MAM6070MS
MAM6070MS
MAM6070MS
USER
MANUAL
Shenzhen Plot Electronic Co., Ltd specializes on the manufacture and R&D of air
compressor controller. We are devoted to win customer trust through our high quality
We try our best to ensure the completeness and correctness of the manual, but
PLOT Company shall reserve the rights for continuous research and improvement on
its products and assume no obligation for the modification and improvement on the
without notice.
Please feel free to contact our after-sale service center if you encounter any
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NOTICE
Please read all the operation manual before operating the set and keep this manual for further
reference.
Installation position shall be considered carefully in order to ensure good ventilation and reduce
electromagnetic interference.
Wiring shall be performed respectively according to regulations for heavy and weak current to reduce
electromagnetic interference.
RC snubber must be connected to the two terminals of coil (such as AC contactor ,valve, etc),which
are controlled by relay output.
Correct ground connection (the third ground)can help increase product capacity of resisting signal
interference.
Features:
● Motor and fan frequency conversion.
● 5 inch color LCD screen ,with button and touch panel.
● Support real time power consumption and accumulative power consumption measurement.
● More accurate in setting frequency to inverter through 485 communication
● Free to control all inverter supporting MODBUS RTU protocol.
● High integration, high reliability, high cost performance
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Content
1 Basic Operation .......................................................................................................................................................5
1.1 Button Explanation .......................................................................................................................................5
1.3 Status Display and Operation .......................................................................................................................5
1.4 Running Parameter .......................................................................................................................................6
1.5 User parameter..............................................................................................................................................8
1.6 Factory parameter .......................................................................................................................................10
1.7 Calibration parameter .................................................................................................................................11
1.8 Block Parameter..........................................................................................................................................12
1.9 Hardware parameter....................................................................................................................................12
1.10 Maintenance parameter.............................................................................................................................13
1.11 Inverter Set................................................................................................................................................14
1.12 Touch Calibration .....................................................................................................................................15
1.13 History Record..........................................................................................................................................15
1.14 Motor VSD ...............................................................................................................................................15
1.15 Fan VSD ...................................................................................................................................................19
1.16 Operation Authorization and Password .................................................................................................20
2 Controller Function and Technical Parameter .......................................................................................................20
3 Model and Specifixation........................................................................................................................................21
3.1 Model explanation ......................................................................................................................................21
3.2 Power specification sheet for corresponding fan motor..............................................................................21
4 Installation .............................................................................................................................................................22
4.1 Mechanical Installation...............................................................................................................................22
4.2 Controller installation .................................................................................................................................22
5 Alarm function.......................................................................................................................................................24
5.1 Air Filter Alarm...........................................................................................................................................24
5.2 Oil Filter Alarm...........................................................................................................................................25
5.3 O/A Separator Alarm ..................................................................................................................................25
5.4 Lubricant Alarm..........................................................................................................................................25
5.5 Grease Alarm ..............................................................................................................................................25
5.6 Discharge High Temperature Alarm ...........................................................................................................25
6 Controller Protection .............................................................................................................................................25
6.1 Fan motor Protection ..................................................................................................................................25
6.2 Protection of Discharge Temperature High.................................................................................................25
6.3 Protection of fan motor anti-reversal ..........................................................................................................25
6.4 Protection of Air Pressure High ..................................................................................................................25
6.5 Protection of Sensor Fault ..........................................................................................................................26
6.6 Protection of low temperature.....................................................................................................................26
7 Trouble Shooting ...................................................................................................................................................26
8 Block control and network communication...........................................................................................................26
8.1 Block Control:..........................................................................................................................................26
8.2 Network Communication............................................................................................................................27
9 Inverter Control .....................................................................................................................................................28
10 Schematic Diagram..............................................................................................................................................31
Appendix:Output Mode Introduction: ...................................................................................................................32
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1 Basic Operation
1.1 Button Explanation
Picture 1.1.1
——Start/Stop Button:
When compressor is at stop status, press this button to start the compressor.
When compressor is set as master (No.1) in block status, press this button to start the
compressor and activate block mode function at the same time.
When the compressor is at running status, press this button to stop the compressor.
When compressor is set as master (No.1) in block status, press this button to stop compressor
and block function as well.
The display screen will show as below after power on and display “MAM-6070MS”for a while:
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After 5 seconds, the menu will switch as below:
To prevent interference, it
will take 0.2S to take
This icon means This icon means effect ion after press start
remote function computer monitor or stop icon
is activated function is activated
User can enter the below menu through clicking MENU icons on the screen.
User can
enter the
corresponding
menu through
Click “RUN PARAMETER” to check the relative data and setting below:
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OIL FILTER 0000H Record total running time of oil filter.
O/A SEPERATOR 0000H Record total running time of O/A separator.
AIR FILTER 0000H Record total running time of air filter.
LUBE 0000H Record total running time of lubricant
GREASE 0000H Record total running time of grease
SERIAL NO 00000000 Display serial NO.
A:000.0A
MOTOR CRURRENT B:000.0A Display motor current.
C:000.0A
A:000.0A
FAN CURRENT B:000.0A Display fan current
C:000.0A
0000 Display motor actual speed based on the calculation of motor
MOTOR RATED SPEED
RPM frequency read
MOTOR FREQ. 000.0 Hz Display the output frequency of the main inverter.
MOTOR OUTPUT
000.0 A Display the output current of the main inverter.
CURRENT:
MOTOR VOLTAGE 000.0 V Display the output voltage of the main inverter.
MOTOR OUTPUT
000.0 Kw Display the real time output power of the main inverter
POWER:
MOTOR THIS POWER 0000000. Display the accumulative this power consumption based on the
CONSUMPTION 0Kw.H main inverter real time output power
MOTOR TOTAL
0000000. Display the accumulative total power consumption based on the
POWER
0Kw.H main inverter real time output power
CONSUMPTION
PRESSURE 00.00MPa Display the current pressure.
MOTOR STATE Display the main inverter state description, here according to the
0001
DESCRIPTION: hex read by controller.
MOTOR ERROR Display the main inverter error description, here according to
0000
DESCRIPTION: the hex read by controller.
WRITE FREQUENCY: 000.0 Display output frequency send to the main inverter.
0000
FAN SPEED Display the fan real time speed based on the fan frequency read
RPM
FAN FREQUENCY: 000.0 Hz Display the output frequency of the fan inverter
FAN CURRENT: 000.0 A Display the output current of the fan inverter
FAN VOLTAGE: 000.0 V Display output voltage of the fan inverter
FAN OUTPUT POWER: 000.0 Kw Display the real time output power based on the the fan inverter
FAN THIS POWER 0000000. Display the accumulative this power consumption based on the
CONSUMPTION 0Kw.H fan inverter real time output power
FAN TOTAL POWER 0000000. Display the accumulative total power consumption based on the
CONSUMPTION: 0Kw.H fan inverter real time output power
TEMPERATURE 0000℃ Display the element temperature
FAN STATE Display fan inverter state description here according to the hex
0203
DESCRIPTION: read by controller.
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ERROR Display motor error description of fan inverter here according to
0000
DESCRIPTION: the hex read by controller.
WRITE FREQUENCY: 000.0 Display the fan frequency based on the PID calculation.
0000-00-0
PRODUCTION DATE: Display production date.
0
0000:00:0
THIS RUN TIME Record compressor this run time
0
0000:00:0
THIS LOAD TIME: Record compressor this load time
0
CHECK 1: 00003FFF Display check 1.
CHECK 2: 00003FFF Display check 2.
CK0000
SOFTWARE EDITION: Display software edition.
M0000
5 6 7
● ● ●
5:In accordance with No.5 digital input state;
6:In accordance with No.6 digital input state;
INPUT STATE:
7:In accordance with No.7 digital input state;
Red circle of input state means terminal is connected; Orange circle of input
state means terminal is disconnected
16 15 13
● ● ●
16:In accordance with No.16 digital output state;;
15:In accordance with No.15 digital output state;
OUTPUT STATE
13:In accordance with No.13 digital output state;
Red circle of input state means terminal is connected; Orange circle of input
state means terminal is disconnected
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1,In AUTO load mode, compressor will load if pressure is below
this setting data
LOAD P(MPa) 00.65
2,In STANDBY mode, compressor will start if the pressure is below
this setting data.
1,Compressor will unload automatically if air pressure is above this
setting data
UNLOAD P(MPa) 00.80
2.This data should be set above LOAD P, also should be set below
UNLD P LIM
FAN START T(℃) 0080 Fan will start if the element T is above this set data
FAN STOP T(℃) 0070 Fan will stop if the element T is below this set data.
Set the FAN START TIME. Record time when fan is activated,
FAN START
0008 controller will not start overload protection during this time to
DELAY(S):
avoid impulse starting current stopping the fan.
LOAD DELAY(S): 0002 Unloading in this set time after enter delta running
For NORMAL STOP operation, compressor will stop after it
STOP DELAY(S): 0010
continuously unloads over this set time
RESTART Machine can start only over this set time at any case(after normal
0100
DELAY(S): stop, standby or alarm &stop)
STANDBY When unloading continuously, compressor will automatically stop
1200
DELAY(S): and enter to standby status if over this set time
SLEEP Set the backlight brightness of the controller in the case of no
0000
BACKLIGHT operation for a long time
WORK During manual operation, the backlight brightness, the higher the
0007
BACKLIGHT : data, the brighter the display(from level 1 to level 4)
Set the communication address in COMPUTER or NETWORK
COM ADD: 0001
mode. This address is unique for every controller in net
Set AIR P in VSD mode to keep running stable. When pressure is
fluctuated around this data, controller will adjust operating
MOTOR VSD P
00.70 frequency of inverter to control the pressure close to this data( This
(MPa)
data is only available in MOTOR VSD or MOTOR/FAN VSD
mode)
In VSD mode, set DISC T to keep running stable. When DISC T is
fluctuated around this data, controller will adjust operating
FAN VSD T(℃) 0078℃
frequency of fan inverter to control DISC T close to this data( This
data is only available in FAN VSD or MOTOR/FAN VSD mode)
MANUAL : only when the pressure is above UNLD P, compressor
will unload automatically .For any other case ,the Load/Unload
MANUAL/A
LOAD MODE: function can only be executed by pressing “load/unload” key
UTOMATIC
AUTOMATICAL: the load/unload function can be executed by the
fluctuation of AIR P automatically
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LOCAL: only the button on the controller can turn on and turn off
the machine
REMOTE: both the button on the controller and the remote control
LOCAL/RE button can turn on and turn off the machine
START MODE:
MOTE Note: When one input terminal is set as REMOTE START
ENABLE, start mode is controlled by hardware status. It is remote
when terminal is close, it is local when terminal is open
In this case, the set here is not available
MOTOR Choose the corresponding compressor run mode according to
RUN MODE VSD/MOTO customer requirement and choose the corresponding schematic
R FAN VSD diagram for reference.
DISABLE: communication function is not activated.
COMPUTER COMPUTER: compressor can communicate with computer or DCS
COM MODE: /BLOCK/DIS as slave according to MODBUS-RTU. Baud rate:9600;Data
ABLE format:8N1;Parity bit: even parity check
BLOCK: compressors can work in a net
MPa: pressure unit displays as MPa
MPa/PSI/BA
PRESSURE UNIT: PSI: pressure unit displays as PSI
R
BAR: pressure unit displays as BAR
TEMPERATURE ℃:temperature unit displays as ℃
℃/℉
UNIT: ℉:temperature unit is displays as ℉
CHINESE/E ENGLISH: Displays in English
LANGUAGE:
NGLISH CHINESE: Displays in Chinese
USER User could modify the user password by old user password or
****
PASSWORD: factory password
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ALARM DISC T When discharge temperature reaches this set data, compressor will
0105
(℃): alarm
When the discharge temperature reaches this set data, compressor
STOP DISC T((℃): 0110
will alarm and stop
STOP PRES(MPa): 00.90 When pressure reaches this set data ,compressor will alarm and stop
FACTORY
**** Set a FACTORY PASSWORD which can be modified.
PASSWORD 2:
Record time when controller sent first data, if controller failed to
VSD COM
002.0 receive the feedback from inverter within this set time, controller is
OVERTIME(S):
regarded overtime and will send command again.
VSD COM If controller failed to receive feedback from inverter for this set
0020
INTERRUPT(S): time, VSD COM is interrupted.
VSD COM After VSD COM is interrupted, and controller receives the correct
0015
RESTORE: data more than this set times, VSD COM is regarded restored.
SCHEDULED DISABLE/ ENABLE: SCHEDULED ON/OFF is valid
ON/OFF: ENABLE DISABLE: SCHEDULED ON/OFF is invalid
FREQ SELECT: 50HZ/60HZ Set the working power frequency of the air compressor.
TOTAL RUN TIME 000100H :
Revise total run time
(H): 00M
TOTAL LOAD TIME 000100H :
Revise total load time
(H) 00M
After turn on, if the detected temperature is lower than this value,
the controller will display low temperature and the compressor is
LOW TEMP PROT not allowed to start;
-0050
(℃): Two seconds after the controller turns on, if the detected
temperature is lower than this value, controller makes temperature
sensor fault and stop
SERIAL NO.: 12345678 The serial number from the manufacturer
PROD DATE: 2016-02-20 The production date
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Calibrate controller temperature zero. Calibrate temperature to
-20℃ when controller pressure sensor terminal connects the
T 1 ZERO 0002 resistance in accordance with -20℃. For the calibration of
temperature, it is required to calibrate T zero first and then calibrate
coefficient
P1 SENSOR
01.60 Set AIR P sensor range
RANGE
If the Three phase voltage is detected lower than the data set here,
PHASE PROT(V) 000.9 controller will report PHASE WRONG
If PHASE PROT =0 second, PHASE PROT is not activated
CLR RESET INFOR 0000 Used for manufacturer debugging
NO FUNCTION/EMERGENCY/REMOTE ON/REMOTE
5 TERMINAL: Emergency OFF/REMOTE INCHING/KEEP REMOTE / LACK WATER
(N.C.)/REMOTE LOAD/REMOTE START
ENABLE/REMOTE LOAD/UNLD /TANK HIGH T (N.C.)/
MOTOR INV COIL HIGH T (N.C.)/ BEARING HIGH T (N.C.)/ ELEC
6 TERMINAL:
FAULT FAULT (N.C.)/MOTOR OVLD (N.C.)/FAN OVLD (N.C.)/OIL
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BLOCK (N.C.)/ OIL BLOCK (N.O.)/O/A BLOCK (N.C.)/O/A
BLOCK (N.O.)/AIR FILTER BLOCK (N.C.)/AIR FILTER
REMOTE BLOCK (N.O.)/ AIR FAULT (N.C.)/DRYER FAULT (N.C.)/
7 TERMINAL:
ON-OFF MOTOR INV FAULT (N.O.)/ MOTOR INV FAULT (N.C.)/
FAN INV FAULT (N.O.)/ FAN INV FAULT (N.C.)
Note: User can set different digital input function
OIL FILTER RUN Record total running time of oil filter. If changing new oil
0000
TIME(H) filter, the data should be reset by manual operation.
Record total running time of O/A separator. If changing
O/A SEPERATOR
0000 new O/A separator, the data should be reset by manual
RUN TIME(H)
operation
AIR FILTER RUN Record total running time of air filter .If changing new air
0000
TIME(H) filter, the data should be reset by manual operation
LUBRICANT RUN Record total running time of lubricant. If changing new
0000
TIME(H) lubricant, the data should be reset by manual operation
GREASE RUN TIME Record total running time of grease. If changing new
0000
(H) grease, the data should be reset by manual operation
1, Alarm prompt when total running time of oil filter is
OIL FILTER MAX above the set data .
2000
RUN TIME(H) 2,Set this data to “0000” , alarm function for oil filter
running time is not activated
1, Alarm prompt when total running time of O/A separator
O/A SEPERATOR
is above the set data.
MAX RUN 2000
2,Set this data to “0000” ,alarm function for O/A separator
TIME(H)
running time is not activated
1, Alarm prompt when total running time of air filter is
AIR FILTER MAX above the set data.
2000
RUN TIME(H) 2,Set this data to “0000” , alarm function for air filter
running time is not activated
1, Alarm prompt when total running time of lubricant is
LUBRICANT MAX above the set data.
2000
RUN TIME(H) 2, Set this data to “0000”, alarm function for lubricant
running time is not activated.
1, Alarm prompt when total running time of grease is
GREASE MAX above the set data.
2000
RUN TIME(H) 2,Set this data to “0” , alarm function for grease running
time is not activated
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1.11 Inverter Set
Inverter set is used to set inverter data. Inverter password is required for check and modification. Main
function is below.(The following chart is an example of Shneider inverter ATV61、ATV71 )
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1、INVERTER START MODE to COM ON-OFF:
SLOW:When controller receives stop command, INLET
VALVE terminals will open。Controller sends stop
command to inverter to slow stop inverter
FREE:When controller receives stop command, INLET
VALVE terminals will open。Controller sends write
frequency through RS485.Controller frequency
will decrease and send stop command to inverter
1S before stop delay finished.
MOTOR STOP 2、INVERTER START MODE to TERMINAL ON-OFF:
SLOW/FREE
MODE SLOW: When compressor receives stop command, INLET
VALVE terminals will open and MOTOR
INVERTER RUN terminal will open. The
compressor will stop according to STOP DELAY
set.
FREE: When compressor receives stop command, Inlet valve
will open. MOTOR INVERTER RUN terminal will
keep closed to control inverter frequency decreasing
and it will open until 1 S before STOP DELAY
finishes
COM ON-OFF : Start or stop inverter through RS485
TERMINAL ON-OFF:Start or stop inverter through digital
COM ON-OFF/
INVERTER START input
TERMINAL
MODE Note:
ON-OFF
1:Controller set should be accordance with INVERTER
START MODE
INVERTER START Maximum allowable time Controller sends start command to
06
NO. inverter with no response.
INVERTER STOP Maximum allowable time Controller sends stop command to
06
NO. inverter with no response.
VSD MOTOR
POWER
0000000.0 Set the accumulative motor VSD running power consumption.
CONSUMPTION
Kw.H
MOTOR INVERTER Press start button, motor sends start command to inverter after
001.0
DELAY(S) this set time.
ENABLE/DIS is used to enable and disable the air supply mode function. See
DISCH AIR MODE
ABLE the appendix for related introduction.
In constant power running mode, when pressure is above the
CONSTANT POWER
0.60 data set here, Max output frequency is set as CONSTANT
PRESSURE 1(MPa)
POWER FREQUENCY1
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 2(MPa) 0.70 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY2
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CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 3(MPa) 0.80 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY3
In constant power running mode, when pressure is above the
CONSTANT POWER
0.90 data set here, Max output frequency is set as CONSTANT
PRESSURE 4(MPa)
POWER FREQUENCY4
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 5(MPa) 1.00 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY5
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 6(MPa) 1.10 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY6
CONSTANT POWER In constant power running mode,when pressure is above the
PRESSURE 7 (MPa) 1.20 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY7
CONSTANT POWER
180.0 See Note1:
FREQUENCY 1(HZ)
In constant power running mode, when pressure is above the
CONSTANT POWER
0.60 data set here, Max output frequency is set as CONSTANT
PRESSURE 1(MPa)
POWER FREQUENCY1
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 2(MPa) 0.70 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY2
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 3(MPa) 0.80 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY3
In constant power running mode, when pressure is above the
CONSTANT POWER
0.90 data set here, Max output frequency is set as CONSTANT
PRESSURE 4(MPa)
POWER FREQUENCY4
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 5(MPa) 1.00 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY5
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 6(MPa) 1.10 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY6
Note 1:In constant power running mode
CONSTANT POWER PRESSURE 1<= CONSTANT POWER PRESSURE 2<= CONSTANT POWER
PRESSURE 3<= CONSTANT POWER PRESSURE 4<= CONSTANT POWER PRESSURE 5<=
CONSTANT POWER PRESSURE 6<= CONSTANT POWER PRESSURE 7
Note 2:CONSTANT POWER FREQUENCY 1>= CONSTANT POWER FREQUENCY 2>= CONSTANT
POWER FREQUENCY3>= CONSTANT POWER FREQUENCY 4>= CONSTANT POWER
FREQUENCY 5>= CONSTANT POWER FREQUENCY 6>= CONSTANT POWER FREQUENCY 7
Note 3:Suppose M>N,When CONSTANT POWER PRESSURE N set to 00.00,CONSTANT POWER
PRESSURE M and CONSTANT POWER FREQUENCY M,the set is invalid.
Note 4: When constant power function is not required,set CONSTANT POWER PRESSURE to 00.00MPa
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1.15 Fan VSD
Fan VSD is used to set Fan VSD data. Fan VSD password is required for check and modification. Main function is
below.
Preset
Menu Function
Data
In VSD mode, set DISC T to keep running stable. When DISC T
is fluctuated around this data, controller will adjust operating
FAN VSD T(℃) 0078℃ frequency of fan inverter to control DISC T close to this
data( This data is only available in FAN VSD or MOTOR/FAN
VSD mode)
When DISC T is above or equal to this data, control fan inverter
MAX VSD T(℃) 0085℃ output frequency to FAN MAX FREQ(This data is only
available in FAN VSD or MOTOR/FAN VSD mode)
Restrict PID calculations in case the frequency increasing too
FAN UP SPEED 1000
fast which cause fan speeding up too fast
Restrict PID calculations in case the frequency decreasing too
FAN DN SPEED 1000
fast which cause fan slowing down too fast
Set FAN RATED POWER to calculate the actual fan power in
FAN RATED POWER 001.5KW FAN VSD mode(This data is only available in FAN VSD or
MOTOR/FAN VSD mode)
Set the corresponding fan speed in 50HZ to calculate actual fan
FAN RATED SPEED 1500RPM speed in FAN VSD mode((This data is only available in FAN
VSD or MOTOR/FAN VSD mode)
VSD fan will start if DISC T is above this set data(This data is
VSD FAN START T(℃) 0070℃
only available in FAN VSD or MOTOR/FAN VSD mode)
VSD fan will stop if DISC T is below this set data(This data is
VSD FAN STOP T(℃) 0065℃
only available in FAN VSD or MOTOR/FAN VSD mode)
Track speed of PID TARGET T , the bigger the data, the faster
FAN PROP GAIN 0100 the track and the less stable the data; the smaller the data the
slower the track and the slower the adjustment
Track the speed of PID TARGET T and steady state error, the
bigger the data ,the faster the track and smaller the steady-state
FAN INT GAIN 0020
errors; the smaller the data ,the slower the track and bigger the
steady-state errors
FAN DIFF GAIN 0000 Normally set as“0000”, this function is not activated
In the process of adjustment, The maximum operating frequency
FAN MAX FREQ(HZ) 050.0HZ
when temperature is over the VSD work temperature
In the process of adjustment, The minimum operating frequency
FAN MIN FREQ(HZ) 010.0HZ
when temperature is below the VSD work temperature
VSD FAN POWER
0.900 Coefficient to calculate VSD fan power
COEF
Set the FAN VSD ADD and keep it consistent with VSD COM
FAN INVERTER ADD 002
ADD
FAN PID CYCLE(S) 001.5S Set the PID calculation interval time to adjust fan speed.
FAN INVERTER
ATV31 Choose inverter protocol
MODEL
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COM/
FAN INVERTER START
TERMIN Set fan inverter start mode
MODE
AL
VSD FAN ELEC(Kw.H) 000000.00 VSD fan power consumption
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2.8 Temperature protection: when actual temperature measured is higher than temperature set; response
time≤2s;
2.9 Contact capacity of output relay: 250V,5A;Contact endurance: 500000 times;
2.10 Current error is less than 1.0%;
2.11 points of RS485communication port. 1 point is for block mode or computer communication;
The other point is for inverter communication like reading inverter run parameter, controlling inverter
on-off or adjusting inverter frequency;
2.12 Remote control compressor: When set as REMOTE, user can remotely control the compressor.
6070MS controller
Product Identification
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4 Installation
The CT shall be installed at a place where the current of fan cable can be measured, thus controller can
be set according to instructions on fan motor nameplate, and the detailed dimension is shown as below:
A
B
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4. 2.1 Controller structure dimension
5 Alarm function
6 Controller Protection
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6.5 Protection of Sensor Fault
When pressure sensor or temperature sensor is disconnected, the controller will alarm and stop the
machine. THIS FAULT displays **SENSOR FAULT.
7 Trouble Shooting
High discharge Bad vent condition, Oil shortage Check the vent condition and lubricant
temperature etc. amount etc.
Temperature
Cable broken or PT100 failure Check the wiring and PT100
Sensor Failure
Pressure too high or the pressure
High Pressure Check the pressure and the pressure sensor
sensor failure
Pressure Sensor Cable broken, Sensor failure or
Check the wiring and pressure transmitter
Failure the cables connect reversely
Voltage too low, tubes block,
bearing wear off or other Check the set data, voltage, bearings, tubes
Fan overload
mechanical failure or wrong set and other mechanical system.
data etc.
Wrong Phase Phase sequence reversal or open
Check the wiring
Sequence phase
The controller detects that the Check whether the inverter reports a fault;
Inverter fault IO inverter fault output terminal is check whether the fault output terminal of
disconnected the inverter is disconnected.
Wrong set of relatively parameter Check the set data; Check the cable;
Inverter Fault of controller and inverter; Check whether the inverter reports a fault;
Pitcure8.1.1.1
Compressor with COM ADD 0001 is master, others are slave. Any one MAM series compressor can be set
as master or slave.
8.1.1 Block Control Set:
8.1.2.1 Set as Master:
Set the COM ADD in USER PARAMTER to 001
According to user requirement, set COM MODE, BLOCK NUMBER, TURN TIME, BLOCK LOAD P,
BLOCK UNLD P, BLOCK DELAY , BLOCK MODE .After set, controller needs to be powered off and restart
to save setting.
8.1.2.2 Set as Slave:
When MAM6070MS controller serves as slave, it is only necessary to set COM MODE as BLOCK, COM
ADD can be set from2-16 in sequence according to the quantity of compressors, .BLOCK STATUS set as
SLAVE.
8.1.2 Start, Stop Block mode:
Make sure block cables connect correctly, also the parameter of compressor in block mode is set correctly.
Activate master, master controls the compressor in net automatically according to the AIR P detected. When
manually stop the master, block control stops at the same time, thus, master will no longer send command to
compressors in net.
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data bits, 1 stop bits and even parity. For MODBUS register address, please see MODBUS communication
manual.
9 Inverter Control
485 communication control
There is one spare port for RS485 to communicate with inverter. User can start or stop controller through RS485,it
transfers the output frequency based on PID calculation to inverter through 485 port. This is how to adjust inverter
output frequency and realize constant pressure and temperature. The baud rate is fixed as 9600BPS when RS485
control inverter. Different inverter data format can be set in INVERTER SET in FACTORY PARAMETER.
MOTOR INVERTER is suggested to be set as 0001, FAN INVERTER is suggested to be set as 0002.
In order to be compatible with different inverter, set the item such as CURR(R) ADD, VOLT(R) ADD, FREQ(R)
ADD , POWE(R) ADD, RUN (W) ADD, ERR STATE(R) ADD, FREQ(W) , RESET(W) ADD. For different
inverter, amplification of current, voltage, frequency, power is different. Write a formula to every parameter to
transfer current, voltage, frequency, power of inverter to one digit data.
Relative parameter introduction is as below, please take the Schneider 67,71 inverter as example.
INVERTER
0ATV61 Set inverter name
NAME:
RUN(W)
2135 Corresponding address 1 of inverter start command
ADD1:
This data is inverter start data (please refer to communication
RUN VALUE: 0001
chapter in inverter manual for different inverter.)
RUN(W)
2135 Corresponding address 2 of inverter start command
ADD2:
This data is inverter start data (please refer to communication
RUN VALUE: 0001
chapter in inverter manual for different inverter.)
STOP(W)
2135 Corresponding address of inverter stop command
ADD:
This data is inverter start data (please refer to communication
RUN VALUE: 0001
chapter in inverter manual for different inverter.)
RESET(W)
2135 Corresponding address of inverter reset command
ADD:
This data is inverter start data (please refer to communication
RUN VALUE: 0001
chapter in inverter manual for different inverter.)
FREQ(W) Corresponding register address of inverter running frequency
2136
ADD: source
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The REC value is frequency value with one decimal. Use formula
to transfer to corresponding value based on different inverter and
send it to inverter.
Example: 50HZ running frequency,REC value:500
For inverter with write frequency of 2 decimals, formula:
FREQ(R) = REC*0001÷0001
REC**0001÷0010
For inverter with write frequency of 1 decimal, formula:
REC**0001÷0001
For the inverter whose max output frequency is in corresponding
with 10000,the formula :REC*0020÷0001
STATE(R)
2135 Read inverter running status address
ADD:
R AND Check if inverter has run the formula(please refer to
RUN S =
0001=0001 communication chapter in inverter manual)
Set the data format of controller and inverter communication. This
set should be consistent with inverter communication format
8N1-N: 1start bit,8 data bits,1 stop bit, no parity bit
COM FORM 8N1-N 8N1-E: 1start bit,8 data bits,1 stop bit, even parity bit
8N1-O: 1start bit,8 data bits,1 stop bit, odd parity bit
8N2-N: 1start bit,8 data bits,2 stop bit, no parity bit
Note: Communicate with inverter, the baud rate is fixed:9600
FREQ(R)
0C82 Read inverter frequency address(refer to inverter manual )
ADD
Calculate inverter frequency formula. Controller will transfer the
FREQ(R) = REC*0001÷0001
frequency to one decimal.
VOLT(R)
0C88 Read inverter voltage address
ADD
Calculate inverter voltage formula. Controller will transfer the
VOLT(R) = REC*0001÷0001
voltage to one decimal
CURR(R)
0C84 Read inverter current address
ADD
Calculate inverter current formula. Controller will transfer the
CURR(R) = REC*0001÷0001
current to one decimal
POWE(R)
0C8B Read inverter power address
ADD
REC*1*001 ÷
POWE= Calculate inverter power
0001
ERR ADD 8000 Read inverter error address
R AND
ERR S = Inverter reports error formula or not
0000≠0000
EMERGENCY
2135 Corresponding add of inverter emergency stop command
ADD
This data is inverter free stop data (please refer to communication
RUN VALUE 0001
chapter in inverter manual for different inverter.)
Firstly,controller sends 0 to corresponding register of“STATE(R) ADD” through inverter. After delay for a
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while, sends 1 to corresponding register of“RUN1(W) ADD”. After another delay, reads“ RUN S”register, and
judges if the inverter is running based on the set formula. Calculate the output frequency based on the comparison
of pressure detected and pressure set and send this value to corresponding address of“FREQ(R) ADD” through
formula operation.
Schneidel inverter parameter set:
1、CON |AD2-
|AD1-|ADD :1
|EBr :96
|EFO :8N1
|EEO :15
CTL- | Fr1 :ndb
|rln
|PST
|CHCF :IO
|CD1 :ndb
Flt- | PTC-
|rST- | rSF :C107
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Shenzhen Plot Electronic Co., Ltd MAM6070MS V.1.0
10 Schematic Diagram
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Appendix:Output Mode Introduction:
We add 4 control mode options to controller 6080、6090、6070. User can choose to
open or close this function. The introduction is shown as below:
Turn on “output option” in motor VSD parameter, than menu selection interface will
increase “output option”. Shown as below:
Click “output option” and enter the interface as shown in the below. Users can choose the proper speed
Mode A: In this mode, the motor is speeded up to motor rated frequency according to inverter
maximum acceleration performance after start. After running for some time, pressure is close to
constant pressure, then to judge whether brake intelligently according to pressure rise speed, and
stabilize pressure to a constant pressure point in one time. ( the old version software adopts the
model)
Mode B: (Overclocking operation) In this mode, the motor is speeded up to the corresponding
frequency value according to constant power pressure point set by users after start. After running
for some time, pressure is close to constant pressure, then to judge whether brake intelligently
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according to pressure rise speed, and stabilize pressure to a constant pressure point in one time.
(New mode 1)
Mode C :( Overclocking and high speed operation). In this mode, the motor is speeded up to the
corresponding frequency value according to constant power pressure point set by users after start.
Make fastest air output. This mode will take full advantage of the air compressor. (New mode 2)
Mode L: This mode, based on the mode A, to reduces the running time in low frequency and to
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