sigmadafclarifiers.

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 SIGMA GROUP
Sigmadaf is part of Sigma Group, which started
operating over 50 years ago in metallic and
mechanical construction.

For the past 25 years, Sigma Group has focused

exclusively on water treatment, and is currently
one of the leading manufacturers of flotation
equipment worldwide and a benchmark in
the implementation of turnkey solutions for

CONTENTS
wastewater treatment.

During these years, Sigmadaf has gone from

manufacturing filters and simple flotation
equipment to supplying the most technologically
advanced DAF systems on the market. Our
COMPANY PRESENTATION 03 equipment guarantees maximum efficiency and
durability, as well as offering a high degree of
WHAT WE DO 04 versatility for a wide range of industrial activities.
A TRUSTED SUPPLIER 05
Sigma Group currently comprises three
FACILITIES 06 companies:

TECHNOLOGY AND INNOVATION — FACTORY 4.0 07

DAF SYSTEMS 08

DAF FPAC 10

DAP FPAC COMPACT 11

DAF FPBC 12

DAF FPHF 13 AGUASIGMA SIGMADAF BIODIGESTECH

Dedicated to the development Designs, builds and supplies Created to offer a comprehensive
MEGADAF 14
of industrial wastewater DAF equipment from 3 m3/h to solution for the construction of
MEMBRANE BIOREACTORS MBR 15 treatment projects. 2,000 m3/h. anaerobic biodigestion systems
for industrial organic waste,
MOVING BED BIOFILM REACTORS MBBR 18 livestock waste and sewage
sludge.

At Sigmadaf, our aim is to contribute with each project to a more sustainable

use of water and ensure that this resource continues to be available and easily
accessible to people and companies.

That is why our clients and their objectives are the core focus of our activity.
For Sigmadaf it is essential that every project is solved with the efficiency and
success that all our clients deserve.

At Sigmadaf we prioritise long-term relationships with clients, providing them

with continuous service and the best technology and processes for their water
treatment.

Staying true to these fundamental philosophies and values has enabled us to remain at the forefront for a
long time and establish Sigmadaf’s outstanding reputation in the water treatment industry.

3
 RESULTS- +20 years of
experience
ORIENTED
EXCELLENCE +800 projects

At Sigmadaf we promote sustainable water use

to ensure the availability of water for people and +30 countries
businesses.

To do this, we develop equipment and projects

that allow clean water to be reused or returned 5 continents
to the environment, as well as the recovery of
raw materials and recoverable by-products that
are often present in waste effluent.
1,150,000 m3 of wastewater
Thanks to this work philosophy, we have treated every day
obtained excellent environmental results in the
numerous installations we have carried out over
the years. 219 tonnes of COD
removed every day

WHAT 288,000 m3 of biogas

WE DO
generated every day

UP-TO-DATE DATA AS OF DECEMBER 2021

At Sigmadaf we manufacture dissolved air flotation systems and membrane
bioreactors for industrial wastewater treatment. Since the company’s founding,
we have carried out more than 800 installations in dozens of countries.

DAF systems are wastewater clarification equipment that remove solid particles,
fats and oils in water, substantially reducing chemical oxygen demand (COD) and
biological oxygen demand (BOD). They have also demonstrated great efficiency
CERTIFICATES
for conditioning surface or marine waters for subsequent treatment and reuse.
Sigmadaf holds the most prestigious international
For their part, membrane bioreactors combine the aerobic biological degradation certifications that certify the quality of our products,
process, known as “active sludge”, with solid-liquid separation by membrane processes and facilities.
filtration. This process produces very high-quality purified water, which can be
reused in other industrial production processes.

All our equipment is meticulously designed and manufactured in our facilities,

which enables us to have full control over the final quality of our equipment.
In this way, we can offer the maximum guarantees of efficiency, reliability and
durability for our DAF systems.

REFERENCES
We have carried out hundreds of projects for the main
companies in the different sectors of industrial activity.
The full list of references can be found on our website:
sigmadafclarifiers.com

4 5
 OUR TECHNOLOGY
FACILITIES AND INNOVATION
All equipment supplied by Sigmadaf is designed and
manufactured entirely in our facilities.
Factory 4.0
Our production facilities occupy a main unit measuring
2,800 m2, which is divided into two parallel spaces
each equipped with crane bridges and with special large
independent accesses to facilitate logistics operations. The
main unit is for manufacturing stainless steel equipment
and general final assembly prior to shipment. We also have
a fully equipped auxiliary unit measuring 1,000 m2 for
producing carbon steel equipment. All this is complemented
by a service of auxiliary workshops, selected and adhered
to our quality control processes, located in our facilities.

Thanks to our full control of all design and production

processes, we can ensure the maximum durability and
efficiency of our DAF systems for the management of
wastewater generated in industrial and municipal processes.

Our workers have been accredited by the International

Business Control Agency in order to ensure the highest
manufacturing quality of our products.
CONSTRUCTION START
UP

QUALITY
DESIGN CONTROL MAINTENANCE

All the production actions of our equipment are geared towards the optimization, traceability, maximum
quality and sustainability of the final product. The result is a wide range of standardized technical
solutions that allow us to meet the requirements, specifications and objectives agreed with our clients.

For this, we use the latest 3D design tools, which allow us to meticulously plan every last detail and
component of the equipment to be manufactured. During the manufacturing phase, each machine
component is identified with a unique code to monitor the condition of each part and simplify subsequent
assembly.

On the metallic parts of our equipment (chassis, structure, reinforcements, etc.), this code is laser
engraved so that error is completely eliminated from the assembly process.

This minimizes any failures that could occur during manufacturing, enhancing the quality, reliability
and durability of our products. Before being delivered to the client, each equipment undergoes various
quality and performance tests to ensure its perfect condition.

6 7
 DAF SYSTEMS
We design and manufacture DAF systems for domestic, industrial and process effluent treatment. Our
equipment offers outstanding efficiency and durability and can treat from 5 m3/hour to 1,000 m3/hour of
wastewater We have installed DAF systems in a wide variety of
Dissolved air flotation is the most efficient technology for removing total suspended solids (TSS), oils and fats
industries. Among the numerous applications for which
(O&F) and biochemical oxygen demand (BOD) in wastewater and other industrial process streams. we have designed our DAF equipment, the most notable
are: wastewater pretreatment, desalination, by-product
We have developed a range of DAF equipment that allows us to offer efficient solutions for our clients’
objectives and requirements. Our range of DAF systems includes:
recovery and secondary treatment for different biological
processes (active sludge, MBBR and anaerobic reactor).

Systems for working with small and medium

flow rates (5–160 m3/h) and with very
DAF FPAC high loads of contaminants to be removed.
These are low-profile systems with a lot
of free surface where floated sludge can
accumulate.

Compact equipment, delivered ready to

DAF FPAC operate and featuring a robust design while
being flexible, efficient and operational. For
Compact flow rates up to 200 m3/h.

I​deal for working with medium flow rates OIL AND GAS INDUSTRY DESALINATION FOOD
(up to 175 m3/h), with low or medium loads
of contaminants. This equipment has a very
DAF FPBC high profile and includes internal lamellar
circuits to minimise the speed of water
passage in a reduced total volume.
Our dissolved air flotation equipment offers the following
advantages:
High-performance equipment for working • High treated water quality.
with very high flow rates (200–1,000 m3/h) • Adaptability of the SIGMADAF equipment and coagulation-flocculation and pH adjustment system,
DAF FPHF and with a large amount of contaminants. devised exclusively for each type of water and contaminant concentration requirements in the clarified
product.
• Thicker sludge, resulting in lower residual sludge production and reduced management and treatment
costs.
• DAF systems do not need to produce heavy flocs for the sedimentation process, achieving a shorter
flocculation time using a smaller coagulant dose.
• The DAF process operates at higher surface load rates. If sludge is removed mechanically, there is no
Equipment built in a concrete tank, designed
need to thicken the solution before dewatering it due to how thick the DAF sludge is already.
to treat large volumes of water and
• It is a very effective system for removing lighter particles, such as algae, which are difficult to settle
MEGADAF wastewater (more than 1,000 m3/h) with low
properly.
to high loads of contaminants.
• A low effluent turbidity is obtained, which is not too sensitive to extreme temperatures.
• Fast start-up.
• Lower carbon footprint.
• Easy to operate.

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 DAF-FPAC
DAF-FPAC Compact

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sludge extraction valve, air supply valves,

(m³/hr) (m²) (mm) (mm) (mm) Kw (m³/hr) Kw Kw Kg Kg
pneumatic panel and recirculation pump. WATER
··
FPAC 03 3 1,2 2300 1625 1400 0,37 0,75 5,5 NA 450 1250
• In-line flocculator — coagulation-flocculation
FPAC 05 5 1,5 2300 1900 1400 0,37 1,25 5,5 NA 510 1500
PFL with dosing points. Constant effluent quality

·
FPAC 10 10 2,4 3150 2000 1500 0,37 2,50 5,5 NA 1200 3200
• Coagulant dosing pump. High contaminant removal efficiency
FPAC 15 15 4,2 4000 2200 1500 0,37 3,75 5,5 NA 1500 4500 Adaptable to discharge limits and
• Caustic soda dosing pump.
FPAC 20 20 6,6 5000 2400 2300 0,37 5,00 7,5 0,37 2100 10100 specific contaminants
• Flocculant (polyelectrolyte) dosing pump.
FPAC 25 25 8,0 5500 2400 2300 0,37 6,25 7,5 0,37 2200 11200
TREATMENT
··
• Flocculant (polyelectrolyte) preparation unit.
FPAC 30 30 10,0 6500 2400 2300 0,37 7,50 7,5 0,37 2400 13400
• pH sensor and flow meter.
Simple

··
FPAC 40 40 11,0 7000 2400 2300 0,55 10,00 7,5 0,37 2500 14500
• Power supply pump, sludge pump and levels. Robust
FPAC 50 50 13,0 8000 2400 2300 0,55 12,50 11,0 0,37 2700 16700
• Skid-type platform. Reliable
FPAC 60 60 15,0 9000 2400 2300 0,55 15,00 11,0 0,37 2900 18400
• State-of-the-art electrical control panel with a Guaranteed durability
FPAC 70 70 17,0 10000 2400 2300 0,55 17,50 11,0 0,37 3400 21500
fully intuitive and user-friendly interface.
24100
EQUIPMENT
FPAC 80 80 19,0 11000 2400 2300 0,55 20,00 11,0 0,37 4000

FPAC 90 90 21,0 12000 2400 2300 0,55 22,50 11,0 0,37 4300 26600 Optional:
·· Plug&Play

··
FPAC 100 100 24,0 9500 3400 2300 0,55 25,00 15,0 0,37 4600 29300

FPAC 120 120 28,0 11000 3400 2300 0,55 30,00 15,0 0,37 4750 34250 • Coarse screen. Minimal footprint
• Electronic polyelectrolyte preparation unit. Fast start-up

·
FPAC 140 140 32,5 12500 3400 2300 0,55 35,00 15,0 0,37 5200 39200

FPAC 160 160 36,0 14000 3400 2300 0,55 40,00 15,0 0,37 5600 44250 • SmartDAF system. Low maintenance
No civil works
FPAC 200 200 46,0 17000 3400 2300 0,55 50,00 15,0 0,37 6200 53200

SYSTEM
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User friendly

COSTS
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Lower capital and operational

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 DAF-FPBC DAF-FPHF

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(m³/hr) (m3) (m²) (mm) (mm) (mm) Kw (m³/hr) Kw Kw Kg Kg (m³/hr) (m²) (m²) (mm) (mm) (mm) Kw (m³/hr) Kw Kw Kg Kg

FPBC 10 10 0,7 1,1 2200 1400 2100 0,37 1,5 5,5 NA 650 2700 FPHF 300 300 12,0 14,5 6250 4000 4000 0,55 45,00 15,00 0,37 7000 30000

FPBC 15 15 1,0 1,6 2200 1900 2100 0,37 2,3 5,5 NA 750 3700 FPHF 400 400 18,0 17,3 7500 4000 4000 0,55 60,00 30,00 0,37 8000 40200

FPBC 20 20 1,2 1,7 3000 1400 2100 0,37 3,0 5,5 NA 900 5080 FPHF 500 500 24,0 21,0 8750 4000 4000 0,55 75,00 30,00 0,37 10000 45000

FPBC 35 35 2,0 2,6 3000 1900 2700 0,37 5,3 7,5 0,37 1150 6400 FPHF 750 750 29,0 23,8 10000 4000 4000 0,55 112,50 30,00 0,37 12000 49000

FPBC 40 40 2,4 3,5 3000 2400 2700 0,55 6,0 7,5 0,37 1350 8500 FPHF 1000 1000 40,0 29,2 12000 4000 4000 0,55 150,00 37,00 0,37 13500 60000

FPBC 50 50 3,4 4,9 3750 2400 2700 0,55 7,5 7,5 0,37 1500 9000

FPBC 75 75 5,0 5,9 4500 2400 4000 0,55 11,3 7,5 0,37 1800 12500

FPBC 100 100 6,5 6,9 5000 2400 4000 0,55 15,0 11,0 0,37 2200 14800

FPBC 125 125 8,1 10,2 5000 3400 4000 0,55 18,8 11,0 0,37 2600 17000

FPBC 150 150 9,4 11,5 5500 3400 4000 0,55 22,5 15,0 0,37 3200 18900

FPBC 175 175 11,0 12,6 6000 3400 4000 0,55 26,3 15,0 0,37 3700 22000

FPBC 200 200 12,6 14,4 6500 3400 4000 0,55 30,0 15,0 0,37 4300 25000

FPBC 250 250 15,7 16,0 7000 3400 4000 0,55 37,5 15,0 0,37 5200 27000

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 MEGADAF MEGADAF
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(m³/hr) ppm (%) (m³/m²/hr) (m³) (m²) (min) (mm) (mm) (mm) (Kw) (m³/hr) (Kw) (Kw) m3/h kg/kg (m³/hr) ppm (%) (m³/m²/hr) (kg/m²/hr) (m²) (min) (mm) (mm) (mm) Kw (m³/hr) Kw Kw (m3/h) kg/kg
FPBC2000CW 1500 < 50 15% 32 69 54 7.5 11000 6000 4000 0.55 225 75 4.0 1725 0.30 FPAC300CW 250 250 25% 13 2.6 24 18.4 8000 4000 4000 0.55 63 18.5 1.5 313 0.11
< 100 20% 33 69 54 7.2 11000 6000 4000 300 90 5.5 1800 0.20 FPAC325CW 500 30% 14 5.2 24 17.7 8000 4000 4000 75 22 2.2 325 0.07
< 150 25% 31 77 60 8.6 12000 6000 4500 375 110 7.5 1875 0.18 FPAC375CW 1500 50% 13 13.4 28 20.2 9000 4000 4500 125 37 4.0 375 0.04
FPBC2500CW 2000 < 50 15% 32 92 72 9.6 11000 8000 4000 0.55 300 90 7.5 2300 0.30 FPAC600CW 5000 130% 10 20.8 60 28.2 12000 6000 4500 325 90 7.5 575 0.03
< 100 20% 33 92 72 9.1 11000 8000 4000 400 132 11.0 2400 0.20 FPAC625CW 500 250 25% 15 3.0 42 16.1 9000 6000 4000 0.55 125 37 4.0 625 0.11
< 150 25% 31 102 80 10.8 12000 8000 4500 500 160 11.0 2500 0.18 FPAC650CW 500 30% 14 5.2 48 17.7 10000 6000 4000 150 45 4.0 650 0.07
FPBC3000CW 2500 < 50 15% 33 112 88 11.3 13000 8000 4000 0.55 375 110 7.5 2875 0.30 FPAC750CW 1500 50% 12 11.7 64 20.5 10000 8000 4000 250 75 5.5 750 0.04
< 100 20% 31 122 96 11.5 14000 8000 4000 500 160 11.0 3000 0.20 FPAC1200CW 5000 130% 10 20.8 120 28.2 14000 10000 4500 650 200 15.0 1150 0.03
< 150 25% 33 122 96 12.2 14000 8000 4500 625 200 15.0 3125 0.18 FPAC950CW 750 250 25% 15 2.9 64 16.4 10000 8000 4000 0.55 188 55 4.0 938 0.11
FPBC4000CW 3000 < 50 15% 35 128 100 12.3 12000 10000 4000 0.55 450 132 11.0 3450 0.30 FPAC975CW 500 30% 14 5.2 72 17.7 11000 8000 4000 225 75 7.5 975 0.07
< 100 20% 33 140 110 12.6 13000 10000 4000 600 200 11.0 3600 0.20 FPAC1200CW 1500 50% 13 12.8 88 18.8 13000 8000 4000 375 110 7.5 1125 0.04
< 150 25% 31 153 120 14.4 14000 10000 4500 750 250 15.0 3750 0.18 FPAC1800CW 5000 130% 10 20.8 180 28.2 20000 10000 4500 975 315 18.0 1725 0.03
FPBC4500CW 3500 < 50 15% 34 153 120 14.2 14000 10000 4000 0.55 525 160 11.0 4025 0.30 FPAC1250CW 1000 250 25% 14 2.8 88 16.9 13000 8000 4000 0.55 250 75 5.5 1250 0.11
< 100 20% 32 166 130 14.2 15000 10000 4000 700 200 15.0 4200 0.20 FPAC1300CW 500 30% 14 5.2 96 17.7 14000 8000 4000 300 90 7.5 1300 0.07
< 150 25% 31 179 140 15.9 16000 10000 4500 875 250 15.0 4375 0.18 FPAC1500CW 1500 50% 13 12.5 120 21.6 14000 10000 4500 500 160 7.5 1500 0.04
FPBC5000CW 4000 < 50 15% 33 179 140 16.0 16000 10000 4000 0.55 600 200 11.0 4600 0.30 FPAC2300CW 5000 130% 10 20.8 240 28.2 22000 12000 4500 1300 400 22.0 2300 0.03
< 100 20% 33 184 144 15.0 14000 12000 4000 800 250 15.0 4800 0.20 FPAC1600CW 1250 250 25% 14 2.8 110 16.9 13000 10000 4000 0.55 313 90 7.5 1563 0.11
< 150 25% 32 199 156 16.8 15000 12000 4500 1000 315 18.0 5000 0.18 FPAC1650CW 500 30% 14 5.2 120 17.7 14000 10000 4000 375 110 11.0 1625 0.07
FPAC1900CW 1500 50% 13 13.4 140 17.9 16000 10000 4000 625 200 11.0 1875 0.04
FPAC2900CW 5000 130% 10 21.7 288 27.0 26000 12000 4500 1625 500 26.0 2875 0.03
FPAC1900CW 1500 250 25% 14 2.9 130 16.6 15000 10000 4000 0.55 375 110 7.5 1875 0.11
FPAC2000CW 500 30% 14 5.4 140 17.2 16000 10000 4000 450 132 11.0 1950 0.07
FPAC2250CW 1500 50% 13 13.4 168 17.9 16000 12000 4000 750 250 15.0 2250 0.04
FPAC3500CW 5000 130% 10 22.3 336 23.4 30000 12000 4000 1950 560 37.0 3450 0.03

(1) Total feed solids (TSS + O&G + other). (2) Aprox water recirculation flow rate. Actual value is calculated based on Solids (1), the applied ASR (air to solids ratio) and the
water conditions (TDS, Temp., saturation pressure). (3) DAF tank Height-C depends on the use or not of bottom skimmer.

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 MEMBRANE
BIOREACTORS MBR

Our MBRs provide an advanced level of BENEFITS

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removal of organic, inorganic solids and

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nutrients, enabling the recovery of high-

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quality water that can be reused.

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benefits compared to conventional active sludge

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systems: (m³/day) (mm) (mm) (mm) DN DN Kg Kg Kg
Membrane bioreactors combine SMBR 50 50 11000 2150 2200 GRAVITY 100 60 4500 30000
conventional biological treatment • Higher sludge concentrations of between SMBR 100 100 11000 2150 2200 GRAVITY 100 120 4500 30000
processes with a semi-permeable 10 and 20 g/l can be treated, meaning that SMBR 150 150 11000 2150 2200 GRAVITY 100 180 4500 30000
or selectively permeable membrane the system is more compact and a higher
filtration process. (*) degradation rate is achieved, partly due to
the optimization of the sludge retention time.
The membranes thus replace the • Compact equipment delivered ready to
sedimentation basin used in classical operate (plug & play).
biological purification and help • Achieves very high-quality effluent in terms
separate sludge from the effluent. An of the content of suspended matter, bacteria
MBR equipment retains all the floated (pathogens) and COD. The quality of the
matter, so sedimentation is no longer a effluents is usually so good that:
restrictive factor for the concentration - It can be discharged in vulnerable areas;
of sludge, which can be processed in - Levy costs are reduced;
large concentrations. - It can be used directly as process water
in several applications;
The process management is simple and
the operating costs are low, since no It is possible to carry out subsequent processes
sedimentation occurs in the biological using other technologies (reverse osmosis,
tank. The operator need only control nanofiltration, evaporation, etc.) to remove salts
the operation of the permeate and or recalcitrant organic compounds.
recirculation pump and the working
pressures.

(*) Kubota cr
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 MOVING BED
REACTORS MBBR

We design and manufacture moving bed biofilm

reactors, also known as MBBR systems, for
treating industrial wastewater. MBBR systems are
BENEFITS

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ideal for installations where there is little space

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available, as they offer high performance and

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The most noteworthy advantages of the

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occupy little floor space.

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(m³/day) (mm) (mm) (mm) m2 m3 Kg Kg
An MBBR system is an aerobic biological process
in which degradation of organic matter is carried • Small space required for installation. SMBBR 200 250 11000 2150 2200 26 4 - 7 7500 42500

out by aerobic bacteria inside a moving bed • Simple operation without the need for SMBBR 300 350 11000 2150 2200 26 7 - 10 7500 42500

bioreactor.​ sludge purging or cell residence time

control.
Our moving bed biofillm reactors use biofilm- • Eliminates bulking problems in the
covered plastic carriers to break down organic secondary clarifier and their impact on
waste. effluent quality.
• Ability to withstand load peaks and
These carriers are submerged in the biological flow rate variations.
reactor and, thanks to their movement, increase • It is a continuous operation system that
the performance and purification capacity of the does not require constant attention or
system without having to increase the size of the treatment interruption.
reactor.

What makes our MBBR systems an outstanding

process is that all the microorganisms needed to
remove the contaminating load are submerged in
the reactor attached to the plastic carriers. Thanks
to this system, the only biomass that needs to
be removed from the system is that which has
been detached from the carriers and that which is
suspended in the treated waste effluent.

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 sigmadafclarifiers.com

HEADQUARTERS

Polígono Industrial Pont Xetmar

C/ C, Nº 19 – 17844
Cornellà de Terri (Girona) España
+34 972 223 481
[email protected]

SIGMADAF USA SIGMADAF MÉXICO SIGMADAF FRANCE

9333 N. 49th Street. Calle 2 #135 INT PISO 5-1 Plataforme Axel’One ,87 Av. des Frères
Brown Deer, WI 53223 – USA Col. Parque Industrial Benito Juárez. Perret 69190 Saint-Fons – Francia
+1-414-365-1200 Querétaro, Querétaro. 76210 +33 (0) 423 103 027
[email protected] Edificio Platinum Business Park. [email protected]
+52 442 867 2223
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