Permanent magnet to catch iron particles out
of the system
• Corrosion resistant epoxy powder painting
• ODF Copper fittings for easy soldering
• Temperature range TS: -10°C to +150°C
• Max. working pressure PS: 31 bar
• CE marking according PED 97/23 EC
OSH OST

Type Code
OS X -X XX
Product line Oil Separators
Construction ODF connection
H: Hermetic 04: 1/2“
T: Top flange 05: 5/8“ (16mm)
B: Bottom flange with supporter 07: 7/8“ (22mm)
09: 11/8“
Nominal shell diameter 11: 13/8“ (35mm)
4: approx. 10 cm 13: 15/8“
6: approx. 15 cm 17: 21/8”

OSB

Type Order- Connection Conformity Conformity Nominal capacity (kW) Volume

Nr. Assessment Assessment R 22 R 134a R 404A/R 507 Lit.
Category Procedure
OSH-404 881 598 1/2“ 7.0 4.9 7.3 2.0
OSH-405 881 599 5/8“ 18.7 13.1 19.4 2.4
OSH-407 881 600 7/8“ 28.1 19.7 29.0 2.8
Cat. I Module D1*
OSH-409 881 792 1-1/8“ 37.4 26.2 38.7 3.0
OSH-411 881 794 1-3/8“ 46.8 32.8 48.4 3.6
OSH-413 881 856 1-5/8“ 65.5 45.9 67.8 3.6
OSH-611 881 940 1-3/8“ 51.5 36.1 53.3 6.5
OSH-613 881 953 1-5/8“ 65.5 45.9 67.8 7.9
Cat. II Module D1
OSH-642 889 022 42 mm 65.5 45.9 67.8 7.9
OSH-617 881 970 2-1/8“ 105.3 73.8 108.9 7.9
OST-404 881 860 1/2“ 7.0 4.9 7.3 1.8
OST-405 881 861 5/8“ 18.7 13.1 19.4 2.6
OST-407 881 862 7/8“ Cat. I Module D1* 28.1 19.7 29.0 3.2
OST-409 881 863 1-1/8“ 37.4 26.2 38.7 3.8
OST-411 881 938 1-3/8“ 46.8 32.8 48.4 3.8
OST-413 881 939 1-5/8“ 65.5 45.9 67.8 3.8
OSB-613 881 971 1-5/8“ 65.5 45.9 67.8 7.8
Cat. II Module D1
OSB-617 881 972 2-1/8“ 105.3 73.8 108.9 7.8
* applied higher module as required

A2.5.1/0601/E 137
Capacity Data for other than Nominal Operating Conditions

Nominal capacities at +38°C condensing tem-

perature, +4°C evaporating temperature (saturated
tempera­tures / dew point) and 1 K liquid subcooling
at the inlet of the expansion valve.

Correction factor for other evaporating temperatures

than nominal:

Qn = Qo x Kt
Qn: Nominal capacity
Kt: Correction factor for a pressure drop corres-
ponding 1 K saturation temperature
Qo: Required cooling capacity

Correction Factors
Correction factor Kt
Refrigerant Condensing Evaporating temperature °C
Temperature °C 10 0 -10 -20 -30 -40 -50
25 1,29 1,31 1,33 1,36 1,40 1,44 1,49
30 1,16 1,17 1,20 1,23 1,27 1,31 1,36
R 22 35 1,05 1,07 1,09 1,11 1,13 1,17 1,23
40 0,95 0,96 0,98 1,00 1,03 1,07 1,12
45 0,87 0,88 0,90 0,92 0,95 0,99 1,04
50 0,81 0,83 0,85 0,87 0,89 0,93 0,99

Correction factor Kt
Refrigerant Condensing Evaporating temperature °C
Temperature °C 10 0 -10 -20 -30
25 1,31 1,36 1,39 1,43 1,50
30 1,18 1,21 1,24 1,28 1,35
R 134a 35 1,06 1,08 1,11 1,15 1,21
40 0,95 0,98 1,01 1,05 1,10
45 0,86 0,88 0,92 0,95 1,02
50 0,80 0,81 0,85 0,89 0,97

Correction factor Kt
Refrigerant Condensing Evaporating temperature °C
Temperature °C 10 0 -10 -20 -30 -40 -50
25 1,22 1,25 1,30 1,33 1,43 1,53 1,63
30 1,12 1,15 1,20 1,26 1,32 1,42 1,54
R 404A 35 1,03 1,06 1,11 1,16 1,24 1,34 1,46
R 507 40 0,95 0,99 1,04 1,09 1,17 1,28 1,41
45 0,90 0,92 0,97 1,03 1,14 1,26 1,39
50 0,86 0,89 0,93 1,00 1,13 1,26 1,39

138 A2.5.1/0601/E
 Shut-off Valves, Miscellaneous

A2.5.1/0601/E 139
Suction Accumulators Series A

Features
• Hermetic design
• ODF Copper fittings for easy soldering
• Corrosion resistant epoxy powder painting
• Internal orifice with strainer for optimum oil
return
• Temperature range TS: -45°C to +65°C
• Max. working pressure PS:
20.7 bar (-10°C to +65°C)
15.5 bar (-45°C to -10°C)
• CE marking for certain types according PED 97/23
EC A08
• HP marking for certain types according German
pressurised vessels directive

Type Order- Nominal Capacity Qn (kW) Conformitiy Volume

Nr. R 22 R 134a R 404A / R 507 Assessment
Connection Max. Min. Max. Min. Max. Min. Category Procedure Lit.
A08-304 881 973 1/2“ 7,0 1,1 4,2 0,6 4,6 0,7 0,73
A10-305 881 977 5/8“ 10,5 1,6 6,0 0,9 7,0 1,1 0,93
A12-305 881 978 5/8“ 10,5 1,6 6,0 0,9 7,0 1,1 1,16
A12-306 881 979 3/4“ 14,0 2,1 8,1 1,2 9,1 1,4 1,16
A14-305 881 980 5/8“ 10,5 1,6 6,0 0,9 7,0 1,1 HP Marking 1,40
A14-306 881 987 3/4“ 14,0 2,1 8,1 1,2 9,1 1,4 no CE Marking 1,40
A06-404 881 988 1/2“ 7,0 1,1 4,2 0,6 4,6 0,7 0,93
A06-405 881 989 5/8“ 10,5 1,6 6,0 0,9 7,0 1,1 0,93
A10-405 881 990 5/8“ 10,5 1,6 6,0 0,9 7,0 1,1 1,75
A10-406 881 994 3/4“ 14,0 2,1 8,1 1,2 9,1 1,4 1,75
A09-506 881 995 3/4“ 14,0 2,1 8,1 1,2 9,1 1,4 2,33
A09-507 882 455 7/8“ 25,6 3,8 14,0 2,1 16,1 2,4 2,33
A12-506 881 996 3/4“ 14,0 2,1 8,1 1,2 9,1 1,4 3,29
A12-507 881 998 7/8“ 25,6 3,8 14,0 2,1 16,1 2,4 3,29
A13-507 882 007 7/8“ 25,6 3,8 14,0 2,1 16,1 2,4 3,80
A13-509 882 011 1-1/8“ 41,4 6,2 25,3 3,8 26,7 4,0 3,80
A17-509 882 012 1-1/8“ 41,4 6,2 25,3 3,8 26,7 4,0 4,87
A17-511 882 013 1-3/8“ 66,0 9,9 37,6 5,6 42,8 6,4 Cat.I Mod. D1* 4,87
A11-607 882 014 7/8“ 25,6 3,8 14,0 2,1 16,1 2,4 4,30
A13-607 882 015 7/8“ 25,6 3,8 14,0 2,1 16,1 2,4 4,98
A13-609 882 019 1-1/8“ 41,4 6,2 25,3 3,8 26,7 4,0 4,98
A14-611 882 020 1-3/8“ 66,0 9,9 37,6 5,6 42,8 6,4 5,48
A17-613 882 022 1-5/8“ 100,0 15,0 59,7 9,0 63,9 9,6 6,85
A17-642 889 023 42 mm 100,0 15,0 59,7 9,0 63,9 9,6 6,85
A20-613 882 021 1-5/8“ 100,0 15,0 59,7 9,0 63,9 9,6 8,21
A25-613 882 023 1-5/8“ 100,0 15,0 59,7 9,0 63,9 9,6 Cat.II Mod. D1 10,23
* applied higher module as required.

Correction factor for other evaporating temperatures Qn : Nominal capacity

than nominal: Kt : Correction factor for a pressure drop
Qn = Qo x Kt corresponding 1 K saturation temperature
Qo : Required cooling capacity

Correction Factor Kt
Evaporating Temperature (°C)
+4 0 -5 -10 -15 -20 -25 -30 -35 -40
Kt 1,00 1,12 1,35 1,75 2,00 2,50 3,00 3,75 5,00 6,60

140 A2.5.1/0601/E
Ball Valves Series BVA

Features
• Hermetic design: Fully welded forged brass
body
• Low leak rates below industry standard
(certificate on request)
• Compatible with new refrigerants/lubricants
• Full internal ports reduce line pressure drops to BVA
a minimum
• Bi-directional flow characteristics
• Valve stem cap retained by strap attached to
main body
• Pressure relief port in cap
• Manufactured to approvals
• CE and UL Marking

Options
• Access port connection on body
(Minimum order quantity: 100 pieces)

Type Order- Conformity Assessment Connection Nominal Size Kv

Imperial Metric Nr. Category Procedure m3 / hr
BVA-014 015 336 1/4” ODF
1.3
BVA-M06 015 337 6 mm ODF
BVA-038 015 338 3/8” ODF
3.2
BVA-M10 015 339 10 mm ODF
BVA-012 015 340 no CE marking 1/2” ODF
7.2
BVA-M12 015 341 12 mm ODF
BVA-058 BVA-M16 015 342 5/8” ODF / 16 mm ODF 11.7
BVA-034 015 343 3/4” ODF 18.2
BVA-078 BVA-M22 015 344 7/8” ODF / 22 mm ODF 29.6
BVA-118 015 345 1-1/8” ODF
41.0
BVA-M28 015 346 28 mm ODF
BVA-138 BVA-M35 015 347 1-3/8” ODF / 35 mm ODF 68.7
BVA-158 015 348 1-5/8” ODF
92.0
BVA-M42 015 349 42 mm ODF
BVA-218 BVA-M54 015 350 Cat. I Mod. A 2-1/8”ODF / 54 mm ODF 142.0
BVA-258 015 351 2-5/8” ODF 152.0
BVA-318 015 352 3-1/8” ODF 159.0

Technical Data
Maximum working pressure PS 31 bar
Burst pressure 172 bar
Medium temperature TS -40 to 150°C
Medium compatibility CFC, HCFC and HFC
Oil compatibility Mineral-, Alkyl Benzene- and
Polyolester (POE) lubricants.

A2.5.1/0601/E 141
Shut-Off Valves and Adapters for Compressors,
Receivers and Tubing
Features
• Double port design
• Steel brazed valves with ground-coat protection
• Rotalock valves offer easy installation on hermetic
Compressors and Receivers
• Minimal pressure drop due to optimized flow
characteristic
• 100% internally and externally leaktested
• Many variations available
• Heavy duty Pocan Seal Cap avoids refrigerant loss
• Low profile flat shape on the flanged types
• High temperature resistant packing allows easy
brazing (even without additional cooling)
• Standards: PED, EN 12284
Options
• Up to three 1/4“SAE male - 7/16“ UNF Flare
connections in various configurations
Technical Data
Max. operating 31 bar/TS -10°C ... 140°C Housing Steel with ground-coat corrosion protection,
pressure PS 23 bar/TS -40°C bis 140°C Pocan Seal Cap, Brass cap on gauge connec-
Test pressure PT 39 bar tion

Burst pressure 175 bar Installation Non position sensitive

High silver content brazing material is recom-
Medium temperature TS -40 to 140 °C
mended
Ambient temperature -40 to 70 °C (Note: After brazing the valve and joint should
Transport temperature -40 to 70 °C be painted or otherwise protected to prevent
External Leak Rate Max. 3 g/year corrosion)
Compatibility CFC, HFC HCFC, Mineral-, Standards EN 12284, PED 97/23 EC
Synthetic- and POE lubricants

Angle-Design - Solder (ODF), copper plated

A B2 Gauge
Type Order-No. ODF ODF connect.
SW3-JJ1 162 003 03 18mm 18mm top
SW3-KK1 162 004 03 3
/4“ 3
/4“ top
SW3-NN1 162 002 03 22mm-7/8“ 22mm-7/8“ top
SW3-PP1 162 007 03 28mm 28mm top
SW3-OO1 162 008 03 1- /8”
1
1- /8”
1
top
SW4-OO1 170 052 03 1-1/8“ 1-1/8” top
SW4-QQ1 170 058 03 35mm-1-3/8“ 35mm-1-3/8“ top
SW6-RR1 228 002 01 1-5/8“ 1-5/8“ top
SW6-SS1 228 004 01 42mm 42mm top
SW6-881 228 006 01 54mm-2-1/8“ 54mm-2-1/8“ top

Rotalock-Design - Solder (ODF), copper plated

A B2 Gauge By-
Type Order-No. ODF ODF connection Pass
SR1-VC1 157 034 03 3
/8“ top -
3/4“-16 UNF
SR1-VD1 157 032 03 10mm top -
SR1-WC1 157 030 03 3
/8“ top -
SR1-WD1 157 033 03 10mm top -
SR1-WC4 157 029 03 3
/8“ right left
SR1-WG1 157 020 03 1“-14 UNS 12mm top -
SR1-WF1 157 022 03 ½“ top -
SR1-WF4 157 023 03 ½“ right left
SR2-WM1 153 038 03 16mm-5/8“ top -
SR2-WM4 153 119 03 16mm-5/8“ right left For gaskets see page 144; other spareparts see page 148

142 A2.5.1/0601/E
Rotalock-Design- Solder (ODF), copper plated
Type Order-Nr. A B2 Gauge By-
ODF ODF Connect. Pass
SR2-XM4 176 109 03 16mm-5/8“ right left
SR3-XJ1 160 004 03 18mm top -
SR3-XK1 160 005 03 1-1/4“-12 UNF 3/4“ top -
SR3-XN1 160 001 03 22mm-7/8“ top -
SR3-XP1 160 002 03 28mm top -
SR3-XO1 160 003 03 1-1/8“ top -
SR3-XK3 160 020 03 3/4“ left -
SR3-XK4 160 039 03 3/4“ right left
SR3-XN3 160 021 03 1-1/4“-12 UNF 22mm-7/8“ left -
SR3-XN4 160 037 03 22mm-7/8“ right left
SR3-XJ4 160 040 03 18 mm right left
SR3-XO3 160 024 03 1-1/8“ left -
SR3-XO4 160 038 03 1-1/8“ right left
SR4-YN1 170 041 03 22mm-7/8“ top -
SR4-YP1 170 046 03 28mm top -
SR4-YO1 170 051 03 1-1/8“ top -
SR4-YQ1 170 056 03 35mm-1-3/8“ top -
SR4-YN2 170 135 03 22mm-7/8“ right -
SR3-YN4 160 041 03 22mm-7/8“ right left
SR4-YO2 170 138 03 1-3/4“-12 UNF 1-1/8“ right -
SR4-YO4 170 167 03 1-1/8“ right left
SR4-YP2 170 169 03 28 mm right -
SR4-YQ2 170 139 03 35mm-1-3/8“ right -
SR4-YR1 170 140 03 1-5/8“ top -
SR4-YQ4 170 170 03 35mm-1-3/8“ right left
SR4-YS1 170 141 03 42mm top -
SR6-ZR1 227 002 01 1-5/8“ top -
SR6-ZS1 227 004 01 42mm top -
2-1/4“-12 UN
SR6-ZQ1 227 005 01 1-3/8“ top -
SR6-Z81 227 006 01 2-1/8“ top -

Rotalock Valve Sets for Selected Compressors

Type Order Nr. Disch. Valve (Thread) Suct. Valve (Thread) Manufacturer Compressor Type
Tube Conn.* (ODF) Tube Conn.* (ODF)
Copeland Scroll ZF 06-18, ZS 15-45, ZB 15-45, ZR 18-72
1“-14 UNS 1-1/4“-12 UNF Maneurope MT(Z) 32-40,LT(Z) 22-28,
S23-MN4 400 001 21
16mm-5/8“ 22mm-7/8“ L‘Unité/Tecumseh (T)FH 45xx, (T)FH 2480Z, (T)FH 2511Z,
Bitzer ESM(L) 208-417Y
Copeland Scroll ZR 81
1-1/4“-12 UNF 1-1/4“-12 UNF
S33-KN4 400 001 28 L‘Unité/Tecumseh TAG4546Z, TAG 4553Z, TAG4528Y,
19mm-3/4“ 22mm-7/8“
TAG4534Y, TAG 2516Z
Copeland Scroll ZF 24, ZS 56, ZB 56, ZR 90
1-1/4“-12 UNF 1-3/4“-12 UNF Maneurope MT(Z) 44160, LT(Z) 40-100,
S34-KO5 400 001 22
19mm-3/4“ 1-1/8“ SM/SZ 110+125,
L‘Unité/Tecumseh TAN
Copeland Scroll ZF 33-40, ZS 75-92, ZB 75-92, ZR 12-16
1-1/4“-12 UNF 1-3/4“-12 UNF
S34-NQ5 400 001 20 Maneurope MT(Z) 100-160
22mm-7/8“ 35mm-1-3/8“
Bitzer ESM(L) 629Y+636Y
1-1/4“ -12 UNF 1-3/4“-12 UNF Copeland Scroll ZR 11
S34-KQ5 400 001 29
19mm-3/4“ 35mm-1-3/8“ Bitzer ESM(L) 622Y
1-3/4“-12 UNF 2-1/4“-12 UN Copeland Scroll ZF 48, ZS 11,ZB 11, ZR 19,
S45-OS9 400 001 30
1-1/8“ 42mm Maneurope SZ 160-185, Bitzer ESM(L) 642Y
1-3/4”-12 UNF 2-1/4”-12 UN
S45-QS9 400 001 31 Copeland Scroll ZR 250
35mm-1-3/8” 42 mm
* Tube connection size can vary from the recommendation by the specific Manufacturer

A2.5.1/0601/E 143
Rotalock-Design - Thread, tin plated
Gauge
Type Order-Nr. A B3 Connection
SR1-VV1 157 005 88 3/4“-16 UNF 3/4“-16 UNF top
SR1-WV1 157 008 88 3/4“-16 UNF top
1“-14 UNS
SR2-WW2 153 106 88 1“-14 UNS right
SR4-YY2 170 040 01 1-3/4“-12 UNF 1-3/4“-12 UNF right

Flanged-Design- Solder (ODF), copper plated

Gauge
Type Order-Nr. A B2 Connection
SF1-1H1 159 022 03 35 12mm-1/2“ top
SF1-2H1 159 021 03 12 mm+1/2“ top
SF2-2L1 174 011 03 16-5/8“+15mm top
SF2-2L0 174 017 03 16-5/8“+15mm top
41,3
SF2-2L1 174 018 03 16-5/8“+15mm top
SF3-2N1 163 189 53 22mm-7/8“ top
SF3-2O1 163 190 53 1-1/8“ top
SF3-4N1 163 013 93 22mm-7/8“ top
SF3-4P1 163 028 93 28mm top
55
SF3-4O1 163 032 93 1-1/8“ top
SF4-4Q1 170 070 03 35mm-1-3/8“ top
SF3-6N1 163 165 03 22mm-7/8“ top
70
SF3-6O1 163 038 03 1-1/8“ top

Flanged Design - Thread, tin plated

Gauge
Type Order-Nr. A B3 Connection
SF1-2V1 159 024 01 41,3 3/4“-16 UNF-O-Ring top
SF2-2W1 174 022 01 41,3 1“-14 UNS top
SF3-2X1 163 002 51 41,3 1-1/4 UNF top
SF3-4X1 163 004 91 55 1-1/4 UNF top
SF4-5Y1 170 014 01 66 1-3/4“-12 UN-2A top
SF3-5X1 163 008 51 66 1-1/4 UNF top

Straight Through Design - Tin plated

Gauge
Type Order-Nr. A B3
Connection
SS2-EW9 145 000 88 10mm-3/8“
SS2-HW9 145 001 88 12mm-1/2“ 1“-14 UNS top
SS2-LW9 145 002 88 15+16mm-5/8“

Teflon Gaskets for Rotalock Valves and Adapters

Type Order-Nr. Thread Content (pcs)
DS 10034 400 000 08 3/4“-16 UNF 100
DS 10001 400 000 09 1“-14 UNS 100
DS 10114 400 000 10 1-1/4“-12 UNF 100
DS 10134 400 000 11 1-3/4“-12 UN 100
DS 10214 400 000 12 2-1/4“-12 UN 50 Other spareparts see page 148.

144 A2.5.1/0601/E
Rotalock Adapters - Solder (ODF), copper plated
Angle Style
ØB
Type Order-No. ØA
solder ODF
SAW-VB0 692 314 01 6mm
SAW-VA0 692 414 01 1/4“
SAW-VD0 692 334 01 3/4“-16 10mm
SAW-VC0 692 434 01 UNF 3/8“
SAW-VG0 692 315 01 12mm
SAW-VF0 692 316 01 1/2“
SAW-WD0 692 320 01 10mm
SAW-WC0 692 321 01 3/8“
SAW-WG0 692 349 01 1“-14 12mm
SAW-WF0 692 449 01 UNS 1/2“
SAW-WU0 692 359 01 15mm
SAW-WM0 692 459 01 16-5/8“
SAW-XU0 692 326 01 15mm
SAW-XM0 692 327 01 16-5/8“
SAW-XJ0 692 367 01 18mm
SAW-XK0 692 467 01 1-1/4“-12 3/4“
SAW-XN0 692 377 01 UNF 22mm-7/8“
SAW-XT0 692 328 01 28mm-1-1/8“
SAW-XP0 692 387 01 28mm
SAW-XO0 692 487 01 1-1/8“
SAW-YN0 692 378 01 22mm-7/8“
SAW-YT0 692 329 01 28mm-1-1/8“
SAW-YP0 692 388 01 1-3/4“-12 28mm
SAW-YO0 692 488 01 UNF 1-1/8“
Straight Through Style
SAW-YQ0 692 398 01 35mm-1-3/8“
ØB
SAW-YS0 692 399 01 42mm Type Order-Nr. ØA
Solder ODF
SAW-ZQ0 692 700 01 1-3/8“
SAS-VB0 691 314 01 6mm
SAW-ZR0 692 701 01 2-1/4“-12 1-5/8“
SAS-VA0 691 414 01 1/4“
SAW-ZS0 692 702 01 UN 42mm
SAS-VD0 691 334 01 3/4“-16 10mm
SAW-Z80 692 703 01 2-1/8“
SAS-VC0 691 434 01 UNF 3/8“
SAS-VG0 691 315 01 12mm
SAS-VF0 691 316 01 1/2“
SAS-WD0 691 320 01 10mm
SAS-WC0 691 321 01 3/8“
SAS-WG0 691 349 01 1“-14 12mm
SAS-WF0 691 449 01 UNS 1/2“
SAS-WU0 691 359 01 15mm
SAS-WM0 691 459 01 16-5/8“
SAS-XU0 691 326 01 15mm
SAS-XM0 691 327 01 16-5/8“
SAS-XJ0 691 367 01 18mm
SAS-XK0 691 467 01 1-1/4“-12 3/4“
SAS-XN0 691 377 01 UNF 22mm-7/8“
SAS-XT0 691 329 01 28mm-1-1/8“
SAS-XP0 691 387 01 28mm
SAS-XO0 691 487 01 1-1/8“

SAS-YN0 691 378 01 22mm-7/8“

SAS-YT0 691 328 01 28mm-1-1/8“
SAS-YP0 691 388 01 1-3/4“-12 28mm
SAS-YY0 691 300 01 UNF 1-3/4“-12
SAS-YO0 691 488 01 1-1/8“
SAS-YQ0 691 398 01 35mm-1-3/8“
SAS-YS0 691 399 01 42mm
SAS-ZR0 691 600 01 2-1/4“-12 1-5/8“
SAS-ZQ0 691 601 01 UN 35mm-1-3/8“

A2.5.1/0601/E 145
Shut-Off Valves for Receivers, Semi-Hermetic and
Screw Compressors
Features
• Valve surface entirely protected by Manganese
Phosphate and a special corrosion protection
material
• Minimal pressure drop due to optimized flow
characteristics
• Double-Port Design
• Valves are 100% internally and externally Helium
leak-tested
• Heavy duty pocan seal cap offers optimal tightness
and avoids refrigerant loss
• High temperature resistant pure graphite packing
(adjustable, free of asbestos)
• approved (File no. SA 6668)

Options
• Up to two service connections

Technical Data
Max. Operating Pressure PS 28 bar for Medium Temperature Range TS -10°C to 140°C; SC2: 100°C max
21 bar for Medium Temperature Range TS -40°C to 140°C ; SC2: 100°C max
Test Pressure PT 39 bar
Burst Pressure 175 bar
Medium Temperature TS -40 to 140 °C
Ambient Temperature -40 to 70 °C
Transport Temperature -40 to 70 °C
Compatibility HFC, HCFC, Mineral-, Synthetic- and Polyolester lubricants
(Valves for Ammonia application on request)
Housing Cast iron body (EN-GJL-250, phosphated and corrosion protected)
Pocan Seal Cap, Seat-material (high temperature-/ high pressure resistant PA)
Bushing Material: CW614N (EN12420)
Standards EN 12284, PED 97/23 EC
External Leak Rate max. 3 g/year
Corrosion Resistance > 24 hours (tested acc. DIN 50021-SS/ISO 3768-1978/ASTM B117-73)
Installation Non position sensitive
Approvals UL-approved under file no. SA 6668

Cast Iron Valves with 2-Hole Flange

Gauge
Type Order-Nr. D D1 F Connection
SC2-SJ5 400 000 44 60,5 Ø 7/8”-22 mm top + bottom
SC2-SK5 400 000 22 64,5 Ø 28 mm top + bottom
SC2-SL5 400 000 23 64,5 Ø 1-1/8“ top + bottom
SC2-SM5 400 000 24 64,5 Ø 35mm-1-3/8” top + bottom
SC2-S95 400 000 43 - 38 - without - top + bottom

146 A2.5.1/0601/E
Cast Iron Valves with 4-Hole Flange
Gauge
Type Order-Nr. A B C F G Connection
SC4-SN5 400 000 25 Ø 42mm top + bottom
SC4-SO5 400 000 26 Ø 1-5/8“ top + bottom
63,6 Ø 70 Ø 54 Ø 13,5
SC4-SP5 400 000 27 Ø 42mm - 1-5/8“ top + bottom
SC4-SM5 400 000 28 Ø 35mm - 1-3/8“ top + bottom
SC5-SO5 400 000 33 Ø 1-5/8” top + bottom
SC5-SN5 400 000 34 Ø 42 mm top + bottom
SC5-SQ5 400 000 18 77,8 Ø 81,5 Ø 64 Ø 54mm - 2-1/8“ Ø 18 top + bottom
SC5-SS5 400 000 35 Ø 64mm top + bottom
SC5-SR5 400 000 36 Ø 2-5/8“ top + bottom
SC8-SR1 400 000 38 Ø 2-5/8“ top
99 Ø 105,5 Ø 85 Ø 18
SC8-ST1 400 000 39 Ø 3-1/8“ top
For gaskets see at accessories below.

Accessories
Type for Valve Order-Nr.
Compressor gasket NW40 SC4 011 110 01
Compressor gasket NW50 SC5 011 111 01
Compressor gasket NW80 SC8 011 112 01
Soldering gasket NW20 SC2 011 040 01
Soldering gasket NW40 SC4 011 002 01
Soldering gasket NW50 SC5 011 012 01
Soldering gasket NW80 SC8 011 030 01

Pocan caps
Temp. Range –40°C … +140°C
Order-Nr. for Valve Types
SS SW SR SF SC
015 025 01 SS1-, SS2- SW1-, SW2- SR1-, SR2- SF1-, SF2-
015 026 01 SW3- SR3- SF3-
015 028 01 SW4-, SW5- SR4-, SR5- SF4- SC2
015 029 01 SC4
015 030 01 SC5, SC8

A2.5.1/0601/E 147
Other Adapters

Adaptors for the Connection of Rotalock-Valves /

Adapters With Copper Tubes
PS: 31bar (-10°C to 140°C)
23 bar (-40°C to 140°C)
TS: -40°C to 140°C
Order-Nr. ØG ØA ØB C D E
010 108 01 3/4“-16 UNF 10mm 8,5 26 9 12
010 072 01 1“-14 UNS 15mm 13 26 9 12
010 075 01 1-1/4“-12 UNF 22mm-7/8“ 19 32,5 10 16
010 081 01 1-1/4“-12 UNF 28mm 19 32,5 10 16
010 078 01 1-3/4“ UN 28mm 26 32,5 10 20
010 080 01 35mm-1-3/8“ 31 32,5 10 20

Welding Adapters for Compressors and Receivers

with Rotalock Connection
PS: 31bar (-10°C to 140°C)
23 bar (-40°C to 140°C)
TS: -40°C to 140°C
Order-Nr. ØE ØA ØB C D
010 068 01 3/4“-16 UNF 13 8,5 26 9
010 071 01 1“-14 UNS 19 13 26 9
010 074 01 1-1/4“-12 UNF 25,5 19 32,5 10
010 076 01 1-3/4“-12 UN 35 31 32,5 10

Compressor Flange Connectors for Rotalock-Val-

ves and –Adapters
PS: 31bar (-10°C to 140°C)
23 bar (-40°C to 140°C)
TS: -40°C to 140°C

Order-Nr. A B C ØD
028 137 01 91 52 66 11
028 139 01 96 56 70 14,5

Teflon Gaskets for Rotalock-Valves and –Adap-

Order-Nr. Type Thread Content (pcs)
400 000 08 DS 10034 3/4“-16 UNF 100
400 000 09 DS 10001 1“-14 UNS 100
400 000 10 DS 10114 1-1/4“-12 UNF 100
400 000 11 DS 10134 1-3/4“-12 UN 100
400 000 12 DS 10214 2-1/4“-12 UN 50

148 A2.5.1/0601/E
Nut with Alumina Gasket to seal Rotalock Connections
PS: 31bar (-10°C to 140°C)
23 bar (-40°C to 140°C)
TS: -40°C to 140°C

Order-Nr. Nut Order-Nr. Gasket Thread A B

006 016 01 011 079 01 3/4“-16 UNF 16 22
006 015 01 011 080 01 1“-14 UNS 16 30
006 018 01 011 081 01 1-1/4“-12 UNF 16 36
006 019 01 011 082 01 1-3/4“-12 UN 17,5 50

Brass Straight- and Angle Connectors

T-Connector
with 7/16“-20 UNF female and two
7/16“-20 UNF male thread
PS: 28 bar
TS: -40 to 140°C
Order No. 634 310 01

Pocan Caps
Temp. Range –40°C … +140°C

Order-Nr. for Valve Types

SS SW SR SF SC
015 025 01 SS1-, SS2- SW1-, SW2- SR1-, SR2- SF1-, SF2-
015 026 01 SW3- SR3- SF3-
015 028 01 SW4-, SW5- SR4-, SR5- SF4- SC2
015 029 01 SC4
015 030 01 SC5, SC8

A2.5.1/0601/E 149
Acid Test Kid Series AOK
Features
• Quick & easy test kit
• Universal acid test kit for use with all oils:
Mineral, POE etc
• By changing the percentage of oil sample
taken, the acid number of the oil can be accu
rately determined
• Phase separation of the chemicals in the kit
provide a positive colour change regardless of
AOK
the colour and condition of the oil

Type Order-Nr.
AOK-U01 804 166

150 A2.5.1/0601/E
 Accessories & Spare Parts

A2.5.1/0601/E 151
Cable Assemblies with Plug
ALCO offers cables with preconfigured plugs. This
makes installation very easy and quick, only cable
with crimped ends has to be connected.

The cable assemblies are available in various lenghts

for normal or low temperature applications:

Product Type Normal Temperature Range Low Temperature Range

-25 .. +80 °C -50 .. +80 °C
Cable length 1.5m 3.0m 6.0m 1.5m 3.0m 6.0m

ASC ASC-N15 ASC-N30 ASC-N60 ASC-L15 ASC-L30 ASC-L60

Solenoid Coils 804 570 804 571 804 572 804 573 804 574 804 575

ASC 24V for DC DS2-N15 DS2-N30 DS2-N60 DS2-L60

applications 804 620 804 621 804 622 804 625

EX5, EX6 EX5-N15 EX5-N30 EX5-N60 EX5-L60

loose wires; to EXD-Uxx, 804 650 804 651 804 652 804 655
EXD-Sxx Driver Modules replaces ECC-028 replaces ECC-029

EX5, EX6 EX5-C15 EX5-C30 EX5-C60

4-Pin plug connection 804 656 804 657 804 658
to EC3 replaces ECC-027

FSX / FSY / FSM FSF-N15 FSF-N30 FSF-N60 FSF-L15

Fan Speed Controls 804 640 804 641 804 642 804 643

FSP
Power Modul FSE-N15 FSE-N30 FSE-N60 FSE-L15 FSE-L30 FSE-L60
connection to FSE 804 680 804 681 804 682 804 683 804 684 804 685
Control Module

FSP
2-Pin Plug connection FSP-L15 FSP-L30 FSP-L60
to EC2, EC3 or third 804 693 804 694 804 695
Party Controllers

OM3 OM3-N15 OM3-N30 OM3-N60

Relays cable 805140 805141 805142

OM3 OM3-P15 OM3-P30 OM3-P60

Power Cable 805150 805151 805152

PT4 PT4-L15 PT4-L30 PT4-L60

Pressure Transmitter 804 593 804 594 804 595

PS3 PS3-N15 PS3-N30 PS3-N60 PS3-L15 PS3-L30 PS3-L60

Pressure Controls 804 580 804 581 804 582 804 583 804 584 804 585

152 A2.5.1/0601/E
Thermo - Expansion Valves

Description Type Order-Nr.

Solder Adapter for TIS(E)

Inlet 6 mm, ODF X 99980 801 046
Inlet 10 mm, ODF X 99981 801 049
Inlet 1/4“, ODF X 99982 801 047
Inlet 3/8“, ODF X 99983 801 048

Bulb clamp XB1019 XA 1728-4 803 260

Bulb clamp XC726 XA 1728-5 803 261
Hat nut for TEVs X 99994 800 561
Service Tool for T Series X 99999 800 005
Gasket Set for T, ZZ, L, 935 and TG Series Valves X 13455 - 1 027 579
Bronze Screws for Following Flange Types: (ZZ-Valves)
C500 , C501 , 9761 , X 6346 , X 6669, A576 Screw BZ 32 803 575
9148 , 9149, 9152 , 9153 , 10331 , 10332 Screw BZ 48 803 576
Steel Screws for Following Flange Types:
C500 , C501 , 9761 , X 6346 , X 6669, A576 Screw ST 32 803 573
9148 , 9149, 9152 , 9153 , 10331 , 10332 Screw ST 48 803 574

Solenoid Valves
Description Type Order-Nr.

Service Tool for 110RB, 240RA, 540RA, M36 X 11981 - 1 027 451
Mounting Bracket for 240RA X 13983 - 1 027 622
Plug acc. to
DIN 43650 Cable Gland PG 9 GDM 2009 / PG9 801 012
DIN 43650 Cable Gland PG 11 GDM 211 / PG11 801 013

Repair Kit
110RB KS 30040-1 801 206
200RB KS 30039/
KS 30109 801 205
240RA8 KS 30061 801 262
240RA9 KS 30062 801 263
240RA12 KS 30063 801 264
240RA16 KS 30065 801 200
240RA20 KS 30097 801 216
M36-078 / M36-118 / 3031 (upper assembly inc. gasket) M36-UNF 801 440

Gasket Kit
110RB KS 30040-2 801 232
200RB KS 30039-1 801 233
240RA8 KS 30061-1 801 234
240RA9/12 KS 30062-1 801 235
240RA16 KS 30065-1 801 236
240RA20 KS 30097-1 801 237
all 3031 KS 30177-1 801 268

Pilot valve 905 X 7188-1 041 795

A2.5.1/0601/E 153
Pressure Controls

Description Type Order-Nr.

Mounting Bracket, Angle, including screws

Universal for PS1, PS2, FD 113 803 799
Mounting Bracket Universal 803 798
Extension Bracket for PS1, PS2 803 800
Mounting Plate for units with hood 803 801
Plug acc. to DIN 43650 for PS3
Cable Gland PG 9 801 012
Cable Gland PG 11 801 013
Terminal Cover for PS3
Top Cable Entry 803 774
Side Cable Entry 803 775
Capillary Tube with Flare Nuts 7/16”-20 UNF, 1/4“ SAE, 1.5m 803 804
Copper Gasket Set (100 pcs) for R1/4” ( 7/16”-20 UNF, female) 803 780

Thermostats

Description Type Order-Nr.

Mounting Bracket Angle 803 799

Universal Mounting Bracket 803 798
Mounting Angle for TS1-G, -H 803 805
Extension Bracket for TS1 803 800
Insulation Console TS1 Standard 803 777
Capillary Tube Glands R ½” thread, for bulb style A/C 803 807
Capillary Tube Holder (5 pcs) 803 778
Coupling R1/4 SW17 803 776
Capillary Tube with Flare Nuts 7/16”-20 UNF, 1/4“ SAE, 1.5m 803 804
Sensing bulb wells, European thread, brass
R 1/2” bulb A+C 66 mm 803 808
R 1/2” bulb C 56 mm 803 809
R 1/2” bulb F 86.5 mm 803 810

Oil Management

Description Type Order-Nr.

OM3 Flange adapter 3- / 4-hole OM0-CUA 805 037

Screw adapter 11/8“-18 UNEF OM0-CBB 805 038
Screw adapter 3/4“-14 NPTF OM0-CCA 805 039
Screw adapter 1-1/8“-12 UNF OM0-CCB 805 040
Flange adapter 3-hole OM0-CCC 805 041
Rotalock adapter 1-3/4“-12UNF OM0-CCD 805 042
Solenoid coil 24 VAC, 50/60 Hz, 15VA ASC 24VAC 801 052
Transformer 230 VAC / 24VAC, 20 VA ECT-523 804 332
Differential oil check valve 3.5 bar
(Inlet 5/8“-UNF female, outlet 5/8“-UNF male) ODP-33A 800 366
Repair Kit for all OM3 types (consists of all necessary gaskets,
coil clip and oil adapter with screen) OM3-K01 805 036
Teflon gasket set 1-3/4“-UNF (100 pcs)
as used in OM3-CCD (805 031) DS 10134 400 000 11
OS Gasket Set for OSB / OST (50 pcs) X 99959 007 591

154 A2.5.1/0601/E
Filter Driers

Description Type Order-Nr.

all ADKS, ADKS-Plus, FDS

Gasket Set X 99961 003 710
Screw Set X 99997 803 325
Schrader Nipple 1/4” NPT X 11562-2 803 251
Core Holder X 99963 003 712
FDS 48
O’Ring Set X 99962 003 711
Shell Holder X 99965 003 714
FDS 24
Gasket Set X 99967 003 716
O’Ring Set X 99968 003 717
Core Holder X 99969 003 718
Shell Holder X 99970 003 719
BTAS
Spring BTAS 2 (Package with 10 pieces) KD 40009 064 790
Spring BTAS 3 (Package with 10 pieces) KD 40010 064 813
Spring BTAS 4 (Package with 10 pieces) KD 40011 064 814
Spring BTAS 5 (Package with 10 pieces) KD 40007 064 443
Cover Plate Screw BTAS 3 PS 1211-49 056 638
Cover Plate Screw BTAS 4 PS 1211-50 056 639
Cover Plate Screw BTAS 5 PS 1211-51 056 637
Cover Plate Gasket BTAS 2 PS 23380-2 053 580
Cover Plate Gasket BTAS 3 PS 23380-3 053 581
Cover Plate Gasket BTAS 4 PS 23380-4 053 582
Cover Plate Gasket BTAS 5 PS 23380-5 053 583

Indicators

Description Type Order-Nr.

AMI Upper Part with Indicator X 12978-1 805 742

O’Rings 20 pcs X 99995 805 643

Others

Description Type Order-Nr.

Flare Nuts in Practical Stock Box
30 pcs. 7/16” 20 UNF, 1/4”SAE (6 mm) B6 800 663
20 pcs. 5/8” 18 UNF, 1/4”SAE (6 mm) B 10 - 6 800 661
20 pcs. 5/8” 18 UNF, 3/8”SAE (10 mm) B 10 800 660
18 pcs. 3/4” 16 UNF, 1/2”SAE (12 mm) - with Ice Grooves B 12 800 662
12 pcs. 7/8” 14 UNF, 5/8” SAE (16 mm) B 16 800 668

A2.5.1/0601/E 155
156 A2.5.1/0601/E
 Appendix

A2.5.1/0601/E 157
Conversion Table
Power
kW / h = Kcal / h : 860 Kcal / h = kW / h x 860
kW = US ton of refrigeration : 0,284 US ton of refrigeration = kW x 0,284
kW = BTU / h : 3413 BTU / h = kW x 3413

Temperature
°C = (°F - 32) : 1,8 °F = (°C x 1,8) + 32

Pressure
bar = PSI : 14,5 PSI = bar x 14.5
1 bar = 100 000 Pascal 100 Pascal = 1 mbar

Connections

Specification Connection Tube Thread

SAE inch metric
SAE 1/4” 1/4” 6mm 7/16” - 20 UNF
SAE 5/16” 5/16” 8mm 5/8” - 18 UNF
SAE Flare SAE 3/8” 3/8” 10mm 5/8” - 18 UNF
SAE 1/2” 1/2” 12mm 3/4” - 16 UNF
SAE 5/8” 5/8” 16mm 7/8” - 14 UNF
SAE 3/4” 3/4” 18mm 1-1/16 - 14 UNF
SAE 7/8” 7/8” 22mm 1-1/4 - 12 UNF
SAE 1” 1” 25mm 1-1/2 - 12 UNF
1-1/8”
1-3/8” 35mm
1-5/8”
2-1/8” 54mm
2-5/8”
3-1/8”
R or G Pipe Thread Withworth-
same as female Male Thread : R / NPT / BSP / G Pipe Thread
BSP cylindrical DIN 2999 / ISO 228
R Pipe Thread Withworth-
same as male Female Thread : R / NPT / BSP / G Pipe Thread
BSP tapering DIN 2999
Pipe Thread Withworth-
G male Female Thread : R / BSP / G Pipe Thread
cylindrical ISO 228
Pipe Thread
female Male Thread : R / NPT / BSP Standard Taper
NPT tapering Pipe Thread
Pipe Thread ASA B 2.1
male Female Thread : R / NPT / BSP / G
tapering
ODF
Outside Solder Given dimension is outside tube diameter.
Diameter female Tube has to be pushed into ODF connection.
Female
ODM Given dimension is outside tube diameter.
Outside Solder Expanded tube can be pushed onto ODM connection or tube can be connected
Diameter male through a sleeve with the ODM connection.
Male

158 A2.5.1/0601/E
Saturation Pressure Table for Refrigerants
(bar, absolut)

R 410A R 134a R 22 R 404 A R 507 R 407 C R 23

Temperature ALCO-Symbol ALCO-Symbol Temp.
Q M H S S N B
°C Liquid Vapor Liquid Vapor °C
85 29,29 40,29 47,24 25
80 26,35 36,52 41,84 20
75 23,65 33,04 36,97 15
70 21,17 29,83 33,34 33,01 32,58 10
65 18,89 26,87 31,95 31,84 32,91 28,62 5
60 38,44 16,81 24,15 28,75 28,63 29,59 25,04 0
55 34,47 14,91 21,64 25,80 25,66 26,54 24,91 22,48 21,83 -5
50 30,79 13,17 19,33 23,08 22,94 23,73 22,24 19,88 18,94 -10
45 27,41 11,59 17,21 20,58 20,44 21,14 19,79 17,52 16,35 -15
40 24,31 10,16 15,27 18,29 18,15 18,78 17,55 15,39 14,03 -20
35 21,47 8,87 13,50 16,20 16,06 16,62 15,50 13,46 11,97 -25
30 18,90 7,70 11,88 14,29 14,15 14,65 13,63 11,73 10,14 -30
25 16,56 6,65 10,41 12,55 12,42 12,86 11,93 10,17 8,53 -35
20 14,45 5,72 9,08 10,98 10,85 11,24 10,41 8,78 7,12 -40
15 12,55 4,88 7,88 9,56 9,44 9,78 9,03 7,54 5,89 -45
10 10,85 4,15 6,80 8,28 8,17 8,47 7,79 6,44 4,83 -50
8 10,22 3,88 6,40 7,80 7,70 7,98 7,33 6,03 4,45 -52
6 9,62 3,62 6,02 7,35 7,25 7,52 6,90 5,65 4,09 -54
4 9,04 3,38 5,66 6,92 6,82 7,08 6,48 5,28 3,75 -56
2 8,49 3,15 5,31 6,51 6,41 6,65 6,09 4,94 3,44 -58
0 7,97 2,93 4,98 6,11 6,01 6,25 5,71 4,61 3,14 -60
-2 7,48 2,72 4,66 5,74 5,64 5,86 5,34 4,30 2,87 -62
-4 7,00 2,53 4,36 5,38 5,29 5,50 5,00 4,00 2,61 -64
-6 6,55 2,34 4,08 5,04 4,95 5,15 4,68 3,72 2,37 -66
-8 6,12 2,17 3,81 4,71 4,63 4,82 4,37 3,46 2,15 -68
-10 5,72 2,01 3,55 4,40 4,32 4,50 4,08 3,21 1,95 -70
-12 5,33 1,86 3,31 4,11 4,03 4,20 3,80 2,97 1,76 -72
-14 4,97 1,71 3,08 3,83 3,76 3,92 3,53 2,75 1,58 -74
-16 4,62 1,58 2,86 3,57 3,50 3,65 3,29 2,54 1,42 -76
-18 4,29 1,45 2,65 3,32 3,25 3,40 3,05 2,34 1,28 -78
-20 3,98 1,33 2,46 3,09 3,02 3,15 2,83 2,16 1,14 -80
-22 3,69 1,22 2,27 2,86 2,80 2,93 2,62 1,99 1,02 -82
-24 3,42 1,12 2,10 2,65 2,59 2,71 2,42 1,82 0,90 -84
-26 3,16 1,02 1,94 2,46 2,40 2,51 2,23 1,67 0,80 -86
-28 2,91 0,93 1,78 2,27 2,21 2,32 2,06 1,53 0,71 -88
-30 2,68 0,85 1,64 2,10 2,04 2,14 1,89 1,40 0,62 -90
-32 2,47 0,77 1,51 1,93 1,88 1,98 1,74 1,28 0,55 -92
-34 2,27 0,70 1,38 1,78 1,73 1,82 1,60 1,16 0,48 -94
-36 2,08 0,63 1,26 1,63 1,58 1,67 1,46 1,05 0,42 -96
-38 1,90 0,57 1,16 1,49 1,45 1,53 1,34 0,96 0,36 -98
-40 1,74 0,52 1,05 1,37 1,33 1,40 1,22 0,87 0,32 -100
-42 1,58 0,47 0,96 1,25 1,21 1,28 1,11 0,78 0,27 -102
-44 1,44 0,42 0,87 1,14 1,10 1,17 1,01 0,70 0,23 -104
-46 1,31 0,37 0,79 1,04 1,00 1,07 0,92 0,63 0,20 -106
-48 1,18 0,34 0,72 0,94 0,91 0,97 0,83 0,57 0,17 -108
-50 1,07 0,30 0,65 0,85 0,82 0,88 0,75 0,51 0,14 -110
-52 0,96 0,27 0,58 0,77 0,74 0,80 0,68 0,45 0,12 -112
-54 0,87 0,24 0,52 0,70 0,67 0,72 0,61 0,40 0,10 -114
-56 0,78 0,21 0,47 0,63 0,60 0,65 0,55 0,36 0,09 -116
-58 0,70 0,19 0,42 0,56 0,54 0,59 0,49 0,32 0,07 -118
-60 0,62 0,16 0,38 0,51 0,48 0,53 0,44 0,28 0,06 -120

The pressure values required for selection of R 404A and R 407C expansion valves are shown shaded.

A2.5.1/0601/E 159
CE per Pressure Vessel Directive CE 97/23 / EC
Filter Driers
Product Fluid DN TS PS Hazard Conformity Marking
group (mm) (°C) (bar) category assessment
Module
ADK-03 / 05 / 08 / 16… II 0.1 ... 0.38 43 SEP - HP & UL
ADK-30 / 41 / 75… II 0.4 ... 0.65 43 SEP - HP & UL
FDB-03 / 05 / 08 / 16… II 0.1 ... 0.38 -40 ... +65 43 SEP - HP & UL
FDB-30 / 41… II 0.45 ... 0.5 43 SEP - HP & UL
BFK-05 / 08 / 16… II 0.18 ... 0.32 43 SEP - HP & UL
BFK-30… II 0.4 43 SEP - HP & UL
FDS-24… II 1.0 SEP - HP & UL
ADKS / FDS-48… II 2.1 -10 ... +65 34.5 I D1 CE0035 & UL
ADKS / FDS-96… II 3.8 (-45 ... -10) (25.9) I D1 CE0035 & UL
ADKS / FDS-144… II 5.4 I D1 CE0035 & UL
ADKS / FDS-192… II 7.0 II D1 CE0035 & UL
ASD/ASF-28.../35…/ 45… II <1.0 -45 ... +50 27.5 SEP - HP & UL
ASD/ASF50…/75… II <1.4 SEP - HP & UL
BTAS-2… II 0.42 SEP - HP & UL
BTAS-3… II 1.1 -45 ... +50 24 SEP - HP & UL
BTAS-4… II 1.97 SEP - HP & UL
BTAS-5… II 3.19 I A CE & UL

Oil management / components

OSH-404 II 2 I D1 CE0035 & UL
OSH-405 II 2.4 I D1 CE0035 & UL
OSH-407 II 2.8 I D1 CE0035 & UL
OSH-409 II 3 I D1 CE0035 & UL
OSH-411 / -413 II 3.6 I D1 CE0035 & UL
OST-404 II 1.8 I D1 CE0035 & UL
OST-405 II 2.6 I D1 CE0035 & UL
OST-407 II 3.2 I D1 CE0035 & UL
OST-409 / -411 / -413 II 3.8 I D1 CE0035 & UL
OSH-611 II 6.5 -10 ... +150 31 II D1 CE0035 & UL
OSH-613 / -617 II 7.9 II D1 CE0035 & UL
OSB-613 /-617 II 7.8 II D1 CE0035 & UL
OSC-2… II 6.4 I D1 CE0035 & UL
OSC-3… II 8.9 II D1 CE0035 & UL
OSC-4… II 12.8 II D1 CE0035 & UL
OSC-5… II 14.1 II D1 CE0035 & UL
OSC-6… II 23.2 II D1 CE0035 & UL
ORV-043 II 16 II D1 CE0035 & UL
ORV-023 II 7.7 II D1 CE0035 & UL
OM3 II 6.0 -20 ... +80°C 31 CE under Low Voltage and EMC Directive

Suction accumulators
A08-304 II 0.9 SEP - HP & UL
A10-305 II 1.1 SEP - HP & UL
A12-305 / -306 II 1.3 -10 ... +65 20.7 SEP - HP & UL
A14-305 / -306 II 1.6 (-45 ... -10) (15.5) SEP - HP & UL
A06-404 / -405 II 1.2 SEP - HP & UL
A10-405 / -406 II 2.1 SEP - HP & UL

160 A2.5.1/0601/E
Suction accumulators (cond’t)
Product Fluid DN TS PS Hazard Conformity Marking
group (mm) (°C) (bar) category assessment
Module
A09-506 / -507 II 2.7 I D1 CE0035 & UL
A12-506 / -507 II 3.8 I D1 CE0035 & UL
A13-507 / -509 II 4.3 I D1 CE0035 & UL
A17-509 / -511 II 5.4 I D1 CE0035 & UL
A11-607 II 5.1 -10 ... +65 20.7 I D1 CE0035 & UL
A13-607 / -609 II 5.8 (-45 ... -10) (15.5) I D1 CE0035 & UL
A14-611 II 6.4 I D1 CE0035 & UL
A17-613 II 7.9 I D1 CE0035 & UL
A20-613 II 9.4 I D1 CE0035 & UL
A25-613 II 11.6 II D1 CE0035 & UL

Pressure switches
Product Fluid DN TS PS Hazard Conformity Marking
group (mm) (°C) (bar) category assessm.Module
PS1-B3…, PSA-B3… 6 IV B, D CE0035
PS1-S3…, PSA-S3… 6 22 IV B, D CE0035
PS1-W3…, PSA-W3… 6 IV B, D CE0035
PS1-B5…, PSA-B5… 6 -50 ... +70 IV B, D CE0035
PS1-S5…, PSA-S5… 6 32 IV B, D CE0035
PS1-W5…, PSA-W5… 6 IV B, D CE0035
All other PS1 types 6 22/32 Under LVD, excluded from PED CE
PS2-B7…, PSB-B7… 6 IV B, D CE0035
PS2-C7…, PSB-C7… 6 22 IV B, D CE0035
PS2-T7…, PSB-T7… 6 IV B, D CE0035
PS2-B7…, PSB-B7… 6 IV B, D CE0035
PS2-C7…, PSB-C7… 6 IV B, D CE0035
PS2-C8…, PSB-C8… 6 -50 ... +70 IV B, D CE0035
PS2-G8…, PSB-G8… 6 32 IV B, D CE0035
PS2-S8…, PSB-S8… 6 IV B, D CE0035
PS2-T7…, PSB-T7… 6 IV B, D CE0035
PS2-W7…, PSB-W7… 6 IV B, D CE0035
All other PS2 types 6 22/32 Under LVD, excluded from PED CE
PS3-B.1…,PS3-W.1… 6 -30 ... +70 27 IV B, D CE0035
PS3-B.4…,PS3-S.4… 6 IV B, D CE0035
PS3-B.5…,PS3-S.5… 6 -30 ... +70 IV B, D CE0035
PS3-W.4…,PS3-W.5… 6 32 IV B, D CE0035
PS3-C.4…,PS3-T.4…,PS3-X.4… 6 -30 ... +150 IV B, D CE0035
PS3-C.5…,PS3-T.5…,PS3-X.5… 6 IV B, D CE0035
PS3-B6…,PSC-B6… 6 IV B, D CE0035
PS3-W6…,PSC-W6… 6 -40 ... +150 43 IV B, D CE0035
PS3-S6…,PSC-S6… 6 IV B, D CE0035
All other PS3 type 6 -30 ... +70 27/32 Under LVD, excluded from PED CE
FD113… 6 Under LVD, excluded from PED CE
LVD = Low Voltage Directive

A2.5.1/0601/E 161
Fan speed Controllers
Product Fluid DN TS PS Hazard Conformity Marking
group (mm) (°C) (bar) category assessment
Module
FSX / FSM-41… II 6 28 CE
FSX / FSM-42… II 6 -20 ... +70 32 under LVD, excluded from PED CE
FSX / FSM-43… II 6 43 CE

Transmitter
PT4-07… II 6 25 SEP - -
PT4-18 / 30… II -50 ... +135 33 SEP - -
PT4-50 II 50 SEP - -

Mechanical & electronic expansion valves

TI II max. 16 31 SEP - -
TX2 / TX3-… II max. 16 31 SEP - -
TX3-Z… II max. 16 40 SEP - -
TX6 II max. 22 -45 ... +65 31 SEP - -
TX6-Z.. II max. 22 43,8 SEP - -
T-series II max. 28 31 SEP - -
L-series II max. 28 31 SEP - -
935-series II max. 28 31 SEP - -
ZZ-series II max. 28 -120 ... +65 31 SEP - -
EX2 II max. 12 -40 ... +50 34.5 SEP - -
EX5 II max. 22 40 SEP - -
EX6 II max. 28 -50 ... +65 40 I A CE
EX7 II 35 35 I A CE
EX8 II 42 35 I A CE

Solenoid valves
110 RB 2… II 6 ... 10 35 SEP - -
200 RB 3/4/6… II 10 ... 16 35 SEP - -
240 RA 8/9/12… II 16 ... 28 35 SEP - -
240 RA 16T9 II 28 35 SEP - -
-40 ... +120
240 RA 16T11 II 35 31 I A CE
240 RA 20T11/13/17… II 35 ... 54 31 I A CE
540 RA 8/9/12/16… II 16 ... 28 35 SEP - -
540 RA 20T11 II 35 ... 54 28 SEP - -
M36-078 II 28 35 SEP - -
-40 ... +120
M36-118 II 28 35 SEP - -

Regulators
ACP II 6 ... 10 31 SEP - -
CPHE… II 12 ... 28 -40 ... +120 28 SEP - -
HP5/8/14… II 12 ... 35 28 SEP - -
PRE/PRC II 16 ... 35 -30 ... +80 25 SEP - -
OM3…. II 6 -20 ... +80 31 SEP - -

162 A2.5.1/0601/E
Shut-off valves / adapters
Product Fluid Volume TS PS Hazard Conformity Marking
group (liter) (°C) (bar) category assessment
Module
BVA... (<35) II < 35 -40 ... +150 31 SEP - -
BVA…. (≥35) II ≥ 35 31 I A CE
SF/SR/SS/SW…(<35) II < 35 31 SEP - -
SF/SR/SS/SW…(≥35) II ≥ 35 31 I A CE
SC… (≤35) II ≤ 35 28 SEP - -
SC… (>35) II > 35 28 I A CE
SC… (<28) I, II < 28 -40 ... +140 28 SEP - -
SC… (28 ... 35) I, II 28 ... 35 28 I A CE
SC… (>35) I, II > 35 28 II A1 CE0035
SAS/SAW…(<35) II < 35 31 SEP - -
SAS/SAW…(≥ 35) II ≥ 35 31 I A CE
Hazard Category: SEP = Sound Engineering Practice acc. to art. 3.3 of PED.

A2.5.1/0601/E 163
164 A2.5.1/0601/E
ALCO Controls – Emerson Electric GmbH & Co. OHG - Heerstr. 111 - D-71332 Waiblingen - Germany
Tel. +49 (0) 7151 509-0 - Fax +49 (0) 7151 509-200 – Internet: www.alco-controls.de – E-mail: [email protected]
The Emerson logo is a trademark and service mark of Emerson Electric Co. Copeland Corporation is a division of Emerson Electric Co.
ALCO is a registered trademark. Copeland is a registered trademark.
Information contained in this brochure is subject to change without notification.

© 2005 Alco Controls