INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2200 CUSTOMER PART NO.: RE-502376 MODEL NO.: DB4429-5564
GOV. REGULATION: 7-10 % CUSTOMER NAME: SUPERSEDES:
ENGINE: 4045T JOHN DEERE DUBUQUE EDITION NO.: 11
APPLICATION: 410 BACKHOE DATED: 09-06-05
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008: PUMP SETTINGS (CON’T):
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 5. 400 RPM (WOT):
.063" (1.6 mm) ID X 25" (635 mm) LONG. a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
2. CALIBRATING INJECTORS...SAE J968/ISO 7440: b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) (60 kPa)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) 6. 2200 RPM (WOT):
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. a. SET TRANSFER PUMP PRESSURE 89-91 PSI,
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI (614-628 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
(35 ± 3 kPa) AT PUMP INLET. b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
4. CAM MOVEMENT READ-OUT DEVICE: #23745 PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
PUMP INSTALLATION: IT-083 7. 1500 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 1.0 .
ROTATION-C-* LEVER ANGLES (REF.) 8. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
NAME PLATE-L-SIDE** THOT MIN. (∠B) 28° 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
#1 CYL.-5-O'CLOCK** THOT MAX.(∠C) 1° RETORQUE CAP TO 200-225 IN. LBS.
THROTTLE-R-SIDE** S.O. (∠ E) N/A 9. 1300 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
TIMING MARK N/A S.O. (∠ F) N/A 98-99 mm³/STROKE.
E.S.O. (12V E.T.R.) 10. 2200 RPM (WOT): SET TORQUE SCREW FUEL DELIVERY
80.5-81.5 mm³/STROKE.
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 11. 2400 RPM (WOT): SET HIGH IDLE SCREW FOR 10-12 mm³/STROKE.
12. 950 RPM (L.I.): SET THROTTLE STOP SCREW FOR 10-12
PUMP OPERATING SPEED...HALF...ENGINE SPEED mm³/STROKE THEN BACK OUT 2 TURNS. SET LOW IDLE SCREW
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) (COVER) FOR 10-12 mm³/STROKE.
13. 1300 RPM (ADJ. 30 mm³/STROKE): SET LIGHT LOAD ADVANCE
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE
(REF. SL-222) ADJUSTING SCREW FOR 4.5°.
1. 1000 RPM WOT: OPERATE PUMP FOR 10 MINUTES TO BRING TO 14. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
2. 2400 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO RETORQUE CAP TO 200-225 IN. LBS.
OBTAIN 10-12 MAX mm³/STROKE, IF NECESSARY 15. CHECK POINTS:
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED)
THROTTLE T.P.
THROTTLE RPM POSITION mm³/STROKE ADVANCE PRESSURE
RPM POSITION mm³/STROKE ADVANCE a. 150 WOT 38.5 MIN. --- 10 MIN.**
a. 150 WOT 36.5 MIN. --- b. 400 WOT* 4 MAX. --- ---
b. 400 WOT* 4 MAX. --- c. 950 L.I. 10-12 1° MIN. ---
c. 950 L.I.** 10-12 1° MIN. d. 1500 WOT --- 0.5°-1.5° ---
d. 1500 WOT --- 0°-2.0° e. 1300 WOT 98-99 --- ---
e. 1300 WOT 96.5-100.5 --- f. 2200 WOT 80.5-81.5 1.5°-2.5° 89-91***
f. 2200 WOT 78-84 1.0°-3.0° g. 2200 WOT* 4 MAX. --- ---
g. 2200 WOT* 4 MAX. --- h. 1300 ADJ. 29-31 4.0°-5.0° ---
h. 1300 ADJ. 28-32 3.5°-5.5° i. 2200 ADJ. 60.5-66.5 2.75° MAX. ---
i. 2200 ADJ. 60.5-66.5 2.75° MAX. j. 2400 WOT 10-12 8.0°-9.0° ---
j. 2400 WOT 10-12 8.0°-9.0° k. 2450 WOT 5 MAX. --- ---
k. 2450 WOT 4 MAX. ---
* E.S.O. DE-ENERGIZED ** (69 kPa) *** (614-628 kPa)
* E.S.O. DE-ENERGIZED
** RESET LOW IDLE SCREW, IF NECESSARY 16. SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
PUMP SETTINGS: FOLLOWING PUMP SERVICE b. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
1. ROLLER-TO-ROLLER DIMENSION... 1.961" ± .0015" c. SEAL FASTENERS PER S.B. 134R.
(49.81 mm ± 0.04 mm) d. ASSEMBLE THROTTLE LEVER ARM AND SPACER IN B4-L
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. POSITION PER S.B. 164.
e. FOR SERVICE ONLY:
2. GOVERNOR LINKAGE GAP: .125"-.165" (3.2-3.7 mm) AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
(USE KIT #23093 S.B. 95) 7244-27 WITH INSERT 7244-30 AND PILOT RING 7244-26E.
3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
4. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CYLINDER OUTLET. SET TOOL TO 192° AND INSTALL TO DRIVE
CAP 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS. SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
RETORQUE CAP TO 200-225 IN. LBS. STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
ACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGE AND
HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.

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DB4429-5564 EDITION 11 DATED 09/06/2005 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(63642)
DRIVESHAFT 1 32880 26359 1 BEARING, NEEDLE
NUT, HEX 1 26346 36534 1 SEAL, DRIVE SHAFT
WASHER, DRIVESHAFT 1 32787 30804 1 SEAL, TEFLON LIP
KEY, WOODRUFF 1 30387
23107 1 COVER, TIMING WINDOW
21194 2 SCREW, HEX HEAD
27603 1 GASKET, TIMING WINDOW CVR
SCREW ASSY, VENT 1 21660
OR 21661-21665 33909 1 NUT, TORQUE SCR LKG
HOUSING ASSY, PUMP 1 36019 33910 1 CUP, TAMPER RESISTANT
17438 1 SEAL, O-RING
SCREW, HEX HEAD 2 11331 33922 1 SCREW, TORQUE
SEAL, RECT SECTION 1 26470

SCREW, RIVET 2 24419

28749 1 BEARING, THRUST
NAMEPLATE 1 10394
26468 1 WASHER, THRUST
28381 1 WASHER, DRSFT SPRING
SEAL, O-RING 1 17438 26469 1 RING, RETAINING
SEAL, O-RING 1 32884
SCREW, LLA ORIFICE 1 33985
NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(61404)
SCREW, LEAF SPR ADJ 2 15619 34322 1 H&R ASSY, HYD 4 CYL
18700 2 PLUNGER, ROTOR
SHOE, CAM ROLLER 4 20124 USE 18701-18704 (STD)
OR 20123 (STD) OR 20119 OR 18706-18709 (O/S)
(-.010) AS REQ'D. AS IND. ON ROTOR SB 60R
REF S.B. 332
11056 2 PLUNGER, ROTOR
USE 11057-11060 (STD)
OR 11062-11065 (O/S)
AS IND. ON ROTOR S.B.60R
12216 1 SCREW, HEAD PLUG
SPRING, LEAF 2 29932 11438 1 SCREW, SET
ROLLER, CAM 4 11141
20727 4 CONNECTOR, FUEL LINE
RING, CAM 1 32162
27601 1 SEAL, O-RING
29710 1 SCREW, SKT HEAD CAP
29384 1 PLATE, SINTERED LOCK
21213 1 VALVE, DELIVERY
SEAL, O-RING 1 27245 OR 21214 (O/S) AS REQ'D
REF S.B. 143B
FILTER, HD LCTING SCR 1 24565
SPRING, DLVY VALVE 1 20129 20127 1 SCREW, RETAINING

STOP, DELIVERY VALVE 1 20128

NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(60788)
32859 1 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608 21232 1 LINER, TRANSFER PUMP
20511 4 BLADE, TRANSFER PUMP
OR 20512 REF. S.B. 304
RETAINER, ROTOR 1 19870
19906 1 RING, LINER LOCATING
33040 1 RGLTR ASSY, PORTING
SPRING, TP BLADE 2 15699
ROLL PIN 1 19837
SEAL, TP RGLTR SLEEVE 1 19844

23915 1 SPRING, REGULATING

PISTON, REGULATING 1 19895

PLUG, END PLATE ADJ 1 32642

FILTER, INLET 1 28986 32636 1 CAP, TP END

NOTES:

INDENTED ITEMS INCLUDED

DB4429-5564 EDITION 11 DATED 09/06/2005 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(63403)
SPRING, GOV CONTROL 1 18074
BROWN-BROWN 12210 1 RETAINER, SPRING
ARM, GOVERNOR 1 19866
14504 1 SPRING, IDLE

11969 1 GUIDE, IDLE SPRING

27606 1 WASHER, SEALING
SHAFT, GOVERNOR ARM 1 12214 24726 1 STUD, GUIDE
SEAL, O-RING 2 31332
NUT, PIVOT SFT RTNR 2 12288
SPACER, GOV SPRING 1 15284 21895 1 ARM ASSY, MTR VALVE
21917 1 SPRING, MTR VALVE
SLEEVE, GOVERNOR THRUST 1 36498 32895 1 VALVE, METERING
* SEE NOTE
WASHER, THRUST 1 19860

WEIGHT, GOVERNOR 6 19858 29136 3 CLIP, RETAINING

REF. S.B. 370
RETAINER ASSY, GOV WT 1 19893 19894 3 RETAINER, CUSHION
19873 6 CUSHION, GOV WT RNTR
NOTES: * O.S. METERING VALVE AND ARM ASSEMBLY 32978 REFERENCE S.B.336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(60425)

15668 1 SCREW, SKT HEAD CAP

13010 1 RNTR, THROT LVR SPR
13003 1 SPRING, THROT LEVER
16392 1 LEVER ASSY, THROTTLE
SCREW, HEX HEAD 1 12972 16136 1 ARM, ADJUSTING SPACER
LOCKNUT, ADJ SCREW 1 12175
12051 1 SCREW, SOCKET CAP
LEVER, THROTTLE FORK 1 12221
16135 1 SPACER, THROT LVR ADJ
CLIP, SHAFT RETAINER 1 12253 12169 1 SCREW, HEX HEAD
SEAL, O-RING 2 17438 12175 1 LOCKNUT, ADJ SCREW
WASHER, SPACER 2 14408 12019 1 SHAFT ASSY, THROTTLE
SHAFT, SHUTOFF 1 16279 18021 1 HOOK ASSY, GOV LKGE
12360 1 SCREW, HEX HEAD
12362 1 LOCK WASHER, SHPRF
18020 1 HOOK, GOV LINKAGE

12358 1 LINK ASSY, ADJUSTING

11919 1 SPRING, GOVERNOR LINK

NOTES: THROTTLE LEVER BUSHING IN

DESCRIPTION QTY P/N AUTOMATIC ADVANCE GROUP P/N QTY DESCRIPTION

(63964)
SEAL, O RING 1 32948
PLUG ASSY, ADVANCE 1 34639
PISTON, LLA 1 34243 34633 1 SEAL, RECT SECTION

PLUG, SPEED ADV ADJ 1 33905

SPRING, LLA 1 34281
SEAL, O-RING 1 33613
SCREW, SPRING ADJ 1 33614
33348 4 SCREW, SOCKET HD CAP
SEAL, O RING 1 32948

CAP, LLA 1 35109 33231 1 PLUG, ADVANCE

37239 1 SEAL, RECT SECTION

PISTON, ADVANCE 1 34694

32562 1 SCREW, ORIFICE
SEAT, SPRING 1 23197
SPRING, SERVO ADVANCE 1 33287
VALVE, SERVO ADVANCE 1 32818
27602 2 SEAL, O-RING
PIN, ADVANCE CAM 1 21147
SEAL, O-RING 1 27610
PLUG, HEX SOCKET 1 23056 22238 1 SCREW, HEAD LOCATING
0.02
NOTES:

INDENTED ITEMS INCLUDED

DB4429-5564 EDITION 11 DATED 09/06/2005 PAGE 4 OF 4
DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION
(60494)

SCREW, HEX HEAD 1 15442 14760 2 NUT, HEX LOCK

NUT, HEX 1 12174 22985 1 TERMINAL, BLADE

WASHER, PLAIN 1 12337 21618 1 INSULATOR, TERMINAL

SEAL, O-RING 1 31332 12519 2 NUT, HEX

18501 2 WASHER, PLAIN
SCREW, BUTTON HD CAP 3 22351
12500 2 WASHER, FIBER
22109 1 RGLTR ASSY, HSG PRESS
STRAP, TERM GROUNDING 1 20951 30789 1 CAP, COVER SCREW
WASHER, INTL TOOTH 2 12049
WASHER, INTL TOOTH 1 18493 30788 1 CUP, COVER SCREW
27607 1 SEAL, O-RING
SEAL, RECTANGULAR SECTION 1 27244 23402 1 COVER, GOV CONTROL

26214 1 SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

NOTES: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REFERENCE S.B.108

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 17776 08/31/1998 25818 1
ESO MOUNTING AND GROUNDING KIT 26431 09/09/1999 26352 2
GASKET KIT 33702 11/01/1999 26413 3
HOUSING AND ADVANCE PISTON KIT 34489 07/12/2000 26943 4
08/15/2000 26998 5
03/13/2001 27003 6
09/24/2002 26109 7
10/23/2003 26277 8
01/13/2004 28511 9
06/03/2004 28732 10
09/06/2005 29070 11

INDENTED ITEMS INCLUDED