TESCO Corporation

Parts Catalog
ST-80 Iron Roughneck System

Tesco Part # 5055248

Tesco Corporation (“TESCO”) has made every effort to ensure that this document contains accurate and current
documentation for the NOV ST-80 (Gen 3), however, TESCO does not warrant or guarantee that the information
contained herein is either complete or accurate in every respect, and the reader hereby protects, indemnifies and holds
harmless Tesco Corporation, its affiliates, and all of their directors, officers, employees and agents from and against all
liability for personal injury, death or property damage to any person arising directly or indirectly from the use by the
reader of the information contained in the document.
TESCO grants a license to the document to the end user of the ST-80 (3 Gen) to use solely in conjunction with purchasing
such parts from TESCO. All other use of this document is forbidden and would be in violation of applicable intellectual
property laws.

Tesco Corporation © 2015

Contact Information
Corporate Head Office
11330 Clay Road
Suite 350
Houston, Texas 77041
USA
www.tescocorp.com
www.tescoparts.com
Telephone: (713) 359-7000
Fax: (713) 359-7001
After Market Sales and Service Contact
Toll Free North America: 1-877-TESCO-77
International: 713-359-7295

Loctite® is a registered trademark of Henkel Corporation.

ii © 2015 Tesco Corporation – Not for reproduction.

Revision Information
Tesco Part # Version Date Description of Changes
5055248 Rev 0 October 2014 First draft of document
5055248 Rev 1 April 2015 Second draft of document
5055248 Rev 2 September 2015 Third draft of document

Important: This parts catalog is specifically for model ST-80 (Gen 3) Iron Roughneck. Please contact a Tesco
representative if you have any questions regarding parts for different ST-80 models.

© 2015 Tesco Corporation – Not for reproduction. iii

iv © 2015 Tesco Corporation – Not for reproduction.
Chapter 1: Main Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ST-80 Assembly (OEM P/N 30171700) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ST-80 Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Carriage Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Platform Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Platform Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Lift Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lift Carriage Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Chapter 2: Jaw Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Upper Jaw and Piston Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Upper Jaw Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Die Grip, Upper Jaw Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Die Grip, Upper Jaw Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Piston Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Lower Jaw Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Lower Jaw Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Chapter 3: Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Manifold Assembly with Directional Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Manifold Assembly with Directional Valve Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Main Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Main Manifold Assembly Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Alignment Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Alignment Plate Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Lift Cylinder/Load Hold Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Lift Cylinder/Load Hold Manifold Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Extend/Duplex Load Hold Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Extend/Duplex Load Hold Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Chapter 4: Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Clamp Cylinder Assembly (OEM P/N 30160444) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Clamp Cylinder Seal Kit Parts List (Tesco P/N 5053023). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Clamp Cylinder Items to Be Ordered Separately . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Extend (Duplex) load Hold Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Extend (Duplex) Cylinder Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Hoist/Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Hoist/Lift Cylinder Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Torque Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Left-Hand Torque Cylinder (OEM P/N 30160684). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Left-Hand Torque Cylinder Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Right-Hand Torque Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Right-Hand Torque Cylinder Parts List (OEM P/N 30160685). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Chapter 5: Hydraulic Valve Bank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Control Valve Bank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Control Valve Bank Parts List (OEM P/N 30171621-BSC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Chapter 6: Control Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

© 2015 Tesco Corporation – Not for reproduction. v

 Control Panel Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Control Panel Valve Assembly Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Remote Valve Control (OEM P/N 30171622 -sEE NOTE 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Remote Valve Control Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Chapter 7: Spin Wrench Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Right-Hand Spin Wrench Assembly (OEM P/N 30160390) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Right-Hand Spin Wrench Assembly Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Right-Hand Transmission Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Right-Hand Transmission Assembly Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Right-Hand Lower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Left-Hand Spin Wrench Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Left-Hand Spin Wrench Assembly Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Left-Hand Transmission Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Left-Hand Transmission Assembly Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Left-Hand Lower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

vi © 2015 Tesco Corporation – Not for reproduction.

MAIN ASSEMBLIES CHAPTER
1

ST-80 ASSEMBLY (OEM P/N 30171700)

31

29
27
28
34
11, 17
33

11, 32

35 11, 22
11, 24
39

Figure 1.1: ST-80 Completed Assembly

© 2015 Tesco Corporation – Not for reproduction. 1

CHAPTER 1

23

13, 15

6, 7, 16

36, 37, 38

25
18 30
12
26

Figure 1.2: Left-hand side of ST-80

2 © 2015 Tesco Corporation – Not for reproduction.

 MAIN ASSEMBLIES

2, 7, 19

1
41, 42 N/S

Figure 1.3: ST-80 Pedestal Column

© 2015 Tesco Corporation – Not for reproduction. 3

CHAPTER 1

4, 5, 9
14

21

3, 8, 20, 40 N/S

43

8, 10

Figure 1.4: ST-80 Sway Control

4 © 2015 Tesco Corporation – Not for reproduction.

 MAIN ASSEMBLIES

ST-80 ASSEMBLY PARTS LIST

Item Qty Description Tesco Part Number
1 1 GAUGE, 0-3000 PSI 5052686
2 2 SCREW, CAP-HEX, .38 UNC X .88 5053158
3 1 SCREW, CAP-HEX, .75 UNC X 3.50 1004
4 1 NUT, HEX-SLOTTED, 5/8 - 11 UNC 5045398
5 3 WASHER, FLAT, 5/8 5045485
6 4 SCREW, CAP-HEX, .38 UNC X 1.00 5053159
7 6 WASHER, LOCK-REGULAR, 3/8 5032281
8 3 WASHER, LOCK-REGULAR, 3/4 5032256
9 1 PIN, COTTER, 5/32 X 1.50 5053225
10 1 NUT, HEX, SELFLOCKING, 34 - 10 UNC 5053226
11 34 SCREW, DRIVE - TYPE U 5046497
12 1 COTTER, HAIRPIN, 0.88 - 01.00 5052878
13 2 WASHER, FIBERGLIDE 5052880
14 1 BUSHING, GARLOCK TYPE DP4 5053098
15 1 PIN, AUX, LINK 5053316
16 2 PLATE, RETAINER 5053317
17 5 PLAQUE, WARNING 5052756
18 1 COVER, HYD FITTINGS 5053320
19 1 GUARD, TORQUE CYL 5052758
20 2 DISK, SWAY CONTROL 5052760
21 1 BAR, SWAY CONTROL 5052761
22 1 PLAQUE, WARNING 5053083
23 1 SKID FRAME 5052769
24 1 PLAQUE, WARNING 5053086
25 1 LOCK PIN 5052802
26 2 GUARD FLAP 5053087
27 1 GUARD FLAP, LH 5053088
28 1 GUARD FLAP, RH 5053089
29 1 MANIFOLD COVER 5053314
30 1 PLATFORM ASSY 5052810

© 2015 Tesco Corporation – Not for reproduction. 5

CHAPTER 1

Item Qty Description Tesco Part Number

31 1 CARRIAGE ASSY 5052811
32 1 CONTROLS PLAQUE 5053093
33 1 GUARD ASSY. RH 5052813
34 1 GUARD ASSY. LH 5052814
35 6 BALL KNOB 5052826
36 1 WASHER, FLAT, 1/2 5053197
37 1 WASHER, LOCK-REGULAR, 1/2 5046462
38 1 SCREW, CAP-HEX, .50 UNC X 1.25 0988
39 2 COTTER, HAIRPIN, 0.63 - 0.75 5052877
40 1 WASHER, FLAT, 3/4 5053189
41 1 1/8" NPT PLUG 5053288
42 1 COVER, SERIES 4 CARTRIDGE VALVE 5053313
43 1 WASHER, FLAT, 3/4 5053199
44 N/S 2 FITTING, GREASE, STRAIGHT 5032536

6 © 2015 Tesco Corporation – Not for reproduction.

 MAIN ASSEMBLIES

CARRIAGE ASSEMBLY

29, 36, 37

55

40
49

53 54
48

Figure 1.5: Carriage Assembly

© 2015 Tesco Corporation – Not for reproduction. 7

CHAPTER 1

49

2, 17, 52

Figure 1.6: Carriage Frame

8 © 2015 Tesco Corporation – Not for reproduction.

 MAIN ASSEMBLIES

5, 18, 50

49
32, 35

34, 31

13, 39

30, 33

28

9, 21
3, 17

10, 20

8, 19
42

43 29, 38 14 54
Figure 1.7: Valve Bank, Transfer Barrier, and Auxiliary Links with Alignment Plate

© 2015 Tesco Corporation – Not for reproduction. 9

CHAPTER 1

16, 24
22
49

12, 15, 23

47
27 44
11
45

56

41, 57 9, 21 10, 20

46

51

Figure 1.8: Lower Jaw (top) and Carriage Guard Assembly (bottom)

10 © 2015 Tesco Corporation – Not for reproduction.

 MAIN ASSEMBLIES

CARRIAGE ASSEMBLY PARTS LIST

Tesco Part
Item Qty Description
Number
1 2 SHACKLE, ANCHOR, 3.1/4 TONS 5052682
2 2 SCREW, CAP-HEX, .25 UNC X .75 0994
3 4 SCREW, CAP-HEX, .25 UNC X 3.00 0993
4 6 SCREW, CAP-HEX, .38 UNC X 1.00 5053159
5 3 SCREW, CAP-HEX, .38 UNC X 3.75 5053163
6 1 SCREW, CAP-HEX, .38 UNC X 5.00 (secures 3629
manifold)
7 2 SCREW, CAP-HEX, .50 UNC X 5.50 3642
8 12 SCREW, CAP-HEX, .50 UNC X 1.00 0981
9 8 SCREW, CAP-HEX, .75 UNC X 1.88 5032598
10 4 SCREW, CAP-SOCKET HEAD 5053183
11 22 SCREW, CAP-BUTTON HEAD, 1.00 LG 5053185
12 2 NUT, HEX-SLOTTED, 1 1/4-7 UNC 5032628
13 2 SCREW, CAP-FLAT HEAD 5053188
14 24 WASHER, FLAT, 5/8 5053198
15 2 WASHER, FLAT, 1 1/4 5053200
16 1 WASHER, FLAT, 1 3/8 5053201
17 6 WASHER, LOCK-REGULAR, 1/4 5046461
18 10 WASHER, LOCK-REGULAR, 3/8 5032281
19 14 WASHER, LOCK-REGULAR, 1/2 5046462
20 4 WASHER, LOCK-REGULAR, 5/8 5032261
21 8 WASHER, LOCK-REGULAR, 3/4 5032256
22 1 PIN, COTTER, 1/8 X 1.50 5032610
23 2 PIN, COTTER, 1/4 X 3.00 5053224
24 1 NUT, HEX, SELFLOCKING, 1 3/8-6 UNC 5053227
25 70 CABLE TIE (TY-RAP) 5032649
26 33 CABLE TIE (TY-RAP) 5046495
27 4 SCREW, DRIVE - TYPE U 5046497
28 N/S 2 ELBOW, 90° SWIVEL, #8 INT 37° / 1B 37° on 5053243
torque cylinders
29 3 ELBOW, 90°, 37 O-RING 5032368

© 2015 Tesco Corporation – Not for reproduction. 11

CHAPTER 1

Tesco Part
Item Qty Description
Number
30 1 UNION, BULKHEAD, -4 37° 5053270
31 1 UNION, BULKHEAD, -12 37 DEG 5053271
32 1 UNION, BULKHEAD, -16 37 DEG 5053272
33 1 LOCKNUT, BULKHEAD 5053274
34 1 LOCKNUT, BULKHEAD 5053275
35 1 LOCKNUT, BULKHEAD 5053277
36 1 VALVE. NEEDLE, CARTRIDGE 5052688
37 1 MANIFOLD 5052871
38 1 TRANSFER BARRIER 5053002
39 2 BUMPER 5052691
40 1 ASSY, MANIFOLD - ST80 5053006
41 2 CAP, TRUNNION 5052750
42 2 CLAMP, TRANSFER BARRIER 5052752
43 2 CUSTION, TRANSFER BARRIER 5052753
44 1 PLAQUE, 1.D., ST-80 5052755
45 2 STRAP, PINCH GUARD 5052762
46 2 GUARD STRAP 5052767
47 2 AUXILIARY LINK 5053085
48 1 ASSY, ST-80 WRENCH 5052854
49 1 CARRIAGE FRAME 5052801
50 1 CONTROL VALVE ASSY 5053090
51 2 GUARD STRAP 5052805
52 1 CABLE CLAMP 5052807
53 1 VALVE CONTROL ASSY 5052808
54 1 ALIGNMENT PLATE ASSY 5052820
55 1 ST-80 MANIFOLD ASSY 5053096
56 2 BUSHING, GARLOCK TYPE DP4 5053134
57 2 TRUNNION 5052824
58* 1 HOSE, KIT, CARRIAGE (not shown in photos) 5052849
59 1 UHF NAMEPLATE, RIGMS-RF10 (not shown in 5052865
photos)
60 2 SCREW, DRIVE - TYPE U (not shown in photos) 5053230

12 © 2015 Tesco Corporation – Not for reproduction.

 MAIN ASSEMBLIES

Tesco Part
Item Qty Description
Number
61 N/S 2 FITTING, GREASE, STRAIGHT on trunnion block 5032536
62 N/S 2 PLUG, STRAIGHT THD, SAE #2 W/ O-RING 5032495

© 2015 Tesco Corporation – Not for reproduction. 13

CHAPTER 1

PLATFORM ASSEMBLY

20
3, 10, 70
53 21
36

29 20

40 (x2)

3, 10

29

52

4, 10

Figure 1.9: Support Arm Assembly

14 © 2015 Tesco Corporation – Not for reproduction.

 MAIN ASSEMBLIES

21 14, 69

20

62 3, 10 54

31
38, 58

59, 60, 67

1, 9
46

1, 9

45

12

Figure 1.10: Support Arm and Extend Cylinder Assembly

© 2015 Tesco Corporation – Not for reproduction. 15

CHAPTER 1

19 27
66
17 24
32
22 41
22
26, 68
30
23
64
28
6, 10

51
21
43 35
33
25 34, 63
26
56
14

18
57
61
15, 69 38

44, 50
N/S

Figure 1.11: Platform Assembly Components

16 © 2015 Tesco Corporation – Not for reproduction.

 MAIN ASSEMBLIES

55

8 (x14)

49

37

Figure 1.12: Platform Assembly

© 2015 Tesco Corporation – Not for reproduction. 17

CHAPTER 1

PLATFORM ASSEMBLY PARTS LIST

Item Qty Description Tesco Part Number
1 16 SCREW, CAP-HEX HEAD 5053155
2 4 SCREW, CAP-HEX HEAD (not shown) 3707
3 12 SCREW, CAP-HEX HEAD 5053157
4 6 SCREW, CAP-HEX HEAD 5053159
5 4 SCREW, CAP-HEX HEAD (not shown) 5053160
6 2 SCREW, CAP-HEX HEAD 5053163
7 4 SCREW, CAP-HEX HEAD (not shown) 0988
8 14 SCREW, CAP-BUTTON HEAD, 1.00 LG 5053185
9 20 WASHER, LOCK-REGULAR 5032276
10 24 WASHER, LOCK-REGULAR 5032281
11 4 WASHER, LOCK-REGULAR (not shown) 5046462
12 5 O-RING 5032851
13 1 PIN, COTTER 5053223
14 6 FITTING, GREASE. STRAIGHT 5032536
15 1 FITTING, GREASE, 90°(not shown) 4320
16 1 NUT, HEX-SLOTTED (UNF) (not shown) 5053233
17 1 CONNECTOR, EXTERNAL PIPE 37 5053235
18 1 REDUCER, INT 37/37 5053240
19 1 ELBOW, 90°, 37 O-RING 5053244
20 8 ELBOW, 90°, 37 O-RING 5053246
21 18 ELBOW, 90°, 37 O-RING 5032368
22 2 CONNECTOR, O-RING BOSS / 37 5053262
23 2 CONNECTOR, O-RING BOSS / 37 5053263
24 1 ELBOW, 90°, 37 O-RING 5053268
25 1 UNION, BULKHEAD, -16 37° 5053272
26 3 LOCKNUT, BULKHEAD 5053276
27 1 REDUCER, O-RING BOSS 5045356
28 1 ELBOW, STREET, 90° 5053281
29 7 SUPPORT, CLAMP. 1.56 ID 5053283
30 1 FILTER, HIGH PRESSURE, IN LINE, NON- 5053322
BYPASS

18 © 2015 Tesco Corporation – Not for reproduction.

 MAIN ASSEMBLIES

Item Qty Description Tesco Part Number

31 2 RETAINER, PIN 5053306
32 1 BALL VALVE 5053311
33 1 REDUCING VALVE CARTRIDGE 5053312
34 1 O-RING 5052864
35 1 LINE BODY, T-19A 5052872
36 2 SHACKLE, ANCHOR, 6.1/2 TONS (not shown) 5052689
37 1 COTTER, HAIRPIN, 0.88-01.00 5052878
38 2 WASHER, THRUST-FIBERGLIDE 5052881
39 2 BUSHING, GARLOCK TYPE DP4 5053130
40 2 BUSHING, GARLOCK TYPE DP4 5053132
41 1 FITTING, TEST. 1/4 NPT 5046611
42 1 PIN, PIVOT (not shown) 5052693
43 1 VALVE, CHECK, LINE MOUNTED 5053008
44 1 CYLINDER, HOIST 5052749
45 1 ASSY, MANIFOLD, LOAD HOLD 5053076
46 1 ASSY, MANIFOLD, LOAD HOLD 5053077
47 2 BRACKET, TRUNNION (not shown) 5052751
48 1 ASSY, MANIFOLD, LOAD HOLD (not shown) 5053079
49 1 TRANSPORT LOCK PIN 5052754
50 1 TUBE ASSY, LIFT CYL 5052759
51 1 COLUMN, PEDESTAL 5052764
52 1 LIFT CARRIAGE 5052765
53 1 ARM, SUPPORT 5052766
54 1 CYLINDER, EXTENSION 5052768
55 2 STRAP, PINCH GUARD 5052803
56 1 HOSE ASSEMBLY 5052715
57 1 HOSE ASSEMBLY 5052816
58 1 PIN, SUPPORT ARM 5052821
59 2 BUSHING, GARLOCK TYPE DP4 5053099
60 2 BUSHING, GARLOCK TYPE DP4 5053129
61 2 BUSHING, GARLOCK TYPE DP4 5053135
62 1 RETAINER PLATE 5052825

© 2015 Tesco Corporation – Not for reproduction. 19

CHAPTER 1

Item Qty Description Tesco Part Number

63 1 MODIFIED, UNION BULKHEAD 5052837
64 1 TUBE ASSY, PRESSURE INLET 5052838
65 1 HOSE, KIT, PLATFORM 5052847
66 1 TUBE ASSY, REDUCING VALVE TANK LINE 5052856
67 1 PIN, PIVOT W/ GREASE FITTING 5052857
68 1 MODIFIED, ELBOW 90° 5052858
69 3 GREASE FITTING, CAP (not shown)
70 4 WASHER FLAT 13721

20 © 2015 Tesco Corporation – Not for reproduction.

 MAIN ASSEMBLIES

LIFT CARRIAGE ASSEMBLY

10

11 2
9 3
1

11

Figure 1.13: Lift Carriage Assembly

© 2015 Tesco Corporation – Not for reproduction. 21

CHAPTER 1

LIFT CARRIAGE ASSEMBLY PARTS LIST

Item Qty Description Tesco Part Number
1 1 PLATE, SIDE Contact Tesco
2 1 PLATE, SIDE Contact Tesco
3 1 BAR, PIVOT Contact Tesco
4 1 PLATE, CYLINDER LUG Contact Tesco
5 1 TUBE, CYLINDER LUG Contact Tesco
6 1 PLATE, TOP Contact Tesco
7 2 PLATE, SPREADER Contact Tesco
8 1 PLATE, GUIDE Contact Tesco
9 2 PLATE Contact Tesco
10 4 ROLLER, EURO-BEARING 5052690
11 4 FITTING, GREASE, STRAIGHT 5032536

22 © 2015 Tesco Corporation – Not for reproduction.

JAW ASSEMBLIES CHAPTER
2

UPPER JAW AND PISTON ASSEMBLIES

ff

9 (x4) 8

4, 24
9 (x1)
1, 2
27 (x4)
2 18 19, 29
13 22
18 10 25, 26
20
1 17

28
5, 6, 7 (x4)
13 21 12
15
16
16

14

1, 2, 23
11

23

1, 2

Figure 2.1: Upper Jaw Assembly

© 2015 Tesco Corporation – Not for reproduction. 23

CHAPTER 2

UPPER JAW ASSEMBLY PARTS LIST

Item Qty Description Tesco Part Number
1 6 SCREW, CAP-HEX HEAD 5053158
2 6 WASHER LOCK-REGULAR 5032281
3 N/S 2 PLUG, EXTERNAL PIPE 5053228
4 4 FITTING, GREASE, STRAIGHT 5032536
5 4 ELBOW, 90° SWIVEL INT 37/37 (not shown) 5053242
6 4 CONNECTOR, O-RING BOSS /37 5053265
7 4 CAP, PLASTIC, -4JIC (not shown) 5032791
8 1 BUSHING, GARLOCK TYPE DP4 5053131
9 5 BUSHING, GARLOCK TYPE DP4 5053133
10 1 PIN, HINGE, UPPER 5052822
11 N/S 1 PIN, CLAMP CYLINDER UPPER (LEFT) 5052823
12 1 BUSHING 5053139
13 N/S 1 BUSHING 5053140
14 1 PIN, CLAMP CYLINDER UPPER (RIGHT) 5052835
15 1 BUSHING 5053141
16 2 BUSHING 5053142
17 1 BUSHING 5053143
18 1 MACHINING, JAW, RH UPPER 5052692
19 1 JAW, UPPER, LEFT ASSEMBLY 5052853
20 1 BUSHING, FLANGED 5053145
21 1 BUSHING, FLANGED 5053146
22 1 RETAINER, UPPER HINGE PIN 5052859
23 2 RETAINER, CLAMP CYLINDER PIN 5052860
24 4 GREASE FITTING, CAP
25 2 SCREW, CAP-HEX, .75 UNC X 3.50 5053180
26 2 WASHER, LOCK-REGULAR, 3/4 5032256
27 4 1" x 3-1/2" DOWEL 5053219
28 1 MACHINING JAW, LH UPPER 5052852
29 1 PLATE, LUG 5052855

24 © 2015 Tesco Corporation – Not for reproduction.

 JAW ASSEMBLIES

DIE GRIP, UPPER JAW ASSEMBLY

2,3

1
1

DIE GRIP, UPPER JAW ASSEMBLY PARTS LIST

Item Qty Description Tesco Part Number
1 4 SCREW, CAP-SOCKET HEAD 5053232
2 2 SCREW, CAP-FLAT HEAD (not shown) 5053187
3 2 KEY, UPPER DIE 5052697
3 2 DIE, GRIP UPPER 5053009

© 2015 Tesco Corporation – Not for reproduction. 25

CHAPTER 2

2
6
3

7 4, 5
1

Figure 2.2: Piston Assembly

3 8 2 7

Figure 2.3: Piston Assembly (alternate view)

26 © 2015 Tesco Corporation – Not for reproduction.

 JAW ASSEMBLIES

PISTON ASSEMBLY PARTS LIST

Item Qty Description Tesco Part Number
1 1 O-RING 5032719
2 1 PISTON, SW CLAMP 5052704
3 1 GLAND, SPIN CLAMP 5052741
4 1 SEAL, SHAFT 5053036
5 1 SEAL, SHAFT 5053037
6 1 WEAR RING 5053065
7 1 SEAL, PISTON 5053066
8 4 PLUG, THREAD LOCK 5052748

© 2015 Tesco Corporation – Not for reproduction. 27

 CHAPTER 2

LOWER JAW ASSEMBLY

ff

14

15
9 10

11
6

8
20
4, 19 12 17 16
7

2 18

5
1

3, 19

13

Figure 2.4: Lower Jaw Assembly

28 © 2015 Tesco Corporation – Not for reproduction.

 JAW ASSEMBLIES

LOWER JAW ASSEMBLY PARTS LIST

Item Qty Description Tesco Part Number
1 4 SCREW, CAP-HEX HEAD 5053158
2 4 WASHER, LOCK REGULAR 5032281
3 4 FITTING, GREASE, STRAIGHT 5032536
4 1 FITTING, GREASE, 90° 4320
5 2 STUD, GUIDE 5052694
6 1 BUSHING, GARLOCK TYPE DP4 5053130
7 1 BUSHING, GARLOCK TYPE DP4 5053132
8 1 BUSHING, GARLOCK TYPE DP4 5053133
9 1 BUSHING 5053136
10 1 BUSHING 5053137
11 1 BUSHING 5053138
12 1 PIN, HINGE, LOWER 5052834
13 2 PIN, CLAMP CYL., LOWER 5052836
14 2 BUSHING 5053141
15 2 BUSHING 5053142
16 1 JAW, RH LOWER 5052850
17 1 JAW, LH LOWER 5052851
18 2 RETAINER, CLAMP CYL PIN 5052860
19 5 GREASE FITTING CAP
20 2 DIE ASSEMBLY KIT, LOWER JAWS 5052698

© 2015 Tesco Corporation – Not for reproduction. 29

CHAPTER 2

30 © 2015 Tesco Corporation – Not for reproduction.

MANIFOLDS CHAPTER
3

Important: The numeric callouts in this chapter reference the item numbers in the part list tables. The alpha callouts
label the port names on the manifold.

MANIFOLD ASSEMBLY WITH DIRECTIONAL VALVE

8
10,17

19

MO

NI

14

4,5 16 9, 18

1
2

Figure 3.1: Manifold Assembly with Directional Valve

© 2015 Tesco Corporation – Not for reproduction. 31

CHAPTER 3

20 2
9,18 MO
MO
12
15,17,10

p 10,17,8

B
7
T

11,17
Port A
not shown,
10, 17
Figure 3.2: Manifold with Directional Valve

MANIFOLD ASSEMBLY WITH DIRECTIONAL VALVE PARTS LIST

Qty
Item Description Tesco Part Number
-501 -502
1 1 1 KNOB, PRV Contact Tesco for
more details
2 1 1 KNOB, PRV 5053003
3 1 1 SCREW, CAP-HEX HEAD 730714
4 1 1 SCREW, SET-SOCKET HEAD 5053190
5 1 1 SCREW, SET-SOCKET HEAD 5053193
6 1 1 WASHER, LOCK-REGULAR 5032281
7 4 4 SCREW, CAP-SOCKET HEAD 5053231

32 © 2015 Tesco Corporation – Not for reproduction.

 MANIFOLDS

Qty
Item Description Tesco Part Number
-501 -502
8 1 1 ELBOW, 90° SWIVEL INT 37" / 37" 5053242
9 2 2 ELBOW, 90°, 37 O-RING 5032482
10 3 3 CONNECTOR, O-RING BOSS / 37 5053264
11 1 CONNECTOR, O-RING BOSS / 37 5053265
12 1 1 PLUG, STRAIGHT THD. HEX W/ O-RING 5032503
13 N/S 1 1 PLUG, STRAIGHT THD. HEX W/ O-RING 5032496
14 1 1 VALVE, CHECK, FLOW, 1>2, 30 PSI 5053303
15 1 1 PLUG, ORIFICE 1.028 DIAL 5053304
16 1 1 VALVE, REDUCING / RELIEVING 5053305
17 3 4 CAP, PLASTIC, -4 JIC 5032791
18 2 2 CAP, PLASTIC, -8 JIC 5032789
19 1 1 VALVE, DIRECTIONAL 5052812
20 1 1 MANIFOLD, ADJUST 5053097
21 1 CONNECTOR, O-RING BOSS / 37 5032372
22 1 CAP, PLASTIC, -6 JIC 5052874

© 2015 Tesco Corporation – Not for reproduction. 33

 CHAPTER 3

MAIN MANIFOLD ASSEMBLY

26, 12
9 14
LC CV6
19 22
1
16 CV4 CV7
CB2 7 CV1
14 12
16 VU CV9
SU
CB1 7
14 13
SP T
12
TP CV2

Figure 3.3: Top View of Main Manifold

side

4 9
SP
VC T
T 21
36, 37
UC
SC
12 12 UU
UC CV8 15,13
TP
23 RV1
14 P
7 7
5

Figure 3.4: Left Side of Main Manifold

34 © 2015 Tesco Corporation – Not for reproduction.

 MANIFOLDS

SU 6
18 C

UU CV5
19 17,5
UV CV3
5 UU 5
19 17,5
UC
7 SC

9
25,24,18
Figure 3.5: Right Side of Main Manifold

TP
SP
T
9

4 SU

Figure 3.6: Front Side of Main Manifold

© 2015 Tesco Corporation – Not for reproduction. 35

CHAPTER 3

LC
VU
9 9

VC
10

SC
10

Figure 3.7: Back Side of Main Manifold

10

2,11

Figure 3.8: Bottom of Main Manifold

36 © 2015 Tesco Corporation – Not for reproduction.

 MANIFOLDS

MAIN MANIFOLD ASSEMBLY PARTS LIST

Qty
Item Description Tesco Part Number
-1 -2 BSC
1 1 1 1 VALVE, CHECK, PILOT TO OPEN, 75 PSI 5052866
2 1 1 1 ORIFICE PLUG, 1/4 NPT X .071 0IA 5032493
3 1 1 1 MANIFOLD, ST-80 5053005
4 3 3 2 ELBOW, 90°, 37 O-RING 5053244
5 5 1 4 CONNECTOR, O-RING BOSS / 37 5053259
6 1 1 1 CONNECTOR, O-RING BOSS / 37 5053264
7 5 3 5 CONNECTOR, O-RING BOSS / 37 5032372
8 1 CONNECTOR, O-RING BOSS / 37 5053266
9 8 8 8 PLUG, STRAIGHT THD, HEX W/ O-RING 5032496
10 3 3 3 PLUG, STRAIGHT THD, HEX W/ O-RING 5032499
11 1 1 1 PLUG, STRAIGHT THD, HEX W/ O-RING 5032501
12 5 2 5 FITTING, TEST, SAE -4 5032341
13 2 1 2 FITTING, TEST, SAE -6 5053290
14 4 4 4 VALVE, CHECK, PILOT TO OPEN, 75 PSI 5053291
15 1 1 1 ORIFICE PLUG, 125-27 NPT X .039 5053300
16 2 2 2 VALVE, CHECK, PILOT TO OPEN, 75 PSI 5053292
17 2 2 2 ORIFICE PLUG, 1/4 NPT X .250 DIA 5052873
18 2 2 2 TEE, SWIVEL INT 37/37/37 5053249
19 3 3 3 VALVE, CHECK, FLOW, 1>2, 75 PSI 5046616
20 3 2 ELBOW, 45°, #12 O-RING / #12 37° JIC 5053279
21 1 1 1 PLUG, STRAIGHT THD, HEX W/ O-RING 5046608
22 1 1 1 CAVITY PLUG 5053293
23 1 1 1 VALVE, CART, PRES. RELIEF DIRECT ACTING 5053302
24 1 1 1 ORIFICE PLUG, M5 X .015 5052869
25 1 1 1 CONNECTOR, O-RING BOSS / 37 5052870
26 1 1 1 INSERT, ORIFICE 5052187
27 2 ELBOW, 90° SWIVEL, #4 INT 37° / #4 37° 5053242
28 4 4 4 CAP, PLASTIC, -4 JIC 5032791
29 6 6 6 CAP, PLASTIC, -6 JIC 5052874

© 2015 Tesco Corporation – Not for reproduction. 37

CHAPTER 3

Qty
Item Description Tesco Part Number
-1 -2 BSC
30 1 1 1 CAP, PLASTIC, -8 JIC 5032789
31 8 8 8 CAP, PLASTIC, -12 JIC 5052875
32 1 REDUCER, STRAIGHT SAE 37° 5053150
33 3 ELBOW, 90°, 37 O-RING 5032368
34 1 FITTING, TEST, JIC -6 5053289
35 3 ELBOW, 90°, 37 O-RING 5032483
36 1 REDUCER, #6 INT 37° / #4 37° 5053241
37 1 1 ELBOW, 90°, 37 O-RING 5053247
38 3 FITTING, TEST, 1/4 JIC 5053229

38 © 2015 Tesco Corporation – Not for reproduction.

 MANIFOLDS

ALIGNMENT PLATE ASSEMBLY

1, 2

4
5

Figure 3.9: Alignment Plate Assembly

ALIGNMENT PLATE ASSEMBLY PARTS LIST

Item Qty Description Tesco Part Number
1 4 SCREW, CAP-HEX, .50 UNC X 1.50 5053171
2 4 WASHER, LOCK-REGULAR, 1/2 5046462
3 2 PIN, DOWEL 5053205
4 1 PLATE, GUIDE 5053094
5 1 ALIGNMENT PLATE 5053095

© 2015 Tesco Corporation – Not for reproduction. 39

CHAPTER 3

LIFT CYLINDER/LOAD HOLD MANIFOLD

6
7

3,9 4 1
10
2,9
8
5,9

Figure 3.10: Lift Cylinder/Load Hold Manifold

LIFT CYLINDER/LOAD HOLD MANIFOLD PARTS LIST

Item Qty Description Tesco Part Number
1 1 ELBOW, 90° SWIVEL INT 37° / 37° 5053242
2 1 ELBOW, 90°, 37 O-RING 5032485
3 1 ELBOW, 90°, 37 O-RING 5053247
4 1 CONNECTOR, O-RING BOSS / 37 5053264
5 1 CONNECTOR, O-RING BOSS / 37 5032487
6 1 PLUG, STRAIGHT THD, HEX W/ O-RING 5053287
7 1 FITTING, TEST, 1/4 NPT 5053229
8 1 VALVE, C'BAL VENTED, 1000-4000 PSI 5046614
9 3 CAP, PLASTIC, -6 JIC 5052874
10 1 MANIFOLD, LOAD HOLDING - T - 11A/.50 5052882
CODE 61

40 © 2015 Tesco Corporation – Not for reproduction.

 MANIFOLDS

EXTEND/DUPLEX LOAD HOLD MANIFOLD

13,14 (x8) 2,6 13,14 (x8) 1,5

7 (x2)

4 EC RC
9
9
3

RC EC
2,6
8 8 1,5 8
Figure 3.11: Extend/Duplex Load Hold Manifold

EXTEND/DUPLEX LOAD HOLD MANIFOLD

Item Qty Description Tesco Part Number
Model 30170588-702 (Tesco P/N 5053077)
1 2 CAP, PLASTIC, -4 JIC 5032791
2 1 MANIFOLD, LOAD HOLD 5056062
3 2 ELBOW, 90°, 37 O-RING Contact Tesco for more
details
4 2 PLUG, STRAIGHT THD, HEX W/ O-RING 5032499
5 2 FITTING, TEST, SAE -4 5032341
6 2 VALVE, COUNTERBALANCE 5053301
Model 30170588-602 (Tesco P/N 5053076)
1 2 CAP, PLASTIC, -6 JIC 5052874
2 1 MANIFOLD, LOAD HOLD 5053074
3 2 ELBOW, 90°, 37 O-RING 5032368
4 2 PLUG, STRAIGHT THD, HEX W/ O-RING 5032499
5 2 FITTING, TEST, SAE -4 5032341

© 2015 Tesco Corporation – Not for reproduction. 41

CHAPTER 3

Item Qty Description Tesco Part Number

6 2 VALVE, COUNTERBALANCE 5053301
Model 30170588-502
1 2 CAP, PLASTIC, -4 JIC 5032791
2 1 MANIFOLD, LOAD HOLD 5053075
3 2 ELBOW, 90°, 37 O-RING 5053246
4 2 PLUG, STRAIGHT THD, HEX W/ O-RING 5032499
5 2 FITING, TEST, SAE -4 5032341
6 2 VALVE, COUNTERBALANCE 5053301

42 © 2015 Tesco Corporation – Not for reproduction.

CYLINDERS CHAPTER
4

CLAMP CYLINDER ASSEMBLY (OEM P/N 30160444)

16

17

14
15
2,6
7

13
1
5

3
8,9

Figure 4.1: Clamp Cylinder Assembly

© 2015 Tesco Corporation – Not for reproduction. 43

CHAPTER 4

15

16

14

Figure 4.2: Clamp Cylinder, Assembled

CLAMP CYLINDER SEAL KIT PARTS LIST (TESCO P/N 5053023)

Tesco Part
Item Qty Description
Number
2 1 SEAL, POLYPAK 5053285
3 1 SEAL, WIPER 5053284
7 2 GLIDE RING, PISTON 5053022
8 1 SEAL, PISTON 5053021
9 1 O-RING SEAL 5053020
10 N/S 1 O-RING SEAL 5053019
11 N/S 1 SEAL, BACK-UP RING 5053018

44 © 2015 Tesco Corporation – Not for reproduction.

 CYLINDERS

Clamp Cylinder Items to Be Ordered Separately

Tesco Part
Item Qty Description
Number
1 1 SNAP RING 5053286
5 1 WEAR RING 5053017
6 1 WEAR RING 5053016
12 1 GLAND 5052863
13 1 ROD AND PISTON 5052862
14 1 BODY CYLINDER 5052861
15 4 BUSHING, CLAMP, CYLINDER 5052833
16 2 PLUG, STRAIGHT THD, HEX W/ O-RING 5046608
17 2 1/8" NPT GREASE FITTING, STRAIGHT 5032536

© 2015 Tesco Corporation – Not for reproduction. 45

CHAPTER 4

EXTEND (DUPLEX) LOAD HOLD CYLINDER

9

13,14 (x8) 2,6 13,14 (x8) 1,5

7 (x2)

4 EC RC
9
9
3

RC EC
2,6
8 8 1,5 8
Figure 4.3: Extend (Duplex) Cylinder

EXTEND (DUPLEX) CYLINDER PARTS LIST

Item Qty Description Tesco Part Number
1 2 CAP, PLASTIC, -6JIC 5052874
2 2 CAP, PLASTIC, -4JIC 5032791
3 1 MANIFOLD, LOAD HOLD 5053074
4 1 MANIFOLD, LOAD HOLD 5053075
5 2 ELBOW, 90°, 37 O-RING 5032368
6 2 ELBOW, 90°, 37 O-RING 5053246
7 4 PLUG, STRAIGHT TDH, HEX W/O-RING 5032499
8 4 FITTING, TEST, SAE -4 5032341
9 4 VALVE, COUNTERBALANCE 5053301
10 N/S 2 PISTON AND BODY SEAL KIT 5052868
11 N/S 2 ROD SEAL AND BRONZE GLAND 5052867
12 N/S 2 REPLACEMENT CLEVIS (SEE NOTE) 5053084
13 16 5/16" UNC X 1-3/4" HEX HEAD CAPSCREW 5056063
14 16 5/1" LOCKWASHER 5032276
15N/S 4 O-RING 5032851

46 © 2015 Tesco Corporation – Not for reproduction.

 CYLINDERS

Important: Item #12 can be made from a Parker clevis

P/N 50945, by machining one side flat and adding (2) 3/8"-
16 UNC tapped holes 3/4" deep to install the hardware for
the clevis pin retainer plate. The clevis must be installed
with Loctite #271 applied to the rod threads and then
torqued to 460-500 ft-lbs.

HOIST/LIFT CYLINDER

12,13,14,15
11

Figure 4.4: Hoist/Lift Cylinder

© 2015 Tesco Corporation – Not for reproduction. 47

CHAPTER 4

6
7

3,9 4 1
10
2,9
8
5,9

Figure 4.5: Lift Cylinder/Load Hold Manifold

HOIST/LIFT CYLINDER PARTS LIST

Tesco Part
Item Qty Description
Number
1 1 ELBOW, 90° SWIVEL INT 37° / 37° 5053242
2 1 ELBOW, 90°, 37 O-RING 5032485
3 1 ELBOW, 90°, 37 O-RING 5053247
4 1 CONNECTOR, O-RING BOSS / 37 5053264
5 1 CONNECTOR, O-RING BOSS / 37 5032487
6 1 PLUG, STRAIGHT THD, HEX W/ O-RING 5053287
7 1 FITTING, TEST, 1/4" NPT 5053229
8 1 VALVE, C'BAL VENTED, 1000-4000 PSI 5046614
9 3 CAP, PLASTIC, -6 JIC 5052874
10 1 MANIFOLD, LOAD HOLDING - T - 11A/.50 CODE 61 5052882
11 1 TUBE ASSEMBLY, LIFT CYLINDER
12 2 BRACKET, TRUNNION, LIFT CYLINDER
13 2 BUSHING, GARLOCK 5053130
14 4 3/8" UNC x 1" HEX HEAD CAPSCREW 5053159
15 4 3/8" LOCKWASHER 5032265

48 © 2015 Tesco Corporation – Not for reproduction.

 CYLINDERS

TORQUE CYLINDERS
Left-Hand Torque Cylinder (OEM P/N 30160684)

5
8 23

14

2
10
Figure 4.6: Left Torque Cylinder

22
13

12

9
Figure 4.7: Left Torque Cylinder Fittings

© 2015 Tesco Corporation – Not for reproduction. 49

 CHAPTER 4

11

18

Figure 4.8: Left and Right Trunnion Caps and Fiber Glide Thrust Washer

LEFT-HAND TORQUE CYLINDER PARTS LIST

Tesco Part
Item Qty Description
Number
1 1 LEFT-HAND TORQUE CYLINDER ASSEMBLY 5052742
2 1 GLAND AND GLAND SEAL KIT 5053031
3 1 SEAL KIT, TORQUE CYLINDER 5053035
4 1 ROD, TORQUE CYLINDER
5 1 CLEVIS, TORQUE CYLINDER
6 1 PIN, CLEVIS, TORQUE CYLINDER 5052695
7 N/S 1 RETAINER, PIN, TORQUE CYLINDER 5052860
8 1 PISTON (4.5" BORE),TORQUE CYLINDER
9 2 VALVE, SEQUENCE, 3 WAY (PS10-43-0-N-22) 5053004
10 4 SOCKET HEAD, CAP SCREW, END PLATE
11 2 FIBER GLIDE THRUST WASHER 5052880
12 2 90° FITTING 5053243
13 1 STRAIGHT FITTING 5053266
14 1 LEFT-HAND TORQUE CYLINDER ASSEMBLY TUBING (1/2") 5053030
15 N/S 1 TEE FITTING 5052757
16 N/S 1 LEFT-HAND TORQUE CYLINDER TUBE (4.5" BORE) 5053032
17 N/S 1 RIGHT- AND LEFT-HAND TORQUE CYLINDER FLANGE TUBE
18 1 TRUNNION CAP 5052696
19 N/S 1 LEFT-HAND TORQUE CYLINDER GUARD 5052758
20 N/S 2 3/8" x 7/8" HEX HEAD CAP SCREWS 5053158
21 N/S 2 3/8" LOCKWASHER 5046462

50 © 2015 Tesco Corporation – Not for reproduction.

 CYLINDERS

Tesco Part
Item Qty Description
Number
22 2 90° FITTING 5032483
23 N/S 1 LEFT-HAND TORQUE CYLINDER ASSEMBLY TUBING (1/4") 5052819
24 2 GARLOCK BUSHING, TRUNNION 5053133

Right-Hand Torque Cylinder

20

4 5

12

15

Figure 4.9: Right Torque Cylinder

© 2015 Tesco Corporation – Not for reproduction. 51

 CHAPTER 4

13, 14 15 12 11

16

4
2
8
9 5
Figure 4.10: Right Torque Cylinder Disassembled
j

10

17

Figure 4.11: Left and Right Trunnion Caps and Fiber Glide Thrust Washer

RIGHT-HAND TORQUE CYLINDER PARTS LIST (OEM P/N 30160685)

Item Qty Description Tesco Part Number
1 1 RIGHT-HAND TORQUE CYLINDER 5052743
ASSEMBLY
2 1 GLAND AND GLAND SEAL KIT 5053031
3 N/S 1 SEALS KIT, TORQUE CYLINDER 5053072

52 © 2015 Tesco Corporation – Not for reproduction.

 CYLINDERS

Item Qty Description Tesco Part Number

4 1 ROD, TORQUE CYLINDER
5 1 CLEVIS, TORQUE CYLINDER
6 1 CLEVIS PIN, TORQUE CYLINDER 5052695
7 N/S 1 RETAINER PLATE, CLEVIS PIN 5052860
8 1 PISTON (4.5" BORE),TORQUE CYLINDER
9 4 SOCKET HEAD CAP SCREW
10 FIBER GLIDE THRUST WASHER 5052880
11 1 90° FITTING (-8 X -8) 5032787
12 1 RIGHT-HAND TUBING ASSEMBLY (1/2") 5053033
13 1 BULK HEAD FITTING (-8 X -8) 5053273
14 1 BULK HEAD NUT
15 1 RIGHT-HAND TUBE (4.5" BORE) 5053034
16 N/S 1 FLANGE, TUBE ,TORQUE CYLINDER LH & RH
17 N/S 1 TRUNNION CAP LEFT OR RIGHT SIDE 5052696
18 N/S 1 3/8" x 7/8" HEX HEAD CAP SCREWS 5053158
19 N/S 1 3/8" LOCKWASHER 5046462
20 1 STRAIGHT FITTING 5053266
21 N/S 1 BUSHING GARLOCK, TRUNNION 5053133

© 2015 Tesco Corporation – Not for reproduction. 53

CHAPTER 4

54 © 2015 Tesco Corporation – Not for reproduction.

HYDRAULIC VALVE BANK CHAPTER
5

CONTROL VALVE BANK

23
9, 10, 13

3
22

1,2,12

7
5, 15 6, 14 10
27

4, 15 8, 16

10, 11, 13
24, 25

Figure 5.1: Control Valve Bank

© 2015 Tesco Corporation – Not for reproduction. 55

CHAPTER 5

CONTROL VALVE BANK PARTS LIST (OEM P/N 30171621-BSC)

Qty Tesco Part
Item Description
-100 BSC Number
1 1 NUT, SHORT 5053237
2 1 REDUCER, TUBE END 5053238
3 1 REDUCER, INT 37 / 37 5053239
4 1 TEE, SWIVEL INT 37 / 37 / 37 5053250
5 1 1 CONNECTOR, O-RING BOSS / 37 5053259
6 4 4 CONNECTOR, O-RING BOSS / 37 5053260
7 1 CONNECTOR, O-RING BOSS / 37 5053262
8 1 TEE, 37, 37, O-RING 5053267
9 1 1 ELBOW, 90°, SAE O-RING 5053269
10 7 7 REDUCER, 1-1/16 TO 9/16 5045355
11 1 6 ELBOW, 4°5, 37 O-RING 5053280
12 1 CAP, PLASTIC, -4 JIC 5032791
13 7 7 CAP, PLASTIC, -6 JIC 5052874
14 4 4 CAP, PLASTIC, -8 JIC 5032789
15 2 3 CAP, PLASTIC 5052875
16 1 1 CAP, PLASTIC, -16 JIC 5052876
17 1 1 VALVE BANK ASSY 5046608
18 1 ELBOW, 90°, 37 O-RING 5053245
19 1 CONNECTOR, O-RING BOSS / 37 5053263
20 1 ELBOW, 90°, 37 O-RING 5032368
21 1 4 CONNECTOR, O-RING BOSS / 37 5032372
22 1 MANIFOLD 5053203
23 1 VALVE, NEEDLE, CARTRIDGE N/A
24 3 3/8" x 3-3/4" HEX HEAD CAP SCREW 5053163
25 3 3/8" LOCKWASHER 5032276
26 N/S 6 SECTION, MOTOR SPOOL VALVE BANK Contact Tesco for
more details
27 N/S 6 SEAL KIT, VALVE BANK SECTIONS Contact Tesco for
more details

56 © 2015 Tesco Corporation – Not for reproduction.

CONTROL PANEL ASSEMBLY CHAPTER
6

CONTROL PANEL VALVE ASSEMBLY

14
10

15

16

2, 4, 7, 13, n/s
Figure 6.1: Control Panel Valve Assembly

19

12
5, 6, 9, 18
11

17

3, 8 20
Figure 6.2: Control Panel Valve Assembly

© 2015 Tesco Corporation – Not for reproduction. 57

CHAPTER 6

CONTROL PANEL VALVE ASSEMBLY PARTS LIST

Item Qty Description Tesco Part Number
1 3 SCREW, CAP-HEX HEAD 0994
2 1 SCREW, CAP-HEX HEAD 5053154
3 2 SCREW, CAP-HEX HEAD 0988
4 1 NUT, HEX STANDARD (UNC-2B) 5053186
5 3 WASHER, FLAT 1065
6 6 WASHER, LOCK-REGULAR 5046461
7 1 WASHER, LOCK-REGULAR 5032276
8 2 WASHER, LOCK-REGULAR 5046462
9 3 NUT, HEX-SELFLOCKING 5045401
10 1 ELBOW, 90° EXT PIPE / 37° 5053236
11 1 ELBOW, 90° BULKHEAD 37/37 5053248
12 1 LOCKNUT, BULKHEAD 5053274
13 1 SUPPORT, CLAMP, .50 1D 5053282
14 1 TORQUE GAUGE 5053029
15 3 REMOTE VALVE CONTROL 5053091
16 3 REMOTE VALVE CONTROL 5053092
17 1 CONTROLS ENCLOSURE 5052804
18 3 TIE ROD ASSY 5052806
19 1 TUBE ASSY, TORQUE GAGE 5052827
20 1 BRACKET, CONTROLS 5052829

58 © 2015 Tesco Corporation – Not for reproduction.

 CONTROL PANEL ASSEMBLY

REMOTE VALVE CONTROL (OEM P/N 30171622 -SEE NOTE 1)

1, 2

Note
7

4 or 8

Note 7 in 2 places
3 or 7

Figure 6.3: Remote Valve Control

© 2015 Tesco Corporation – Not for reproduction. 59

CHAPTER 6

REMOTE VALVE CONTROL PARTS LIST

Qty.
Item DESCRIPTION Tesco Part Number
-500 -501 -510 -511
1 1 1 1 1 REGULAR LOCK WASHER See note 2
2 2 2 2 2 HEX JAM NUT (UNF-2B) See note 3
3 1 1 LEVER ASSEMBLY See note 4
4 1 1 CABLE ASSEMBLY (88.6") See note 6
5 1 1 1 1 CLEVIS AND PIN ASSEMBLY 5056060
6 1 1 1 1 BOOT SHIELD Contact Tesco for
more details
7 1 1 LEVER ASSEMBLY See note 5
8 1 1 CABLE ASSEMBLY (110") See note 6
9 1 1 1 1 BOOT 5056061

Note #1: ST-80 (Gen 3) use -500 and -501 when ordering
complete assemblies.
Note #2: Item #1 is deleted on most new cable assemblies
due to a change in the clevis design.
Note #3: Item #2 quantity changes to (1) per cable
assembly due to a change in cable design.
Note #4: Item 3 is down lever. (3) are needed per control
enclosure.
Note #5: Item 7 is the up lever. (3) are needed per control
enclosure.
Note #6: Item 4 is used on the ST-80 models, item 8 is
used on the ST-80 C models. (6) are needed per model.
Note #7: Use Blue Loctite to secure all screws on the lever
assemblies.

60 © 2015 Tesco Corporation – Not for reproduction.

SPIN WRENCH PARTS CHAPTER
7

RIGHT-HAND SPIN WRENCH ASSEMBLY (OEM P/N 30160390)

16, 17, 18

14

12

1, 2 6

17, 18

13 15
4
8 9

10

Figure 7.1: RH Spin Wrench Assembly

© 2015 Tesco Corporation – Not for reproduction. 61

CHAPTER 7

RIGHT-HAND SPIN WRENCH ASSEMBLY PARTS LIST

Tesco Part
Item Qty Description
Number
1 4 SCREW, CAP-SOCKET HEAD 5053182
2 4 WASHER, LOCK-REGULAR 5032276
3 N/S 2 O-RING 5053220
4 4 SCREW, DRIVE - TYPE U 5046497
5 2 ELBOW, 45°, #10 O-RING / #8 37" JIC 5053278
6 N/S 2 PLUG, STRAIGHT THD, HEX W/ O-RING 5032503
7 1 LOWER ASSY, RH 5052702
8 1 ASSY, RH TRANSMISSION 5052701
9 1 PIN, SW HINGE 5052710
10 2 ROLLER, KNURLED 5052711
11 N/S 2 KEY, 16 x 10 x 70 mm (ROLLER) 5052713
12 1 MANIFOLD, RH SPIN 5053026
13 1 PLAQUE, WARNING 5053321
14 1 MODIFIED SCREW, CAP S. HEAD 5052763
15 2 SLIDE RING 5052832
16 1 LOCK, SW HINGE PIN 5053319
17 1 WASHER, NORD-LOCK, 3/8 5040286
18 1 SCREW, CAP-HEX HEAD 5053159

62 © 2015 Tesco Corporation – Not for reproduction.

 SPIN WRENCH PARTS

RIGHT-HAND TRANSMISSION ASSEMBLY

18 17
19

7, 10

3, 9

5, 10
8, 50
4, 10

46
15

49 46

1 4, 10
6, 10

Figure 7.2: RH Transmission Assembly - Top View

© 2015 Tesco Corporation – Not for reproduction. 63

CHAPTER 7

RIGHT-HAND TRANSMISSION ASSEMBLY PARTS LIST

Qty
Item Description Tesco Part Number
-2 BSC
1 1 BREATHER FITTING 5052684
2 4 BEARING, ROLLER 5052685
3 9 9 SCREW, CAP-HEX, .38 UNC x 1.50 5053181
4 4 SCREW, CAP-HEX, .50 UNC x 1.50 5032286
5 2 2 SCREW, CAP-HEX, .50 UNC x 1.63 5053172
6 4 SCREW, CAP-HEX, .50 UNC x 6.00 5053174
7 3 3 SCREW, CAP-HEX, .50 UNC x 7.38 5053175
8 2 2 SCREW, BUTTON-HEAD, 1.25 LONG 5053184
9 9 9 WASHER, LOCK-HEAVY 13720
10 5 13 WASHER, LOCK-HEAVY 5032618
11 N/S 2 PIN, DOWEL 5053204
12 N/S 4 PIN, DOWEL 5053218
13 2 O-RING 5053221
14 N/S 2 PLUG, STRAIGHT THD, HEX W/ O-RING 5032499
15 1 PLUG, STRAIGHT THD, HEX W/ O-RING 5032501
16 N/S 1 RING, SPIRAL RETAINING Contact Tesco for
more details
17 1 HOUSING, LOWER, RH 5053073
18 1 HOUSING, MIDDLE, RH 5053013
19 1 HOUSING, UPPER, RH 5053015
20 N/S 2 LOCKING RING, UPPER 5053315
21 2 IDLER SHAFT 5052705
22 4 BEARING, GEAR SLIDE 5052706
23 N/S 1 KEY, 12 x 8 x 35mm 5052707
24 N/S 2 KEY, 12 x 8 x 50mm 5052708
25 N/S 2 DISTANCE RING 5052709
26 2 SPINNER GEAR 5052714
27 2 IDLER GEAR 5052715
28 1 TRANSITION GEAR 5052716
29 N/S 1 CROWN WHEEL 5052736

64 © 2015 Tesco Corporation – Not for reproduction.

 SPIN WRENCH PARTS

Qty
Item Description Tesco Part Number
-2 BSC
30 N/S 1 BEVEL GEAR 5052737
31 N/S 2 SEAL, HOUSING 5052738
32 1 SEAL, HYD MOTOR 5052739
33 3 3 SEAL, BEARING COVER 5052740
34 N/S 2 SEAL ASSY 5053028
35 N/S 2 BEARING, ROLLER 5052744
36 N/S 3 BEARING, ROLLER 5053067
37 N/S 1 BEARING, BALL 5052745
38 N/S 1 BEARING, BALL 5052746
39 N/S 1 RETAINER RING 5053068
40 N/S 3 RETAINER RING 5053069
41 N/S 1 LOCKING RING 5053070
42 N/S 3 LOCKING RING 5053071
43 N/S 2 SHIM, METRIC 5053081
44 N/S 1 SHIM, METRIC 5053082
45 N/S 1 SHIM, METRIC 5056057
46 1 MOTOR, HYDRAULIC, MODIFIED 5052818
47 N/S 2 SPACER 5052828
48 2 SHAFT, SW ROLLER 5052830
49 1 1 PLATE, BUMPER, RH 5053148
50 1 1 LEVEL, TUBULAR 5053149

© 2015 Tesco Corporation – Not for reproduction. 65

CHAPTER 7

RIGHT-HAND LOWER ASSEMBLY

1 5
10

4
7

1
Figure 7.3: RH Lower Assembly - Side View

Tesco Part
Item Qty Description
Number
1 N/S 2 SCREW, SET-SOCKET HEAD 5053194
2 2 FITTING, GREASE, STRAIGHT 5032536
3 N/S 1 SET SCREW 5053234
4 N/S 1 PLUG, STRAIGHT THREAD, HEX W/ O-RING 5032496
5 1 PLATE, LOWER RIGHT 5053010
6 N/S 2 PUSH RING, LOWER BEARING 5052703
7 1 CONNECTING RIB 5052712
8 2 SEAL ASSEMBLY, LOWER BEARING 5053027
9N/S 2 BEARING, ROLLER 5052744
10 2 SLIDE RING 5052747
11 N/S 1 MODIFIED SCREW, CAP S.HEAD 5052763
12 N/S 2 CAP, GREASE FITTING

66 © 2015 Tesco Corporation – Not for reproduction.

 SPIN WRENCH PARTS

LEFT-HAND SPIN WRENCH ASSEMBLY

16
18,19
11

4,14

17

10

Figure 7.4: LH Spin Wrench Assembly

© 2015 Tesco Corporation – Not for reproduction. 67

CHAPTER 7

15

13

1, 2

1, 2 7

Figure 7.5: Side View of Spin Wrench and Motor/Manifold

68 © 2015 Tesco Corporation – Not for reproduction.

 SPIN WRENCH PARTS

LEFT-HAND SPIN WRENCH ASSEMBLY PARTS LIST

Tesco Part
Item Qty Description
Number
1 4 SCREW, CAP-SOCKET HEAD 5053182
2 4 WASHER, LOCK-REGULAR 5032276
3 N/S 2 O-RING 5053220
4 4 SCREW, DRIVE-TYPE U 5046497
5 2 CONNECTOR, O-RING BOSS / 37 5053251
6 2 ELBOW, 45°, #10 O-RING / #8 37" JIC 5053278
7 2 PLUG, STRAIGHT THD, HEX W/ O-RING 5046608
8 1 LOWER ASSY, LH 5052699
9 1 ASSY, LH TRANSMISSION 5052700
10 1 PIN, SW HINGE 5052710
11 2 ROLLER, KNURLED 5052711
12 N/S 2 KEY, 16 x 10 x 70mm 5052713
13 1 MANIFOLD, LH SPIN 5053025
14 1 PLAQUE, WARNING 5052756
15 1 SCREW, CAP S. HEAD 5052763
16 2 SLIDE RING 5052832
17 1 LOCK, SW HINGE PIN 5053318
18 1 WASHER, NORD-LOCK, 3/8 5040289
19 1 SCREW, CAP-HEX HEAD 5053159

© 2015 Tesco Corporation – Not for reproduction. 69

CHAPTER 7

LEFT-HAND TRANSMISSION ASSEMBLY

7, 10

46
4, 10
5, 8

5, 10

8, 50
6, 10

15
1

Figure 7.6: LH Transmission Assembly

70 © 2015 Tesco Corporation – Not for reproduction.

 SPIN WRENCH PARTS

33
19 31
31
18
49 17

32

17

4, 10

Figure 7.7: LH Transmission Assembly Side View

© 2015 Tesco Corporation – Not for reproduction. 71

CHAPTER 7

LEFT-HAND TRANSMISSION ASSEMBLY PARTS LIST

Qty Tesco Part
Item Description
-2 BSC Number
1 1 BREATHER FITTING 5052684
2 N/S 4 BEARING, ROLLER 5052685
3 9 9 SCREW, CAP-HEX, .38 UNC X 1.50 1011
4 4 SCREW, CAP-HEX, .50 UNC X 1.50 5032286
5 2 2 SCREW, CAP HEX, .50 UNC X 1.63 5053172
6 4 SCREW, CAP-HEX, .50 UNC X 6.00 5053174
7 3 3 SCREW, CAP-HEX, .50 UNC X 7.38 5053175
8 2 2 SCREW, BUTTON-HEAD, 1.25 LONG 5053184
9 9 9 WASHER, LOCK-HEAVY 13720
10 5 13 WASHER, LOCK-HEAVY 5032618
11 N/S 2 PIN, DOWEL 5053204
12 N/S 4 PIN, DOWEL 5053218
13 N/S 2 O-RING 5053221
14 N/S 2 PLUG, STRAIGHT THD, HEX W/ O-RING 5032499
15 1 PLUG, STRAIGHT THD, HEX W/ O-RING 5032501
16 1 RING, SPIRAL RETAINING 5052879
17 1 HOUSING, LOWER, LH 5053011
18 1 HOUSING, MIDDLE 5053012
19 1 HOUSING, UPPER., LH 5053014
20 N/S 2 LOCKING RING, UPPER 5053315
21 N/S 2 IDLER SHAFT 5052705
22 N/S 4 BEARING, GEAR SLIDE 5052706
23 N/S 1 KEY, 12x8x35mm 5052707
24 N/S 2 KEY, 12x8x50mm 5052708
25 N/S 2 DISTANCE RING 5052709
26 2 SPINNER GEAR 5052714
27 2 IDLER GEAR 5052715
28 1 TRANSITION GEAR 5052716
29 N/S 1 CROWN WHEEL 5052736

72 © 2015 Tesco Corporation – Not for reproduction.

 SPIN WRENCH PARTS

Qty Tesco Part

Item Description
-2 BSC Number
30 N/S 1 BEVEL GEAR 5052737
31 N/S 2 SEAL, HOUSING 5052738
32 N/S 1 SEAL, HYD MOTOR 5052739
33 3 3 SEAL, BEARING COVER 5052740
34 N/S 2 SEAL ASSY 5053028
35 N/S 2 BEARING, ROLLER 5052744
36 3 BEARING, ROLLER 5053067
37 N/S 1 BEARING, BALL 5052745
38 N/S 1 BEARING, BALL 5052746
39 N/S 1 RETAINER RING 5053068
40 N/S 3 RETAINER RING 5053069
41 1 LOCKING RING 5053070
42 N/S 3 LOCKING RING 5053071
43 N/S 2 SHIM, METRIC 5053080
44 N/S 1 SHIM, METRIC 5053082
45 N/S 1 SHIM, METRIC 5053083
46 1 MOTOR, HYDRAULIC, MODIFIED 5052818
47 N/S 2 SPACER 5052828
48 N/S 2 SHAFT, SW ROLLER 5052830
49 1 1 PLATE, BUMBER, LH 5053147
50 1 1 LEVEL, TUBULAR 5053149

© 2015 Tesco Corporation – Not for reproduction. 73

CHAPTER 7

LEFT-HAND LOWER ASSEMBLY

1 5
10

4
7

1
Figure 7.8: RH Lower Assembly (Shown for Parts Layout) - Side View

Item Qty Description Tesco Part Number

1 N/S 2 SCREW, SET-SOCKET HEAD 5053194
2 2 FITTING, GREASE, STRAIGHT 5032536
3 N/S 1 SET SCREW 5032536
4 N/S 1 PLUG, STRAIGHT THREAD, HEX W/ O-RING 5032496
5 1 PLATE, LOWER RIGHT 5056059
6 N/S 2 PUSH RING, LOWER BEARING 5052703
7 1 CONNECTING RIB 5052712
8 2 SEAL ASSEMBLY, LOWER BEARING 5053027
9 N/S 2 BEARING, ROLLER 5052744
10 2 SLIDE RING 5052747
11 N/S 1 MODIFIED SCREW, CAP S.HEAD 5052763
12 N/S 2 CAP, GREASE FITTING,

74 © 2015 Tesco Corporation – Not for reproduction.