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Pump DBF Jask

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mehran babapour
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0% found this document useful (0 votes)
13 views13 pages

Pump DBF Jask

Uploaded by

mehran babapour
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ENGINEERS & CONSTRUCTORS CALCULATION SHEET

PROJECT: SUBJECT:
CLIENT: PREP BY: CHECKED BY: REV. :
JOB NO.: DATE: DATE: PAGE: 1 of 14

IN THE NAME OF GOD.

DYNAMIC BLOCK FOUNDATION PROCEDURE Y


(Rev. 01 11-06-07)

The software has been prepared according


to ACI-351.3R04. m d

X
Xd
Coefficient bi has been taken from b d
Ym Yd
"Design of Structures and Foundation for O
Xm
Vibrating Machines" .(written by Suresh C.
Arya) c

UNIT : kg.f-m COMP. or


PUMP DRIVER
SHAFT EL.
SKID
Hm
Hp
Ht Hf Hs
Heff

ENGINEERS & CONSTRUCTORS CALCULATION SHEET


PROJECT: SUBJECT:
CLIENT: PREP BY: CHECKED BY: REV. :
JOB NO.: DATE: DATE: PAGE: 2 of 14
Definitions :
Machine: A system contain driver & compressor (or pump) & skid & all of the other equipments on the skid.
O: Center of gravity of foundation.(coordinates origin)
m: Center of gravity of machine
d: The point of source of dynamic force on the skid.
p= 3.141593

Note1 : Subscript P means primary & subscript S means secondary.


Note2 : Subscript y means rotational parameters about "X" axis & subscript f means rotational parameters about "Y" axis & subscript Q
means rotational parameters about "Z" axis.

FOUNDATION DATA:
a= 3.2 m :Dimension of foundation in "X" direction
b= 1.7 m :Dimension of foundation in "Y" direction
Hf= 0.75 m

PEDESTAL DATA:
c= 0 m :Dimension of pedestal in "X" direction
d= 0 m :Dimension of pedestal in "Y" direction
Hp= 0 m
Xp= 0 m :X coordinate of Center of gravity of pedestal
Yp= 0 m :Y coordinate of Center of gravity of pedestal

SOIL DATA:
Hs= 1 m :Embedment depth
Ef= 0 :Effective embedment ratio
Heff= 0 m :Effective embedment height.(Heff = Hs.Ef)
u= 0.15 :Poisson's ratio
G= 2000000 kg.f/m2 :Soil dynamic shear modulus
g= 1800 kg.f/m3 :Weight density
r= 183.49 kg/m3 :Mass density
Dm = 0.05 :Material damping ratio
qall. = 12.00 ton.f/m2 :Allowable bearing stress

ENGINEERS & CONSTRUCTORS CALCULATION SHEET


PROJECT: SUBJECT:
CLIENT: PREP BY: CHECKED BY: REV. :
JOB NO.: DATE: DATE: PAGE: 3 of 14

MACHINE DATA:
Type= 2 :For machine type please enter 1 for RECIPROCATING & enter 2 for ROTARY
Wm= 2600 kg.f :Machine weight
Xm= 0 m :X coordinate of Center of gravity of machine
Ym= 0 m :Y coordinate of Center of gravity of machine
Xd= 0 m :X coordinate of source of dynamic force
Yd= 0 m :Y coordinate of source of dynamic force
Xf= 0 m :X coordinate of the farest point of skid from the origin point
Yf= 0 m :Y coordinate of the farest point of skid from the origin point
w P= 1450 r.p.m. :Primary speed
w S= 0 r.p.m. :Secondary speed
Hm= 1.63 m :Distance from center of gravity of machine to bottom of skid
Ht= 2.38 m :(Ht = Hf + Hp + Hm)

Dynamic loading equation parameters in "Z" direction (vertical) :


FP= 128 kg.f :Maximum amplitude of primary force
aP= 90 Radians :Primary Phase angle
FS= 128 kg.f :Maximum amplitude of secondary force
aS= 90 Radians :Secondary Phase angle
DZall.= 500 mm :Maximum response of allowable displacement in "Z" direction

Dynamic loading equation parameters in "Y" direction (horizontal) :


FP= 128 kg.f :Maximum amplitude of primary force
aP= 90 Radians :Primary Phase angle
FS= 128 kg.f :Maximum amplitude of secondary force
aS= 90 Radians :Secondary Phase angle
DYall.= 500 mm :Maximum response of allowable displacement in "Y" direction

ENGINEERS & CONSTRUCTORS CALCULATION SHEET


PROJECT: SUBJECT:
CLIENT: PREP BY: CHECKED BY: REV. :
JOB NO.: DATE: DATE: PAGE: 4 of 14

Dynamic loading equation parameters in "X" direction (horizontal) :


FP= 128 :Maximum amplitude of primary force
aP= 90 Radians :Primary Phase angle
FS= 128 :Maximum amplitude of secondary force
aS= 90 Radians :Secondary Phase angle
DXall.= 500 mm :Maximum response of allowable displacement in "X" direction

MISCELLANEOUS DATA:
W1a= 0 kg.f :1st additional weight
X1a= 0 m :X coordinate of 1st additional weight
Y1a= 0 m :Y coordinate of 1st additional weight
Z1a= 0 m :Z coordinate of 1st additional weight
m1y= 0 kg.m2 :1st additional mass inertia about "X" axis
m1f= 0 kg.m2 :1st additional mass inertia about "Y" axis
m1Q= 0 kg.m2 :1st additional mass inertia about "Z" axis

W2a= 0 kg.f :2nd additional weight


X2a= 0 m :X coordinate of 2nd additional weight
Y2a= 0 m :Y coordinate of 2nd additional weight
Z2a= 0 m :Z coordinate of 2nd additional weight
m2y= 0 kg.m2 :2nd additional mass inertia about "X" axis
m2f= 0 kg.m2 :2nd additional mass inertia about "Y" axis
m2Q= 0 kg.m2 :2nd additional mass inertia about "Z" axis

W3a= 0 kg.f :3rd additional weight


X3a= 0 m :X coordinate of 3rd additional weight
Y3a= 0 m :Y coordinate of 3rd additional weight
Z3a= 0 m :Z coordinate of 3rd additional weight
m3y= 0 kg.m2 :3rd additional mass inertia about "X" axis
m3f= 0 kg.m2 :3rd additional mass inertia about "Y" axis
m3Q= 0 kg.m2 :3rd additional mass inertia about "Z" axis

ENGINEERS & CONSTRUCTORS CALCULATION SHEET


PROJECT: SUBJECT:
CLIENT: PREP BY: CHECKED BY: REV. :
JOB NO.: DATE: DATE: PAGE: 5 of 14

1 - CALCULATION OF WEIGHT & MASS & MASS INERTIA :

1-1-WEIGHT :
Wf = 9792.0 kg.f :Foundation weight
Wp = 0.0 kg.f :Pedestal weight
Wm = 2600.0 kg.f :Machine weight
W1a = 0.0 kg.f :1st additional weight
W2a = 0.0 kg.f :2nd additional weight
W3a = 0.0 kg.f :3rd additional weight

PT = 12392.0 kg.f :Tota weight


1-2-TRANSLATIONAL MASS :

mf = 998.2 kg :Foundation mass


mp = 0.0 kg :Pedestal mass
mm = 265.0 kg :Machine mass
m1a = 0.0 kg :1st Additional mass
m2a = 0.0 kg :2nd Additional mass
m3a = 0.0 kg :3rd Additional mass

mZ =mX=mY= 1263.20 kg :Total translational mass

1-3-MASS INERTIA ABOUT "X" AXIS :

Foundation = 427.5 kg.m2


Pedestal = 0.0 kg.m2
Machine = 1501.3 kg.m2
m1y = 0.0 kg.m2
m2y = 0.0 kg.m2
m3y = 0.0 kg.m2

Total my = 1928.8 kg.m2 :Total mass inertia about "X" axis

ENGINEERS & CONSTRUCTORS CALCULATION SHEET


PROJECT: SUBJECT:
CLIENT: PREP BY: CHECKED BY: REV. :
JOB NO.: DATE: DATE: PAGE: 6 of 14

1-4-MASS INERTIA ABOUT "Y" AXIS :

mf : Foundation = 1038.9 kg.m2


Pedestal = 0.0 kg.m2
Machine = 1501.3 kg.m2
m1f = 0.0 kg.m2
m2f = 0.0 kg.m2
m3f = 0.0 kg.m2

Total mf = 2540.2 kg.m2 :Total mass inertia about "Y" axis

1-5-MASS INERTIA ABOUT "Z" AXIS :


mQ : Foundation = 1092.2 kg.m2
Pedestal = 0.0 kg.m2
Machine = 0.0 kg.m2
m1Q = 0.0 kg.m2
m2Q = 0.0 kg.m2
m3Q = 0.0 kg.m2

Total mQ = 1092.2 kg.m2 :Total mass inertia about "Z" axis

2 - CALCULATION OF STIFFNESSES :

2-1-EQUIVALENT RADII:

Translational : RZ =RX =RY = (a.b/p)1/2 = 1.32 m


Rocking (About "X" axis) : Ry = (b3.a/3p)1/4 = 1.14 m
Rf = 3 1/4
Pitching (About "Y" axis) : (a .b/3p) = 1.56 m
Torsion (About "Z" axis) : RQ = (a.b(a2+ b2)/6p)1/4 = 1.40 m

ENGINEERS & CONSTRUCTORS CALCULATION SHEET


PROJECT: SUBJECT:
CLIENT: PREP BY: CHECKED BY: REV. :
JOB NO.: DATE: DATE: PAGE: 7 of 14

2-2-EMBEDMENT COEFFICIENTS :

Vertical : hZ = 1+0.6(1-u)(Heff/RZ) = 1.000


Horizontal : hX = 1+0.55(2-u)(Heff/RX) = 1.000
Horizontal : hY = 1+0.55(2-u)(Heff/RY) = 1.000
Rocking (About "X" axis) : hy = 1+1.2(1-u)(Heff/Ry) + 0.2(2-u)(Heff/Ry)3 = 1.000
Pitching (About "Y" axis) : hf = 1+1.2(1-u)(Heff/Rf) + 0.2(2-u)(Heff/Rf)3 = 1.000
Torsion (About "Z" axis) : hQ = Not yet available in this version
2-3-STIFFNESSES :

Vertical : a= 3.2 m From table


b= 1.7 m bZ= 2.216

Horizontal : a/b= 1.88 m From table bX= 0.960


Horizontal : b/a= 0.53 m bY= 1.014
Rocking (About "X" axis) : b/a= 0.53 m From table by= 0.453
Pitching (About "Y" axis) : a/b= 1.88 m bf= 0.591

Vertical : KZ = G/(1-u).bZ(a.b)1/2. hZ = 12160662.0 kg.f/m


1/2
Horizontal : KX = 2(1+u).G.bX(a.b) .hX = 10299793.4 kg.f/m
Horizontal : KY = 2(1+u).G.bY(a.b)1/2.hY = 10876474.6 kg.f/m
Rocking (About "X" axis) : Ky = G/(1-u).by.a.b2. hy = 9860000.0 kg.f.m/rad
Pitching (About "Y" axis) : Kf = G/(1-u).bf.b.a2. hf = 24190494.1 kg.f.m/rad
Torsion (About "Z" axis) : KQ = Not yet available in this version

ENGINEERS & CONSTRUCTORS CALCULATION SHEET


PROJECT: SUBJECT:
CLIENT: PREP BY: CHECKED BY: REV. :
JOB NO.: DATE: DATE: PAGE: 8 of 14

3 - CALCULATION OF NATURAL FREQUENCIES :

OSCILLATION MODE Ki mi wi(rad/sec.) fi(Hz) fi(r.p.m.)


Vertical (in "Z" direction) 12160662.0 1263.2 98.1 15.6 936.9
Horizontal (in "X" direction) 10299793.4 1263.2 90.3 14.4 862.3
Horizontal (in "Y" direction) 10876474.6 1263.2 92.8 14.8 886.1
Rocking (about "X" axis) 9860000.0 1928.8 71.5 11.4 682.8
Pitching (about "Y" axis) 24190494.1 2540.2 97.6 15.5 931.9

4 - CALCULATION OF DAMPING RATIO :

4-1- MASS RATIO :


Vertical : BZ = mZ.(1-u)/(4.r.RZ3) = 0.642
Horizontal : BX = mX.(7-8u)/(32(1-u).r.RX3) = 0.644
Horizontal : BY = mY.(7-8u)/(32(1-u).r.RY3) = 0.644
Rocking (About "X" axis) : By = 3(1-u).Iy/(8r.Ry5) = 1.767
Pitching (About "Y" axis) : Bf = 3(1-u).If/(8r.Rf5) = 0.479
Torsion (About "Z" axis) : BQ = IQ/(r.RQ5) = 1.126
4-2- DAMPING RATIO : Modified based on
CALCULATED ACI 351.3R-04
Vertical : DZ = 0.425/(BZ)1/2 + Dm = 0.580 >0.50 ---> 0.500
Horizontal : DX = 0.288/(BX)1/2 + Dm = 0.409 >0.20- --> 0.200
Horizontal : DY = 0.288/(BY)1/2 + Dm = 0.409 >0.20- --> 0.200
Rocking (About "X" axis) : Dy = 0.15/((1+By)(By)1/2) + Dm = 0.091 < 0.20 ---> 0.091
Pitching (About "Y" axis) : Df = 0.15/((1+Bf)(Bf)1/2) + Dm = 0.197 >0.10 ---> 0.100
Torsion (About "Z" axis) : DQ = 0.5/(1+2BQ) + Dm = 0.204 >0.15 ---> 0.150

ENGINEERS & CONSTRUCTORS CALCULATION SHEET


PROJECT: SUBJECT:
CLIENT: PREP BY: CHECKED BY: REV. :
JOB NO.: DATE: DATE: PAGE: 9 of 14

5 - CALCULATION OF DISPLACEMENTS AMPLITUDE :

5-1- FREQUENCIES RATIO :


Primary speed(wP) = 1450 r.p.m.
Vertical : rZ = wP/wnZ = 1.55
Horizontal : rX = wP/wnX = 1.68
Horizontal : rY = wP/wnY = 1.64
Rocking (About "X" axis) : ry = wP/wny = 2.12
Pitching (About "Y" axis) : rf = wP/wnf = 1.56

5-2- DYNAMIC MAGNIFICATION FACTORS :

Vertical : MFZ = 1/((1-rZ2)2+(2DZ.rZ)2)1/2 = 0.480


Horizontal : MFX = 1/((1-rX2)2+(2DX.rX)2)1/2 = 0.513
Horizontal : MFY = 1/((1-rY2)2+(2DY.rY)2)1/2 = 0.555
Rocking (About "X" axis) : MFy = 1/((1-ry2)2+(2Dy.ry)2)1/2 = 0.283
Pitching (About "Y" axis) : MFf = 1/((1-rf2)2+(2Df.rf)2)1/2 = 0.687

5-3- VIBRATING FORCES :

Vertical : FzT = FzP + FzS = 256 kg.f


Horizontal : FxT = FxP + FxS = 256 kg.f
Horizontal : FyT = FyP + FyS = 256 kg.f

Rocking (About "X" axis) : MyT = FyT.Ht + FzT.Ys = 609.28 kg.f.m

Pitching (About "Y" axis) : MfT = FxT.Ht + FzT.Xs = 609.28 kg.f.m

Torsion (About "Z" axis) : MQT = FxT.Ys + FyT.Xs = 0.00 kg.f.m

ENGINEERS & CONSTRUCTORS CALCULATION SHEET


PROJECT: SUBJECT:
CLIENT: PREP BY: CHECKED BY: REV. :
JOB NO.: DATE: DATE: PAGE: 10 of 14

5-4- DISPLACEMENT AMPLITUDE :

Vertical : DZ = MFZ.FzT / KZ = 10.10 mm


Horizontal : DX = MFX.FxT / KX = 12.76 mm
Horizontal : DY = MFY.FyT / KY = 12.76 mm

Rocking (About "X" axis) : y = MFy.MyT / Ky = 1.750E-05 radian

Pitching (About "Y" axis) : f = MFf.MfT / Kf = 1.731E-05 radian

6 - CALCULATION OF TRANSMISSIBILITY FACTORS :

Vertical : TrZ = (1+(2DZ.rZ)2)1/2.MFZ = 0.884


Horizontal : TrX = (1+(2DX.rX)2)1/2.MFX = 0.619
Horizontal : TrY = (1+(2DY.rY)2)1/2.MFY = 0.664
Rocking (About "X" axis) : Try = (1+(2Dy.ry)2)1/2.MFy = 0.303
Pitching (About "Y" axis) : Trf = (1+(2Df.rf)2)1/2.MFf = 0.720
ENGINEERS & CONSTRUCTORS CALCULATION SHEET
PROJECT: SUBJECT:
CLIENT: PREP BY: CHECKED BY: REV. :
JOB NO.: DATE: DATE: PAGE: 11 of 14

CHECK OF DESIGN CRITERIA :


1 - CHECK FOR RESONANCE POSSIBILITY :

OSCILLATION MODE fn(r.p.m.) Di fm(r.p.m.)=fn(1-2D2)0.5 RESULTS


Vertical (in "Z" direction) 936.9 0.500 662.5 resonance possible
Horizontal (in "X" direction) 862.3 0.200 827.1 resonance possible
Horizontal (in "Y" direction) 886.1 0.200 849.9 resonance possible
Rocking (about "X" axis) 682.8 0.091 677.1 resonance possible
Pitching (about "Y" axis) 931.9 0.100 922.5 resonance possible

fP = 1450 r.p.m. Primary frequency


0.7fP = 1015.0 r.p.m. lower limit for resonance frequency
1.4fP = 2030.0 r.p.m. upper limit for resonance frequency

Resonant frequency should be in this range : 1015.0 < fm < 2030.0

OSCILLATION MODE fm(r.p.m.) RESULTS


Vertical (in "Z" direction) 662.5 natural frequency is not in resonance range O.K.
Horizontal (in "X" direction) 827.1 natural frequency is not in resonance range O.K.
Horizontal (in "Y" direction) 849.9 natural frequency is not in resonance range O.K.
Rocking (about "X" axis) 677.1 natural frequency is not in resonance range O.K.
Pitching (about "Y" axis) 922.5 natural frequency is not in resonance range O.K.

2 - CHECK FOR STATIC BEARING STRESSES :

2-1- TOTAL WEIGHT :


Wf = 9.8 ton.f : Foundation weight
Wp = 0.0 ton.f : Pedestal weight
Wm = 2.6 ton.f : Machine weight
W1a = 0.0 ton.f :1st additional weight
W2a = 0.0 ton.f :2nd additional weight
W3a = 0.0 ton.f :3rd additional weight

PT = 12.4 ton.f :Total weight

ENGINEERS & CONSTRUCTORS CALCULATION SHEET


PROJECT: SUBJECT:
CLIENT: PREP BY: CHECKED BY: REV. :
JOB NO.: DATE: DATE: PAGE: 12 of 14

2-2- MAXIMUM ALLOWABLE ECCENTRICITY :

0.05.a = 0.16 m
0.05.b = 0.085 m

2-3- EXISTING ECCENTRICITY :

Xp = 0 m :X coordinate of Center of gravity of pedestal


Yp = 0 m :Y coordinate of Center of gravity of pedestal

Xm = 0 m :X coordinate of Center of gravity of machine


Ym = 0 m :Y coordinate of Center of gravity of machine

X1a = 0 m :X coordinate of Center of gravity of 1st additional weight


Y1a = 0 m :Y coordinate of Center of gravity of 1st additional weight

X2a = 0 m :X coordinate of Center of gravity of 2nd additional weight


Y2a = 0 m :Y coordinate of Center of gravity of 2nd additional weight

X3a = 0 m :X coordinate of Center of gravity of 3rd additional weight


Y3a = 0 m :Y coordinate of Center of gravity of 3rd additional weight

a = 3.2 m :Dimension of foundation in "X" direction


b = 1.7 m :Dimension of foundation in "Y" direction

ex = ABS((Wp.Xp + Ws.Xs + W1a.X1a + W2a.X2a + W3a.X3a)) / PT = 0.000 m


ey = ABS((Wp.Yp + Ws.Ys + W1a.Y1a + W2a.Y2a + W3a.Y3a)) / PT = 0.000 m

ex <= 0.05a O.K.


ey <= 0.05b O.K.
ENGINEERS & CONSTRUCTORS CALCULATION SHEET
PROJECT: SUBJECT:
CLIENT: PREP BY: CHECKED BY: REV. :
JOB NO.: DATE: DATE: PAGE: 13 of 14

2-4- STATIC BEARING STRESSES :

qsmax. = PT / (a.b).(1 + 6ex / a + 6ey / b) = 2.28 ton.f/m2


qsmin. = PT / (a.b).(1 - 6ex / a - 6ey / b) = 2.28 ton.f/m2

qall. = 12.00 ton.f/m2

Machine type is : ROTARY

modified allowable bearing stress = qall./3 = 4.0 ton.f/m2

qsmax. = 2.28 ton.f/m2 <= qall. O.K.

3 - CHECK FOR DYNAMIC BEARING STRESSES :

3-1- MAXIMUM DYNAMIC TRANSMITTED LOADS :

Vertical : Fz = FzT.TrZ = 0.2 ton.f


Rocking (About "X" axis) : My = MyT.Try = 0.2 ton.f
Pitching (About "Y" axis) : Mf = MfT.Trf = 0.4 ton.f

3-2- DYNAMIC BEARING STRESSES :

qdyn.= Fz/(a.b) + 6My/ (a.b2) + 6Mf/(b.a2) = 0.31 ton.f/m2

4 - CHECK FOR (STATIC + DYNAMIC) BEARING STRESSES :

qmax. = qsmax. + qdyn. = 2.59 ton.f/m2 <= qall. O.K.


qmin. = qsmin. - qdyn. = 1.97 ton.f/m2 No uplift O.K.
ENGINEERS & CONSTRUCTORS CALCULATION SHEET
PROJECT: SUBJECT:
CLIENT: PREP BY: CHECKED BY: REV. :
JOB NO.: DATE: DATE: PAGE: 14 of 14

5 - CHECK FOR TOTAL RESPONSE OF DISPLACEMENT AMPLITUDE :

DiT(mm) Dall.(mm) RESULTS


Vertical DzT = DZ+Xf.f+Yf.y = 10.10 <= 500 O.K.
Horizontal DxT = DX+f.Ht = 53.97 <= 500 O.K.
Horizontal DyT = DY+y.Ht = 54.41 <= 500 O.K.

6 - CHECK FOR WEIGHT RATIO :

Wf = 9.8 ton.f : Foundation weight Wm = 2.6 ton.f : Machine weight


Wp = 0.0 ton.f : Pedestal weight
W1a = 0.0 ton.f :1st additional weight
W2a = 0.0 ton.f :2nd additional weight
W3a = 0.0 ton.f :3rd additional weight

WT = 9.8 ton.f :Total weight.(Wf + Wp + W1a + W2a + W3a)

Machine type is : ROTARY WEIGHT RATIO SHOULD BE >= 3

WEIGHT RATIO = W T / Wm= 3.8 >= 3 O.K.

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