AB46 I/C

2 WHEEL DRIVE
WORK PLATFORMS

Service &
Parts Manual
SERVICE & PARTS
MANUAL
AB46
2WD - I/C Models
Serial Numbers 1000 to current

When contacting UpRight for service or parts

information, be sure to include the MODEL
and SERIAL NUMBERS from the equipment
nameplate. Should the nameplate be missing
the SERIAL NUMBER is also stamped on top of
the chassis above the front axle pivot.

Stamped
Serial Number

Call Toll Free in U.S.A.

1-800-926-LIFT
UpRight, Inc.
1775 Park Street
Selma, California 93662
TEL: 209/891-5200
FAX: 209/896-9012
PARTS: 1-888-UR-PARTS
PARTSFAX: 209/896-9244 068343-001
068343-001 9805 .5 D
 Foreword i
Introduction Introduction &
HOW TO USE THIS MANUAL
This manual is divided into 6 sections. The right hand
Specifications
General description and machine specifications.
1.0
pages of each section is marked with a black tab that lines
up with one of the thumb index tabs on the right side of
this page. You can quickly find each section without
looking through the table of contents which follows this
page. The section number printed at the top corner of each Operation
page can also be used as a quick reference guide.
SPECIAL INFORMATION Operating instructions and safety rules.
2.0
Indicates the hazard or unsafe practice will
result in severe injury or death. Maintenance
Preventative maintenance and service information.
3.0
Indicates the hazard or unsafe practice
could result in severe injury or death.

Troubleshooting
Indicates the hazard or unsafe practice could
result in minor injury or property damage.
Causes and solutions to typical problems.
4.0
NOTES: Give helpful information.
WORKSHOP PROCEDURES
CAUTION: Detailed descriptions of standard workshop
Schematics
procedures, safety principles and service operations are not
included. Please note that this manual does contain warn-
ings and cautions against some specific service methods
Schematics and valve block diagram with
description and location of components.
5.0
which could cause personal injury, or could damage a
machine or make it unsafe. Please understand that these
warnings cannot cover all conceivable ways in which service,
whether or not recommended by UpRight, Inc., might be
done, or of the possible hazardous consequences of each Illustrated Parts
conceivable way, nor could UpRight Inc. investigate all such
ways. Anyone using service procedures or tools, whether or
not recommended by UpRight Inc., must satisfy themselves
Breakdown
Complete parts lists with illustrations.
6.0
thoroughly that neither personal safety nor machine safety
will be jeopardized.
All information contained in this manual is based on the latest
product information available at the time of printing. We
reserve the right to make changes at any time without notice.
No part of this publication may be reproduced, stored in
retrieval system, or transmitted, in any form by any means,
electronic, mechanical, photocopying, recording, or otherwise,
without the prior written permission of the publisher. This
includes text, figures and tables.

AB46 Work Platform i

 Foreword
NOTES

ii AB46 Work Platform

 Section
Contents i
Table of Contents
Section Page Section Page
No. No. No. No.
1.0 Introduction & Specifications 3.0 Maintenance
1.0 Introduction .......................................................... 1-1 3.0 Introduction .......................................................... 3-1
Purpose .......................................................... 1-1 Terminology ................................................... 3-1
Scope .............................................................. 1-1 General Procedures ........................................ 3-1
1.1 General Description .............................................. 1-1 Special Tools .................................................. 3-1
Platform ....................................................... 1-1 3.1 Preventative Maintenance ..................................... 3-1
Controller .................................................... 1-1 Preventative Maintenance Table Key ........... 3-2
Elevating Assembly ....................................... 1-1 3.2 Blocking Elevating Assembly ................................. 3-3
Chassis ......................................................... 1-1 Installation ................................................... 3-3
Purpose of Equipment .................................... 1-1 Removal ....................................................... 3-3
Special Limitations .......................................... 1-1 3.3 Battery Maintenance ............................................. 3-4
1.2 Specifications ........................................................ 1-2 Battery Inspection and Cleaning ..................... 3-4
Battery Charging ............................................. 3-4
2.0 Operation 3.4 Lubrication ............................................................ 3-5
Safety Rules ................................................................. 2-1 Grease Fittings ................................................ 3-5
2.1 Introduction ........................................................ 2-2 Hydraulic Oil and Filter .................................. 3-5
Pre-Operation and Safety Inspection .................. 2-2 Fluid Level ................................................... 3-5
System Function Inspection ............................ 2-2 Oil and Filter Replacement .......................... 3-5
Controls and Indicators ....................................... 2-3 3.5 Proportional Controller ......................................... 3-6
Operation ........................................................... 2-3 Joystick Handle ............................................... 3-6
Emergency Stop .............................................. 2-3 Proportional Control Adjustment ................... 3-6
Service Horn ................................................... 2-3 Rotary Control for Boom Functions ............. 3-6
Starting the Engine .......................................... 2-4 Drive Control ............................................... 3-7
Driving ............................................................ 2-4 3.6 Platform Down Limit Switch ............................... 3-7
With Boom Lowered................................. 2-4 3.7 Tilt Sensor ........................................................... 3-8
With Boom Elevated ................................. 2-4 3.8 Hydraulic Manifold ............................................... 3-8
Steering ..................................................... 2-4 Removal ......................................................... 3-8
Positioning The Platform ..................................... 2-4 Disassembly .................................................... 3-8
Multifunction Controls .............................. 2-4 Cleaning and Inspection ................................. 3-8
Lower Controls Operation ........................ 2-4 Assembly ........................................................ 3-8
Leveling the Platform ...................................... 2-5 Installation ...................................................... 3-8
Rotating the Turret ......................................... 2-5 3.9 Hydraulic Brakes ................................................... 3-10
Elevating the Riser .......................................... 2-5 Removal ....................................................... 3-10
Elevating the Upper Boom ............................. 2-5 Seal Replacement ........................................ 3-11
Extending the Upper Boom ............................ 2-6 Installation ................................................... 3-11
Elevating the Jib .............................................. 2-5 3.10 Drive Pump Settings ........................................... 3-12
Rotating the Platform ...................................... 2-5 Pressure Override ........................................... 3-12
Emergency Operation ......................................... 2-6 Main Reliefs .................................................... 3-12
Lowering Elevating Assembly .......................... 2-6 Pump Removal and Installation ...................... 3-12
Rotating Turret ............................................... 2-6 3.11 Front Wheel Bearings ......................................... 3-13
Emergency Towing .............................................. 2-6 Removal ......................................................... 3-13
After Use Each Day ............................................. 2-6 Installation ...................................................... 3-13
Transportation .......................................................... 2-7 3.12 Drive Motor Removal ......................................... 3.14
By Crane ............................................................. 2-7 Drive Motor Seal Replacement ...................... 3-14
By Truck or Trailer .............................................. 2-7 Disassrmbly .................................................... 3-14
Maintenance ............................................................ 2-8 Assembly ........................................................ 3-15
Fueling ................................................................ 2-8 3.13 Torque Hub ........................................................ 3-15
Gasoline ......................................................... 2-8 Removal ......................................................... 3-16
Diesel ............................................................. 2-8 Installation ...................................................... 3-16
Hydraulic Oil ...................................................... 2-8 Seal Replacement ........................................... 3-17
Lubrication .......................................................... 2-8 Roll Test ....................................................... 3-17
Battery Maintenance ........................................... 2-8 Leak Test ...................................................... 3-17
Tires .................................................................... 2-8 Roll and Leak Testing ..................................... 3-17
Disassembly .................................................... 3-17
Assembly ........................................................ 3-17
Main Assembly ............................................... 3-18
Pressing Tools .............................................. 3-20

AB46 Work Platform I

Section
i Contents
Table of Contents (cont.)
Section Page Section Page
No. No. No. No.
3.14 Setting Hydraulic Pressures ................................. 3-23 4.0 Troubleshooting
High Relief Valve ............................................ 3-23 4.0 Introduction .......................................................... 4-1
Low Relief Valve ............................................. 3-23 General Procedure ......................................... 4-1
Counterbalance Relief Valves ......................... 3-23 4.1 Hydraulic Troubleshooting Guide ......................... 4-2
3.15 Master Cylinder .................................................. 3-24 4.2 Electrical Trouble Shooting Guide ........................ 4-4
Removal ......................................................... 3-24
Disassembly .................................................... 3-24 5.0 Schematics
Assembly ........................................................ 3-24 5.0 Introduction .......................................................... 5-1
Installation ...................................................... 3-24 5.1 Electrical Schematics ............................................. 5-2
3.16 Slave Cylinder ..................................................... 3-25 5.2 Hydraulic Schematics ........................................... 5-8
Removal ......................................................... 3-25 5.3 Boom Valve Block Assembly ................................. 5-10
Disassembly .................................................... 3-25 5.4 Drive Valve Block Assembly ................................. 5-13
Assembly ........................................................ 3-25 5.5 Upper Control Box Component Location ............. 5-14
Installation ...................................................... 3-25 5.4 Lower Control Box Component Location ............. 5-16
3.17 Cage Rotate Cylinder .......................................... 3-26
Removal ......................................................... 3-26
6.0 Illustrated Parts Breakdown
Disassembly .................................................... 3-26
Assembly ........................................................ 3-26 6.0 Introduction .......................................................... 6-1
Installation ...................................................... 3-26 6.1 Index ..................................................................... 6-1
3.18 Steering Cylinder ................................................ 3-27 6.2 Illustrated Parts Breakdown .................................. 6-2
Removal ......................................................... 3-27 Final Assembly, AB46 Gas
Disassembly .................................................... 3-27 068301-000 ................................................................ 6-2
Assembly ........................................................ 3-27 Final Assembly, AB46 Diesel
Installation ...................................................... 3-27 068302-000 ................................................................ 6-8
3-19 Jib Cylinder ......................................................... 3-28 Basic Assembly, AB46 Gas
Removal ......................................................... 3-28 068304-000 ................................................................ 6-14
Disassembly .................................................... 3-28 Basic Assembly, AB46 Diesel
Assembly ........................................................ 3-28 068305-000 ................................................................ 6-14
Installation ...................................................... 3-28 Chassis Assembly, Gas
3-20 Boom Raise and Boom Riser Cylinders .............. 3-29 068320-001 ................................................................ 6-16
Removal ......................................................... 3-29 Chassis Assembly, Diesel
Disassembly .................................................... 3-29 068320-002 ................................................................ 6-17
Assembly ........................................................ 3-29 Lower Boom Linkage Assembly, AB46
Installation ...................................................... 3-29 068323-000 ................................................................ 6-20
3-21 Boom Extend Cylinder ....................................... 3-30 Upper Boom Linkage Assembly, AB46
Removal ......................................................... 3-30 068322-000 ................................................................ 6-22
Disassembly .................................................... 3-30 Turret Assembly, Gas
Assembly ........................................................ 3-30 068330-001 ................................................................ 6-24
Installation ...................................................... 3-31 Turret Assembly, Diesel
3.22 Long Term Storage .............................................. 3-32 068330-002 ................................................................ 6-24
Preservation .................................................... 3-32 Engine Assembly, Kubota Gas
3.23 Torque Specifications .......................................... 3-32 068661-000 ................................................................ 6-26
Fasteners ......................................................... 3-32 Fuel Tank Assembly, Kubota Gas
Hydraulic Components .................................. 3-32 068710-000 ................................................................ 6-30

II AB46 Work Platform

 Section
Contents i
Table of Contents (cont.)
Section Page
No. No.
Engine Assembly, Kubota Diesel
068666-000 ................................................................ 6-32
Fuel Tank Assembly, Kubota Diesel
068710-001 ................................................................ 6-36
Dual Fuel Conversion Kit
068296-000 ................................................................ 6-38
Valve Block Assembly
068348-001 ................................................................ 6-40
Drive Valve Block Assembly
068347-000 ................................................................ 6-42
Hydraulic Tank Assembly
068709-000 ................................................................ 6-44
Ground Control Box Asembly
068328-001 Gas ........................................................ 6-46
068328-002 Diesel .................................................... 6-46
Controller Inststallation, Gas
068339-002 ................................................................ 6-52
Controller Inststallation, Diesel
068339-003 ................................................................ 6-53
Controller Assembly - Platform, Gas
068329-001 ................................................................ 6-54
Controller Assembly - Platform, Diesel
068329-002 ................................................................ 6-58
Hose Kit, AB46 Gas/Diesel
068336-001 ................................................................ 6-62
Tire & Wheel Assembly
067664-000/001 ....................................................... 6-64
Tire & Wheel Assembly - Ploy Filled
067664-002/003 ....................................................... 6-64
Cage "B" Assembly
068325-001 ................................................................ 6-66
Cage "A"
068500-000 ................................................................ 6-68
4 FT. Cage
068500-003 ................................................................ 6-69
Label Kit, Gas
068335-001 ................................................................ 6-70
Label Kit, Diesel
068335-002 ................................................................ 6-70
Motion Alarm/Flashing Beacon - Option
068294-000 ................................................................ 6-72

AB46 Work Platform III

Section
i Contents
List of Illustrations List of Illustrations (continued)
Figure Page Figure Page
No. Title No. No. Title No.
1-1: AB46 Work Platform ............................................... 1-1 5-1: Electrical Schematic, Gas Model ........................... 5-3
2-1: Chassis Controls ...................................................... 2-3 5-2: Electrical Schematic, Dual Fuel ............................. 5-5
2-2: Platform Controls .................................................... 2-3 5-3: Electrical Schematic, Diesel .................................... 5-7
2-3: Fall Restraint Ancorage Point ................................ 2-3 5-4: Hydraulic Schematic ............................................... 5-9
2-4: Emergency Control Operation .............................. 2-6 5-5: Valve Block Assembly ............................................ 5-10
2-5: Manual Turret Rotation .......................................... 2-6 5-6: Hydraulic Valve Ports ............................................ 5-11
2-6: Securing the Machine for Transportation ............ 2-7 5-7: Check Ports ............................................................... 5-12
2-7: Fuel Fill Pipe/Level Gauge .................................... 2-8 5-8: Drive Valve Block .................................................... 5-13
2-9: Hydraulic Oil Filler ................................................. 2-8 5-9: Upper Controller ..................................................... 5-14
3-1: Blocking Elevating Assembly ................................ 3-3 5-10: Electrical Diagram, Upper Control Box, Gas. ..... 5-15
3-2: Lubrication Chart .................................................... 3-5 5-11: Electrical Diagram, Upper Control Box, Diesel. . 5-15
3-3: Proportional Controller .......................................... 3-6 5-12: Lower Control Box Cover ...................................... 5-16
3-4: Rotary Control Adjustment ................................... 3-6 5-13: Terminal Strip, Relay Identification ..................... 5-16
3-5: Proportional Control Adjustment ......................... 3-7 5-14: Electrical Diagram - Lower Control Box, Gas .... 5-18
3-6: Platform Down Limit Switch ................................. 3-7 5-16: Electrical Diagram - Lower Control Box, Diesel 5-19
3-7: Tilt Sensor ................................................................. 3-8
3-8: Hydraulic Manifold, Exploded View ................... 3-9
3-10: Rear Axle Assembly ................................................ 3-10
3-11: Brake Assembly ....................................................... 3-11
3-12: Pressure Override Valve ........................................ 3-12 List of Tables
3-13: Hydraulic Pump ...................................................... 3-12 Table Page
3-14: Front Axle Assembly .............................................. 3-13 No. Title No.
3-15: Drive Motor .............................................................. 3-14 1-1 Specifications ............................................................ 1-2
3-16: Torque Hub .............................................................. 3-15 3-1 Preventative Maintenance Checklist .................... 3-2
3-17: Torque Hub Assembly ............................................ 3-16 3-3 Bolt Torque ............................................................... 3-32
3-18: Measuring Hub End Play ....................................... 3-18 3-4 Hydraulic Component Torque .............................. 3-32
3-19: Torque Hub .............................................................. 3-19 4-1 Troubleshooting Guide-Hydraulics ..................... 4-2
3-20: Seal Pressing Tool .................................................... 3-20 4-2 Troubleshooting Guide-Electrical ......................... 4-4
3-21: Bearing Cone Pressing Tool ................................... 3-21 5-1 Electrical Schematic Legend, Gasoline Model .... 5-2
3-22: Bearing Cup Pressing Tool ..................................... 3-22 5-2 Electrical Schematic Legend, Dual Fuel ............... 5-4
3-23: Valve Manifold ........................................................ 3-23 5-3 Electrical Schematic Legend, Diesel ..................... 5-6
3-24: Master Cylinder ....................................................... 2-24 5-4 Hydraulic Schematic Legend................................. 5-8
3-25: Slave Cylinder .......................................................... 3-25 5-5 Upper Controller Components ............................. 5-14
3-26: Cage Rotate Cylinder .............................................. 3-26 5-6 Lower Controller Components ............................. 5-16
3-27: Steering Cylinder ..................................................... 3-27
3-28: Jib Cylinder ............................................................... 3-28
3-29: Boom Raise Cylinder .............................................. 3-29
3-30: Removing Boom Extend Cylinder ........................ 3-30
3-31: Boom extend Cylinder ............................................ 3-31

IV AB46 Work Platform

 Introduction & Specifications Section
1.0
1.0 Introduction PURPOSE OF EQUIPMENT
The objective of the AB46 Work Platform is to provide a
PURPOSE quickly deployable, self propelled, variable height work
The purpose of this service and parts manual is to platform to elevate personnel and materials to overhead
provide instructions and illustrations for the operation work areas.
and maintenance of the AB 46 Work Platform manufac-
tured by UpRight, Inc. of Selma, California. SPECIAL LIMITATIONS
Travel with the platform raised is limited to a creep
SCOPE speed range.
The manual includes procedures for proper operation, Elevating of the Work Platform is limited to firm, level
maintenance, adjustment, and repair of this product as well as surfaces only. Any degree of slope greater than 5o will
recommended maintenance schedules and troubleshooting. sound a warning alarm when machine is elevated. If
machine is lowered, a light will illuminate on platform
1.1 General Description control box.
The AB46 Work Platform consists of the platform,
controller, elevating assembly, power module, control
module, and chassis. The elevating function shall ONLY be used
when the work platform is level and on a
Platform firm surface. The work platform is NOT
The platform has a reinforced steel floor, 43.5 inch (1.11 m) intended to be driven over uneven, rough
high guardrails with midrail, 6 inch (152 mm) toeboards or soft terrain when elevated.
and an entrance gate at the side of the platform.

DO NOT use the maintenance platform

1. Platform
without guardrails properly assembled and 2. Platform Controller Assembly
in place. 3. Elevating Assembly

Platform Controller
The platform controller contains the controls to operate 4
the machine. It is located at the front of the platform
cage. The foot switch must be depressed to operate any
function from the platform. A complete explanation of 2
control functions can be found in Section 2. 3
Elevating Assembly
The platform is raised and lowered by the elevating
assembly; an articulated boom powered by two single
stage lift cylinders. The hydraulic pump, driven by the
engine, powers the cylinders. Solenoid operated valves
control raising and lowering.
Chassis
The chassis is a structural frame that supports all the
components of the AB46 Work Platform. It contains the
engine, battery, hydraulic pump, and drive motors.
5
1

6 4. Boom
5. Chassis Control Module
6. Chassis

Figure 1-1: AB46 Work Platform

AB46 Work Platform 1-1

Section
1.2 Introduction & Specifications
1.2 Specifications
Table 1-1: Specifications

ITEM SPECIFICATION REACH ENVELOPE DIAGRAM

Height
Working height maximum 52 ft.
Platform height maximum 46 ft.
Platform step in height 9 in.
Up and over height 25 ft.
Drivable height 46 ft.
Horizontal outreach 24 ft. 6 in.
Turret rotation 360 deg. noncontinuous
Platform rotation 160 deg.
Tail swing None
Jib length 5 ft.
Jib arc 140 deg.
Inside turning radius 2 ft.
Outside turning radius 9 ft. 10 in.
Drive speed (lowered) 3.5 mph
Drive speed (elevated) .34 mph
Gradability 30% - 16.7 Degrees
Dimensions (boom stowed)
Platform Size 69 in. x 39 in.
Guardrail height 43 1/2 in.
Toeboards 6 in.
Maximum platform capacity 500 lbs.
Maximum no. of occupants 2
Weight 14,140 lbs.
Overall height 6 ft. 6 in.
Overall length 17 ft. 10 in.
Overall width 5 ft. 9 in.
Wheel base 73 in.
Wheel track 59 in.
Ground Clearance 6 in.
Power source Kubota WG750 or D905
System voltage 12VDC
Maximum Hyd. Pressure 4400 psi
Controls Electric Proportional
Tires 10x16.5 8 ply lug tread

DIMENSIONS IN FEET

* Specifications subject to change without notice.

Meets or exceeds all applicable requirements of OSHA and ANSI A92.5-1992

1-2 AB46 Work Platform

Safety Rules and Operating Instructions Operation Section
2.1

Safety Rules and Operating Instructions

AB-46 I/C
WARNING
All personnel shall carefully read, understand and follow all safety rules, operating
instructions, and the Scaffold Industry Association’s MANUAL OF RESPONSIBILITIES
(ANSI A92.5) before operating or performing maintenance on any UpRight boom supported
aerial work platform.

SAFETY RULES
Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard

NEVER operate the machine NEVER operate the NEVER position the NEVER climb, stand or sit
within ten (10) feet of power boom or drive with platform without first on platform guardrails or
lines. THIS MACHINE IS platform elevated checking for overhead midrail.
NOT unless on firm level obstructions or other
INSULATED. surface. hazards.
ALL occupants must wear an approved fall restraint properly attached to designated platform anchorage point. Attach
only one fall restraint to each anchorage point.
NEVER exceed maximum platform load of 500 lbs. (225 kg) and two (2) occupants.
NEVER exceed 45 lbs. (200 N) of side force per occupant.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps,
curbs, or debris; and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads.
NEVER elevate the machine when wind speeds exceed 28 mph (12.5 m/sec.).
IN CASE OF EMERGENCY push emergency stop button to cut power to all machine functions.
ALWAYS close and secure gate after entering platform.
NEVER exit or enter platform while elevated.
NEVER use ladders, scaffolding, or other items to gain height; work only from the platform floor.
NEVER climb down elevating assembly while platform is elevated.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections,
and damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using. Refer to pages 6-66 & 6-67 for label identification.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
IF ALARM SOUNDS while boom is elevated, STOP, carefully retract boom and lower platform without rotating. Move
machine to a firm, level surface.
NEVER attach overhanging loads or use boom as a crane.
NEVER alter operating or safety systems without manufacturers written consent.
NEVER charge battery near sparks or open flame. Charging batteries emit explosive hydrogen gas.
NEVER replace any component or part with anything other than original UpRight replacement parts without the
manufacturer's written consent.
NEVER tow the machine. Transport by truck or trailer only.
AFTERUSE,securetheworkplatformfromunauthorizedusebyturningbothkeyswitchesoffandremovingallkeys.

AB46 Work Platform 2-1

 2. Turn chassis key switch to chassis, and turn on
Introduction (rotate clockwise) emergency stop switches at
the chassis control panel and at the platform
This manual covers the operation of internal com- control panel.
bustion powered models of the AB-46 Articulated
Boom. 3. Press the engine start button to crank the
engine; release when engine starts. If engine is
cold: press and hold the choke button while
Pre-Operation and Safety starting gasoline / propane models; press the
Inspection glow plug button and hold for six seconds prior
to starting diesel models.
Carefully read, understand and follow all safety 4. Push in the chassis emergency stop button
rules, labels, and operating instructions, then engine should stop. Repeat for platform emer-
perform the following steps each day before gency stop button. Return both emergency stop
use. buttons to the on position, and start engine.
Perform a complete visual inspection of the entire 5. Operate each function switch to raise / lower,
unit prior to operating. Check the following areas extend / retract, rotate left / right, each section of
for discrepancies: the elevating assembly and observe the opera-
tion of the machine. All functions should operate
1. Open panels and check hydraulic components /
through full cycle smoothly.
hoses for damage or leaks. Check electrical
components / wiring for damage or loose connec- 6. Turn chassis key switch to platform.
tions. 7. Mount the platform, close and latch the gate, and
2. Inspect chassis, axles, hubs, and steering attach approved fall restraint to designated plat-
linkage for damage, deformation, buckled paint, form anchorage point. Attach only one fall
loose or missing hardware, and cracked welds. restraint to each point.
3. Check tires for damage, punctures, and infla- 8. Start the engine.
tion; tire pressure must be 65 psi. 9. Without depressing the foot switch, move the
4. Check all hoses / cables for wear. drive control handle, machine should not function.
5. Inspect elevating assembly for damage, defor- 10.Depress the foot switch and move the drive
mation, buckled paint, loose or missing control handle forward and reverse. Observe
hardware, and cracked welds. that proportional functions operate smoothly,
and that brakes apply quickly after control is
6. Inspect platform and guardrails for damage,
released.
deformation, buckled paint, loose or missing
hardware, and cracked welds. Insure that gate 11.While depressing foot switch, operate steer
operates freely and latches securely. switch to left and right. Observe that steering
wheels turn properly.
7. Check Hydraulic fluid level with platform fully
lowered. 12.While depressing foot switch, turn function
8. Check battery fluid level (see battery mainte- speed control knob to desired setting, and
nance, page 2-8). operate boom controls. Observe that boom
operates smoothly, and that upper boom, jib,
9. Check fuel level, add fuel if necessary (see turret rotation, platform level, and platform
fueling, page 2-8). rotation controls operate proportionally in con-
10.Ensure that radiator is cold, check coolant level. junction with function speed control knob.
Add if necessary. Observe that platform maintains level when
boom is elevated.
13.With the upper boom elevated one foot, operate
NEVER remove the cap from a hot radiator. drive control handle. Observe that drive speed
Hot coolant can cause severe burns. is limited to creep (1/2 foot [.15m] per second).
Lower upper boom to stowed position.
SYSTEM FUNCTION INSPECTION 14.Press the service horn button. Observe that
horn is audible.
Note: Refer to figures 2-1 and 2-2 for chassis
and platform control locations.
1. Before performing the following tests, check DO NOT use a machine that is damaged or
area around machine and overhead for obstruc- malfunctioning. Tag and remove the unit
tions, holes, drop-offs, and debris. from service until it is repaired.

2-2 AB46 Work Platform

 Controls and Indicators Operation
3 4 Before operating work platform insure that:
2 5
Pre-operation and safety inspection has been
1
completed, and any discrepancies have been
corrected.
8
The operator has been thoroughly trained on
6 the operation of the machine.
9 The work area is clear of all obstructions,
holes, drop-offs, or persons in the route of
7 travel.
12 The surface is capable of supporting wheel loads.
10 11 Refer to figures one and two for control locations.
13
Figure 2-1: Chassis Controls
Note: The following list corresponds to the
numbered items in figures one and two. Emergency Stop
1. Emergency stop.
2. Engine start.
At any time during operation, press the emergency
3. Choke / glow plug button. stop button to stop all functions in an emergency.
4. Keyswitch
5. Control fuses.
6. Riser control. Service Horn
7. Upper boom control.
8. Boom extension control.
At any time during operation, press the service
9. Jib control. horn button to sound an audible warning if neces-
10.Turret rotation control. sary.
11.Platform rotation control.
12.Platform level control.
13.Hourmeter. Always wear an approved fall restraint
14.Service horn button. properly attached to designated platform
15.Drive control handle. anchorage point when driving or elevating
16.Function speed control. the machine (see figure 2-3).
17.Fuel selector. Attach only one fall restraint to each anchor-
18.Foot switch (located on platform floor). age point.
19.Out of level indicator.

6 7 8 9 12

11
15
19

10
1 4
17 16
14 3 5
Figure 2-2: Platform Controls Figure 2-3: Typical Fall Restraint Anchorage
Point
AB46 Work Platform 2-3
 Starting the engine With Boom Elevated
Travel with boom elevated is restricted to firm
From the lower controls level surfaces only.
1. Turn the chassis key switch to chassis position. When driving elevated, the machine will travel at
creep speed (1/2 foot [.15 m] per second).
2. Press the start button to crank the engine.
Release when the engine starts. Steering
3. When the engine is cold: press and hold the 1. While depressing the foot switch, push the
choke button while starting gasoline / propane steering switch (located on top of the control
engines; press and hold the glow plug button for handle) to the left to turn left, and right to turn
six seconds prior to starting diesel engines. right.
From the platform controls Note: Steering is not self centering. Wheels
must be returned to the straight ahead position
1. Turn the chassis key switch to platform con- by operating the steering switch.
trols.
2. Turn the platform keyswitch fully clockwise to POSITIONING THE PLATFORM
crank the engine. Release when engine starts.
Positioning the platform as close as possible to the
3. When the engine is cold: Press and hold the work area requires some planning. First, you must
choke button while starting gasoline / propane survey the work site to find a suitable place to park
engines. Press and hold the glow plug button the machine. This must be a firm level area as
for six seconds prior to starting the diesel close as possible to the work area. Take into
engine. consideration all obstructions on the ground and
overhead and avoid them.
Once you have moved the machine to a firm level
Driving surface as near as possible to the work area, follow
the instructions on page five to position the platform
as close to the work area as possible.
Always, before operating any function, check the
With Boom Lowered area around and overhead for any obstructions or
1. Turn chassis key switch to platform, and turn on electrical conductors.
(turn clockwise) the chassis emergency stop switch.
2. Mount the platform, close and latch the gate.
NEVER exit the platform while the boom is
3. Attach approved fall restraint to designated elevated. Keep both feet firmly planted on
platform anchorage point. Attach only one fall
the platform floor at all times.
restraint to each point.
4. Start engine. Multifunction Controls
5. Check that the area around and above the work The UpRight AB-46 employs the use of
platform is clear of obstructions, holes, drop- multifunction controls. This means that riser or
offs, persons in the route of travel, and the boom extension will function at full speed while
surface is capable of supporting wheel loads. simultaneously operating upper boom, jib, turret, or
6. Depress the foot switch and move the drive rotating the platform.
control handle forward to travel forward and The turret may be rotated while driving if necessary
reverse to travel in the reverse direction. to make turns in tight areas. All other boom func-
7. While driving, press the differential lock button, tions will not operate while driving.
located on the front of the drive control handle,
as necessary for improved traction. Lower Control Operation
All boom functions will operate at fixed speed.
Note: When the boom is rotated to the front of
the chassis (steering wheels aft) directions of 1. Turn chassis keyswitch to chassis controls.
travel and steering will be reversed. Observe 2. With engine running, operate boom control
the color coded arrows on the control panel switches to position the platform.
near the drive control handle, and on the chas-
sis. They will indicate the direction of travel
when the drive control handle is moved.
2-4 AB46 Work Platform
 Elevating the Upper
Leveling the Platform Boom

1. Set the function speed control dial to the desired

setting. Rotate the dial clockwise to increase
speed, counterclockwise to decrease. If you are
DO NOT operate the machine if the not sure what speed to use, start out slow; the
platform does not maintain level when speed can be varied while operating the function.
elevated. 2. While depressing the foot switch, push the upper
boom control lever forward to elevate the upper
Note: Platform leveling can be performed only boom, rearward to lower the upper boom. Re-
with the boom stowed and should be done only lease the control lever to stop elevating / lowering.
to calibrate the automatic leveling system.
1. Set the function speed control dial to the desired
setting. Rotate the dial clockwise to increase Extending the Upper
speed, counterclockwise to decrease. If you are Boom
not sure what speed to use, start out slow; the
speed can be varied while operating the function.
2. While depressing the foot switch, push the
platform level control switch forward to swing 1. While depressing the foot switch, push the
the platform upward, rearward to swing the boom extension control lever rearward to extend
platform downward. Release the switch to stop the boom, forward to retract the boom. Release
leveling. the control lever to stop extending / retracting.
The boom extension will function at a constant
speed, function speed control setting is not
necessary.
Rotating the Turret

Elevating the Jib

1. Set the function speed control dial to the desired
setting. Rotate the dial clockwise to increase 1. Set the function speed control dial to the desired
speed, counterclockwise to decrease. If you are setting. Rotate the dial clockwise to increase
not sure what speed to use, start out slow; the speed, counterclockwise to decrease. If you are
speed can be varied while operating the function. not sure what speed to use, start out slow; the
2. While depressing the foot switch, turn the turret speed can be varied while operating the function.
rotation control switch counterclockwise to 2. While depressing the foot switch, push the jib
rotate left, clockwise to rotate right. Release the control lever forward to elevate the jib, rearward
switch to stop rotation. Observe the area to lower the jib. Release the control lever to
around the boom when rotating the turret to stop elevating / lowering.
avoid any obstructions.

Elevating the Riser Rotating the Platform

1. Set the function speed control dial to the desired

setting. Rotate the dial clockwise to increase
1. While depressing the foot switch, push the riser speed, counterclockwise to decrease. If you are
control lever forward to elevate the riser, rear- not sure what speed to use, start out slow; the
ward to lower the riser. Release the control speed can be varied while operating the function.
lever to stop elevating / lowering. The riser will
function at a constant speed, function speed 2. While depressing the foot switch, turn the
control setting is not necessary. platform rotation control switch counterclock-
wise to rotate left, clockwise to rotate right.
Release the switch to stop rotation.
AB46 Work Platform 2-5
EMERGENCY OPERATION
Turret Rotation
In the event of powered function failure, the elevat- Gear Box
ing assembly may be lowered manually by the
following procedure.

NEVER climb down the elevating assembly.

7
If controls do not respond, ask someone on /8 in. Ratcheting
Wrench
the ground to lower the boom manually.

Lowering Elevating Assembly

1. Open the cover on the hydraulic module (opposite
side of the turret from the chassis control panel). Figure 2-5: Manual Turret Rotation
2. Remove the wire loop retainer from the hand
pump lever, and extend the handle upward to
gain leverage. EMERGENCY TOWING
3. Operate the manual override (knurled knob) on the Perform the following only when the machine will
appropriate valve (see fig. 2-4). Push in to lower / not operate under its own power and it is neces-
extend, pull out to raise / retract as required. sary to move the machine or when winching onto a
trailer for transportation.
4. While holding the appropriate valve in position,
pump the handle in and out until that section of The batteries must be connected in order to release
the elevating assembly is lowered / retracted. the brakes.
5. Repeat as necessary operating each valve until 1. Insure that the platform is fully lowered, and that
the elevating assembly is fully lowered. the turret is rotated so that the platform is to the
rear of the machine.
Rotating Turret 2. Attach chain / cable of sufficient strength for
1. To manually rotate the turret, remove the towing the machine to front or rear tie down
manual turret crank from inside of the control lugs.
side turret cover. 3. Turn the keyswitch to the parking brake release
2. Set ratchet direction on turret crank. position. Alarm will sound.
3. Place the socket of the crank onto the hex shaft 4. Operate the brake release hand pump located
stub of the turret rotation gearbox. on the back of the right rear bulkhead.
4. Turn the crank clockwise to rotate the turret 5. After moving the machine, return the keyswitch
counterclockwise, turn counterclockwise to to the off position and remove the key to prevent
rotate the turret clockwise. unauthorized operation.

DO NOT move the machine faster than 3

Emergency control pump mph. Faster speeds will damage drive
components and void warranty.

AFTER USE EACH DAY

Riser Valve
1. Ensure that the platform is fully lowered.
Extend Valve 2. Park the machine on level ground, preferably
under cover, secure against vandals, children or
Boom Valve unauthorized operation.
Jib Valve 3. Turn the key switch to OFF and remove all keys
to prevent unauthorized operation.

Figure 2-4: Emergency Control Operation

2-6 AB46 Work Platform

 Transportation
Do not winch machine faster than 3 mph.
BY CRANE
4. After winching, insure that brakes are set.
5. Secure the machine to the transport vehicle
Stand clear of machine when lifting. using chains / straps of adequate load capacity
(refer to specifications, back page) attached to
Check specifications on back page, insure
chassis tie down.
that crane and slings are of correct capacity
to lift weight of unit. 6. Place a wooden block (7.5" x 4" x 28") under
platform support braces as shown.
1. Insure that boom is fully lowered and retracted. 7. Attach ratchet strap; under platform floor grating,
2. Attach straps to chassis lifting lugs only. Insure over support braces. Tighten securely, do not
that straps are adjusted properly to keep unit overtighten.
level when lifting.
BY TRUCK OR TRAILER
NEVER elevate the machine while on a
1. Insure that boom is fully lowered and retracted. truck or trailer.
2. Maneuver the machine onto bed of truck / trailer.
3. When winching, follow instructions for emer-
gency towing. Attach winch cable to front tie
down lugs.

Chassis Tie Down /

Lifting Lug (typ.)

Wooden Block
7.5" x 4" x 28"

Figure 2-6: Securing the Machine for Transportation

AB46 Work Platform 2-7

 Maintenance BATTERY MAINTENANCE
FUELING
Hazard of explosive gas mixture. Keep
Gasoline sparks, flame and smoking materials away
1. Open fill pipe cap located on chassis left side. from battery.
2. Fill to capacity with unleaded motor fuel only. Always wear safety glasses when working
with battery.
3. Check fuel level by lifting flap located on top of
chassis left side. Fuel tank full capacity is 25 Battery fluid is highly corrosive. Rinse
US gallons. away any spilled fluid thoroughly with clean
water.
Diesel
Always replace battery with UpRight battery
1. Open fill pipe cap located on chassis left side. or manufacturer approved replacement.
2. Fill to capacity with diesel motor fuel only, grade
#1-D, or #2-D. Use distillate fuel only, do not Check battery fluid level daily, especially if work
use residual or blend. platform is being used in a warm, dry climate.
3. Check fuel level by lifting flap located on top of If electrolyte level is lower than 3/8 in. (10 mm)
chassis left side. Fuel tank full capacity is 25 above plates add distilled water only. DO NOT use
US gallons. tap water it will shorten battery life.
HYDRAULIC OIL Keep terminals and top of battery clean.

1. Check oil level at sight gauge inside engine TIRES

compartment right hand side with the platform Tire selection can affect the stability of the ma-
fully lowered. chine. Use only tires supplied by UpRight unless
2. If necessary, fill to capacity with clean ISO 46 approved by the manufacturer in writing.
compatible hydraulic oil.
3. Lift flap located on top of chassis right side.
Hydraulic Oil Filler / Breather Cap
4. Open filler / breather cap to add hydraulic oil.
5. Replace cap.
LUBRICATION
Refer to service manual for lubrication chart and
guidelines.

Figure 2-8: Hydraulic Oil Filler / Breather Cap

Fuel Level Gauge

Fuel Fill Pipe

Figure 2-7: Fuel Fill Pipe and Level Gauge

2-8 AB46 Work Platform

 Section
Maintenance 3.0
3.0 Introduction SPECIAL TOOLS
The following is a list of special tools which may be
required to perform certain maintenance procedures on
Be sure to read, understand and follow all the AB46 work platform.
information in the Operation Section of 0-1000 PSI Hydraulic Pressure Gauge
this manual before attempting to operate with Adapter Fittings (UpRight P/N 014124-010)
or perform service on any AB46 Work
0-3000 PSI Hydraulic Pressure Gauge
Platform. with Adapter Fittings (UpRight P/N 014124-030)
This section contains procedures for the operation 0-6000 PSI Hydraulic Pressure Gauge
inspection, adjustment, scheduled maintenance, and with Adapter Fittings (UpRight P/N 014124-060)
repair/removal of the AB46. 0-30 Gallon Hydraulic Flow Meter
Section 2.0 will aid in understanding the operation and With 0-3000 P.S.I. Simulated Load and Adapter
function of the various components and systems of the Fittings (UpRight P/N 67040-000)
AB46 and help in diagnosing and repair of the machine. Adapter Fitting (UpRight P/N 063965-002)
Refer to Table 3-1, Preventative Maintenance Checklist, Inclinometer (UpRight P/N 010119-000)
for recommended maintenance intervals.
Crimping Tool (UpRight P/N 028800-009
NOTE: Torque all hardware to torques listed on page Terminal Removal Tool (P/N 028800-006)
3-32 unless otherwise specified.
3.1 Preventative Maintenance
TERMINOLOGY
(Table 3-1)
TERMINAL BLOCKS: Located in upper and lower
control boxes. Designated by TB##. (##) designates The complete inspection consists of periodic visual and
the number of the block which is written on the termi- operational checks, together with all necessary minor
nal block. "R" right or "L" may follow the number. adjustments to assure proper performance. Daily
WIRE COLOR: Indicated by color/color. First color inspection will prevent abnormal wear and prolong the
refers to insulation color and second color indicates life of all systems. The inspection and maintenance
stripe. If second color is not given there is no stripe. schedule is to be performed at regular intervals. Inspec-
tion and maintenance shall be performed by personnel
FORWARD: Front of machine indicated by yellow who are trained and familiar with mechanical and
arrows on chassis. electrical procedures.
AFT: Rear of machine indicated by orange arrows on
machine.
GENERAL PROCEDURES Before performing preventative mainte-
nance, familiarize yourself with the opera-
CONTACT BLOCKS: Removed by inserting a flat tion of the machine.
screwdriver into the slot at either end of block and
Always block the elevating assembly when-
prying outward. Installed by pressing into an empty slot.
ever it is necessary to perform mainte-
SWITCH MOUNT BASE: Assembled to back of switch nance while the platform is elevated.
actuator. Removed by rotating the small black lever
counterclockwise and lifting off base.
TERMINAL BLOCKS: Remove wires by inserting a small
flat bladed screwdriver into square beside wire. Install
wires by stripping 1/2" of insulation, inserting screw-
driver in square and inserting wire. Be sure no strands
are bend backwards. Replace wires with same rating
and type.

AB46 Work Platform 3-1

Section
3.1 Maintenance
The preventative maintenance table has been designed to be Preventative Maintenance Table Key
used primarily for machine service and maintenance repair. Interval
Please photocopy this page and use the table as a checklist
when inspecting the machine for service. Daily=each shift or every day
50h/30d=every 50 hours or 30 days
250h/6m=every 250 hours or 6 months
1000h/2y=every 1000 hours or 2 years
Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable

Preventative Maintenance Report

Date: _______________________________________ Table 3-1: Preventative Maintenance Checklist (cont'd.)
Owner: ______________________________________
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Model No: ___________________________________ Hydraulic Check for leaks at mating surfaces 30D
Pump Check for hose fitting leaks Daily
Serial No: ____________________________________ Check mounting bolts for proper torque 30D
Serviced By: __________________________________ Torque Check for leaks Daily
Hubs Check Oil level 250H/6M
Service Interval: ______________________________ Change Oil after break-in 50H/30D
Change Oil 1000h/2y
Table 3-1: Preventative Maintenance Checklist Steering Check hardware & fittings for proper torque 6M
System Grease pivot pins 30D
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R Oil king pins 30D
Battery Check electrolyte level 6M Check steering cylinder for leaks 30D
Check specific gravity 6M Elevating Inspect for structural cracks Daily
Clean exterior 6M Assembly Check pivot points for wear 30D
Check battery cable condition Daily Check mounting pin pivot bolts 30D
Clean terminals 6M for proper torque
Engine Oil Check level and condition Daily Check elevating arms for bending 6M
and Check for leaks Daily Grease linkage pins 30D
Filter Change oil and filter 100H Chassis Check hoses for pinch or rubbing points Daily
Engine Fuel Check fuel level Daily Check component mounting 6M
System Check for leaks Daily for proper torque
Replace fuel filter 6M Check welds for cracks Daily
Check air cleaner Daily Lift Check the cylinder rod for wear 30D
Engine Check coolant level (with engine cold) Daily Cylinder Check mounting pin pivot bolts 30D
Coolant Replace coolant 400H for proper torque
Hydraulic Check oil level Daily Check seals for leaks 30D
Oil Change filter 6M Inspect pivot points for wear 30D
Drain and replace oil 2Y Check fittings for proper torque 30D
Hydraulic Check for leaks Daily Steering Check the cylinder rod for wear 30D
System Check hose connections 30D Cylinder Check mounting pin pivot bolts 30D
Check hoses for exterior wear 30D for proper torque
Emergency Operate the emergency lowering Daily Check seals for leaks 30D
Hydraulic valve and check for serviceability Inspect pivot points for wear 30D
System Check fittings for proper torque 30D
Controller Check switch operation Daily Entire Check for and repair collision damage Daily
Control Check the exterior of the cable Daily Unit Check fasteners for proper torque 3M
Cable for pinching, binding or wear Check for corrosion-remove and repaint 6M
Platform Check fasteners for proper torque Daily Lubricate 30D
Deck and Check welds for cracks Daily Labels Check for peeling, missing, or Daily
Rails Check condition of deck Daily unreadable labels & replace
Tires Check for damage Daily Turret Lubricate teeth 30D
Check air pressure (65 psi [4.5 bar]) Daily CHECK BOLTS FOR TORQUE 150HR
Check lug nuts (torque to 90 ft. lbs. [123 Nm]) 30D GREASE GEARBOX 150HR

3-2 AB46 Work Platform

 Section
Maintenance 3.2
3.2 Blocking Elevating Assembly 7. Install brace capable of supporting elevating assem-
bly under upper boom as shown.
(Figure 3-1) 8. Push lower button and gradually lower platform
until brace is supporting the platform.
Removal
Never perform service on the work plat- 1. Using chassis controls, gradually raise platform until
form in the elevating assembly area while upper boom is off brace.
platform is elevated without first blocking 2. Remove brace and unhook chain from front of
the elevating assembly. upper boom.
DO NOT stand in elevating assembly area 3. Push lower button to completely lower platform.
while deploying or storing brace.

Installation
1. Park the work platform on firm level ground.
2. Fully retract upper boom.
3. Verify platform emergency stop switch is ON.
4. Turn platform/chassis switch to CHASSIS.
5. Using the raise button, elevate platform 8-12 inches.
6. Connect a crane or overhead hoist capable of
supporting elevating assembly to front of elevating
assembly.

Figure 3-1: Blocking Elevating Assembly

AB46 Work Platform 3-3

Section
3.3 Maintenance
3.3 Battery Maintenance BATTERY CHARGING

Hazard of explosive gas mixture. Keep Charge the battery only in a well ventilated
sparks, flame, and smoking material away area.
from battery. Do not charge the battery when the work
Always wear safety glasses when working platform is in an area containing sparks or
with batteries. flames.
Battery fluid is highly corrosive. Thoroughly Permanent damage will result if the battery
rinse away any spilled fluid with clean is not immediately recharged after dis-
water. charging.
Never leave the charger unattended for
BATTERY INSPECTION AND more than two days.
CLEANING Never disconnect the cables from the
Check battery fluid level daily, especially if work plat- battery when the charger is operating.
form is being used in a warm, dry climate. If required, Keep the charger dry.
add distilled water ONLY. Use of tap water will shorten
battery life.
Charge battery as follows:
The battery should be inspected regularly for signs of
cracks in the case, electrolyte leakage and corrosion of 1. Check the fluid level. If the electrolyte level is lower
the terminals. Inspect cables for worn spots or breaks in than 3/8 in. (10mm) above the plates, add clean,
the insulation and for broken cable terminals. distilled water only.
Clean the battey when it shows signs of corrosion at the 2. Connect the charger plug to a properly grounded
terminals or when electrolyte has overflowed during outlet of the proper voltage and frequency.
charging. Use a baking soda solution to clean the 3. Use a charger which turns off automatically when
batteries, taking care not to get the solution inside the the batteries are fully charged.
cells. Rinse thoroughly with clean water. Clean battery
and cable contact surfaces to a bright metal finish
whenever a cable is removed.

Hazard of explosive gas mixture. Keep

sparks, flame, and smoking material away
from battery.
Always wear safety glasses when working
with batteries.
Battery fluid is highly corrosive. Thoroughly
rinse away any spilled fluid with clean
water.

3-4 AB46 Work Platform

 Section
Maintenance 3.4
3.4 Lubrication
Refer to Table 3-1 for the lubrication intervals and
Figure 3-2 for location of items that require lubrication The hydraulic oil may be hot enough to
service. Refer to the appropriate sections for lubrication cause burns. Wear safety gloves and safety
information on the Steering Linkage, Torque hubs, glasses when handling hot oil.
Hydraulic Oil, Filter, and Engine Oil and Filter.
2. Provide a suitable container to catch the drained
GREASE FITTINGS oil.
Wipe each grease fitting before and after greasing. 3. Remove the drain plug and allow all oil to drain into
Using multipurpose grease in a grease gun, pump the the container. Be sure to dispose of oil properly.
grease into the fitting until grease just begins to appear 4. Reinstall the drain plug.
at the edges of the pivot, wipe off any excess grease.
5. Remove filter element from filter head (located
HYDRAULIC OIL AND FILTER beside valve block).
Fluid Level 6. Apply a thin film of clean hydraulic oil (ISO No. 46)
to the gasket of the replacement filter.
With the platform fully lowered, check oil level on sight
7. Thread replacement filter onto the filter head until
gauge. If the oil is NOT in operating range, add hydrau-
the gasket makes contact then rotate 3/4 of a turn
lic fluid until oil is visible in operating range on dipstick
further.
or visible in sight gauge. DO NOT fill above operating
range or when the platform is elevated. 8. Fill the hydraulic oil tank to operating level on sight
gauge with ISO #46 hydraulic oil.
NOTE: For service Information on the engine refer
Oil and Filter Replacement to your engine manual (located in platform manual
1. Operate the platform for 10-15 minutes to bring the box or available from UpRight Inc.).
hydraulic oil up to normal operating temperature.

Grease

Oil (open gear lube)

Figure 3-2: Lubrication Chart

AB46 Work Platform 3-5

Section
3.5 Maintenance
1. Left Handle Half High
Ramp
2. Right Handle Half Range
3. Handle Boot
4. Gasket
5. Micro Switch (2)
6. Switch
7. Rocker
8. Rocker Boot
9. Electrical Assembly
10. PC Board w/Pot
11. Gear
12. Set Screw Low Threshold
Range

Figure 3-4: Rotary Control Adjustment,

Upper Control Box

PROPORTIONAL CONTROL
ADJUSTMENT
Potentiometers are sealed to protect sensitive adjust-
ments from vibrations, or from tampering. Remove
sealant prior to adjustment, and replace after.
Figure 3-3: Proportional Controller NOTE: Do not use silicone sealer; it will damage
pots.

3.5 Proportional Controllers Use a small screwdriver or special adjustment tool to set
adjustment pots. Pots can be easily damaged.
JOYSTICK HANDLE (FIGURE 3-3) Pots have 15 turns of adjustment, more than one turn
will often be required to complete the adjustment. If
1. If necessary, remove handle assembly from control- pots have been previously set, reset by turning no more
ler box. than 1 turn at a time. If they have not been previously
2. Remove and replace defective parts. set, preset to about mid range and start from there.
3. If replacing PC board with resistor, note resistor Turn pot clockwise (CW) to increase settings.
adjustment (number of turns) and adjust new Turn pot counterclockwise (CCW) to decrease settings.
resistor to match old resistor setting.
Adjust pots only in sequence as outlined in this procedure.
NOTE: Check that pot operates correctly when
handle is pushed completely forward and reverse. Rotary Control for Boom Functions
(Figure 3-4)
IMPORTANT: Back out ramp trimpot 10 turns
Refer to pages 6-50 (Gas) and 6-54 (Diesel) for repair (counter clockwise) before making any adjustments.
part numbers.
1. Verify that battery is fully charged.
2. Connect ammeter in series at "A" terminal.
3. Set threshold at 1.00 amps or so upper boom
elevates with rotary speed adjustment set on 2 and
raise function switch actuated.

3-6 AB46 Work Platform

 Section
Maintenance 3.7

Low
3-6 Platform Down Limit Switch
"B" Range (Figure 3-6)
Range
Ramp The Platform Down Switch bypasses the Tilt Sensor
when the platform is fully lowered and closes the circuit
"A" to the Platform Down Relay, which allows high speed
Range
travel, cage trim function and turret rotation.

Adjustment
Mid Screw
Range

Figure 3-5: Proportional Control Adjust-

ment, Upper Control Box
4. Set high range at 1.80 amps or so upper boom
functions operate with speed adjustment on 9 or
highest speed position. Check for proportional valve
vibration. Valve is fully closed when it does not
vibrate when energized. Do not over adjust.
5. Set low range at 1.15 amps or so machine slews 180
degrees in 45 seconds with speed control set at
position 9 or full speed.
6. Turn ramp trimpot back in 10 turns. Set ramp Down Limit
trimpot until machine has a smooth start or upper Switch
boom delays 2 seconds with raise switch actuated
and speed control set at position 9 or full speed.
Proportional Drive Control Figure 3-6: Platform Down Limit Switch
(Figure 3-5)
IMPORTANT: Back out ramp trimpot 10 turns
(counter clockwise) before making any adjustments.
DO NOT attempt to adjust Limit Switches
Adjusting one pot affects the setting of others. After without first blocking the elevating assem-
making all adjustments recheck each function to verify bly (see section 3.1).
settings.
1. Adjust threshold pot at .45 amps or so machine 1. Lower the Platform completely.
barely creeps as first LED lights. 2. With the Platform / Chassis switch on Chassis, push
2. Adjust A, B pot at 1.15-1.20 amps or so machine the Tilt Sensor base to test the alarm circuit.
travels 40' in Eight seconds. 3. If the alarm sounds, elevate the platform and adjust
3. Adjust mid pot so machine travels One foot per the position of the switch arm by loosening the
second when platform is elevated. adjustment screw and repositioning the arm. Lower
the platform and retest. If down limit switch is
4. Turn ramp back in 10 turns and adjust until ma- properly adjusted, the tilt alarm will not sound.
chine stops in 2 to 3 feet from full speed when
joystick is released. 4. With platform elevated, repeat step 2. When switch
is properly adjusted, alarm will sound.

AB46 Work Platform 3-7

Section
3.7 Maintenance
3.7 Tilt Sensor (Figure 3-7) DISASSEMBLY
The Tilt Sensor has four wires; red-power (12V in), NOTE: Mark all components as they are removed
black-ground, white-output (12v out) and green (to so as not to confuse their location during assembly.
controller). To verify the sensor is working properly Refer to Figure 3-8 often to aid in disassembly and
there are two LED's under the sensor; green indicates assembly.
the sensor is on (has power), red indicates the sensor is
level and the white wire is 'hot' (12v out). 1. Remove coils from solenoid valves.
1. Check tires for proper pressure. 2. Remove spool valve cover and spool valve.
2. Place machine on firm level surface ± ¼°. 3. Remove solenoid valves, lift relief valve, counter-
balance valves and divider combiner valve.
3. Use Inclinometer to ensure that the front and rear of
the chassis are level within± ¼°. 4. Remove fittings, plugs, springs, balls and orifices.
4. Adjust the three leveling locknuts until the bubble is CLEANING AND INSPECTION
centered in the circle on the attached bubble level. 1. Wash the manifold in cleaning solvent to remove
5. Elevate the platform until down limit switch opens built up contaminants and then blow out all pas-
and push the tilt sensor base to test the alarm sages with clean compressed air.
circuit. Alarm should sound. 2. Inspect the manifold for cracks, thread damage and
scoring where O-rings seal against internal and
external surfaces.
Bubble Level
3. Wash and dry each component and check for
thread damage, torn or cracked O-rings and proper
operation.
4. Replace parts and O-rings found unserviceable.
ASSEMBLY
NOTE: Lubricate all O-rings before installation to
prevent damage to O-rings. Seat all balls in manifold
block by lightly tapping on the ball with a brass drift
punch.
Adjustment Nuts
1. Install fittings, plugs, springs, balls and orifices. Use
Figure 3-7: Tilt Sensor one drop of Locktite #242 on each screw-in orifice.
2. Install solenoid valves, lift relief valve, counter
3.8 Hydraulic Manifold balance valves, divider combiner valve, and spool
(Figure 3-10) valve.
3. Install coils on solenoid valves.
It is not necessary to remove the manifold to perform all
maintenance procedures. Prior to performing mainte- INSTALLATION
nance, determination if the manifold needs to be 1. Attach manifold assembly to mounting plate with
removed. bolts.
REMOVAL 2. Connect Solenoid leads to terminal strip (as previ-
ously tagged).
1. Disconnect the battery.
3. Connect hydraulic hoses. Be certain to tighten
2. Tag and disconnect the solenoid valve leads from hoses to manifold.
the terminal strip.
4. Reconnect the battery.
3. Tag, disconnect and plug hydraulic hoses.
5. Operate each hydraulic function and check for
4. Remove the bolts that hold the manifold to the proper operation and leaks.
mounting bracket.
6. Adjust lift relief and counterbalance valve pressures
5. Remove manifold block. according to instructions in Section 3-10.

3-8 AB46 Work Platform

 Section
Maintenance 3.8

NOTE: Refer to "SCHEMATICS" Figure 5-4 for a listing of

hydraulic valve ports.

1. Valve Block 12. Diverter Valve 23. Fitting 34. Lanyard

2. Fitting 13. Counterbalance 24. Filter Assembly 35. Fitting Adapter
3. Washer, 5/16 Flat 14. Piston 25. Nipple 36. Orifice
4. Fitting, Elbow 15. Lever 26. Fitting Elbow 37. High Flow Valve
5. Low Flow Valve 16. Extension 27. Fitting, Elbow 38. Steel Ball, 7/16
6. Steering Valve 17. Detent 28. Fitting, Elbow 39. Bracket
7. 4-Way Closed Center 18. Pivot Link 29. Fitting Elbow 40. Connector Ring
8. 4-Way Motor Spool 19. Mounting Plate 30. Grip 41. Connector Female
9. Relief Valve 20. Seal 31. Fitting Elbow 42. Wire
10. Relief Valve 21. Screw, 5/16-18 32. Screw, 10-20 43. Fitting, Elbow
11. Plug 22. Screw, 3/8 x 5/8 33. Screw, 5/16-18

Figure 3-8: Hydraulic Manifold, Exploded View

AB46 Work Platform 3-9
Section
3.9 Maintenance
3.9 Hydraulic Brakes
Drive Motor Brake
Removal
1. Park the work platform on firm level ground and block
the wheels to prevent the work platform from rolling.
2. Disconnect the hydraulic brake lines.
3. Tag and disconnect hydraulic lines to drive motors.

Clean all fittings before disconnecting the

hose assemblies.
Plug all port holes and hose assemblies Cap Screw
IMMEDIATELY to prevent contamination
from dust and debris.
Figure 3-10: Rear Axle Assembly
4. Remove capscrews and washers holding the drive
motor and brake to torque hub.
5. Remove the drive motor. NOTE: Torque all hardware to torques listed on
page 3-32 unless otherwise specified.
5. Remove the brake.

3-10 AB46 Work Platform

 Section
Maintenance 3.9
Brake Seal Replacement(Figure 3-11) 8. Install gasket (2).
9. Install power plate/piston assembly (14 & 19) to
1. With shaft protrusion downward remove capscrews
housing (1) using capscrews (21) and washers (20).
(21) and washers (20) from brake assembly.
Tighten sequentially, one turn at a time, to press the
2. Remove power plate (19) from housing (1). Remove two assemblies together. Torque capscrews 50 - 60
the gasket (2). ft.-lbs.
3. Remove piston (14) from power plate (19) by intro- Installation
ducing low pressure air (15 psi) into the hydraulic
inlet. Make sure piston is not pointed at anyone. 1. Coat output shafts of brake and drive motor with
4. Remove o-rings (16 & 18) and backup rings (15 & 17) high pressure molybdenum grease and install gasket
from inner and outer diameter grooves of piston. (22) and brake onto torque hub.
5. Clean piston (14) and power plate (19) assemblies 2. Install gasket (22) and drive motor. Align holes and
with solvent. Inspect the sealing surfaces of the install the two cap screws and lock washers.
piston (14) and power plate (19). Inspect seal 3. Reinstall cables to drive motor and hoses to the
grooves in the piston. Replace brake assembly if brake.
they are damaged or scratched deeply. Lubricate 4. Install the wheel. Torque the wheel nuts to 90 ft.
piston (14), power plate (19), and seals (15, 16, 17, lbs. (122 N-m).
& 18) with clean hydraulic oil prior to assembly.
5. Remove the jack stands and lower chassis to the
6. Install the backup rings (15 & 17) and o-rings (16 & 18) ground.
into the seal grooves in the piston.
6. Position chassis switch to parking brake release
7. Install piston into power plate using a shop press. Be position. Alarm will sound.
careful not to damage the seals during assembly.
Center cutouts in piston with torque pin holes in the 7. Start the engine to energize brake hydraulic system.
power plate. Press piston to a depth no less than 8. Check for leaks and bleed air out of brake hydraulic
flush, but not exceeding 0.120 in. below the surface system using bleed valve located on brake housing.
of the power plate at cutouts in piston. This depth is
critical. The brake will not hold if it is exceeded.
1. Housing
2. Gasket
3. Ball Bearing
4. Retaining Ring
5. Oil Seal
6. Spring Retainer
7. Spring, Compression
8. Shaft
9. Pin, Torque
10. Primary Disk
11. Spring, Compression
12. Rotating Disk.
13. Stationary Disk
14. Piston
15. Backup Ring
16. O-ring
17. Backup Ring
18. O-ring
19. Power Plate
20. Washer
21. Capscrew
22. Gaskets

Seal Kit (068569-000) Includes:

2. Gasket (Qty 1)
15 & 16. Backup Ring& O-Ring
17 & 18. Backup Ring& O-Ring
22. Gaskets (Qty. 2)

Figure 3-11: Brake Assembly

AB46 Work Platform 3-11
Section
3.10 Maintenance
3.10 Drive Pump Settings
(Figure 3-12)
NOTE: Pump is properly adjusted at factory. Pump
settings should only be checked if pump failure is
suspected. "A" Pressure
Gauge Port "A" Relief Valve
MAIN RELIEF VALVES
Main relief valves "A" and "B" should be bench tested off
the machine.
NOTE: Main relief valves should be adjusted to
5300 PSI.
Horsepower
PRESSURE OVERRIDE VALVE Gauge Port "B" Limiter

1. Position machine on a firm level surface.

2. Disconnect brake solenoid on hydraulic manifold to "B" Pressure
Relief Valve
allow brakes to remain locked.
3. Connect 6000 PSI pressure gauges at gauge port "A"
and gauge port "B". Figure 3-13: Hydraulic Pump
4. With engine running at normal operating RPM,
position drive joystick control to full forward.
5. Adjust pressure override valve so pressure gauge "A" PUMP REMOVAL
reads 4900 PSI. Turning pressure override adjust-
1. Mark, disconnect and plug the hose assemblies.
ment screw clockwise increases pressure and
turning counterclockwise decreases pressure. 2. Mark and disconnect the electric cables.
6. Position drive joystick control to full reverse. 3. Remove hardware which secures power unit and
6. Check pressure reading on pressure gauge at "B". remove from chassis.
Pressure readings should be the same. PUMP INSTALLATION
1. Install power unit using hardware previously re-
Pressure Override moved.
Valve Adjusting 2. Unplug and reconnect the hydraulic hoses.
Screw
3. Reconnect the electric cables.
4. Fill the tank with clean hydraulic fluid.
5. Check the oil level in the hydraulic tank before
operating the work platform.
6. Operate the pump and check for leaks and proper
operation.
7. Replenish hydraulic fluid if necessary.
IMPORTANT: If replacing the pump, be sure the
pump and hydraulic tank are filled with oil before
starting the engine. Damage to the pump may
occur if it is run without first being filled with oil.

Figure 3-12: Pressure Override Valve

3-12 AB46 Work Platform

 Section
Maintenance 3.11

3.11 FRONT WHEEL BEARINGS

Removal
1. Disconnect battery negative terminal.
2. Loosen wheel lug nuts.
3. Raise front axle using 2-ton jack. Support front axle
using two 2-ton jack stands.
4. Remove wheel lug nuts and remove wheel.
5. Remove axle dust cap.
6. Remove cotter pin, hub nut, and washer.
7. Remove hub assembly.
8. Clean all parts using a suitable solvent.
9. Inspect bearings, cones and cups for wear and
replace if necessary. Repair kit (068577-010) includes:

NOTE: Cups do not need to be replaced if they are 1. Stud 4. Front Bearing Cone
2. Rear Bearing Cone 5. Front Cup
not damaged.
3. Rear Cup 6. Grease Seal
Installation Figure 3-14: Front Axle Assembly
NOTE: Torque all hardware to torques listed on page 5. Install the washer and hub nut. While rotating the
3-312unless otherwise specified. hub, tighten the hub nut until the hub drags. Then
back the nut off until a slot lines up with the hole in
1. Apply a liberal coating of grease to each cup.
the spindle.
2. Pack the inside bearing with a liberal amount of
6. Install a new cotter pin and bend the end up over
multi purpose grease and position it in the hub.
the nut.
Install new grease seal.
7. Install the dust cap and wheel. Torque the lug nuts
3. Apply a thin coating of grease to the spindle and
to 90 ft. lbs. (123 N-m).
slide the hub onto the spindle.
8. Remove jack stands and lower the axle to the
4. Pack the outside bearing cone with multi purpose
ground.
grease and slide it onto the spindle until it seats in
the outer bearing cup. 9. Connect battery negative terminals and/or Anderson
connectors.

AB46 Work Platform 3-13

Section
3.12 Maintenance
3.12 DRIVE MOTOR REMOVAL
1. Park the work platform on firm level ground.
2. Mark and remove the drive motor hydraulic lines.

Clean all fittings before disconnecting the

hose assemblies.
Plug all port holes and hose assemblies
IMMEDIATELY to prevent contamination
from dust and debris.

3. Remove the cap screws and washers which secure

the drive motor to the torque hubs. Remove the
drive motor.
Drive Motor Seal Replacement 1. Retaining Ring 7. Shaft 13. Needle Bearing
2. Seal Carrier 8. Body 14. End Cap
NOTE: Refer to IPB section page 6-16 or 6-17 for 3. Lip Seal 9. Gasket 15. Pin
available repair parts. 4. O-Ring 10. Thrust Plate 16. Cap Screw
5. Retaining Ring 11. Cylinder Kit 17. Alignment
DISASSEMBLY (Figure 3-15) 6. Bearing 12. Valve Plate Sleeve

Figure 3-15: Drive Motor

8. Remove the retaining ring. Remove the shaft and

CAUTION: Safety glasses should be used seal carrier with the seal.
during disassembly of hub.
9. Remove the O-ring from the seal carrier and re-
1. Remove four cap screws which secure end cap. move the seal.
Remove end cap with valve plate. Do not allow 10. Remove small retaining ring and press the bearing
valve plate to fall off end cap. off the shaft.
2. Carefully remove valve plate. It may be necessary to Closely examine all parts for pitting and wear. If pistons
pry valve plate off with small screwdriver. or cylinders are worn or pitted, replace cylinder block
3. Remove the gasket. assembly.
4. Remove the alignment sleeves from housing. If needle bearing is to be replaced, remove needle
5. Lay the motor on its side and remove cylinder block bearing using a puller. Press new bearing in place.
assembly. Bearing cage will protrude from end cap and serve as a
6. Remove slipper guide and piston assemblies from pilot for the valve plate.
cylinder block. Replace all Gaskets and O-rings. Lubricate O-rings using
7. Using an O-ring pick, remove the thrust plate. petrolium jelly.

3-14 AB46 Work Platform

 Section
Maintenance 3.13

ASSEMBLY 3.13 TORQUE HUBS

1. Assembly is reverse of disassembly Note: Change oil in torque hubs after the first 50
hours of operation. Change every 2000 hours there-
2. Apply grease to one side of thrust plate to hold it in after.
place.
3. Using clean hydraulic oil, thoroughly lubricate and 1. Remove torque hub from drive assembly (refer to
install cylinder block assembly. Install retaining ring. "Torque Hub Removal" section).
Installation 2. Remove drain plug from underside of torque hub
and drain oil from unit.
NOTE: Torque all hardware to torques listed on 3. Replace drain plug.
page 3-32 unless otherwise specified. 4. Remove fill plug from top side of torque hub.
1. Install motor using hardware previously removed. 5. Remove fill level plug from side of hub.
2. Install hydraulic oil lines. 6. Fill unit with 90 wt. gear oil until oil comes out fill
3. Operate machine slowly for a short time to clear air level plug opening (1/2 full).
from hydraulic system. If necessary replenish oil 7. Replace fill level plug. Replace fill plug.
tank. 8. Replace torque hub.
4. Check for leaks.
5. Operate machine to check for proper motor opera-
tion.

Figure 3-16: Torque Hub

AB46 Work Platform 3-15

Section
3.13 Maintenance 3.5

Removal
1. Park the work platform on firm level ground and
block the wheels to prevent the work platform from
rolling.
2. Disconnect battery negative terminal.
3. Loosen the wheel lug nuts on the torque hub to be
removed.
4. Raise the rear of the work platform using a 2-ton jack.
5. Position two 2-ton jack stands under the rear axle to
prevent the work platform from falling if the jack fails.
6. Remove the wheel nuts and wheel.
7. Disconnect hydraulic brake line from brake.

1. Motor
2. Brake
Clean all fittings before disconnecting the 3. Gasket
hose assemblies. 4. 90° Fitting
5. Torque Hub
Plug all port holes and hose assemblies
IMMEDIATELY to prevent contamination Figure 3-17: Torque Hub Assembly
from dust and debris.
8. Remove 90° fitting from side of torque hub.
Installation
9. Mark and remove hoses from drive motor. IMPORTANT: Hub must be installed with 90° fitting
10. Remove mounting bolts from drive motor. in same position as when it was removed.
11. Separate drive motor from brake. Discard gasket. NOTE: Torque all hardware to torques listed on page
12. Separate brake from torque hub. Discard gasket. 3-32 unless otherwise specified.
13. Remove 1/2-20 nuts and washers from torque hub. 1. Install torque hub using 1/2-20 nuts and 1/2 wash-
14. Remove torque hub. ers.
IMPORTANT: Note location of 90° fitting on torque 2. Remove plug from 90° fitting and install fitting in
hub body. Hub must be installed with fitting in same side of torque hub. Point fitting towards rear of hub.
position. 3. Using SAE 90W weight gear lube with EP additive,
fill torque hub through top plug hole in rear cover
until oil comes out of 90° fitting in side. Plug 90°
fitting and top of rear cover.
4. Install new gasket and brake.
5. Install new gasket and drive motor.
6. Secure assembly using washers and bolts.
7. Connect hydraulic brake lines.
8. Connect hoses to drive motor.
9. Install wheels. Torque lug nuts to 90ft. lbs. (123
Nm).
10. Bleed brake lines if necessary.
11. Remove jack stands and lower rear end.
12. Connect battery terminal.
13. Check function of brake.

3-16 AB46 Work Platform

 Section
Maintenance 3.13

Torque Hub Seal Replacement a. Place bearing cone pressing tool on retaining
ring.
ROLL AND LEAK TESTING b. Apply pressure to fixture using a hydraulic ram
or by striking the fixture with a soft face ham
IMPORTANT: Torque hubs should always be roll mer. Pressure should be applied until hub
and leak tested before disassembly and after rotates with difficulty.
assembly to make sure gears and sealants are 9. Using retaining ring pliers remove retaining ring.
working properly. Remove spacer from output shaft.
ROLL TEST 10. Place spacer under hub so output shaft will fall
through bottom when pressed out.
Gears should be able to rotate by applying a constant
force to the axle. Some gear packages roll with more 11. Press output shaft out of hub. Output shaft may
difficulty than others. Do not be concerned if gears come out with bearing cone and seal attached.
seem to roll hard as long as they roll with consistency. If Remove seal and discard. Use a punch and hammer
you feel more drag only at certain points the gears are to remove bearing cone. Be careful not to strike
not rolling freely and should be checked for improper shaft with punch.
installation or defects. 12. If seal and cone remain in hub, press them out using
a pressing tool.
LEAK TEST
13. Lift bearing cone out of hub.
The purpose of a leak test is to make sure the unit is air
14. Stand hub on its small end. Using a punch and
tight. Pressurize hub to 5 PSI. Torque hub has a leak if
hammer, remove bearing cup from counterbore of
the air pressure starts to fall after hub has been pressur-
hub. Be careful not to strike counterbore with
ized. Use soap and water on hub to detect location of
punch.
leaks. If a leak is detected, seal or "O" ring must be
replaced. 15. Turn hub over on larger end. Using a punch and
hammer, remove bearing cup from counterbore of
PRESSING TOOLS hub. Be careful not to strike counterbore.
The seal, cup and cone pressing tools are illustrated on NOTE: Carrier sub-assembly does not need to be
pages 3-20, 3-21 and 3-23. Use pressing tools identical disassembled to replace seals.
in size or fabricate them using the dimensions shown.
DISASSEMBLY (Figure 3-19) ASSMEBLY
CAUTION: Safety glasses should be used during NOTE: Torque all hardware to torques listed on page
disassembly of hub. 3-32 unless otherwise specified.

1. Remove two pipe plugs in cover and drain the oil 1. Oil output shaft and bearing cone. Using cone press,
from the unit. press bearing cone onto end of output shaft with
retaining ring groove.
2. Loosen and remove shoulder bolts and cap screws
from cover. Remove cover from hub. 3. Stand hub on its small end. Using bearing cup
pressing tool press bearing cup down into hub.
3. Remove "O" ring. Remove thrust washer from
counterbore in cover. NOTE: Make sure cup sits square with counterbore.
4. Remove input gear from planet gears. 4. Turn hub over so it sit on large end. Using bearing
5. Using a punch, remove retaining ring from groove cup pressing tool press bearing cup into small end of
around inside of input gear. hub.
6. Lift carrier sub-assembly from hub. Lift ring gear NOTE: Make sure cup sits square with counterbore.
from hub. Remove "O" ring from counterbore in
hub. 5. Place output shaft into hub so end of shaft with
retaining ring groove points down.
7. Remove pipe plugs from side of hub body.
6. Oil output shaft. Using seal pressing tool press seal
8. Apply a preload to output shaft to remove retaining into counterbore in small end of hub. The closed
ring. Follow steps a & b. face of the seal should be up.

AB46 Work Platform 3-17

Section
3.13 Maintenance
Torque Hub Seal Replacement MAIN ASSEMBLY
1. Position hub on its output shaft so that hubs small
(Continued) diameter end points down.
7. Turn hub over so small end points down. Using
2. Using a marker, mark the four shoulder bolt holes in
bearing cone pressing tool, press bearing cone onto
hub.
output shaft. Rotate hub while pressing bearing.
Stop pressing when hub starts to resist rotating. 3. Grease "O" ring and place in counterbore in hub.
8. Place spacer onto output shaft so it rests on top of NOTE: "O" rings may be stretched or squeezed
bearing cone. Using retaining ring pliers, place together in order to fit exactly in counterbore.
retaining ring to make sure it is seated.
4. Oil all exposed surfaces inside hub. Oil carrier sub-
9. Hit the end of output shaft once or twice with a soft assembly.
face hammer. Turn the shaft in both clockwise and
counter clockwise directions while hitting. This will 5. Place carrier sub-assembly, with spline connections
seat the bearing cone against the spacer and retain- down, into mesh with output shaft.
ing ring allowing necessary endplay in the hub-shaft 6. Place ring gear, with squared shoulder down, into
sub-assembly. mesh with the planet gears of the carrier sub-
10. Turn hub over so it rests on large end. Measure assembly. Make sure that marked shoulder bolt hole
endplay in hub-shaft sub-assembly. Follow steps a-c. on ring gear aligns with any of the marked shoulder
bolt holes on the hub. "X" mark should be on the
a. Mount a dial indicator on hub . Locate the dial cover side of ring gear.
rod on top of output shaft.
7. Start one half of retaining ring into groove inside
b. Lift up on output shaft until the needle on the input gear. Use a soft punch to press the remaining
dial stops moving. half of the retaining ring into the groove.
8. Insert input gear, with large diameter end down,
into mesh with planet gears.
9. Place large thrust washer over input gear so it rests
on carrier housing. Oil all exposed surfaces inside
hub.
10. Grease "O" ring and place into counterbore of cover.
NOTE: "O" rings may be stretched or squeezed
together in order to fit exactly in counterbore.
11. Place cover on top of ring gear so the fill hole will be
at top of hub when it is installed.
12. Install four shoulder bolts into shoulder bolt holes
and tighten.
Figure 3-18: Measuring Hub End Play
13. Install eight cap screws in remaining holes and
c. Read the dial. Reading should be no greater tighten.
than .008 in.
14. Apply 23-27 ft. lbs. of torque to all bolts.
- If dial reads less than .008 in. continue on to step
11. 15. Apply a light coat of "Never Seize" to both pipe
plugs and install into the two holes in cover.
- If dial reads more than .008 in. repeat step 8-15 of
"DISASSEMBLY" section. 16. Roll test the unit in both clockwise and counter-
clockwise directions. Turn hub nine full revolutions
d. Remove spacer and replace it with thicker in each direction.
spacer (SK91 068570-011).
17. Leak test the hub at Five PSI for two to three min-
e. Repeat steps 7-10 and remeasure end play. utes.
11. Apply a light coat of "Never Seize" to the pipe plugs
and install into pipe plug holes in hub.
NOTE: Leave hole for 90° fitting open.

3-18 AB46 Work Platform

 Section
Maintenance 3.13

Figure 3-19: Torque Hub

Repair Kit (068570-010) contains:
A. Spindle F. Sun Gear K. Stud 1. Lip Seal 6. O-Ring (2)
B. Housing G. Gear, Internal L. Stud 2. Bearing, Cone 7. Thrust Washer (2)
C. Carrier Assy H. Cover M. Pipe Plug 3. Bearing, Cup 9. Bearing, Cup
D. Gear Ring I. Shoulder Bolt N. Pipe Plug 4. Thrust Washer 10. Bearing, Cone
E. Spacer, Input J. Bolt 5. Retaining Ring
8. Thrust Washer - SK91 (068570-011)

AB46 Work Platform 3-19

Section
3.13 Maintenance

Figure 3-20: Seal Pressing Tool

3-20 AB46 Work Platform

 Section
Maintenance 3.13

Figure 3-21: Bearing Cone Pressing Tool

AB46 Work Platform 3-21

Section
3.13 Maintenance

Figure 3-22: Bearing Cup Pressing Tool

3-22 AB46 Work Platform

 Section
Maintenance 3.14
3.14 Setting Hydraulic Pressures COUNTERBALANCE RELIEF
VALVES
Figure (3-8) shows complete hydraulic manifold
assembly. 1. If any counterbalance relief valve is faulty, com-
pletely lower the jib, boom and elevating assembly
Note: Check hydraulic pressures whenever the and replace the counterbalance valve.
pump, manifold or any relief valve has been serviced 2. Replace or recalibrate (bench set) the counterbal-
or replaced. ance valve.
HIGH RELIEF VALVE (Figure 3-23) 3. Slowly cycle function related to replaced counter-
balance valve several times to remove air from
1. Operate the hydraulic system 10-15 minutes to system.
warm the oil.
2. Remove the high relief port plug and install a 0-
3000 PSI pressure gauge assembly.
3. Remove the plug in the end of the high relief valve
to expose the adjusting screw. 5
4. Operate Jib raise function until jib is completely
10
raised. 3
5. While activating the jib raise switch, set the pressure
to 2500 PSI (173 bar) maximum by slowly turning
the adjusting screw. Turning the adjusting screw 2
clockwise increases pressure and counterclockwise
9
decreases pressure. 4
6. Remove the pressure gauge and reinstall all plugs.
LOW RELIEF VALVE 8
2
1. Operate the hydraulic system 10 - 15 minutes to
warm the oil.
2. Remove the low relief port plug and install a 0-3000
PSI pressure gauge assembly.
7
3. Remove the plug in the end of the low relief valve 1
to expose the adjusting screw.
4. Turn the low relief valve adjustment screw counter-
clockwise two full turns. 6
5. Operate jib lower function until jib is completely
lowered.
6. While activating the jib lower switch, set the pres-
sure to 1500 PSI (104 bar) maximum by slowly 1. Motor Spool 4 way Valve, 3 position
turning the adjusting screw. Turning the adjusting 2. Closed Center 4 way Valve, 3 position
screw clockwise increases pressure and counter- 3. Tandem Center 4 way, 3 position Valve
clockwise decreases pressure. 4. Low Flow Valve
5. High Flow Valve
7. Remove the pressure gauge and reinstall all plugs. 6. Counterbalance Valve
7. Low Relief Gage Port Plug
8. Low Relief 1500 PSI
9. High Relief 2500 PSI
10. High Relief Gage Port Plug

Figure 3-23: Valve Manifold

AB46 Work Platform 3-23

Section
3.15 Maintenance
3.15 Master Cylinder Note: To avoid cutting the seals, do not use sharp
edged tools during seal replacement. After installing
seals allow at least one hour for the seals to elasti-
REMOVAL cally restore to their original shape before assembling
1. Raise elevating assembly until master cylinder pins cylinder.
are accessible.
2. Install new seal kit to piston and head.
2. Support the cage assembly (refer to Figure 3-1).
3. Lubricate rod wiper and seal with hydraulic oil and
3. Remove rod end retaining bolt and rod end pin. slide head onto rod.
4. Mark and disconnect hoses and immediately cap
4. Clean threaded end of rod using loctite primer.
the openings to prevent contamination.
5. Using a metal drift, remove rod end pin. 5. Using loctite #277, install piston onto rod.
6. Remove base end pin retaining bolt and pin. 6. Lubricate seals on piston and head with hydraulic
oil.
7. Carefully remove master cylinder.
7. Carefully slide rod assembly into cylinder.
DISASSEMBLY 8. Thread head into cylinder. Be sure hole for set
Note: Provide a clean work area for this operation, screw aligns with hole in cylinder tube.
and observe clean assembly practices. Seals and 9. Clean set screw in loctite primer. Install set screw
hydraulic cylinder components are highly sensitive to using loctite #242.
contamination that may not be visible to the naked
eye.
INSTALLATION
1. Follow steps from "REMOVAL" section in reverse
1. Remove set screw from cylinder tube and unscrew order to install cylinder.
head from cylinder.
2. Remove boom support.
2. Carefully pull rod assembly from cylinder.
3. Clamp rod end in vise and turn piston off of rod. 3. Slowly raise and lower boom several times. Check
hydraulic connections for leaks. Check for proper
NOTE: Piston is loctited (Loctite #277) onto rod. slave cylinder operation.
4. Slide the head off of the rod.
5. Remove seal kit components (wipers, rod seals, o-
rings and backup rings) from head and piston.
6. Thoroughly clean all parts with solvent. Rinse the
inside of the tube and allow to drain. A high pres-
sure rinse and wipe with a lint free rag is preferable.
7. Inspect the rod, head, piston, and tube for
scratches, pits, or polishing. Check seal groves and
sealing surfaces. Scratches or pits deep enough to
catch the fingernail are unacceptable, replace the
cylinder. Polishing is a sign of uneven loading.
When this occurs, the surface should be checked for
roundness. Cylinders not round within .007" should
be replaced.
ASSEMBLY
NOTE: Torque all hardware to torques listed on page
3-32 unless otherwise specified. A. Rod
Seal kit (068454-010) includes:
B. Head
1. Lubricate all components and seals with clean C. Piston 1. Rod Wiper 3. Backup
hydraulic oil prior to assembly. D. Cylinder 4. Static Seal
2. Rod Seal
E. Set Screw 5. Piston Seal

Figure 3-24: Master Cylinder

3-24 AB46 Work Platform

 Section
Maintenance 3.16
3.16 Slave Cylinder Note: To avoid cutting the seals, do not use sharp
edged tools during seal replacement. After installing
seals allow at least one hour for the seals to elasti-
REMOVAL cally restore to their original shape before assembling
1. Extend boom until slave cylinder trunion pins are cylinder.
accessible. Support the cage assembly.
2. Install new seal kit items to piston, head and internal
2. Remove rod end pin retaining bolt. block.
3. Mark and disconnect hoses and immediately cap 3. Lubricate rod wiper and seal with hydraulic oil and
the openings to prevent contamination.
slide head onto rod.
4. Using a metal drift, remove rod end pin.
4. Clean threaded end of rod and rod extension using
5. Remove trunion pin retaining bolts and using a pin loctite primer.
puller, remove trunion pins.
5. Using loctite #262, install rod extension onto rod.
6. Carefully remove slave cylinder.
6. lubricate seal block static seal and carefully push
DISASSEMBLY seal block into cylinder. Secure seal block using 1/4
socket head cap screws.
Note: Provide a clean work area for this operation
and observe clean assembly practices. Seals and 7. Lubricate seals on piston, head and seal block with
hydraulic cylinder components are highly sensitive to hydraulic oil.
contamination that may not be visible to the naked 8. Carefully slide rod assembly into cylinder.
eye. 9. Thread head into cylinder. Be sure hole for set
1. Remove set screw from cylinder tube and unscrew screw aligns with hole in cylinder tube.
head from cylinder. 10. Clean set screw in loctite primer. Install set screw
2. Carefully pull rod assembly from cylinder. using loctite #242.
3. Clamp rod end in vise and turn off rod extension. INSTALLATION
Slide piston off of rod.
1. Follow steps from "REMOVAL" section in reverse
NOTE: Rod extension is loctited (Loctite #262) onto order to install cylinder.
rod. 2. Remove boom support.
4. Slide the head off of the rod. 3. Slowly raise and lower boom several times. Check
5. Remove 1/4 inch socket head cap screws from rod hydraulic connections for leaks. Check for proper
end of cylinder and remove internal seal block from slave cylinder operation.
cylinder.
6. Remove seal kit components (wipers, rod seals, o-
rings and backup rings) from head, piston and seal
block.
7. Thoroughly clean all parts with solvent. Rinse the
inside of the tube and allow to drain. A high pres-
sure rinse and wipe with a lint free rag is preferable.
8. Inspect parts for scratches, pits, or polishing. Check
seal groves and sealing surfaces. Scratches or pits
deep enough to catch the fingernail are unaccept-
able; replace the cylinder. Polishing is a sign of
uneven loading. When this occurs, the surface
should be checked for roundness. Cylinders not Seal kit (068455-010)
round within .007" should be replaced. includes:
1. Rod Wiper
ASSEMBLY 2. Rod Seal
A. Rod E. Set Screw
B. Head F. Cap Screw 3. Static Seal
NOTE: Torque all hardware to torques listed on page 4. Static Seal
3-32 unless otherwise specified. C. Piston G. Rod Extension
D. Cylinder 5. Piston Seal
6. Rod Seal
1. Lubricate all components and seals with clean
hydraulic oil prior to assembly. Figure 3-25: Slave Cylinder
AB46 Work Platform 3-25
Section
3.17 Maintenance
3.17 Cage Rotate Cylinder 3. Lubricate rod wiper and seal with hydraulic oil and
slide head onto rod.
REMOVAL 4. Clean threaded end of rod using loctite primer.
1. Support the cage assembly at a convenient working 5. Using loctite #262, install piston onto rod.
height. 6. Lubricate seals on piston and head with hydraulic
2. Mark and disconnect hoses and immediately cap oil.
the openings to prevent contamination. 7. Carefully slide rod assembly into cylinder.
3. Remove hardware which secures cage rotate cylin- 8. Thread head into cylinder.
der. Remove cage rotate cylinder.
INSTALLATION
DISASSEMBLY
1. Follow steps from "REMOVAL" section in reverse
Note: Provide a clean work area for this operation, order to install cylinder.
and observe clean assembly practices. Seals and 2. Slowly cycle cage rotate cylinder several times.
hydraulic cylinder components are highly sensitive to Check hydraulic connections for leaks. Check for
contamination that may not be visible to the naked proper cylinder operation.
eye.
1. Unscrew head from cylinder
2. Carefully pull shaft assembly from cylinder.
3. Secure rod end and turn piston off of rod.
NOTE: Piston is loctited (Loctite #262) onto rod.
4. Slide the head off of the rod.
5. Remove seal kit components (wipers, rod seals, o-
rings and backup rings) from head and piston.
6. Thoroughly clean all parts with solvent. Rinse the
inside of the tube and allow to drain. A high pres-
sure rinse and wipe with a lint free rag is preferable.
7. Inspect cylinder parts for scratches, pits, or polish-
ing. Check seal groves and sealing surfaces.
Scratches or pits deep enough to catch the fingernail
are unacceptable, replace the cylinder. Polishing is
a sign of uneven loading. When this occurs, the
surface should be checked for roundness. Cylinders
not round within .007" should be replaced.
ASSEMBLY
A. Rod
Seal kit (068457-010) includes:
NOTE: Torque all hardware to torques listed on page B. Head
3-32 unless otherwise specified. C. Piston 1. Rod Wiper 3. Static Seal
D. Cylinder 2. Rod Seal 4. Piston Seal
1. Lubricate all components and seals with clean
hydraulic oil prior to assembly. Figure 3-26: Cage Rotate Cylinder
Note: To avoid cutting the seals, do not use sharp
edged tools during seal replacement. After installing
seals allow at least one hour for the seals to elasti-
cally restore to their original shape before assembling
cylinder.
2. Install new seal kit items to piston and head.

3-26 AB46 Work Platform

 Section
Maintenance 3.18
3.18 Steering Cylinder Note: To avoid cutting the seals, do not use sharp
edged tools during seal replacement. After installing
seals allow at least one hour for the seals to elasti-
REMOVAL cally restore to their original shape before assembling
1. Mark and disconnect hoses and immediately cap cylinder.
the openings to prevent contamination.
2. Install new seal kit items to piston and heads.
2. Remove hardware which secures the steering arms
to the spindles. 3. Lubricate seals on piston. Slide piston on rod and
secure using piston lock and snap ring.
3. Remove hardware which secures steering cylinder
to the chassis. Remove steering cylinder. 4. Carefully slide rod assembly into cylinder.
4. Mark steering arms for position on cylinder. Remove 5. Thread heads into cylinder.
hardware which secures steering arms to rod ends.
Using a hammer and drift, remove the roll pins IMPORTANT: Heads must be installed onto same
which secure the steering arms to the rod ends. end of cylinder as they were removed from.

DISASSEMBLY INSTALLATION
Note: Provide a clean work area for this operation, 1. Follow steps from "REMOVAL" section in reverse
and observe clean assembly practices. Seals and order to install cylinder.
hydraulic cylinder components are highly sensitive to 2. Slowly steering cylinder several times. Check hy-
contamination that may not be visible to the naked draulic connections for leaks. Check for proper
eye. cylinder operation.
1. Mark heads for position on cylinder. Unscrew heads
from cylinder.
IMPORTANT: Heads must be installed onto same
end of cylinder as they were removed from.
2. Carefully pull rod assembly from cylinder.
3. Remove one snap ring and piston lock.
4. Slide the piston off of the rod.
5. Remove seal kit components (wipers, rod seals, o-
rings and backup rings) from heads and piston.
6. Thoroughly clean all parts with solvent. Rinse the
inside of the tube and allow to drain. A high pres-
sure rinse and wipe with a lint free rag is preferable.
7. Inspect cylinder parts for scratches, pits, or polish-
ing. Check seal groves and sealing surfaces.
Scratches or pits deep enough to catch the fingernail
are unacceptable, replace the cylinder. Polishing is
A. Rod
a sign of uneven loading. When this occurs, the
B. Head (2)
surface should be checked for roundness. Cylinders C. Piston
not round within .007" should be replaced. Seal kit (068456-010) includes: D. Cylinder
ASSEMBLY 1. Journal Bearing (2) 4. Static Seal (2) E. Piston
2. Rod Wiper (2) 5. Static Seal Lock
NOTE: Torque all hardware to torques listed on page 3. Rod Seal (2) 6. Piston Seal F. Snap Ring
3-32 unless otherwise specified.
Figure 3-27: Steering Cylinder
1. Lubricate all components and seals with clean
hydraulic oil prior to assembly.

AB46 Work Platform 3-27

Section
3.19 Maintenance
3.19 Jib Cylinder Note: To avoid cutting the seals, do not use sharp
edged tools during seal replacement. After installing
seals allow at least one hour for the seals to elasti-
REMOVAL cally restore to their original shape before assembling
1. Using an overhead hoist or crane, support the cage cylinder.
assembly at a convenient working height.
2. Install new seal kit items to piston and head.
2. Mark and disconnect hoses and immediately cap
the openings to prevent contamination. 3. Lubricate rod wiper and seal with hydraulic oil and
slide head onto rod.
3. Remove hardware which secures jib cylinder pins.
4. Clean threaded end of rod using loctite primer.
NOTE: Jib cylinder is heavy. Take appropriate mea-
sures to support cylinder. 5. Using loctite #277, install piston onto rod.
6. Lubricate seals on piston and head with hydraulic
4. Remove jib cylinder pins. Remove jib cylinder. oil.
DISASSEMBLY 7. Carefully slide rod assembly into cylinder.
Note: Provide a clean work area for this operation, 8. Thread head into cylinder.
and observe clean assembly practices. Seals and INSTALLATION
hydraulic cylinder components are highly sensitive to
contamination that may not even be visible to the 1. Follow steps from "REMOVAL" section in reverse
naked eye. order to install cylinder.
2. Slowly cycle jib cylinder several times. Check
1. Remove counterbalance valve from cylinder. hydraulic connections for leaks. Check for proper
2. Unscrew head from cylinder. cylinder operation.
3. Carefully pull shaft assembly from cylinder.
4. Secure rod end and turn piston off of rod.
NOTE: Piston is loctited (Loctite #277) onto rod.
4. Slide the head off of the rod.
5. Remove seal kit components (wipers, rod seals, o-
rings and backup rings) from head and piston.
6. Thoroughly clean all parts with solvent. Rinse the
inside of the tube and allow to drain. A high pres-
sure rinse and wipe with a lint free rag is preferable.
7. Inspect cylinder parts for scratches, pits, or polish-
ing. Check seal groves and sealing surfaces.
Scratches or pits deep enough to catch the fingernail
are unacceptable, replace the cylinder. Polishing is
a sign of uneven loading. When this occurs, the
surface should be checked for roundness. Cylinders
not round within .007" should be replaced. A. Rod
B. Head Seal kit (068453-010) includes:
ASSEMBLY 3. Rod Wiper
C. Piston 1. Piston Seal
NOTE: Torque all hardware to torques listed on page D. Cylinder 2. Wear Ring 4. Rod Seal
E. Set Screw 5. Static Seal
3-32 unless otherwise specified.
1. Lubricate all components and seals with clean Figure 3-28: Jib Cylinder
hydraulic oil prior to assembly.

3-28 AB46 Work Platform

 Section
Maintenance 3.20
3.20 Boom Raise & Boom Riser Note: To avoid cutting the seals, do not use sharp
edged tools during seal replacement. After install-
Cylinders ing seals allow at least one hour for the seals to
elastically restore to their original shape before
REMOVAL assembling cylinder.
1. Raise elevating assembly until cylinder pins are 2. Install new seal kit items to piston and head.
accessible.
3. Lubricate rod wiper and seal with hydraulic oil and
1. Support the elevating assembly(refer to Figure 3-1). slide head onto rod.
2. Mark and disconnect hoses and immediately cap 4. Slide stop tube onto rod.
the openings to prevent contamination.
5. Thread piston onto rod. Be sure set screw hole lines
3. Remove hardware which secures cylinder. Remove up with hole on end of rod.
cylinder.
6. Using loctite #242, secure piston to rod with 3/16
DISASSEMBLY set screw.
Note: Provide a clean work area for this operation, 7. Lubricate seals on piston and head with hydraulic
and observe clean assembly practices. Seals and oil.
hydraulic cylinder components are highly sensitive to 8. Carefully slide rod assembly into cylinder.
contamination that may not be visible to the naked 9. Thread head into cylinder. Be sure hole for setscrew
eye. aligns with hole in cylinder tube.
1. Remove set screw from cylinder tube and unscrew 10. Clean set screw in loctite primer. Install set screw
head from cylinder. using loctite #242.
2. Unscrew head from cylinder INSTALLATION
3. Carefully pull shaft assembly from cylinder.
1. Follow steps from "REMOVAL" section in reverse
4. Remove 3/16 set screw which secures piston to rod. order to install cylinder.
NOTE: Set screw is loctited (Loctite #242) into 2. Slowly cycle cylinder several times. Check hydraulic
piston. connections for leaks. Check for proper cylinder
operation.
2. Secure end of rod and turn piston off of rod.
4. Slide stop tube and head off of the rod.
5. Remove seal kit components (wipers, rod seals, o-
rings and backup rings) from head and piston.
6. Thoroughly clean all parts with solvent. Rinse the
inside of the tube and allow to drain. A high pres-
sure rinse and wipe with a lint free rag is preferable.
7. Inspect cylinder parts for scratches, pits, or polish-
ing. Check seal groves and sealing surfaces.
Scratches or pits deep enough to catch the fingernail
are unacceptable, replace the cylinder. Polishing is
a sign of uneven loading. When this occurs, the
surface should be checked for roundness. Cylinders
not round within .007" should be replaced.
ASSEMBLY
Boom Raise Seal kit (068451-010) includes:
NOTE: Torque all hardware to torques listed on page Boom Riser Seal kit (068450-010) includes:
3-32 unless otherwise specified. 1. Piston Seal
A. Rod E. Set Screw 2. Wear Ring
1. Lubricate all components and seals with clean B. Head F Set Screw 3. Rod Wiper
hydraulic oil prior to assembly. C. Piston G. Stop Tube 4. Rod Seal
D. Cylinder 5. Static Seal

Figure 3-29: Boom Riser Cylinder (shown)

AB46 Work Platform 3-29
Section
3.21 Maintenance
3.21 Boom Extend Cylinder 7. Inspect cylinder parts for scratches, pits, or polish-
ing. Check seal groves and sealing surfaces.
Scratches or pits deep enough to catch the fingernail
REMOVAL are unacceptable, replace the cylinder. Polishing is
1. Lower boom completely. Extend boom until front a sign of uneven loading. When this occurs, the
boom extend cylinder pin is accessable. surface should be checked for roundness. Cylinders
1. Use an overhead hoist or crane to support the rear not round within .007" should be replaced.
of the boom (Figure 3-30). ASSEMBLY
2. Remove rear boom pivot pin.
NOTE: Torque all hardware to torques listed on page
3. Remove clips which secure front boom extend
cylinder pin. Remove pin. 3-32 unless otherwise specified.
4. Mark and disconnect boom extend cylinder hoses 1. Lubricate all components and seals with clean
and immediately cap the openings to prevent hydraulic oil prior to assembly.
contamination.
Note: To avoid cutting the seals, do not use sharp
5. Using overhead hoist, slightly raise rear of boom. edged tools during seal replacement. After installing
NOTE: This will extend master cylinder and allow seals allow at least one hour for the seals to elasti-
room to remove boom extend cylinder. It may be cally restore to their original shape before assembling
necessary to remove a counterbalance valve to allow cylinder.
master cylinder to expand. 2. Install new seal kit items to piston and head.
6. Remove rear boom extend cylinder pin. Carefully 3. Lubricate rod wiper and seal with hydraulic oil and
remove boom extend cylinder. Measure length of slide head onto rod.
expanded boom cylinder.
4. Clean threaded end of rod using loctite primer.
IMPORTANT: Boom extend cylinder must be ex- 5. Using loctite #277, install piston onto rod.
panded to the same length when it is reinstalled.
6. Lubricate seals on piston and head with hydraulic
DISASSEMBLY oil.
7. Carefully slide rod assembly into cylinder.
Note: Provide a clean work area for this operation,
and observe clean assembly practices. Seals and
hydraulic cylinder components are highly sensitive to
contamination that may not be visible to the naked
eye.
1. Remove set screw and unscrew head from cylinder.
3. Carefully pull shaft assembly from cylinder.
4. Secure rod end and turn piston off of shaft.
NOTE: Piston is loctited (Loctite #277) onto rod.
4. Slide the head off of the rod.
5. Remove seal kit components (wipers, rod seals, o-
rings and backup rings) from head and piston.
6. Thoroughly clean all parts with solvent. Rinse the
inside of the tube and allow to drain. A high pres-
sure rinse and wipe with a lint free rag is preferable.

Figure 3-30: Removing Boom Extend Cylinder

3-30 AB46 Work Platform

 Section
Maintenance 3.21
8. Thread head into cylinder.Using loctite #242, install
set screw.
INSTALLATION
1. Follow steps from "REMOVAL" section in reverse
order to install cylinder.
IMPORTANT: Boom extend cylinder must be ex-
panded to the same length it was when it was re-
moved.
2. Slowly cycle cylinder several times. Check hydraulic
connections for leaks. Check for proper cylinder
operation.

A. Rod
B. Head Seal kit (068452-010) includes:
C. Piston 1. Piston Seal 4. Rod Wiper
D. Cylinder 2. Wear Ring 5. Rod Seal
E. Set Screw 3. Static Seal 6. Static Seal
F. Bushing

Figure 3-31: Boom Extend Cylinder

AB46 Work Platform 3-31

Section
3.22 Maintenance
3.22 LONG TERM STORAGE 3.23 Torque Specifications
If the work platform is to be placed in long term (Tables 3-3 & 3-4)
storage (dead storage) follow these recommended
preservation procedures. FASTENERS
PRESERVATION Use the following values to torque fasteners used on
UpRight Work Platforms unless a specific torque value is
1. Clean painted surfaces. If paint is damaged, called out for the part being installed.
repaint.
2. Fill the hydraulic tank to operating level. Fluid Table 3-3: Bolt Torque
will be visible at the sight gauge. THREAD WIDTH TORQUE
IMPORTANT: Do not fill the hydraulic tank SIZE
American National
ACROSS VALUE
while the platform is elevated. Std.-UNC (course)
Grade 5
FLATS ENGLISH METRIC
1
/4 7
/16 110 In/Lbs 12 N.m
NOTE: Do not drain the hydraulic system prior
to long term storage.
5
/16 1
/2 190 In/Lbs 22 N.m
3
/8 9
/16 30 Ft/Lbs 41 N.m
3. Coat exposed portions of cylinder rods with a 7
/16 5
/8 50 Ft/Lbs 68 N.m
preservative such as multipurpose grease and
wrap with a barrier material.
1
/2 3
/4 75 Ft/Lbs 102 N.m
5
/8 1 5/16 150 Ft/Lbs 203 N.m
4. Coat all exposed unpainted metal surfaces with
preservative.
3
/4 1 1 /8 250 Ft/Lbs 339 N.m
5. Service the engine according to the manufactur-
7
/8 1 15/16 400 Ft/Lbs 542 N.m
ers recommendations. 1 1 1/2 600 Ft/Lbs 813 N.m
6. Remove the battery and place in alternative
service.
HYDRAULIC COMPONENTS
Use the following values to torque hydraulic compo-
nents used on UpRight Work Platforms.
Note: Always lubricate threads with clean hydraulic
oil prior to installation.
Table 3-4: Hydraulic Component Torque
TYPE: CARTRIDGE FITTINGS HOSES
SAEPART POPPET
SERIES (Ft/Lbs Nm) (Ft/Lbs Nm) (In/Lbs Nm)
#4 N/A N/A N/A N/A 135-145 15-16
#6 N/A N/A 10-20 14-27 215-245 24-28
#8 25-30 34-41 25-30 34-41 430-470 49-53
#10 35-40 47-54 35-40 47-54 680-750 77-85
#12 85-90 115-122 85-90 115-122 950-1050 107-131
#16 130-140 176-190 130-140 176-190 1300-1368 147-155

Coil nuts: 30 IN/Lbs (3 Nm)

3-32 AB46 Work Platform

 Troubleshooting Section
4.0
4.0 Introduction
The following section on troubleshooting provides
guidelines on the types of problems users may encoun- When troubleshooting, ensure that the work
ter in the field, helps determine the cause of problems, platform is resting on a firm, level surface.
and suggests proper corrective action. When performing any service which requires
Careful inspection and accurate analysis of the symp- the platform to be raised, the Elevating
toms listed in the Troubleshooting Guide will localize Assembly must be blocked.
the trouble more quickly than any other method. This
manual cannot cover all possible problems that may Disconnect the battery ground cable when
occur. If a specific problem is not covered in this replacing or testing the continuity of any
manual, call our toll free number for service assistance. electrical component.
Referring to Section 2.0 and 5.0 will aid in understand-
ing the operation and function of the various compo-
nents and systems of the AB46 and help in diagnosing FOR SERVICE ASSISTANCE, IN THE U.S.A., CALL:
and repair of the machine. 1-800-926-5438
GENERAL PROCEDURE FROM OUTSIDE THE USA, CALL 1-209-896-5150
Use the charts on the following pages to help determine
the cause of a fault in your UpRight AB46.
1. Verify your problem.
Do a full function test from both platform controls
and chassis controls and note all functions that
are not operating correctly.
2. Narrow the possible causes of the malfunction.
Use the troubleshooting guide to determine which
components are common to all circuits that are not
functioning correctly.
3. Identify the problem component.
Test components that are common to all circuits that
are not functioning correctly. Remember to check
wires and terminals between suspect components.
Be sure to check connections to battery negative.
4. Repair or replace component found to be faulty.
5. Verify that repair is complete.
Do a full function test from both platform and
chassis controls to verify that all functions are operat-
ing correctly and machine is performing to specified
values.

AB46 Work Platform 4-1

Section
4.1 Troubleshooting
Table 4-1 Troubleshooting Guide - Hydraulic Schematic

Parking Brake
Boom Extend

Cage Rotate
Boom Raise
Component

Cage Level

Diff Lock
Function

Release

Release
Brake
Steer

Riser

Drive

Drive
Slew
Jib
.
.

Pump X X X X X X X X
Steer Valve X
Steer Cylinder X
High Relief X X X X X X X X
Relief Check Valves X X X X X X X X X X
High Dump 1 X X
Diverter Valve 2 2 2 2 2 2 2 2
Riser Valve X
Riser Cylinder X
Riser C/B Valve X
Riser CK Valve X
Boom Extend Valve X
Boom Extend Cylinder X
Boom Extend C/B Valve X
Boom Extend CK Valve X
Boom Raise Valve X
Boom Raise Cylinder X
Boom Raise C/B Valve X
Boom Raise CK Valve X
Proportional Valve X X X X X
Jib Valve X
Jib Orifice X
Jib Cylinder X
Jib C/B Valve X
Jib CK Valve X
Master Cylinder X
Master Cylinder C/B Valves X
Master Cylinder CK Valves X
Slave Cylinder X
Slave Cylinder CB Valves X
Trim Level Valve X
Low Relief Valve X X X X X X X
Cage Rotate Cylinder X
Cage Rotate Valve X
Cage Rotate C/B Valve X
Cage Rotate CK Valve X
Slew Motor X
Turret Rotate Valve X
Turret Rotate CK Valve X
1000 PSI Relief X

1. High dump is not activated by steering. It will close for other functions while steering.
2. Diverter valve is not activated during normal operation. Only for hand pump operation.

4-2 AB46 Work Platform

 Troubleshooting Section
4.1
Table 4-1 Troubleshooting Guide - Hydraulic Schematic - (continued)

Parking Brake
Boom Extend

Cage Rotate
Boom Raise
Component

Cage Level

Diff Lock
Function

Release

Release
Brake
Steer

Riser

Drive

Drive
Slew
Jib
.
.

Drive Pump X X
Charge Pump X X
Charge Pump Relief Valve X X
Bypass Valve 3 3 X
Differential Lock Valve X
P/O Differential Lock Valves X
Drive Motors X X
Brake Valve X X X
Brake Orifices X X X
Brakes X X X

3 Bypass valve is not energized during normal operation.

AB46 Work Platform 4-3

Section
4.2 Troubleshooting
Table 4-2 Troubleshooting Guide - Electrical Schematics

Cage Level Down

Cage Rotate CW
.

Upper Controls

Lower Controls

Lower Controls

Cage Level Up
Riser Descend
Upper controls

Diff Lock Drive

Parking Brake
Boom Retract
Boom Extend
Riser Elevate

Cage Rotate
Boom Lower
Engine Start

Engine Start

Boom Raise
Engine Run

Engine Run
Component

Steer Right

Slew CCW
Steer Left

Tilt Alarm
Slew CW
Jib Down
Function

Tilt Light
Release
Jib Up

CCW

Drive
.
.
.

Battery X X
25 A Fuse X X
Chassis EMStop Switch X X
Chassis Key Switch X X X
10 A Circuit Breaker CB1 X X
Chassis Control Power Relay X X
Starter Motor / Solenoid X X
Start Solenoid X X
Alternator X X
10 Amp Circuit breaker CB2 X
Platform EMStop Switch X X
10 Amp Control Box Fuse X
Control Box Key Switch X
Diode DB20R X
Diode DB20L X
Engine Relay Contacts and Coil X X
Tilt Relay Contacts X X X X
Tilt Light off for normal operation X X
Tilt Alarm off for normal operation X X
Brake Relay Contacts X X
Tilt Sensor (red wire) X X
Tilt Sensor (white wire) X X X X
Diff Lock Relay contacts X X
Propane Relay contacts X X
Gas Relay contacts X X
Choke Relay contacts X X
Horn Relay contacts X X
Throttle Relay contacts X X X X X X X X X X X X X X X X X X X X
Down Limit Switch X X
Down Relay coil X X
Engine Oil Pressure Switch X X
Distributor X X
Ignition Coil X X
Fuel Select Switch X X
Propane Relay coil X X
LP Valve X X
Gas Relay coil X X
Gas Valve X X
Fuel Pump X X
Chassis Control Power Relay coil X
Chassis Control Power Relay contacts X X
Start Solenoid X X
Starter Motor X X
Start Switch X
Choke Switch X X
Choke Relay X X
Choke X X
Choke Diode X X
Throttle Relay Coil X X X X X X X X X X X X X X X X
Throttle Solenoid X X X X X X X X X X X X X X X X
Lower Turret Rotate Switch X X

4-4 AB46 Work Platform

 Troubleshooting Section
4.2
Table 4-2 Troubleshooting Guide - Electrical Schematics - (continued)

Cage Level Down

Cage Rotate CW
.

Upper Controls

Lower Controls

Lower Controls

Cage Level Up
Riser Descend
Upper controls

Diff Lock Drive

Parking Brake
Boom Retract
Boom Extend
Riser Elevate

Cage Rotate
Boom Lower
Engine Start

Engine Start

Boom Raise
Engine Run

Engine Run
Component

Steer Right

Slew CCW
Steer Left

Tilt Alarm
Slew CW
Jib Down
Function

Tilt Light
Release
Jib Up

CCW

Drive
.
.
.

Lower Cage rotate Switch X X

Lower Trim Switch X X
Lower Jib Switch X X
Lower Boom Elevate Switch X X
Lower Boom Extend Switch X X
Lower Riser Switch X X
Diode DB16 X X X X X X X X
Diode DB8 X X X X X X X X
Diode DB8.1 X X X X X X X X
Boom Speed Relay coil X X X X X X X X
Boom Speed Relay contacts
Turtle / Rabbit Knob X X X X X X X X
Diode DB17 X X X X
Diode DB18 X X
Foot Switch X X X X X X X X X X X X X X X X X X
Boom Disconect Relay
Upper Turret Rotate Switch X X
Upper Cage rotate Switch X X
Upper Trim Switch X X
Upper Jib Switch X X
Lower Boom Elevate Switch X X
Upper Boom Extend Switch X X
Upper Riser Switch X X
Turret Drive Relay contacts X X X X
Boom Disconnect Relay contacts X X X X X X X X
Diode DB7 X X X X X X X X
Diode DB6 X X
Diode DB11 X X X X X X
Diode DB3 X X X X
Diode DB2 X X X X
Diode DB9 X X
Diode DB23L X X X X X X X X X X X X X X X X X X
Diode DB23R X
Diode DB24 X
Speed Control Knob X X X X X X X X X X
Boom Speed Relay contacts X X X X X X X X X X
Boom Speed Relay coil X X X X
Drive Enable Relay coil X
Drive Enable Relay contacts X
Steer Right Switch X
Steer Left Switch X
Diff Lock Switch X
Down Relay contacts X X
Down Relay contacts X
Down Relay contacts X X
Boom Extend Drive Interlock Switch X X
Forward Proportional Valve X X
Reverse Proportional Valve X X
Brake Relay coil X X
Brake Solenoid Valve X X
Brake Relay contacts X X
Boom Disconnect Relay coil X X
AB46 Work Platform 4-5
Section
4.2 Troubleshooting
Table 4-2 Troubleshooting Guide - Electrical Schematics - (continued)

Cage Level Down

Cage Rotate CW
.

Upper Controls

Lower Controls

Lower Controls

Cage Level Up
Riser Descend
Upper controls

Diff Lock Drive

Parking Brake
Boom Retract
Boom Extend
Riser Elevate

Cage Rotate
Boom Lower
Engine Start

Engine Start

Boom Raise
Engine Run

Engine Run
Component

Steer Right

Slew CCW
Steer Left

Tilt Alarm
Slew CW
Jib Down
Function

Tilt Light
Release
Jib Up

CCW

Drive
.
.
.

Turret Drive Relay coil X X

Drive Joystick X X
Diff Lock Button X
Diff Lock Relay X
Diff Lock Solenoid Valve X
Trim Up Solenoid Valve X
Trim Down Solenoid Valve X
Trim Up Relay coil X
Trim Up Relay contacts X
Trim Down Relay coil X
Trim Down Relay contacts X
Jib Up Solenoid Valve X
Jib Down Solenoid Valve X
Jib Up Relay coil X
Jib Up Relay contacts X
Jib Down Relay coil X
Jib Down Relay contacts X
Boom Up Solenoid Valve X
Boom Down Solenoid Valve X
Boom Up Relay coil X
Boom Up Relay contacts X
Boom Down Relay coil X
Boom Down Relay contacts X
Boom Extend Solenoid Valve X
Boom Retract Solenoid Valve X
Boom Extend Relay coil X
Boom Extend Relay contacts X
Boom Retract Relay coil X
Boom Retract Relay contacts X
Riser Up Solenoid Valve X
Riser Down Solenoid Valve X
Riser Up Relay coil X
Riser Up Relay contacts X
Riser Down Relay coil X
Riser Down Relay contacts X
Cage Right Solenoid Valve X
Cage Left Solenoid Valve X
Cage Right Relay coil X
Cage Right Relay contacts X
Cage Left Relay coil X
Cage Left Relay contacts X
Turret Right Solenoid Valve X
Turret Left Solenoid Valve X
Turret Right Relay coil X
Turret Right Relay contacts X
Turret Left Relay coil X
Turret Left Relay contacts X
Steer Right Solenoid Valve X
Steer Left Solenoid Valve X
Proportional Valve X X X X X X X X X X
High Flow Valve X X X X
Diode DB21 X
Bypass Solenoid Valve X
Diode DB25 X X
4-6 AB46 Work Platform
 Section
Schematics 5.0
Section 5.1 Electrical Schematics
5.0 Introduction Figure 5-1: Electrical Schematic, Gas Model
This section contains electrical and hydraulic power Figure 5-2: Electrical Schematic, Dual Fuel Model
schematics, and associated information for maintenance Figure 5-3: Electrical Schematic, Diesel Model
purposes.
Section 5.2 Hydraulic Schematics
The diagrams are to be used in conjunction with Sec-
tion 4 "Troubleshooting". They allow understanding of Figure 5-4: Hydraulic Schematic
the makeup and functions of the systems for checking, Section 5.3 Valve Block Assemblies
tracing, and faultfinding during trouble analysis. Figure 5-5: Boom Valve Block Assembly
The components that comprise the electrical and Figure 5-6: Hydraulic Valve Ports
hydraulic systems are given a reference designation and
are explained as to function and location in the follow- Figure 5-7: Check Ports
ing tables. Figure 5-8: Drive Valve Block Assembly
Section 5.4 Upper Controller
Figure 5-9: Upper Controller
Figure 5-10: Electrical Diagram-Upper Controller-Gas
Figure 5-11: Electrical Diagram-Upper Controller-
Diesel
Section 5.5 Lower Controller
Figure 5-12: Lower Control Box Cover
Figure 5-13: Terminal Strip, Relay Identification
Figure 5-14: Electrical Diagram - Lower Control Box
Gas Model
Figure 5-15: Electrical Diagram - Lower Control Box
Diesel Model

AB46 Work Platform 5-1

Section
5.1 Schematics
5.1 Electrical Schematics
Table 5-1: (cont.)
Table 5-1: Electrical Schematic Legend, Gasoline Model - 068341-001 REFERENCE REFERENCE
DESIGNATION NAME FUNCTION LOCATION DESIGNATION NAME FUNCTION LOCATION
REFERENCE R15 Engine Gas Relay Power to Engine Lower Control box
REFERENCE DESIGNATION NAME FUNCTION LOCATION Gas Relay S14 Down Limit Switch Controls travel speed Turret at boom
DESIGNATION NAME FUNCTION LOCATION FU1 Fuse Engine Power Lower Control box Slow/Fast attachment
ALM 1 Horn Warning sound Front of chassis 10 AMP R16 Engine Choke Relay Power to Engine Lower Control box S15 Chassis Emergency Emergency Stop Lower control box
ALM 2 Alarm, Tilt Provides warning sound Upper control box, FU2 Fuse Emergency Stop Lower Control box Choke Relay Stop Switch
when slope of machine exterior upper left side. S16 Choke Switch Actuates Engine Choke Lower control box
25 AMP
excedes 3o side to side, R17 Engine Throttle Power to Engine Lower Control box
or fore and aft. FU3 Fuse Chassis Controls Lower Control box
Relay Throttle Relay S17 Foot Switch Enables operation from Floor of platform
CONT1 Controller Controls operating speed Upper control box 10 AMP
platform
of various functions FU4 Fuse Platform Controls Upper Control box
R18 Low Tilt Relay Disenables Drive Lower Control box S18 Gas/Propane Select Selects gas or propane Platform control box
D1 Diode Supplies power to Lower control box 10 AMP Functions Switch
throttle relay L1 Tilt Light Lights when machine Upper Control box
S19 Platform Key Switch Enables operation from Platform control box
D2 Diode Supplies power to Lower control box is in tilt condition R19 Engine Relay Enables Engine Lower Control box platform
throttle relay PMP1 Drive Pump Hydraulic Drive Chassis to operate S20 Horn Switch Sounds horn Platform control Box
D3 Diode Supplies power to Lower control box Power
throttle relay R20 Power Relay Power to Controller Lower Control box S21 Boom Extend Drive Controls travel speed On Boom
D4 Diode Spike protection Joystick handle PMP2 Engine Fuel Pump Pumps fuel to Engine Engine
Interlock Slow/Fast
diode R21 Down Relay Power to Hydraulic Lower Control box
Pump S22 Platform Emergency Emergency Stop Platform control box
D5 Diode Supplies power to Upper control box R1 Relay Power to up Relay Panel
Stop Switch
speed controller CONT1 trim solenoid
R22 Boom Disconnect Power to Upper Upper Control box SNSR Level Sensor Provides power to cutout Control module.
D6 Diode Supplies power to Upper control box
R2 Relay Power to down Lower Control box Relay Controller relay when machine is
speed controller CONT1
trim solenoid level.
D7 Diode Supplies power to Upper control box
speed controller CONT1 R23 Boom Elevate Speed Power to Speed Upper Control box SOL1 Trim UP Solenoid. Controls lift valve. Right side of manifold
D8 Diode Supplies power to Upper control box R3 Relay Power to up Lower Control box Relay Controller
speed controller CONT1 jib solenoid SOL2 Trim Down Solenoid. Controls lift valve. Right side of manifold
D9 Diode Supplies power to high Upper control box R24 Turret Drive Relay Power to Turret Upper Control box
flow solenoid R4 Relay Power to down Lower Control box Rotate Solenoid SOL3 Jib Up Solenoid. Controls lift valve. Right side of manifold
D10 Diode Supplies power to high Upper control box jib solenoid
R25 Drive Enable Relay Power to Upper Upper Control box SOL4 Jib Down Solenoid. Controls lift valve. Right side of manifold
flow solenoid
R5 Relay Power to up Lower Control box Control box
D11 Diode Supplies power to boom Upper control box
boom solenoid SOL5 Boom Up Solenoid. Controls lift valve. Right side of manifold
elevate speed relay
R26 Brake Relay Power to Brake Lower Control box
D12 Diode Supplies power to boom Upper control box Solenoid
R6 Relay Power to down Lower Control box SOL6 Boom Down Solenoid. Controls lift valve. Right side of manifold
elevate speed relay boom solenoid
D13 Diode Provides power to Lower control box R27 Differential Lock Activated Differential Lower Control box
throttle relay SOL7 Boom Extend Solenoid Controls reverse valve. Right side of manifold
R7 Relay Power to extend Lower Control box Relay Lock
D14 Diode Provides power to Lower control box boom solenoid
tilt alarm RES1 Resistor Speed control Joystick control SOL8 Boom Retract Solenoid. Controls lift valve. Right side of manifold
D15 Diode Provides power to Lower control box R8 Relay Power to retract Lower Control box
throttle relay boom solenoid S1 Trim Switch, Power to Trim Lower Control box SOL9 Riser Up Solenoid. Controls lift valve. Right side of manifold
D16 Diode Provides power to Lower control box (two) Solenoid Upper Control box
brake solenoid R9 Relay Power to up Upper Control box S2 Jib Switch, Power to Jib Lower Control box SOL10 Riser Down Solenoid Controls series / parallel Right side of manifold
D17 Diode Power to tilt Lower control box riser solenoid (two) Solenoid Upper Control box valves.
alarm ALM2 SOL11 Cage Right Solenoid. Controls lift valve. Right side of manifold
D18 Diode Power to Lower control box R10 Relay Power to down Upper Control box S3 Boom Elevate Switch Power to Boom Lower Control box
riser solenoid (two) Lift Solenoid Upper Control box SOL12 Cage Left Solenoid Controls down valve. Right side of manifold
engine relay
D19 Diode Power to Lower control box
R11 Relay Power to cage Upper Control box S4 Boom Extend Switch Power to Boom Lower Control box SOL13 Turret Right Solenoid Controls steer valve when Right side of manifold
throttlr relay Right Solenoid (two) Extend Solenoid Upper Control box steering right.
D20 Diode Engine - choke Engine Compartment
diode SOL14 TurretLeft Solenoid Controls steer valve when Right side of manifold
R12 Relay Power to cage Upper Control box S5 Riser Switch Power to Riser Lower Control box steering left.
D21 Diode Engine - throttle Engine Compartment left solenoid (two) Solenoid Upper Control box SOL15 Steer Right Solenoid Controls engine throttle. Right side of manifold
diode S6 Cage Switch Power to Cage Lower Control box
R13 Relay Power to turret Relay Panel (two) Rotate Solenoid Upper Control box
right solenoid SOL16 Steer LeftSolenoid Controls engine choke. Right side of manifold
S7 Turret Switch Power to Turret Lower Conrtol box
(two) Rotate Solenoid Upper Control box
R14 Relay Power to turret Relay Panel SOL17 Low Flow Controls lift valve. Right side of manifold,
S8 Differential Lock Locks Differential Joystick
left solenoid Switch
SOL18 High Flow Controls lift valve. Right side of manifold,
S9 Choke/Glowplug Actuates Upper Control box
Switch Choke/Glowplug
SOL19 Engine Gas Valve Allows Gas to Engine Compartment
Solenoid Engine
S10 Steer Switch Power to left steer Upper control box,
and right steer relays top of joystick. SOL20 Engine Choke Controls Engine Engine Compartment
S11 Oil Pressure Stops Engine if Engine Solenoid Choke
Switch low pressure SOL21 Engine Throttle Controls Engine Engine Compartment
S12 Engine Start Switch Starts Engine Lower control box Solenoid Throttle
SOL22 Brake Solenoid Actuates Brakes Drive Valve Block
S13 Platform/Chassis Supplies power to Lower control box
Switch Platform/Chassis SOL23 Differential Lock Controls Differential Drive Valve Block
Solenoid Lock
SOL24 Bypass Solenoid Allows oil bypass Drive Valve Block
to tank

5-2 AB46 Work Platform

 Schematics Section

AB46 Work Platform Figure 5-1: Electrical Schematic, Gasoline Model (068341-001) 5-3
Section
5.1 Schematics
5.1 Electrical Schematics First page on foldout

Table 5-2: (cont.)

Table 5-2: Electrical Schematic Legend, Dual Fuel Model - 068341-002 REFERENCE
DESIGNATION NAME FUNCTION LOCATION
REFERENCE
DESIGNATION NAME FUNCTION LOCATION
REFERENCE R16 Engine Choke Relay Power to Engine Lower Control box
REFERENCE DESIGNATION NAME FUNCTION LOCATION Choke Relay S15 Chassis Emergency Emergency Stop Lower control box
DESIGNATION NAME FUNCTION LOCATION FU1 Fuse Engine Power Lower Control box Stop Switch
ALM 1 Horn Warning sound Front of chassis R17 Engine Throttle Power to Engine Lower Control box S16 Choke Switch Actuates Engine Choke Lower control box
10 AMP
ALM 2 Alarm, Tilt Provides warning sound Upper control box, Relay Throttle Relay
FU2 Fuse Emergency Stop Lower Control box
when slope of machine exterior upper left side. S17 Foot Switch Enables operation from Floor of platform
excedes 3o side to side, 25 AMP
R18 Low Tilt Relay Disenables Drive Lower Control box platform
or fore and aft. FU3 Fuse Chassis Controls Lower Control box Functions S18 Gas/Propane Select Selects gas or propane Platform control box
CONT1 Controller Controls operating speed Upper control box 10 AMP Switch
of various functions FU4 Fuse Platform Controls Upper Control box R19 Engine Relay Enables Engine Lower Control box S19 Platform Key Switch Enables operation from Platform control box
D1 Diode Supplies power to Lower control box 10 AMP to operate platform
throttle relay L1 Tilt Light Lights when machine Upper Control box S20 Horn Switch Sounds horn Platform control Box
D2 Diode Supplies power to Lower control box is in tilt condition R20 Power Relay Power to Controller Lower Control box
throttle relay PMP1 Drive Pump Hydraulic Drive Chassis S21 Boom Extend Drive Controls travel speed On Boom
D3 Diode Supplies power to Lower control box Power R21 Down Relay Power to Hydraulic Lower Control box
Interlock Slow/Fast
throttle relay Pump
S22 Platform Emergency Emergency Stop Platform control box
D4 Diode Spike protection Joystick handle PMP2 Engine Fuel Pump Pumps fuel to Engine Engine Stop Switch
diode R22 Boom Disconnect Power to Upper Upper Control box
Relay Controller SNSR Level Sensor Provides power to cutout Control module.
D5 Diode Supplies power to Upper control box R1 Relay Power to up Relay Panel relay when machine is
speed controller CONT1 trim solenoid
R23 Boom Elevate Speed Power to Speed Upper Control box level.
D6 Diode Supplies power to Upper control box
Relay Controller SOL1 Trim UP Solenoid. Controls lift valve. Right side of manifold
speed controller CONT1 R2 Relay Power to down Lower Control box
D7 Diode Supplies power to Upper control box trim solenoid
R24 Turret Drive Relay Power to Turret Upper Control box SOL2 Trim Down Solenoid. Controls lift valve. Right side of manifold
speed controller CONT1
Rotate Solenoid
D8 Diode Supplies power to Upper control box R3 Relay Power to up Lower Control box
SOL3 Jib Up Solenoid. Controls lift valve. Right side of manifold
speed controller CONT1 jib solenoid
R25 Drive Enable Relay Power to Upper Upper Control box
D9 Diode Supplies power to high Upper control box Control box
R4 Relay Power to down Lower Control box SOL4 Jib Down Solenoid. Controls lift valve. Right side of manifold
flow solenoid
D10 Diode Supplies power to high Upper control box jib solenoid
R26 Brake Relay Power to Brake Lower Control box SOL5 Boom Up Solenoid. Controls lift valve. Right side of manifold
flow solenoid Solenoid
D11 Diode Supplies power to boom Upper control box R5 Relay Power to up Lower Control box
elevate speed relay boom solenoid SOL6 Boom Down Solenoid. Controls lift valve. Right side of manifold
R27 Differential Lock Activated Differential Lower Control box
D12 Diode Supplies power to boom Upper control box Relay Lock
R6 Relay Power to down Lower Control box SOL7 Boom Extend Solenoid Controls reverse valve. Right side of manifold
elevate speed relay
boom solenoid
D13 Diode Provides power to Lower control box R28 Propane Relay Power to Gas or Lower Control box
throttle relay LP Solenoid SOL8 Boom Retract Solenoid. Controls lift valve. Right side of manifold
R7 Relay Power to extend Lower Control box
D14 Diode Provides power to Lower control box boom solenoid R29 Horn Relay Power to Horn Lower Control box
tilt alarm SOL9 Riser Up Solenoid. Controls lift valve. Right side of manifold
D15 Diode Provides power to Lower control box R8 Relay Power to retract Lower Control box RES1 Resistor Speed control Joystick control
throttle relay boom solenoid SOL10 Riser Down Solenoid Controls series / parallel Right side of manifold
D16 Diode Provides power to Lower control box S1 Trim Switch, Power to Trim Lower Control box valves.
brake solenoid R9 Relay Power to up Upper Control box (two) Solenoid Upper Control box SOL11 Cage Right Solenoid. Controls lift valve. Right side of manifold
D17 Diode Power to tilt Lower control box riser solenoid S2 Jib Switch, Power to Jib Lower Control box
alarm ALM2 (two) Solenoid Upper Control box SOL12 Cage Left Solenoid Controls down valve. Right side of manifold
D18 Diode Power to Lower control box R10 Relay Power to down Upper Control box
engine relay riser solenoid S3 Boom Elevate Switch Power to Boom Lower Control box SOL13 Turret Right Solenoid Controls steer valve when Right side of manifold
D19 Diode Power to Lower control box (two) Lift Solenoid Upper Control box steering right.
R11 Relay Power to cage Upper Control box SOL14 TurretLeft Solenoid Controls steer valve when Right side of manifold
Throttle relay
Right Solenoid S4 Boom Extend Switch Power to Boom Lower Control box steering left.
D20 Diode Engine - choke Engine Compartment (two) Extend Solenoid Upper Control box SOL15 Steer Right Solenoid Controls engine throttle. Right side of manifold
diode R12 Relay Power to cage Upper Control box
D21 Diode Engine - throttle Engine Compartment left solenoid S5 Riser Switch Power to Riser Lower Control box SOL16 Steer LeftSolenoid Controls engine choke. Right side of manifold
diode (two) Solenoid Upper Control box
R13 Relay Power to turret Relay Panel S6 Cage Switch Power to Cage Lower Control box SOL17 Low Flow Controls lift valve. Right side of manifold,
right solenoid (two) Rotate Solenoid Upper Control box
S7 Turret Switch Power to Turret Lower Conrtol box SOL18 High Flow Controls lift valve. Right side of manifold,
R14 Relay Power to turret Relay Panel (two) Rotate Solenoid Upper Control box
left solenoid S8 Differential Lock Locks Differential Joystick
R15 Engine Gas Relay Power to Engine Lower Control box SOL19 Engine Gas Valve Allows Gas to Engine Compartment
Switch
Gas Relay Solenoid Engine
S9 Choke/Glowplug Actuates Upper Control box
SOL20 Engine Choke Controls Engine Engine Compartment
Switch Choke/Glowplug
Solenoid Choke
SOL21 Engine Throttle Controls Engine Engine Compartment
S10 Steer Switch Power to left steer Upper control box,
and right steer relays top of joystick. Solenoid Throttle
S11 Oil Pressure Stops Engine if Engine SOL22 Brake Solenoid Actuates Brakes Drive Valve Block
Switch low pressure
S12 Engine Start Switch Starts Engine Lower control box SOL23 Differential Lock Controls Differential Drive Valve Block
Solenoid Lock
S13 Platform/Chassis Supplies power to Lower control box SOL24 Bypass Solenoid Allows oil bypass Drive Valve Block
Switch Platform/Chassis to tank
S14 Down Limit Switch Controls travel speed Turret at boom SOL25 LP Valve Solenoid Allows LP Gas to Engine Compartment
Slow/Fast attachment Engine

5-4 AB46 Work Platform

 Schematics Section
6.1

AB46 Work Platform Figure 5-2: (068341-002) Electrical Schematic, Dual Fuel 5-5
Section
5.1 Schematics
5.1 Electrical Schematics First page on foldout

Table 5-3: (cont.)

REFERENCE REFERENCE
Table 5-3: Electrical Schematic Legend, Diesel Model - 068341-003 DESIGNATION NAME FUNCTION LOCATION DESIGNATION NAME FUNCTION LOCATION
REFERENCE R15 Glow Plug Relay Power to Glow Plug Lower Control box
REFERENCE DESIGNATION NAME FUNCTION LOCATION S14 Down Limit Switch Controls travel speed Turret at boom
DESIGNATION NAME FUNCTION LOCATION FU1 Fuse Engine Power Lower Control box R16 Brake Relay Power to Brake Lower Control box Slow/Fast attachment
ALM 1 Horn Warning sound Front of chassis 10 AMP Solenoid S15 Chassis Emergency Emergency Stop Lower control box
ALM 2 Alarm, Tilt Provides warning sound Upper control box, FU2 Fuse Emergency Stop Lower Control box Stop Switch
when slope of machine exterior upper left side. R17 Engine Throttle Power to Engine Lower Control box S16 Choke/Glow Plug Actuates Choke/Glow Lower control box
25 AMP
excedes 3o side to side, Relay Throttle Relay Switch Plug
or fore and aft. FU3 Fuse Chassis Controls Lower Control box
S17 Foot Switch Enables operation from Floor of platform
CONT1 Controller Controls operating speed Upper control box 10 AMP platform
R18 Low Tilt Relay Disenables Drive Lower Control box
of various functions FU4 Fuse Platform Controls Upper Control box Functions S18 Platform Emergency Emergency Stop Platform control box
D1 Diode Supplies power to Lower control box 10 AMP Stop Switch
throttle relay L1 Tilt Light Lights when machine Upper Control box R19 Engine Relay Enables Engine Lower Control box S19 Platform Key Switch Enables operation from Platform control box
D2 Diode Supplies power to Lower control box is in tilt condition to operate platform
throttle relay PMP1 Drive Pump Hydraulic Drive Chassis S20 Horn Switch Sounds horn Platform control Box
D3 Diode Supplies power to Lower control box Power R20 Power Relay Power to Controller Lower Control box
throttle relay S21 Boom Extend Drive Controls travel speed On Boom
D4 Diode Spike protection Joystick handle R1 Relay Power to up Relay Panel R21 Down Relay Power to Hydraulic Lower Control box Interlock Slow/Fast
diode trim solenoid Pump
SNSR Level Sensor Provides power to cutout Control module.
D5 Diode Supplies power to Upper control box relay when machine is
speed controller CONT1 R2 Relay Power to down Lower Control box R22 Boom Disconnect Power to Upper Upper Control box
Relay Controller level.
D6 Diode Supplies power to Upper control box trim solenoid
SOL1 Trim UP Solenoid. Controls lift valve. Right side of manifold
speed controller CONT1
D7 Diode Supplies power to Upper control box R3 Relay Power to up Lower Control box R23 Boom Elevate Speed Power to Speed Upper Control box
Relay Controller SOL2 Trim Down Solenoid. Controls lift valve. Right side of manifold
speed controller CONT1 jib solenoid
D8 Diode Supplies power to Upper control box SOL3 Jib Up Solenoid. Controls lift valve. Right side of manifold
R4 Relay Power to down Lower Control box R24 Turret Drive Relay Power to Turret Upper Control box
speed controller CONT1
jib solenoid Rotate Solenoid
D9 Diode Supplies power to high Upper control box SOL4 Jib Down Solenoid. Controls lift valve. Right side of manifold
flow solenoid
R5 Relay Power to up Lower Control box R25 Drive Enable Relay Power to Upper Upper Control box
D10 Diode Supplies power to high Upper control box Control box
boom solenoid SOL5 Boom Up Solenoid. Controls lift valve. Right side of manifold
flow solenoid
D11 Diode Supplies power to boom Upper control box R26 Differential Lock Activates Differential Lower Control box
R6 Relay Power to down Lower Control box SOL6 Boom Down Solenoid. Controls lift valve. Right side of manifold
elevate speed relay boom solenoid Relay Lock
D12 Diode Supplies power to boom Upper control box
SOL7 Boom Extend Solenoid Controls reverse valve. Right side of manifold
elevate speed relay R7 Relay Power to extend Lower Control box RES1 Resistor Speed control Joystick control
D13 Diode Provides power to Lower control box boom solenoid
throttle relay SOL8 Boom Retract Solenoid. Controls lift valve. Right side of manifold
S1 Trim Switch, Power to Trim Lower Control box
D14 Diode Provides power to Lower control box R8 Relay Power to retract Lower Control box (two) Solenoid Upper Control box
tilt alarm boom solenoid S2 Jib Switch, Power to Jib Lower Control box SOL9 Riser Up Solenoid. Controls lift valve. Right side of manifold
D15 Diode Provides power to Lower control box (two) Solenoid Upper Control box
throttle relay R9 Relay Power to up Upper Control box SOL10 Riser Down Solenoid Controls series / parallel Right side of manifold
D16 Diode Provides power to Lower control box riser solenoid S3 Boom Elevate Switch Power to Boom Lower Control box valves.
brake solenoid (two) Lift Solenoid Upper Control box SOL11 Cage Right Solenoid. Controls lift valve. Right side of manifold
D17 Diode Power to tilt Lower control box R10 Relay Power to down Upper Control box
alarm ALM2 riser solenoid S4 Boom Extend Switch Power to Boom Lower Control box SOL12 Cage Left Solenoid Controls down valve. Right side of manifold
D18 Diode Power to Lower control box (two) Extend Solenoid Upper Control box
R11 Relay Power to cage Upper Control box SOL13 Turret Right Solenoid Controls steer valve when Right side of manifold
engine relay
Right Solenoid S5 Riser Switch Power to Riser Lower Control box steering right.
D19 Diode Power to Lower control box
(two) Solenoid Upper Control box SOL14 TurretLeft Solenoid Controls steer valve when Right side of manifold
throttle relay R12 Relay Power to cage Upper Control box S6 Cage Switch Power to Cage Lower Control box steering left.
D20 Diode Power to Engine Compartment left solenoid (two) Rotate Solenoid Upper Control box SOL15 Steer Right Solenoid Controls engine throttle. Right side of manifold
Engine S7 Turret Switch Power to Turret Lower Conrtol box
R13 Relay Power to turret Relay Panel (two) Rotate Solenoid Upper Control box SOL16 Steer LeftSolenoid Controls engine choke. Right side of manifold
right solenoid S8 Differential Lock Locks Differential Joystick
Switch SOL17 Low Flow Controls lift valve. Right side of manifold,
R14 Relay Power to turret Relay Panel S9 Choke/Glowplug Actuates Upper Control box
left solenoid Switch Choke/Glowplug SOL18 High Flow Controls lift valve. Right side of manifold,

S10 Steer Switch Power to left steer Upper control box, SOL19 Engine Run Allows Engine to Engine Compartment
and right steer relays top of joystick.
Solenoid Run
S11 Oil Pressure Stops Engine if Engine
SOL20 Engine Throttle Controls Engine Engine Compartment
Switch low pressure
Solenoid Throttle
S12 Engine Start Switch Starts Engine Lower control box
SOL21 Brake Solenoid Actuates Brakes Drive Valve Block
S13 Platform/Chassis Supplies power to Lower control box
Switch Platform/Chassis SOL22 Differential Lock Controls Differential Drive Valve Block
Solenoid Lock
SOL23 Bypass Solenoid Allows oil bypass Drive Valve Block
to tank

5-6 AB46 Work Platform

 Schematics Section

AB46 Work Platform Figure 5-3: (068341-003) Electrical Schematic, Diesel Model 5-7
Section
5.2 Schematics 5.1

Table 5-4: Hydraulic Schematic Legend

REFERENCE REFERENCE
DESIGNATION NAME FUNCTION LOCATION DESIGNATION NAME FUNCTION LOCATION
CV1 & CV2 Check Valve, Brake Allows free flow from Rear of Chassis RV1 High Pressure Limits maximum pressure Hydraulic manifold
brakes around Relief Valve
pressure reducing valve RV2 Low Pressure Limits minimum pressure Hydraulic manifold
CV3 Check Valve, Flow Check Hydraulic Manifold Relief Valve
Turret Rotate RV3 Turret Rotate Limit pressure to turret Hydraulic manifold
CV4 Check Valve, Trim Flow Check Hydraulic Manifold Relief Valve rotate motor
CV5 Check Valve, Jib Flow Check Hydraulic Manifold RV4 Riser Relief Limit pressure to riser Riser cylinder
CV6 Check Valve, Flow Check Hydraulic Manifold Valve cylinder
Boom Raise RV5 Boom Extend Limit pressure to boom Boom extend cylinder
CV7 Check Valve, Flow Check Hydraulic Manifold
Relief Valve extend cylinder
Boom Extend
RV6 Boom Raise Limit pressure to boom Boom raise cylinder
CV8 Check Valve, Riser Flow Check Hydraulic Manifold
CV9 Check Valve, Flow Check Hydraulic Manifold Relief Valve raise cylinder
High Relief RV7 Jib Relief Limit pressure to jib Jib cylinder
CV10 Check Valve, Flow Check Hydraulic Manifold Valve cylinder
High Relief RV8 (2) Master Relief Limit pressure to master Master cylinder
CV11 Check Valve, Flow Check Hydraulic Manifold Valve cylinder
Brake Release RV9 (2) Slave Relief Limit pressure to slave Slave cylinder
CV12 Check Valve, High Flow Check Hydraulic Manifold Valve cylinder
CV13 Check Valve, Low Flow Check Hydraulic Manifold RV10 (2) Cage Rotate Limit pressure to cage rotate Cage rotate cylinder
CV14 (2) Check Valve, Stops flow from hand pump Hydraulic Manifold Relief Valve cylinder
Hand Pump through diverter valve RV11 Charge Relief Valve Limit Charge Pressure Drive Pump
CV15 (2) Check Valve, Reduces pressure Hydraulic Manifold
V1 Steering Valve Controls oil flow to Top of manifold, ports
for smooth steering cylinder marked 'D'.
cage rotate operation V2 Riser Valve Controls oil flow to Front of manifold, port
CV16 Check Valve, Jib Lower Sends oil through OR2 to Hydraulic Manifold Riser Cylinder
slow jib lowering V3 Boom Extend Valve Controls oil flow to Hydraulic manifold
CV17 Check Valve, Brake Flow Check Differential Lock Block Boom Extend Cylinder
CYL1 Steering Cylinder Actuates steering linkage Front axle assembly V4 Boom Raise Valve Controls oil flow to Hydraulic manifold
to steer front wheels. Boom Raise Cylinder
CYL2 Riser Cylinder Raise Elevating Assembly Elevating Assembly V5 Jib Valve Controls oil flow to Hydraulic manifold
Jib Cylinder
CYL3 Boom Extend Cylinder Extend Boom Inside Boom V6 Trim/Level Valve Controls oil flow to Hydraulic manifold
Master Cylinder
CYL4 Boom Raise Cylinder Raise Elevating Assembly Elevating Assembly V7 Cage Rotate Valve Controls loi flow to Hydraulic manifold
CYL5 Jib Cylinder Raise Jib Jib Cage Rotate Cylinder
CYL6 Master Cylinder Maintain cage level Rear of Boom V8 Turret Rotate Valve Controls oil flow to Hydraulic manifold
Slew Motor (MOT1)
CYL7 Slave Cylinder Maintain cage level Front of Boom
V9 Brake Apply Valve Apply brakes Brake valve block
CYL8 Cage Rotate Cylinder Rotate cage Between cage and Jib
CYL9 Left Brake Cylinder Release left brake Left brake V10 Pilot Valve Allows oil flow to drive Differential Lock Block
CYL10 Right Brake Cylinder Release right brake Right brake motors to vary
DVDR Flow Divider Divides oil flow evenly Differential Lock Block V11 Low Rate Valve Flow control Hydraulic manifold
FL1 Filter, Return Keep oil clean Hydraulic tank
Fl2 Filter, Suction Strainer Keep oil clean Pump V12 High Dump Rate Power to riser and Hydraulic manifold
Fl3 Filter, Return Keep oil clean Hydraulic tank boom extend cylinders
Fl4 Filter, Suction Strainer Keep oil clean Pump V13 Diverter Valve Allows hand pump to Hydraulic manifold
MOT1 Motor, Slew Turns Turret Bottom of turret function
ORF1 Jib Down Orifice Limits the descent speed V14 Bypass Valve Allows oil to bypass Differential Lock
of the jib. to tank Block
PMP1 Drive Pump Provides fluid power for Chassis V15 Differential Lock Valve Actuate Pilot Valves Differential Lock Block
drive system.
PMP2 Boom Pump Provides fluid power for Chassis
boom system.
PMP3 Hand Pump Pump up brakes for towing Hydraulic manifold

Note: See figure 5-5 for hydraulic valve locations.

5-8 AB46 Work Platform

 Schematics Section
5.2

AB46 Work Platform Figure 5-4: (068340-002) Hydraulic Schematic 5-9

Section
5.3 Schematics 5.2

Figure 5-5: Valve Block

Assembly

BOOM VALVE BLOCK

ASSEMBLY
ITEM DESCRIPTION
1. VALVE BLOCK SUB-ASSY.
2. FITTING, 2062-4-4S
3. WASHER, 5/16 FLAT ITEM DESCRIPTION
4. 90° ELBOW 3/4 NPT X 3/4 JIC
5. FLOW CNTRL, WATERMAN 24. FILTER ASSEMBLY
6. 3 POS, 4 WAY, TANDEM CENTER 25. PIPE NIPPLE, 3/4 SCHD 40 X 4
7. 3 POS, 4 WAY, CLOSED CENTER 26. FITTING, 45° 6MB-4MJ
8. 3 POS, 4 WAY, MOTOR SPOOL 27. FITTING, 45° SWIVEL EL. 4MB-4MJ
9. RELIEF VALVE, 2540 PSI 28. FITTING, 90° 4MB-6MJ
10. RELIEF VALVE, 1450 PSI 29. FITTING, 90° EL. 6MB-6MJ
11. PLUG, GAUGE PORT 30. HAND GRIP, VINYL
12. DIVERTER VALVE 31. FITTING, 2062-6-4S
13. COUNTERBALANCE VALVE, TURRET ROTATE 32. SCREW BUTT HEAD 1/4-20 UNC X 1/2
14. PISTON, HAND PUMP 33. SCREW BUTT HEAD, 5/16-18 UNC X 3/4
15. LEVER WELDMENT, HAND PUMP 34. LANYARD ASSEMBLY
16. LEVER EXTENSION, HAND PUMP 35. FITTING 202702-6-6S
17. DETENT BALL / SPRING 36. ORFICE
18. PIVOT LINK 37. VALVE
19. MOUNTING PLATE, VALVE BLOCK 38. STEEL BALL 7/16 DIA
20. SEAL, POLY PACK #12500625 39. BRACKET
21. SCREW, SOC.HD. 5/16-18 UNC X 1/2 40. CONNECTOR RING, 18-14 GA. #8
22. SCREW, SHOULDER, 3/8 X 5/8 41. CONNECTOR, FEMALE, PUSH, .25
23. FITTING 202702-4-6S 42. WIRE, 16 GA. BLACK

5-10 AB46 Work Platform

 Section
Schematics 5.3

Figure 5-6: Hydraulic Valve Ports

AB46 Work Platform 5-11
Section
5.3 Schematics 5.2

Figure 5-7: Check Ports

5-12 AB46 Work Platform

 Section
Schematics 5.4

Figure 5-8: Drive Valve Box

DRIVE VALVE BLOCK ASSEMBLY
ITEM DESCRIPTION ITEM DESCRIPTION
1. Valve Spool, 2 Position - 3 Way 11. Plug, #4 SAE
2. Valve, Poppet - 2 Way ON/OFF 12. Steel Ball, 15/16 Diameter
3. Valve Spool, 2 Position - 3 Way 13. Spring, 1/4 Diameter x 19/32
4. Adapter, 10MB - 8MJ 14. Adapter, 90° - 4MB - 4MJ90
5. Valve, Flow Control 15. Adapter, 90° - 6MB - 4MJ
6. Valve, Spool - 2 Way N.O. 16. Adapter, 6MB - 4MJ
7. Adapter, 45° - 4MB - 4MJ
8. Adapter, 45° - 10MB - 8MJ
9. Plug, #8 SAE
10. Adapter, 12MB - 12MJ

AB46 Work Platform 5-13

Section
5.5 Schematics 5.2
5.5 Upper Control Box Component Location

Figure 5-9: Upper Controller

Table 5-5: Upper Controller Components

Gas Model Diesel Model Gas Model Diesel Model

1. Emergency Stop Button X X 14. Cable Connector, 3/4 X X
2. LP/Gas Switch X 15. Switch, Platform Level X X
3. Horn X X 16. Switch, Platform Rotate X X
4. Out of Level Lamp X X 17. Switch, Turret Rotate X X
5. Switch, Choke/Glow Plug X X 18. Cable Connector, 1/2 X X
6. Switch, Jib Control X X 19. Circuit Breaker, 10 amp X X
7. Switch, Boom Extend X X 20. Terminal End X X
8. Switch, Upper Boom X X 21. End Cap, Contact Block X X
9. Switch, Riser Control X X 22. Terminal Block, Tan X X
10. Rheostat, Controller X X 23. Terminal Block, Blue X X
11. Joystick X X 24. Terminal Block, Orange X X
12. Key Switch/Engine Start X X 25. Relay, SPDT, 48 Volt X X
13. Terminal Strip X X

5-14 AB46 Work Platform

 Schematics Section
5.5

Figure 5-11: Electrical Diagram Upper Control Box - Diesel Model

Figure 5-10: Electrical Diagram Upper Control Box - Gasoline Model

AB46 Work Platform 5-15

Section
5.6 Schematics 5.3

5.6 Lower Control Box Component Location

Table 5-6: Lower Controller Components
1. Emergency Stop Button
2. Engine Start Button
3. Choke/Glow Plug
4. Key Switch
5. Fuse (25A)
6. Riser Switch
7. Boom Raise Switch
8. Boom Extend Switch
9. Jib Extend Switch
10. Turret Rotate
11. Cage Rotate Switch
12. Cage Level Switch
13. Hour Meter
14. Circuit Breaker

Figure 5-12: Lower Control Box Cover

1. Cord Grip, 3/4"

2. Terminal Strip (120VAC)
3. End Block
4. Jumper, 2 pin
5. Terminal Block (blue)
6. Terminal Block (tan)
7. Relay, SPDT
8. Retainer Clip, 1 pole
9. Socket, Four Relay
10. Retainer Clip, 4 pole
11. Relay, 12 VDC, 4 pole
12. End Block, Terminal
13. Jumper, 3 pin
14. Terminal Block (orange)
15. Socket, Single Relay

Figure 5-13: Terminal Strip, Relay Identification

5-16 AB46 Work Platform
 Schematics Section
5.6

AB46 Work Platform Figure 5-14: Electrical Diagram - Lower Control Box - Gas Model - 068328-001 5-17
Section
5.6 Schematics

Figure 5-15: Electrical Diagram - Lower Control Box - Diesel Model - 068328-002
5-18 AB46 Work Platform
 Section
Illustrated Parts Breakdown 6.2
6.0
6.0 Introduction
This section lists and illustrates the replaceable assem-
blies and parts of the AB46 Gas/Diesel Work Platform,
as manufactured by UpRight, Inc.
Each parts list contains the component parts for that
assembly indented to show relationship where applicable.

6.1 Index
Assembly Page Assembly Page
Final Assembly, AB46 Gas Drive Valve Block Assembly, AB46
68301-000 ........................................................................ 6-2 68347-000 ....................................................................... 6-42
Final Assembly, AB46 Diesel Hydraulic Tank Assembly, AB46
68302-000 ........................................................................ 6-8 68709-000 ....................................................................... 6-44
Basic Assembly, AB46 Gas Ground Control Box Assembly, AB46
68304-000 ....................................................................... 6-14 68328-001 Gas ................................................................ 6-46
Basic Assembly, AB46 Diesel 68328-002 Diesel ............................................................ 6-46
68305-000 ....................................................................... 6-14 Controller Installation, AB46 Gas
Chassis Assembly, AB46 Gas 68339-002 ....................................................................... 6-52
68320-001 ....................................................................... 6-16 Controller Installation, AB46 Diesel
Chassis Assembly, AB46 Diesel 68339-003 ....................................................................... 6-53
68320-002 ....................................................................... 6-17 Controller Assembly- Platform, AB46 Gas
Lower Boom Linkage Assembly 68329-001 ....................................................................... 6-54
68323-000 ....................................................................... 6-20 Controller Assembly- Platform, AB46 Diesel
Upper Boom Linkage Assembly 68329-002 ....................................................................... 6-58
68322-000 ....................................................................... 6-22 Hose Kit, AB46 Gas/Diesel
Turret Assembly, AB46 Gas 68336-001 ....................................................................... 6-62
68330-001 ....................................................................... 6-24 Tire and Wheel Assembly
Turret Assembly, AB46 Diesel 67664-000/001 ............................................................... 6-64
68330-002 ....................................................................... 6-24 Tire and Wheel Assembly - Polly Filled
Engine Assembly, AB46 Kubota Gas 67664-002/003 ............................................................... 6-64
68661-000 ....................................................................... 6-26 Cage "B" Assembly, AB46
Fuel Tank Assembly, AB46 - Gas 68325-001 ....................................................................... 6-66
68710-000 ....................................................................... 6-30 Cage "A" Assembly, AB46
Engine Assembly, AB46 Kubota Diesel 68500-000 ....................................................................... 6-68
68666-000 ....................................................................... 6-32 4 FT. Cage Assembly, AB46
Fuel Tank Assembly, AB46 - Diesel 68500-003 ....................................................................... 6-69
68710-001 ....................................................................... 6-36 Label Kit, AB46 Gas
Duel Fuel Conversion Kit 68335-001 ....................................................................... 6-70
68296-000 ....................................................................... 6-38 Label Kit, AB46 Diesel
Valve Block Assembly, AB46 68335-002 ....................................................................... 6-70
68348-001 ....................................................................... 6-40 Motion Alarm/Flashing Beacon Option,
68294-000 ....................................................................... 6-72

AB46 Work Platform 6-1

Section
6.2 Illustrated Parts Breakdown
FINAL ASSEMBLY, AB46
GAS
68301-000
ITEM PART DESCRIPTION QTY.
1 68304-000 BASIC ASSY. AB46-G 1
2 68339-002 CONTROLLER INSTL-GAS DOM 1
3 68335-001 LABEL KIT/INSTL-GAS 1
4 68336-001 HOSE KIT/INSTL-I/C NOT SHOWN 1
6 29945-014 LEVEL SENS P-Q GASDOM NOT SHOWN 1
7 68340-002 HYDRAULIC SCHEMATIC AB46 I.C. REF
8 68341-001 ELEC SCHEMATIC AB46 GAS DOMESTIC REF
201 29433-099 CABLE, 24 COND. 18 GA. 11FT
202 29433-099 CABLE, 24 COND. 18 GA. 63 FT
203 29434-099 CABLE, 3-10 GA. / 9-14 GA. 11FT
204 29434-099 CABLE, 3-10 GA. / 9-14 GA. 63 FT
205 29433-099 CABLE, 24 COND. 18 GA. 63 FT
206 29447-099 WIRE, 3 COND. 16 GA. 13 FT
207 29447-099 WIRE, 3 COND. 16 GA. 11 FT
208 29498-099 WIRE, 4 COND. 16 GA. 11 FT
210 29496-099 WIRE, 2 COND. 16 GA. 26 FT
211 29496-099 WIRE, 2 COND. 16 GA. 37 FT
212 29496-099 WIRE, 2 COND. 16 GA. 5 FT
213 68814-000 TERMINAL, PIN 6
214 29610-006 TERMINAL, FORK 18-16 #6 41
301 29601-005 TERMINAL, RING 18-22 GA. #10 22
302 29931-003 TERMINAL, FEM. PUSH-ON 16-14 15
303 14914-001 TERMINAL, MALE PUSH-ON 18-22 .25 3
401 29440-099 WIRE, 3 COND. 12 GA. SO. 2 FT
402 29490-099 WIRE, 2 COND. 16 GA. SO. 8 FT
403 29496-099 WIRE, 2 COND. 16 GA. 2 FT

6-2 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

FINAL ASSEMBLY,AB46
GAS
DRAWING 1 OF 4

AB46 Work Platform 6-3

Section
6.2 Illustrated Parts Breakdown

FINAL ASSEMBLY,AB46
GAS
DRAWING 2 OF 4

6-4 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

FINAL ASSEMBLY,AB46
GAS
DRAWING 3 OF 4

AB46 Work Platform 6-5

Section
6.2 Illustrated Parts Breakdown

FINAL ASSEMBLY,AB46
GAS
DRAWING 4 OF 4

6-6 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

NOTES:

AB46 Work Platform 6-7

Section
6.2 Illustrated Parts Breakdown
FINAL ASSEMBLY
AB46 DIESEL
68302-000
ITEM PART DESCRIPTION QTY.
1 68305-000 BASIC ASSY. AB46-D 1
2 68339-003 CONTROLLER INSTL-DSL, DOM 1
3 68335-002 LABEL KIT/INSTL-DSL, DOM 1
4 68336-001 HOSE KIT/INSTL-DSL NOT SHOWN 1
6 29945-014 LEVEL SENS P-Q DOM-I/C NOT SHOWN 1
7 68340-002 HYDRAULIC SCHEMATIC AB46 I.C. REF
8 68341-003 ELECTRIC SCHEMATIC AB46 DIESEL DOM REF
201 29610-006 TERMINAL, FORK 18-14 GA. #6 65
202 68814-000 TERMINAL, PIN 12
205 29496-099 WIRE, 2 COND. 16 GA. 5 FT
206 29496-099 WIRE, 2 COND. 16 GA, 37 FT
207 29496-099 WIRE, 2 COND. 16 GA. 24 FT
209 29498-099 WIRE, 4 COND. 16 GA. 11 FT
210 29447-099 WIRE, 3 COND. 16 GA. 11 FT
211 29447-099 WIRE, 3 COND. 16 GA. 13 FT
212 29433-099 CABLE, 24 COND. 18 GA. 63FT
214 29434-099 CABLE, 3-10 GA. / 9-14 GA. 63
215 29434-099 CABLE, 3-10 GA. / 9-14 GA. 63
216 29433-099 CABLE, 24 COND. 18 GA. 63
217 29433-099 CABLE, 24 COND. 18 GA. 11
301 29601-005 TERM, RING 18-22 GA. #10 22
302 29931-003 TERM, FEM. PUSH-ON 16-14 15
303 14914-001 TERM, MALE PUSH-ON 18-22 .25 3
402 29490-099 WIRE, 2 COND. 16 GA. SO. 8 FT
401 29440-099 WIRE, 3 COND. 12 GA. SO. 2 FT
403 29496-099 WIRE, 2 COND. 16 GA. 2 FT

6-8 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

FINAL ASSEMBLY,AB46
DIESEL
DRAWING 1 OF 4

AB46 Work Platform 6-9

Section
6.2
6.2 Illustrated Parts Breakdown

FINAL ASSEMBLY,AB46
DIESEL
DRAWING 2 OF 4

6-10 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

FINAL ASSEMBLY,AB46
DIESEL
DRAWING 3 OF 4

AB46 Work Platform 6-11

Section
6.2 Illustrated Parts Breakdown

FINAL ASSEMBLY,AB46
DIESEL
DRAWING 4 OF 4

6-12 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

NOTES:

AB46 Work Platform 6-13

Section
6.2 Illustrated Parts Breakdown
BASIC ASSEMBLY BASIC ASSEMBLY
AB46 GAS AB46 DIESEL
68304-000 68305-000
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
1 68320-001 CHASSIS ASSY. AB46-GAS 1 1 68320-002 CHASSIS ASSY. AB46-DSL 1
2 68330-001 TURRET ASSY-GAS 1 2 68330-002 TURRET ASSY-GAS 1
3 68323-000 LOWER LINKAGE ASSY 1 3 68323-000 LOWER LINKAGE ASSY 1
4 68322-000 UPPER LINKAGE ASSY 1 4 68322-000 UPPER LINKAGE ASSY 1
5 68325-001 CAGE “B” ASSY 1 5 68325-001 CAGE “B” ASSY 1
6 68703-000 HOSE GUARD 1 6 68703-000 HOSE GUARD 1
7 68704-000 HOSE GUARD (58") 2 7 68704-000 HOSE GUARD (58") 2
8 68705-000 HOSE GUARD (68") 2 8 68705-000 HOSE GUARD (68") 2
9 68706-000 HOSE CLAMP 14 9 68706-000 HOSE CLAMP 14
10 68731-000 HOSE GUARD-JIB 1 10 68731-000 HOSE GUARD-JIB 1
11 68732-000 HOSE CLAMP-JIB 3 11 68732-000 HOSE CLAMP-JIB 3
12 11248-004 NUT HEX ESNA 1/4-20 UNC 17 12 11248-004 NUT HEX ESNA 1/4-20 UNC 17
13 11240-004 WASHER 1/4 STD FLAT 17 13 11240-004 WASHER 1/4 STD FLAT 17

6-14 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

AB46 Work Platform 6-15

Section
6.2 Illustrated Parts Breakdown
CHASSIS ASSEMBLY
AB46 GAS
68320-001
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
1 68381-000 CHASSIS WELDMENT (I/C) 1 202 11238-006 WASHER LOCK 3/8 SPLIT 3
2 11256-012 SCREW HHC 1/2-13UNC X 1-1/2 2 203 11934-001 FITTING 90° 4MB 4MJ 1
3 11239-008 WASHER FLAT ASTM 325 1/2"D 24 204 20541-011 HOSE CLAMP 2
4 11248-008 LOCKNUT 1/2-13UNC ESNA 8 205 68709-000 HYDRAULIC TANK ASSY. 1
5 68370-000 SPINDLE WELDMENT (L.H.) 1 206 64275-034 BATTERY CABLE (POS) 2
6 68370-001 SPINDLE WELDMENT (R.H.) 1 207 68774-000 RUBBER SUPPORT 2
7 68368-000 STEERING PIVOT SHAFT 2 208 68729-001 HOSE RADIATOR 1
8 11257-040 SCR, HHC. 5/8-11 UNC X 5 2 209 68729-000 HOSE RADIATOR 1
9 11248-010 LOCKNUT, 5/8-11 UNC. (ESNA) 6 210 68347-000 VALVE BLOCK ASSY (DRIVE) 1
10 68456-000 STEERING CYLINDER 1 214 ** GASKET REF
* 68456-010 SEAL KIT 1 216 68710-000 FUEL TANK ASSEMBLY 1
11 68702-000 SCREW, 5/16" MODIFIED 2 217 11240-006 WASHER 3/8 FLAT 14
12 11239-005 WASHER, 5/16" ASTM A-325 4 218 11248-006 NUT HEX 3/8-16 ESNA 16
13 11740-014 ROLL PIN 1/2" DIA X 1 3/4" 2 219 68661-000 ENGINE ASSY GAS 1
14 11248-005 LOCKNUT, ESNA 5/16"-18UNC 2 220 14252-004 NUT SERT 1/4-20 UNC 6
15 68372-000 STEERING ARM 2 221 68570-000 PLANTARY DRIVE 2
16 11256-014 SCREW, HHC 1/2-13UNC X 1 3/4 4 * 68570-010 TORQUE HUB REPAIR KIT 1
17 62642-033 BUSHING, Ø 1.25 X 1.00 (20DU16) 4 * 68570-011 THRUST WASHER 1
18 68380-000 STEERING PIN (SHORT) 2 222 68690-000 MOTOR, HYDRAULIC 2
19 68378-000 STEERING PIN (LONG) 2 * 68690-011 RETAINING RING 1
20 11240-008 WASHER, FLAT 1/2" 2 * 68690-012 LIP SEAL 1
21 11256-032 SCR, HHC. 1/2-13 UNC X 4 2 * 68690-013 O-RING 1
22 11249-008 LOCKNUT, 1/2-20 UNF (ESNA) 18 * 68690-014 BEARING 1
23 10092-014 THRUST WASHER, GARLOCK G 28 DU 2 * 68690-015 END CAP GASKET 1
24 68576-001 BUSHING, GARLOCK #GF4852-40 4 * 68690-016 THRUST PLATE 1
25 11788-001 SEAL, GARLOCK #71 X 6308 2 * 68690-017 CYLINDER BLOCK KIT (SB-9410) 1
26 13888-224 O-RING, 1.75 I.D. X .125 SECT 2 * 68690-018 VALVE PLATE 1
27 68373-000 CAP, STEERING PIN 2 * 68690-019 NEEDLE BEARING 1
28 11253-006 SCR, HHC. 5/16-18 UNC X 3/4 4 223 11934-010 FITTING 10MB-8MJ 90° 2
29 68577-000 FRONT HUB ASSY. 2 224 11934-007 FITTING 8MB-6MJ 90° 2
* 68577-010 FRONT HUB REPAIR KIT 1 225 11935-001 FITTING 45° 4MBH 4MJ 1
* 68577-008 STUD BOLTS 1 226 68650-000 SHROUD, RADIATOR 1
* 11469-005 WHEEL NUTS 1 227 29945-VAR LEVEL SENSOR (SEE FINAL ASSY) REF
30 67664-000 WHEEL/TIRE ASSY (RIGHT) 2 228 11935-005 FITTING 45° 10MB-8MJ 2
31 11297-010 BELLEVILLE WASHER, 5/8 DIA. 18 229 11254-010 SCREW HHC 3/8-16 X 1 1/4 10
32 11469-005 LUG NUT 90° 9/16-18 UNF 24 231 62299-002 BATTERY 12V DC 1
33 11238-008 LOCKWASHER, SPLIT RING 1/2" 6 232 11715-004 SCREW RD HD # 6-32 X 1/2 2
34 11240-014 WASHER FLAT 7/8" REF 233 11248-047 NUT # 6-32 HEX 2
35 11245-014 NUT HEX CASTLE 7/8-14UNF REF 234 29961-001 SEAL 1
36 11753-016 COTTER PIN 1/8" DIA. X 2" LG. REF 235 68665-000 SPACER 3
37 67664-001 WHEEL/TIRE ASSY (LEFT) 2 236 68569-000 BRAKE, OSKO 2
38 11252-008 SCREW, HHC 1/4-20 UNC X 1 6 237 11256-036 SCREW, HHC 1/2-13 UNC X 4 1/2 4
39 11941-004 FITTING, STR. 6MB-4MJ 2 238 68676-000 RADIATOR 1
40 11254-022 SCREW, HHC 3/8-16 UNC X 2 3/4 5 239 68675-000 BRACE WELDMENT 1
44 68388-000 COVER PLATE 1 240 68549-000 BATTERY HOLD-DOWN BAR 1
45 68575-000 MOTOR, HYDRAULIC 1 241 12039-000 ROD, BATTERY HOLD-DOWN 2
46 68571-000 DRIVE, WORM GEAR 1 242 11240-005 WASHER, 5/16" FLAT 2
47 14576-026 SCR, HHC. GR8 5/8-18UNF X 3 1/4 18 243 11250-005 NUT HEX 5/16-18 UNC 2
48 11941-038 FITTING 2 244 * RADIATOR BOTTLE REF
49 68757-001 LATCH 2 245 68539-001 BOTTLE BRACKET 1
50 11715-004 SCREW MACH #6-32 X 1/2 4 246 11252-006 SCREW, HHC 1/4-20UNC X 3/4 5
51 68658-000 COVER, ENGINE COVER 1 247 11248-004 NUT HEX ESNA 1/4-20 5
52 11248-047 NUT #6-32 4 248 68751-000 GRILL 1
53 11240-001 WASHER #6 4 249 29961-000 INLET 1
54 68386-001 DOOR WELDMENT R/H 1 250 19930-090 COUNTERWEIGHT 2
55 68386-000 DOOR WELDMENT L/H 1 251 11257-020 SCREW HHC 5/8-11 UNC X 2 1/2 4
56 11248-004 NUT HEX ESNA 1/4-20 4 252 11240-010 WASHER 5/8 FLAT 4
57 11252-016 SCREW HHC GR5 1/4-20 UNC 4 253 003495-000 FITTING, STREET ELBOW 2
58 68680-007 FITTING, 90 DEG ELBOW 2
201 68381-000 CHASSIS WELDMENT (I/C) REF * Not Shown

6-16 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2
CHASSIS ASSEMBLY
AB46 DIESEL
68320-002
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
1 68381-000 CHASSIS WELDMENT (I/C) 1
2 11256-012 SCREW HHC 1/2-13UNC X 1-1/2 2 202 11238-006 WASHER LOCK 3/8 SPLIT 3
3 11239-008 WASHER FLAT ASTM 325 1/2"D 24 203 11934-001 FITTING 90° 4MB 4MJ 1
4 11248-008 LOCKNUT 1/2-13UNC ESNA 8 204 20541-011 HOSE CLAMP 2
5 68370-000 SPINDLE WELDMENT (L.H.) 1 205 68709-000 HYDRAULIC TANK ASSY. 1
6 68370-001 SPINDLE WELDMENT (R.H.) 1 206 64275-034 BATTERY CABLE (POS) 2
7 68368-000 STEERING PIVOT SHAFT 2 207 68774-000 RUBBER SUPPORT 2
8 11257-040 SCR, HHC. 5/8-11 UNC X 5 2 208 68729-002 HOSE RADIATOR DIESEL 1
9 11248-010 LOCKNUT, 5/8-11 UNC. (ESNA) 6 209 68729-003 HOSE RADIATOR DIESEL 1
10 68456-000 STEERING CYLINDER 1 210 68347-000 VALVE BLOCK ASSY (DRIVE) 1
* 68456-010 SEAL KIT 1 214 ** GASKET REF
11 68702-000 SCREW, 5/16" MODIFIED 2 216 68710-000 FUEL TANK ASSEMBLY 1
12 11239-005 WASHER, 5/16" ASTM A-325 4 217 11240-006 WASHER 3/8 FLAT 14
13 11740-014 ROLL PIN 1/2" DIA X 1 3/4" 2 218 11248-006 NUT HEX 3/8-16 ESNA 16
14 11248-005 LOCKNUT, ESNA 5/16"-18UNC 2 219 68666-000 ENGINE ASSY DIESEL 1
15 68372-000 STEERING ARM 2 220 14252-004 NUT SERT 1/4-20 UNC 6
16 11256-014 SCREW, HHC 1/2-13UNC X 1 3/4 4 221 68570-000 PLANTARY DRIVE 2
17 62642-033 BUSHING, Ø 1.25 X 1.00 (20DU16) 4 * 68570-010 TORQUE HUB REPAIR KIT 1
18 68380-000 STEERING PIN (SHORT) 2 * 68570-011 THRUST WASHER 1
19 68378-000 STEERING PIN (LONG) 2 222 68690-000 MOTOR, HYDRAULIC 2
20 11240-008 WASHER, FLAT 1/2" 2 * 68690-011 RETAINING RING 1
21 11256-032 SCR, HHC. 1/2-13 UNC X 4 2 * 68690-012 LIP SEAL 1
22 11249-008 LOCKNUT, 1/2-20 UNF (ESNA) 18 * 68690-013 O-RING 1
23 10092-014 THRUST WASHER, GARLOCK G 28 DU 2 * 68690-014 BEARING 1
24 68576-001 BUSHING, GARLOCK #GF4852-40 4 * 68690-015 END CAP GASKET 1
25 11788-001 SEAL, GARLOCK #71 X 6308 2 * 68690-016 THRUST PLATE 1
26 13888-224 O-RING, 1.75 I.D. X .125 SECT 2 * 68690-017 CYLINDER BLOCK KIT (SB-9410) 1
27 68373-000 CAP, STEERING PIN 2 * 68690-018 VALVE PLATE 1
28 11253-006 SCR, HHC. 5/16-18 UNC X 3/4 4 * 68690-019 NEEDLE BEARING 1
29 68577-000 FRONT HUB ASSY. 2 223 11934-010 FITTING 10MB-8MJ 90° 2
* 68577-010 FRONT HUB REPAIR KIT 1 224 11934-007 FITTING 8MB-6MJ 90° 2
* 68577-008 STUD BOLTS 1 225 11935-001 FITTING 45° 4MBH 4MJ 1
* 11469-005 WHEEL NUTS 1 226 68650-000 SHROUD, RADIATOR 1
30 67664-000 WHEEL/TIRE ASSY (RIGHT) 2 227 29945-VAR LEVEL SENSOR (SEE FINAL ASSY) REF
31 11297-010 BELLEVILLE WASHER, 5/8 DIA. 18 228 11935-005 FITTING 45° 10MB-8MJ 2
32 11469-005 LUG NUT 90° 9/16-18 UNF 24 229 11254-010 SCREW HHC 3/8-16 X 1 1/4 10
33 11238-008 LOCKWASHER, SPLIT RING 1/2" 6 231 62299-002 BATTERY 12V DC 1
34 11240-014 WASHER FLAT 7/8" REF 232 11715-004 SCREW RD HD # 6-32 X 1/2 2
35 11245-014 NUT HEX CASTLE 7/8-14UNF REF 233 11248-047 NUT # 6-32 HEX 2
36 11753-016 COTTER PIN 1/8" DIA. X 2" LG. REF 234 29961-001 SEAL 1
37 67664-001 WHEEL/TIRE ASSY (LEFT) 2 235 68665-000 SPACER 3
38 11252-008 SCREW, HHC 1/4-20 UNC X 1 6 236 68569-000 BRAKE, OSKO 2
39 11941-004 FITTING, STR. 6MB-4MJ 2 237 11256-036 SCREW, HHC 1/2-13 UNC X 4 1/2 4
40 11254-022 SCREW, HHC 3/8-16 UNC X 2 3/4 5 238 68676-000 RADIATOR 1
44 68388-000 COVER PLATE 1 239 68675-000 BRACE WELDMENT 1
45 68575-000 MOTOR, HYDRAULIC 1 240 68549-000 BATTERY HOLD-DOWN BAR 1
46 68571-000 DRIVE, WORM GEAR 1 241 12039-000 ROD, BATTERY HOLD-DOWN 2
47 14576-026 SCR, HHC. GR8 5/8-18UNF X 3 1/4 18 242 11240-005 WASHER, 5/16" FLAT 2
48 11941-038 FITTING 2 243 11250-005 NUT HEX 5/16-18 UNC 2
49 68757-001 LATCH 2 244 ** RADIATOR BOTTLE REF
50 11715-004 SCREW MACH #6-32 X 1/2 4 245 68539-001 BOTTLE BRACKET 1
51 68658-000 COVER, ENGINE COVER 1 246 11252-006 SCREW, HHC 1/4-20UNC X 3/4 5
52 11248-047 NUT #6-32 4 247 11248-004 NUT HEX ESNA 1/4-20 5
53 11240-001 WASHER #6 4 248 68751-000 GRILL 1
54 68386-001 DOOR WELDMENT R/H 1 249 29961-000 INLET 1
55 68386-000 DOOR WELDMENT L/H 1 250 19930-090 COUNTERWEIGHT 2
56 11248-004 NUT HEX ESNA 1/4-20 4 251 11257-020 SCREW HHC 5/8-11 UNC X 2 1/2 4
57 11252-016 SCREW HHC GR5 1/4-20 UNC 4 252 11240-010 WASHER 5/8 FLAT 4
58 68680-007 FITTING, 90 DEG ELBOW 2 253 003495-000 FITTING, STREET ELBOW 2
201 68381-000 CHASSIS WELDMENT (I/C) REF
* Not Shown

AB46 Work Platform 6-17

Section
6.2 Illustrated Parts Breakdown
CHASSIS ASSEMBLY,AB46
GAS - DIESEL
DRAWING 1 OF 2

6-18 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

CHASSIS ASSEMBLY,AB46
GAS - DIESEL
DRAWING 2 OF 2

AB46 Work Platform 6-19

Section
6.2 Illustrated Parts Breakdown
LOWER BOOM LINKAGE ASSEMBLY
AB46
68323-000
ITEM PART DESCRIPTION QTY.
1 68330-000 TURRET ASSEMBLY REF
2 68397-000 RISER POST WELDMENT 1
3 68399-000 TENSION LINK WELDMENT 1
4 68400-000 1ST. TENSION RAIL WELDMENT 2
5 68543-000 2ND. TENSION RAIL WELDMENT 1
6 68412-000 FRONT RISER WELDMENT 1
7 68415-000 2ND. RISER BOOM WELDMENT 1
8 68417-000 1ST. RISER BOOM WELDMENT 1
9 68475-000 PIN, 1.75 DIA. X 12.25 LG. 4
10 68477-001 PIN, 1.75 DIA. X 3.75 LG. 4
11 68451-000 CYLINDER, BOOM RAISE 1
* 68451-010 SEAL KIT, BOOM 1
12 68450-000 CYLINDER, BOOM RISER 1
* 68450-010 SEAL KIT, RISER 1
13 68477-007 PIN, 1.75 DIA. X 5.00 LG. 2
14 68796-002 PIN, 1.50 DIA. X 8.50 LG. 1
15 68796-001 PIN, 1.50 DIA. X 12.25 LG. 1
16 68477-005 PIN, 1.75 DIA. X 13.75 LG. 1
17 68477-003 PIN, 1.75 DIA. X 19.50 LG. 1
18 68477-002 PIN, 1.75 DIA. X 16.50 LG. 1
19 68477-006 PIN, 1.75 DIA. X 8.63 LG. 1
20 68794-000 PIN, 1.75 DIA. X 5.88 LG. 2
21 62642-034 BUSHING, Ø 1.75 X 2 (28DU32) 14
22 62642-028 BUSHING, Ø 1.75 X 1 (28DU16) 4
23 62642-031 BUSHING, Ø 1.75 X 1.50 (28DU24) 16
24 62642-036 BUSHING, Ø 1.50 X 1.25 (24DU20) 4
25 65214-000 ROD END (PIN RETAINER) 3/8" 4
26 11254-006 SCR, HHC 3/8-16UNC X 3/4 14
27 11238-006 LOCKWASHER, SPLIT RING 3/8 14
28 11254-012 SCR, HHC 3/8-16UNC X 1 1/2 2
29 11254-028 SCR, HHC 3/8-16UNC X 3 1/2 3
30 11248-006 LOCKNUT, HEX 3/8-16UNC (ESNA) 6
31 11254-024 SCR, HHC 3/8-16UNC X 3 1
32 68454-000 MASTER CYLINDER 1
* 68454-010 SEAL KIT, MASTER 1
33 68477-008 PIN, 1.75 DIA X 4.75 LG. 2
34 68660-000 REST PAD 1
35 66516-004 CAP, 4" 1
36 11941-004 FITTING, STR 6MB-4MJ 6
37 11932-001 FITTING, 45° 4FJX-4MJ 2
40 65214-001 ROD END (PIN RETAINER) 1/2" 12
41 11254-010 SCREW HHC 3/8-16UNC X 1-1/4" 12
42 11254-014 SCREW HHC 3/8-16UNC X 1-3/4" 1
43 11709-014 SCREW RD HD 10-24 X 1-3/4" 2
44 11248-003 NUT, 10-24 ESNA 2
45 68556-000 SWITCH 1
46 29925-000 STRAIN RELIEF 1
47 68556-001 LEVER 1
48 11739-020 ROLL PIN 3/8 X 2-1/2 2
49 11253-010 SCREW HHC 5/16-18 UNC X 1 1/4 4
50 11248-005 LOCKNUT HEX 5/16-18 UNC ESNA 4
51 14996-005 WASHER 5/16 SAE FLAT 8
52 68778-000 VALVE, COUNTERBALANCE 4

* Not Shown

6-20 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

AB46 Work Platform 6-21

Section
6.2 Illustrated Parts Breakdown
UPPER BOOM LINKAGE ASSEMBLY
AB46
68322-000
ITEM PART DESCRIPTION QTY.
1 68497-000 TOP (OUTER) BOOM WELDMENT 1
2 68496-000 TOP (INNER) BOOM WELDMENT 1
3 68452-000 BOOM EXTEND CYLINDER 1
* 68452-010 SEAL KIT, EXTEND 1
4 68479-000 EXTENSION TUBE WELDMENT 1
5 68447-000 LEVELING TUBE WELDMENT 1
6 68453-001 JIB CYLINDER 1
* 68453-010 SEAL KIT, JIB CY. 1
7 68439-000 JIB BOOM WELDMENT 1
8 68438-000 SWINGING FRAME WELDMENT 1
9 68455-000 SLAVE CYLINDER 1
* 68455-010 SEAL KIT, SLAVE 1
10 68436-000 UPPER BEARING PAD CASSETTE 1
11 68435-000 LOWER BEARING PAD CASSETTE 1
12 68423-000 WEAR PAD 12
13 68492-000 EXT. TUBE MTG. BRACKET 1
14 68477-006 PIN, JIB ASSY. PIVOT 1
15 68473-000 PIN, SLAVE CYL. TRUNNION 2
16 68476-005 PIN, SLAVE CYL. ROD END 1
17 68476-006 PIN, JIB CYL. BASE 1
18 68476-003 PIN, BOOM PIVOT 2
19 68476-002 PIN, TELESCOPIC CYL. BASE 1
20 68476-004 PIN, JIB CYL. ROD END 1
21 68474-000 PIN, TELESCOPIC CYL. ROD END 1
22 62642-024 BUSHING, Ø 1.25 X.75 (20DU12) 2
24 62642-025 BUSHING, Ø 1.25 X 1.75 (20DU28) 8
25 62642-027 BUSHING, Ø 1.75 X .75 (28DU12) 2
26 62642-031 BUSHING, Ø 1.75 X 1.50 (28DU24) 2
27 62642-029 BUSHING, Ø 1.75 X 1.75 (28DU28) 2
28 11764-120 RETAINING RING, TRUARC #5100-125 2
29 65214-000 ROD END (PIN RETAINER) 4
31 11248-006 LOCKNUT, HEX. 3/8-16 UNC (ESNA) 2
32 11254-020 SCR, HHC 3/8-16 UNC X 2 1/2 2
33 12553-014 SCR, SOC HD. 1/4-20 UNC X 1 3/4 4
34 11822-006 SCR, BUTT. HD. 5/16-18 UNC X 3/4 8
35 14996-005 WASHER, FLAT 5/16 S.A.E. 30
36 11248-005 LOCKNUT, HEX. 5/16-18 UNC (ESNA) 12
37 11253-010 SCR, HHC. 5/16-18 X 1 1/4 6
38 62881-000 SWITCH, BALL DETENT 1
39 68508-000 PIN, LOWER 1
40 62642-040 BUSHING, Ø 2.50 X 1.00 (40DU16) 2
41 68470-000 PIVOT BRACKET WELDMENT 1
42 68691-022 CAT TRACK (22 LINKS) 1
43 REF. MOUNTING BRACKET (SET) 1
44 68701-099 WEAR STRIP, POLYETHYLENE 1.33 FT
45 11934-003 FITTING 6-4 4
46 11941-001 FITTING 6-4 2
47 65214-001 ROD END 1
48 11254-010 SCREW HHC 3/8-16UNC X 1 1/4 4
49 11238-006 WASHER, 3/8 SPLIT LOCK 5
50 11254-008 SCREW, HHC 3/8-16UNC X 1 1
51 11246-005 NUT, HEX ESNA 5/16-18UNC 2
52 61692-099 GROMMET (EDGE COVER) 1.5 FT
53 68778-000 VALVE, COUNTER BALANCE 3
54 11253-020 SCREW HHC 5/16-18 X 2 1/2 1
55 11248-005 NUT HEX ESNA 5/16-18UNC 1
56 68778-001 VALVE, COUNTER BALANCE 1

6-22 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

AB46 Work Platform 6-23

Section
6.2 Illustrated Parts Breakdown
TURRET ASSEMBLY TURRET ASSEMBLY
AB46 GAS AB46 DIESEL
68330-001 68330-002
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
1 68392-000 TURRET POST WELDMENT 1 1 68392-000 TURRET POST WELDMENT 1
2 68485-000 STOP WELDMENT 1 2 68485-000 STOP WELDMENT 1
3 68319-000 SHIM, 16GA, REST PAD 4 3 68319-000 SHIM, 16GA, REST PAD 4
4 68319-001 SHIM, 10GA, REST PAD 4 4 68319-001 SHIM, 10GA, REST PAD 4
5 68660-000 REST PAD 2 5 68660-000 REST PAD 2
6 11291-032 SCREW, HHC 5/8-11 X 4 GR 8 24 6 11291-032 SCREW, HHC 5/8-11 X 4 GR 8 24
8 68478-000 TUBE, STL 1"O.D. X .120W X 3.10" LG 1 8 68478-000 TUBE, STL 1"O.D. X .120W X 3.10" LG 1
9 11248-012 NUT, HEX ESNA 3/4-10 ESNA 1 9 11248-012 NUT, HEX ESNA 3/4-10 ESNA 1
10 11240-012 WASHER 3/4 STL 2 10 11240-012 WASHER 3/4 STL 2
11 68720-002 NEOPRENE SPRING CYLINDER-POLY. 1 11 68720-002 NEOPRENE SPRING CYLINDER-POLY. 1
12 14099-036 SCREW, HHC 3/4-10 X 4-1/2 1 12 14099-036 SCREW, HHC 3/4-10 X 4-1/2 1
14 68472-000 SHIM RING 1 14 68472-000 SHIM RING 1
15 11248-004 NUT, HEX ESNA 1/4-20 18 15 11248-004 NUT, HEX ESNA 1/4-20 18
18 68656-000 COVER TRIM, GROUND CONTROL 1 18 68656-000 COVER TRIM, GROUND CONTROL 1
19 68653-000 COUNTER WEIGHT, LEFT SIDE 1 19 68653-000 COUNTER WEIGHT, LEFT SIDE 1
20 68652-000 COUNTER WEIGHT, REAR 1 20 68652-000 COUNTER WEIGHT, REAR 1
21 68654-000 COUNTER WEIGHT, RIGHT SIDE 1 21 68654-000 COUNTER WEIGHT, RIGHT SIDE 1
22 68657-000 COVER TRIM, VALVE BLOCK 1 22 68657-000 COVER TRIM, VALVE BLOCK 1
23 14099-012 SCREW HHC, 3/4-10UNC X 1-1/2 2 23 14099-012 SCREW HHC, 3/4-10UNC X 1-1/2 2
24 14918-020 SCREW HHC, 1-8UNC X 2-1/2 6 24 14918-020 SCREW HHC, 1-8UNC X 2-1/2 6
25 11239-012 WASHER FLAT ASTM 3/4" A325 2 25 11239-012 WASHER FLAT ASTM 3/4" A325 2
26 11240-016 WASHER FLAT 1" STD 6 26 11240-016 WASHER FLAT 1" STD 6
27 68328-001 LOWER CONTROL BOX-GAS 1 27 68328-002 LOWER CONTROL BOX-DIESEL 1
28 11297-010 BELLEVILLE WASHER 5/8 DIA 24 28 11297-010 BELLEVILLE WASHER 5/8 DIA 24
29 11240-004 WASHER, 1/4 FLAT STD 30 29 11240-004 WASHER, 1/4 FLAT STD 30
30 29958-001 HORN, 12 VOLT 1 30 29958-001 HORN, 12 VOLT 1
31 68678-024 TUBING, POLYURETHANE 24" 2 31 68678-024 TUBING, POLYURETHANE 24" 2
32 13336-001 FITTING, GREASE 2 32 13336-001 FITTING, GREASE 2
33 68679-003 FITTING, BULKHEAD 2 33 68679-003 FITTING, BULKHEAD 2
34 11252-006 SCREW, HHC 1/4-20 X 3/4 16 34 11252-006 SCREW, HHC 1/4-20 X 3/4 16
36 68348-001 VALVE BLOCK ASSY-I/C 1 36 68348-001 VALVE BLOCK ASSY-I/C 1
38 REF DRIVE WORM GEAR (68571) REF 38 REF DRIVE WORM GEAR (68571) REF
39 68660-001 REST PAD 1 39 68660-001 REST PAD 1
40 68759-000 HINGE,TURRET COVER 2 40 68759-000 HINGE,TURRET COVER 2
41 11253-018 SCRW HHC GR5 5/16-18 X 1-1/2 1 41 11253-018 SCRW HHC GR5 5/16-18 X 1-1/2 1
42 11253-022 SCRW HHC GR5 5/16-18 X 2-3/4 2 42 11253-022 SCRW HHC GR5 5/16-18 X 2-3/4 2
43 68757-002 LATCH, SOUTHCO 2 43 68757-002 LATCH, SOUTHCO 2
44 61692-099 GROMMET MATERIAL 10FT 44 61692-099 GROMMET MATERIAL 10FT
45 11253-012 SCRW HHC GR5 5/16-18 X 1-1/2 8 45 11253-012 SCRW HHC GR5 5/16-18 X 1-1/2 8
46 11248-005 NUT HEX 5/16-18 ESNA 12 46 11248-005 NUT HEX 5/16-18 ESNA 12
47 14996-005 WASHER 5/16 FLAT SAE 22 47 14996-005 WASHER 5/16 FLAT SAE 22
48 11253-006 SCRW HHC GR5 5/16-18 X 3/4 5 48 11253-006 SCRW HHC GR5 5/16-18 X 3/4 5
49 11238-005 WASHER, SPLIT LOCK 5/16 4 49 11238-005 WASHER, SPLIT LOCK 5/16 4
50 11254-006 SCRW HHC GR5 3/8-16 UNC X 3/4 6 50 11254-006 SCRW HHC GR5 3/8-16 UNC X 3/4 6
51 11238-006 WASHER, SPLIT LOCK 3/8 6 51 11238-006 WASHER, SPLIT LOCK 3/8 6
52 14996-006 WASHER, 3/8 FLAT SAE 6 52 14996-006 WASHER, 3/8 FLAT SAE 6
54 68792-000 BRACKET 1 54 68792-000 BRACKET 1
55 68793-000 BRACKET 1

6-24 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

AB46 Work Platform 6-25

Section
6.2 Illustrated Parts Breakdown
ENGINE ASSEMBLY, AB46
KUBOTA GAS
68661-000
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
1 67615-000 ENGINE, KUBOTA GAS 1 43 11253-010 SCREW, HHC 5/16-18 UNC X 1 1/4 4
2 68668-000 PUMP, VARIABLE DISPLACEMENT A10VG 1 44 11273-005 NUT, HEX. JAM 5/16-18 UNC 4
3 63941-000 SOLENOID, THROTTLE 1 45 11238-005 LOCK WASHER, SPLIT RING 4
4 12739-099 HOSE, FUEL LINE 4.5 FT 46 REF ELECTRIC FUEL PUMP 1
5 20541-003 HOSE CLAMP 6 47 20495-004 NUT, HEX. JAM 1/4-28 UNF 3
6 REF FUEL FILTER, INLINE 1 48 30624-019 CHOKE ANGLE 1
7 27972-000 SOLENOID, STARTER RELAY 1 49 30624-020 CHOKE ROD 1
8 11252-006 SCREW HHC 1/4-20 X 3/4 22 50 30624-008 CHOKE SOLENOID BRACKET 1
9 68536-000 BRACKET, ENGINE MOUNT GAS 2 51 11240-007 WASHER FLAT STD 7/16 12
10 REF AIR CLEANER AND HOSES 1 53 03142-001 FITTING 2MP-2FP 1
11 11941-015 FITTING10MB-10MJ 1 54 63945-001 OIL PRESS SWITCH 1
12 11254-008 SCREW HHC 3/8-16 X 1 2 56 68629-000 BRACKET, FUEL PUMP 1
13 68722-000 WELDMENT, MUFFLER SPACER 1 57 11937-006 FITTING, 90° 10FJX-10MJ 1
14 REF COIL, IGNITION 1 58 11248-006 LOCKNUT, HEX. 3/8-16UNC ESNA 2
15 11934-027 FITTING, 90° 8MB- 4MJ 1 60 68770-001 TAIL PIPE (GAS/PROPANE) AB46 1
16 67695-000 SPACER 2 62 67615-043 ENGINE ACCESSORY KIT 1
18 11937-007 FITTING, 90° 12FJX-12MJ 1 63 67615-041 THERMOSTAT KIT 1
19 68708-000 BRACKET, SOLENOID WELDMENT 1 64 68779-000 VALVE, CHECK 2
20 11934-019 FITTING 16MB-16MJ 90° 1 65 67599-000 SOLENOID, 1
21 11252-004 SCREW, 1/4-20 X 1/2LG 10 66 20731-005 CHAIN 1
22 11238-004 WASHER, SPLIT LOCK 1/4 10 67 68630-006 SPRING LINKAGE 1
23 68747-001 HOSE, AIR INTAKE-GAS 1 68 11847-004 YOKE END 1
25 68812-000 SPLIT FLANGE KIT #12 S FX10 2 69 67807-000 SOLENOID BKACKET 1
26 11941-016 FITTING 10MB-12MJ 1 101 29602-026 CONN RING #2 3/8 DIA 3
27 68669-000 PUMP, GEAR TYPE 1 102 29601-039 CONN RING 12-10 GA. 5/16 2
28 11937-003 FITTING 90° 6MJ-6FJX 2 103 29601-013 CONN RING 16-14 GA. # 10 7
29 20541-013 HOSE CLAMP 4 104 29620-002 BUTT CONNECTOR 14-16 GA. 2
30 11252-010 SCREW HHC 1/4-20UNC X 1 1/4 1 105 29931-003 CONN FEMALE PUSH 16-14 GA. 1/4 2
31 11240-004 WASHER FLAT STD 1/4 18 106 29478-099 WIRE 16 AWG RED/BLK 2.2 FT
32 11238-004 WASHER SPLIT LOCK 1/2 2 107 29453-099 WIRE 16 AWG ORG 2 FT
33 11248-004 NUT HEX 1/4-20 ESNA 15 108 REF. TUBING HEAT SHRINK 1/4" REF
34 67617-040 KTR BELL HOUSING KIT 1 109 29480-099 WIRE 10 AWG RED 1 FT
35 11256-010 SCREW HHC 1/2-13UNC X 1-1/4 2 110 29601-008 CONN RING 18-22 GA 5/16 4
36 REF. MUFFLER 1 111 29451-099 WIRE 16 AWG WHT 5 FT
39 11240-006 WASHER FLAT STD 3/8 4 112 29470-099 WIRE 12 AWG RED 4 FT
40 63946-030 SCREW HHC M10 X 1.25 GR5 X 30MM 12 113 29472-099 WIRE 12 AWG BLK 3 FT
41 REF SCREW (SUPPLIED W/ AIR CLEANER) 2 114 29456-099 WIRE 16 AWG YEL 3 FT
42 REF SCREW MANIFOLD (SUPPLIED W/ ENGINE) 4 115 29452-099 WIRE 16 AWG BLK 6 FT
116 29457-099 WIRE 16 AWG GRN 4 FT
117 29479-099 WIRE 16 AWG WHT/BLK 3.5 FT
118 29450-099 WIRE 16 ASW BLU 4.5 FT
119 68762-000 PIN - CONTACT 8
120 68762-001 SOCKET - CONTACT 8
121 68764-000 PLUG - SEALING 12-14 GA. 8
122 68761-001 LOCK WEDGE - PLUG 1
123 68761-000 LOCK WEDGE - RECEPTACLE 1
124 68760-000 PLUG - CONNECTOR 1
125 68760-001 RECCPTACLE - CONNECTOR 1

6-26 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2
ENGINE REPLACEMENT PARTS
KUBOTA GAS
68661-000
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
* 67615-095 DISTRIBUTOR 1 * 67615-019 FAN BELT 1
* 67615-026 TRIGGER/IGNITOR 1 * 67615-017 OVERFLOW TANK KIT 1
* 67615-025 ROTOR 1 * 67615-119 THERMOSTAT HOUSING 1
* 67615-096 DIST/HOUSING 1 * 67615-120 LOWER WATER PIPE 1
* 64505-002 SPARK PLUG 1 * 67615-037 DRAIN COCK 1
* 67615-082 IGNITION SWITCH 1 * 67615-038 DRAIN PLUG O-RING 1
* 67615-093 KEY, SWITCH 1 * 67615-039 CYL HEAD GASKET 1
* 67615-027 COIL 1 * 67615-044 HEAD COVER GASKET 1
* 67615-028 ALTERNATOR 12V-30 AMP 1 * 67615-045 BREATHER ELEMENT 1
* 67615-094 REGULATOR 12V-30 AMP 1 * 67615-079 FLYWHEEL 1
* 67615-030 STARTER-12V 1 * 67615-080 RING GEAR 1
* 67615-097 MAGNETIC SWITCH 1 * 67615-041 KTR HUB 6-13-15 1
* 67615-098 OVER-RUNNING CLUTCH 1 * 67615-042 KTR NYLON GEAR 9T 1
* 67615-099 INTAKE MANIFOLD 1 * 64505-011 OIL FILTER CARTRIDGE 1
* 67615-100 INTAKE MANIFOLD O-RING 1 * 64505-005 OIL PRESS SWITCH 1
* 67615-101 INTAKE MANIFOLD O-RING 1 * 67615-083 DIP STICK OIL GAUGE 1
* 67615-102 INTAKE MANIFOLD CAP SCREW 1 * 67615-084 OIL FILL CAP SEAL 1
* 67615-103 INTAKE MANIFOLD CAP SCREW 1 * 67615-085 GOVERNOR SPRING-LARGE 1
* 67615-104 INTAKE MANIFOLD CAP SCREW 1 * 67615-086 SPRING-BUFFER 1
* 67615-105 INTAKE MANIFOLD O-RING 1 * 67615-087 CONTROL ASSEMBLY PLATE 1
* 67615-106 A/C TO CARB ADAPTER HOSE 1 * 67615-088 SPEED CONTROL LEVER 1
* 67615-107 AIR CLEANER ASSEMBLY 1 * 67614-007 IN-LINE FUEL FILTER 1
* 64505-008 AIR CLEANER ELEMENT 1 * 67615-089 ELECTRIC FUEL PUMP 1
* 67615-108 AIR CLEANER GASKET 1 * 67615-090 CARB FLANGE GASKET 1
* 67615-035 EXHAUST MANIFOLD 1 * 64505-007 CARBURETOR 1
* 67615-109 PIPE (HOSE) INLET 1 * 67615-012 FUEL OFF SOLENOID 1
* 67615-110 MANIFOLD GASKETS 1 * 67615-091 CARB INLET FLANGE 1
* 67615-111 MANIFOLD STUDS 1 * 67615-092 CARB FLANGE SPACER 1
* 67615-112 MANIFOLD NUTS 1 * 67615-078 CARB ADAPTER 1
* 67615-113 MUFFLER GASKET 1 * 67615-055 LP REG/VAP/CONT 1
* 67615-114 MUFFLER MANIFOLD STUDS 1 * 67615-051 GASOLINE SHUT OFF 1
* 67615-115 MUFFLER MANIFOLD NUTS 1 * 67615-052 LP LOCK OFF 1
* 67615-018 MUFFLER 1 * 67615-077 LPG LOAD BLOCK 1
* 67615-013 RADIATOR 1 * 67615-070 TANK CPL, 7141F 1
* 67615-116 DRAIN COCK 1 * 67615-075 HYDRASTATIC VALVE 1
* 67615-117 COOLING FAN 1 * 67615-010 LPG KIT 1
* 67615-015 WATER PUMP W/GASKET 1 * 67615-121 DISTRIBUTOR CAP 1
* 67615-016 THERMOSTAT 1
* 67615-118 THERMOSTAT GASKET 1

* Not Shown

AB46 Work Platform 6-27

Section
6.2 Illustrated Parts Breakdown
ENGINE ASSEMBLY,AB46
KUBOTA GAS
DRAWING 1 OF 2

6-28 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2
ENGINE ASSEMBLY,AB46
KUBOTA GAS
DRAWING 2 OF 2

AB46 Work Platform 6-29

Section
6.2 Illustrated Parts Breakdown
FUEL TANK ASSEMBLY, AB46
GAS
68710-000
ITEM PART DESCRIPTION QTY.
1 068671-000 FUEL TANK 1
2 063982-003 FUEL GAGE 1
3 011919-002 PLUG 1/4 2
4 063929-001 CAP-NON VENTED 1
5 003495-000 FITTING, STREET ELBOW 1/4 1
6 010178-003 FITTING, BARBED 1/4 1
7 068711-000 BREATHER, GITS 1

6-30 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

NOTES:

AB46 Work Platform 6-31

Section
6.2 Illustrated Parts Breakdown
ENGINE ASSEMBLY, AB46
KUBOTA DIESEL
68666-000
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
1 68694-000 ENGINE, KUBOTA DIESEL 1 40 11238-005 WASHER 5/16 SPLIT LOCK 4
2 68668-000 PUMP, VARIABLE DISPLACEMENT A10VG 1 41 11273-005 NUT HEX 5/16 UNC JAM 4
3 67599-000 SOLENOID, THROTTLE 1 43 69203-000 SUPPORT BRACKET 1
4 12733-099 HOSE, FUEL 5/16 LINE FT 4.5 44 63961-025 SCREW M8 X 25mm LG 4
5 20541-003 HOSE CLAMP 8 45 REF INLINE FILTER 1
6 11937-003 FITTING 90° 6MJ-6FJX 2 46 63961-035 SCREW M8 X 35mm LG 2
7 27972-000 SOLENOID, STARTER RELAY 2 47 63946-045 SCREW M10 X 45mm LG 2
8 11252-006 SCREW HHC 1/4-20 X 3/4 12 48 63936-024 MUFFLER GASKET 1
9 68537-000 BRACKET, ENGINE MOUNT 2 49 20495-004 NUT HEX 1/4-28 UNF JAM 2
10 12736-099 HOSE FUEL 3/16 LINE 2 50 03142-001 FITTING 2MP 2FP 1
11 68730-000 BRACKET, AIR CLEANER 1 51 63945-001 OIL PRESSURE SWITCH 1
12 REF FUEL FILTER, SPIN ON 1 52 68770-000 EXHAUST TUBE 1
13 68722-001 WELDMENT, MUFFLER SPACER 1 53 68747-000 INTAKE HOSE 1
14 11941-015 FITTING STR 10MB 10MJ 1 54 13259-006 CLAMP 1
15 67870-000 BRACKET, DIESEL FUEL FILTER 1 55 68779-000 VALVE CHECK 2
16 64423-000 INLINE SWIVEL - 1/4 1 56 18084-003 TUBE 3/4 OD X 3/16W X .33 LG 1
17 11760-004 ROD END BEARING - 1/4-28 1 57 18084-004 TUBE 3/4 OD X 3/16W X .205 LG 1
18 11934-019 FITTING 16MB-16MF 90° 1 58 11240-005 WASHER FLAT STD 5/16 4
19 11937-007 FITTING 90° 12FJX 12MJ 1 102 29601-021 CONN RING 12-10 GA. 3/8 DIA 5
20 11240-007 WASHER, FLAT STD 7/16 12 103 29601-014 CONN RING 16-14 GA. 1/4 D 6
21 63946-030 SCREW HHC M10 X 1.25 GR5 X 30MM 12 104 29610-002 CONN FORK 16-14 GA. #8 7
22 REF SCREW (SUPPLIED W/AIRCLEANER) 2 105 29616-002 CONN FEMALE PUSH 16-14 GA. 1/4 2
23 11252-004 SCREW, HHC 1/4-20 X 1/2 2 106 29452-099 WIRE 16 AWG BLK FT. 3
24 11934-027 FITTING 90° 8MB 4MJ 1 107 29453-099 WIRE 16 AWG ORG FT. 6.2
25 68812-000 FLANGE KIT 2 109 29480-099 WIRE 10 AWG RED FT. 3.8
26 11941-016 FITTING STR 10MB 12MJ 1 110 68764-000 PLUG - CONNECTOR SEAL 10
27 68669-000 PUMP, GEAR TYPE 1 111 29451-099 WIRE 16 AWG WHT FT 4.8
29 20541-013 HOSE CLAMP 4 112 29454-099 WIRE 16 AWG RED FT 4.8
30 11252-008 SCREW HHC 1/4-20UNC X 1 3 113 29601-020 CONN RING 12-10 GA 1/4 DIA 1
31 11240-004 WASHER FLAT STD 1/4 6 114 68762-001 SOCKET - CONTACT 7
32 11238-004 WASHER SPLIT LOCK 1/2 2 115 68762-000 PIN - CONTACT 7
33 11248-004 NUT HEX 1/4-20 ESNA 12 116 29457-099 WIRE 16 AWG GRN FT. 3.4
34 67617-050 KTR BELL HOUSING KIT D/F #0034 1 117 29479-099 WIRE 16 AWG WHT/BLK FT. 3.4
35 11256-010 SCREW HHC 1/2-13UNC X 1-1/4 2 118 29450-099 WIRE 16 ASW BLU FT. 2.5
36 11937-006 FITTING 90° 10FJX 10MJ 1 119 68761-001 DEUTSCH LOCKING WEDGE - CONN 1
37 11253-010 SCREW HHC 5/16-18 X 1 1/4 4 120 68761-000 DEUTSCH LOCKING WEDGE - CONN 1
38 REF AIR CLEANER, HOSES & CLAMPS 1 121 68760-000 DEUTSCH CONNECTOR -RECEPTACLE 1
39 11240-006 WASHER FLAT STD 3/8 2 122 68760-001 DEUTSH CONNECTOR -PLUG 1
123 29601-013 CONN RING 16-14 GA #10 2
124 29601-040 CONN RING 16-14 GA 5/16 DIA 2

6-32 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2
ENGINE REPLACEMENT PARTS
KUBOTA DIESEL
68666-000
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
* 67615-037 DRAIN COCK 1 * 67614-075 SHUT DOWN SOLENOID 1
* 67614-036 PAN GASKET 1 * 67614-55 AIR BLEEDER SCREW 1
* 67614-037 DRAIN PLUG O-RING 1 * 67615-082 IGNITION SWITCH 1
* 67614-038 CYL HEAD GASKET 1 * 67615-093 KEY, SWITCH 1
* 67614-039 HEAD COVER GASKET 1 * 67614-011 GLOW PLUGS 1
* 67614-040 BREATHER ELEMENT 1 * 67614-056 GLOW PLUG CORD 1
* 67614-032 FLYWHEEL 1 * 67614-057 ALTERNATOR, 12V-40AMP 1
* 67614-031 RING GEAR 1 * 67614-058 ALTERNATOR STAY 1
* 67617-051 KTR HUB 6-13-15 1 * 67614-059 STARTER-12V 1
* 67617-052 KTR NYLON GEAR 9T 1 * 67614-060 MAGNETIC SWITCH 1
* 67614-004 OIL FILTER CARTRIDGE 1 * 67614-061 OVER-RUNNING CLUTCH 1
* 67614-023 OIL PRESS SWITCH 1 * 67614-062 INTAKE MANIFOLD 1
* 67614-041 DIP STICK OIL GAUGE 1 * 67614-063 INTAKE MANIFOLD O-RING 1
* 67615-084 OIL FILL CAP SEAL 1 * 67614-064 INTAKE MANIFOLD CAP SCREW 1
* 67614-042 GOVERNOR SPRING - LARGE 1 * 67614-065 INTAKE MANIFOLD CAP SCREW 1
* 67614-043 GOVERNOR SPRING - START 1 * 67614-066 INTAKE MANIFOLD CAP SCREW 1
* 67614-009 FUEL INJECTION PUMP 1 * 68694-018 AIR CLEANER ASSEMBLY 1
* 67614-044 SHIM ASSEMBLY 1 * 64505-008 AIR CLEANER ELEMENT 1
* 67614-045 SHIM ASSEMBLY 1 * 67615-108 AIR CLEANER GASKET 1
* 67614-046 CONTROL PLATE ASSEMBLY 1 * 67614-029 EXHAUST MANIFOLD 1
* 67614-047 SPEED CONTROL LEVER 1 * 67614-067 MANIFOLD GASKETS 1
* 67614-048 STOP LEVER 1 * 67614-068 MANIFOLD STUDS 1
* 67614-049 NOZZLE HOLDER ASSEMBLY 1 * 67614-069 MANIFOLD NUTS 1
* 67614-050 NOZZLE HOLDER GASKET 1 * 67614-070 MUFFLER GASKET 1
* 67614-051 PLEATED FUEL ELEMENT 1 * 68694-017 MUFFLER 1
* 67614-052 FUEL FILTER ASSEMBLY 1 * 67614-071 MUFFLER-MANIFOLD NUTS 1
* 67614-053 O-RING FILTER-SMALL 1 * 67614-013 RADIATOR CAP 1
* 67614-054 SPIN ON ELEMENT 1 * 67614-072 DRAIN COCK 1
* 67614-007 IN-LINE FUEL FILTER 1 * 67614-073 DRAIN COCK GASKET 1
* 67614-026 MECHANICAL FUEL PUMP 1 * 67614-030 COOLING FAN 1
* 67614-016 OVERFLOW TANK KIT 1 * 67614-015 WATER PUMP W/GASKET 1
* 68694-019 THERMOSTAT HOUSING 1 * 67614-014 THERMOSTAT 1
* 67614-074 THERMOSTAT GASKET 1
* 67614-018 FAN BELT 1
* Not Shown

AB46 Work Platform 6-33

Section
6.2 Illustrated Parts Breakdown

ENGINE ASSEMBLY,AB46
KUBOTA DIESEL
DRAWING 1 OF 2

6-34 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

ENGINE ASSEMBLY,AB46
KUBOTA DIESEL
DRAWING 1 OF 2

AB46 Work Platform 6-35

Section
6.2 Illustrated Parts Breakdown
FUEL TANK ASSEMBLY, AB46
DIESEL
68710-001
ITEM PART DESCRIPTION QTY.
1 068671-000 FUEL TANK 1
2 063982-003 FUEL GAGE 1
3 010178-001 FITTING, BARBED 1/8 1
4 063929-001 CAP-NON VENTED 1
5 003495-000 FITTING, STREET ELBOW 1/4 2
6 010178-005 FITTING, BARBED 1/4 1
7 068711-000 BREATHER, GITS 1
8 011919-002 FITTING, PLUG 1/4 HEX 1
9 003556-001 FITTING ADAPTER 1

6-36 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

NOTES:

AB46 Work Platform 6-37

Section
6.2 Illustrated Parts Breakdown
DUAL FUEL CONVERSION KIT
AB46
68296-000
ITEM PART DESCRIPTION QTY.
1 67615-051 GASOLINE SHUT-OFF VALVE (LP-1) 1
4 67615-052 SOLENOID/FILTER (LP-2) 1
5 67615-055 REGULATOR / VAPORIZER (LP-5) 1
6 67615-056 FTG, 1/8 MPT - 1/4 HOSE BARB 1
7 67615-057 FTG, 90° STREET EL 1/4 PIPE 1
8 67615-058 FTG, 90° ELBOW 4 MPT - 6 MJ 2
9 67615-059 FTG, 90° 6 MPT - 5/16 HOSE BARB 2
10 67615-060 1/2" DIA. LP HOSE X 22" LG. 1
11 67615-061 1/4" DIA. HOSE X 23" LG. 1
12 67615-062 1/4" DIA. HOSE X 19" LG. 1
13 67615-063 5/16 DIA. HOSE X 15" LG. 10
14 67615-064 HOSE CLAMP 5/16" 10
15 67615-065 HOSE CLAMP 1/2" 2
17 67615-067 FTG, STR 8 MPT -1/2 HOSE BARB 1
19 67615-069 FTG, STR. 2 NPT - 5/16 HOSE BARB 2
20 67615-070 FEMALE ADAPTER (PROPANE TANK) 1
21 67615-073 FTG, STR 2MP-6MJ BRASS 1
22 67615-075 RELIEF VALVE 400 PSI 1
23 67615-074 FTG, 2-2-2 STR TEE BRASS 1
24 68805-000 BRACKET, PROPANE REGULATOR 1
25 67615-047 HOSE, HIGH PRESSURE SUPPLY 42" LG. 1
26 64189-001 DECAL, LIQUID WITHDRAWL 1
27 11248-006 LOCKNUT 3/8-16 UNC ESNA 4
28 11240-006 WASHER, 3/8" FLAT 4
29 68296-010 TANK MOUNTING BRACKET 1
30 27934-003 FUEL TANK, PROPANE 1
31 64421-000 DECAL 1
32 11252-006 SCRW, HHC 1/4-20 UNC X 3/4 2
33 11248-004 LOCKNUT, 1/4-20 UNC ESNA 2
34 67662-001 SOCKET, RELAY (SINGLE POLE) 1
35 68756-001 RELAY, SINGLE POLE 1
36 67662-005 RETAINER CLIP 1
37 29610-006 TERM, FORK 16-14 #6 9
38 14250-003 WELD STUD 3/8-16 X 1 4

6-38 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

AB46 Work Platform 6-39

Section
6.2 Illustrated Parts Breakdown
VALVE BLOCK ASSEMBLY, AB46
GAS/DIESEL
68348-001
ITEM PART DESCRIPTION QTY.
1 68349-000 VALVE BLOCK SUB-ASSY. 1
2 11934-001 FITTING, 2062-4-4S 6
3 11240-005 WASHER 5/16 FLAT 2
4 11940-019 90° ELBOW 3/4NPT X 3/4 JIC 1
5 68681-000 FLOW CNTRL,WATERMAN 12C241SP-11/A10 1
6 68683-000 3 POS, 4 WAY, TANDEM CENTER 1
7 68682-000 3 POS, 4 WAY, CLOSED CENTER 4
8 68684-000 3 POS, 4 WAY, MOTOR SPOOL 3
9 60390-020 RELIEF VALVE, 2540 PSI 1
10 60390-021 RELIEF VALVE, 1450 PSI 1
11 63965-001 PLUG, GAGE PORT 2
12 68558-000 DIVERTER VALVE 1
13 68778-000 COUNTERBALANCE VALVE 1
14 68430-000 PISTON, HAND PUMP 1
15 68428-000 LEVER WELDMENT, HAND PUMP 1
16 68429-000 LEVER EXTENSION, HAND PUMP 1
17 68564-001 DETENT BALL / SPRING 1
18 68566-000 PIVOT LINK 1
19 68425-000 MOUNTING PLATE, VALVE BLOCK 1
20 12499-016 SEAL, POLYPAK #12500625 1
21 14334-004 SCREW. SOC. HD. 5/16-18 UNC X 1/2 4
22 15936-005 SCREW, SHOULDER Ø 3/8 X 5/8 LG 1
23 11941-002 FITTING 202702-4-6S 1
24 05154-001 FILTER ASSY. 1
25 14028-008 PIPE NIPPLE, 3/4 SCHD 40 X 4 1
26 11935-013 FITTING 45° 6MB-4MJ 1
27 11935-001 FITTING, 45° SWIVEL EL. 4MB-4MJ 7
29 11934-004 FITTING 90° EL. 6MB-6MJ 1
30 68700-000 HAND GRIP, VINYL 1
31 11934-003 FITTING 2062-6-4S 1
32 11821-004 SCRW BUTT HEAD 1/4-20UNC X 1/2 1
33 11822-006 SCRW BUTT HEAD 5/16-18 UNC X 3/4 2
34 63783-002 LANYARD ASSY 1
35 11941-005 FITTING 202702-6-6S 2
36 15919-000 ORFICE 1
37 68781-001 VALVE 1
38 61827-000 STEEL BALL 7/16 DIA 1
39 68791-000 BRACKET 1
40 29601-012 CONN. RING, 18-14 GA. #8 16
41 29616-002 CONN. FEM. PUSH, .25 1
42 29452-099 WIRE, 16 GA. BLACK 3 FT.
43 11934-026 FITTING 90° 4MB-6MJ 1

6-40 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

AB46 Work Platform 6-41

Section
6.2 Illustrated Parts Breakdown
DRIVE VALVE BLOCK ASSEMBLY
AB46 - GAS/DIESEL
68347-000
ITEM PART DESCRIPTION QTY.
1 68546-000 VALVE BLOCK, DRIVE 1
2 68578-000 VALVE, POPPET 2 WAY ON/OFF 1
3 67649-000 VALVE, SPOOL 2 POS 3 WAY 2
4 63977-010 PLUG, EXPANDER “KOENIG” 1/4" 4
5 68579-000 VALVE, FLOW CONTROL 1
6 68596-000 VALVE, SPOOL 2 WAY N.O. 2
7 11935-001 ADAPTER, 45° EL 4MB-4MJ 2
8 11935-005 ADAPTER, 45° EL 10MB-8MJ 2
9 12004-008 PLUG, #8 S.A.E. 4
10 11941-020 ADAPTER, STR. 12MB-12MJ 2
11 12004-004 PLUG, #4 S.A.E. 1
12 05135-000 BALL, Ø 5/16" STEEL 1
13 13987-009 SPRING, Ø 1/4" X 19/32 1
14 11934-001 ADAPTER, 90° EL 4MB-4MJ90 1
15 11934-003 ADAPTER, 90° EL 6MB-4MJ 1
17 11941-004 FITTING, STR. 6MB-4MJ 1
18 11941-014 ADAPTER, STR. 10MB-8MJ 2

6-42 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

AB46 Work Platform 6-43

Section
6.2 Illustrated Parts Breakdown
HYDRAULIC TANK ASSEMBLY, AB46
GAS/DIESEL
68709-000
ITEM PART DESCRIPTION QTY.
1 68670-000 HYDRAULIC RESERVOIR 1
2 11940-019 FITTING, 90° ELBOW 12MP-10MJ 2
3 11940-008 FITTING, 90° ELBOW 6MP-4MJ 1
4 21305-007 PLUG, MAGNETIC 1
5 63935-000 STRAINER 1
6 11939-024 FITTING, STR ADAPTER 16MP-16MJ 1
7 13485-017 FITTING, 45° ELBOW 12MP-12MJ 1
8 61818-000 STRAINER 1
9 11940-010 FITTING, 90° ELBOW 6MP-6MJ 2
10 63979-006 SIGHT GUAGE 1
11 68840-000 FILLER BREATHER CAP & SCREEN 1
14 11939-008 FITTING, STR ADAPTER 6MP-4MJ 1
15 05154-001 FILTER, HYDRAULIC SPIN ON 1
16 12467-003 NIPPLE, PIPE 3/4 CLOSE 2
17 68809-000 CHECK VALVE 1

6-44 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

NOTES:

AB46 Work Platform 6-45

Section
6.2 Illustrated Parts Breakdown
GROUND CONTROL BOX ASSEMBLY
AB 46 GAS/DIESEL
68328-001 GAS/68328-002 DIESEL
ITEM PART DESCRIPTION QTY. QTY. ITEM PART DESCRIPTION QTY. QTY.
GAS DIESEL GAS DIESEL
-001 -002 -001 -002
1 68717-000 BOX, GROUND CONTROL 1 1 212 68588-001 KEY SELECTOR SWITCH 1 1
2 67893-002 DIN RAIL, 14" LONG 2 2 * 68807-010 KEY 1 1
3 29925-001 CORD GRIP, 3/4" 7 7 213 08271-001 GUARD, TOGGLE SWITCH 7 7
4 68734-004 TERMINAL STRIP (120 VOLT A.C.) 1 1 215 64417-001 FLANGE, 3 CONTACT 2 2
5 11709-010 SCREW, RD HD #10-24 UNC X 1 1/4 2 2 216 67652-000 PUSH BUTTON, MOMENTARY GREEN 1 1
6 67662-001 SOCKET, RELAY SINGLE 23 23 217 67654-000 PUSH BUTTON, MOMENTARY BLACK 1 1
9 67661-001 RELAY, SPDT 23 23 218 29701-000 FUSE HOLDER 1 1
10 68698-000 BLOCK, TERMINAL (ORANGE) 3 3 219 29704-025 FUSE 25A 1 1
11 68698-001 BLOCK, TERMINAL (TAN) 12 12 221 66805-012 CONTACT BLOCK, 2 2
12 11248-047 NUT, ESNA 6-32 6 6 222 11709-004 SCRW MACH RD HD 10-24UNC X 1/2 4 4
13 11240-001 WASHER, FLAT STD #6 6 6 223 11248-003 NUT HEX ESNA 10-24UNC 4 4
14 11248-003 LOCKNUT, #10-24 UNC ESNA 2 2 224 11821-005 SCRW BUTT HD SOC 1/4-20 X 5/8 LG 2 2
15 67661-004 RELAY, 12VDC (FOUR POLE) 1 1 301 29452-099 WIRE, 16 GA. BLACK 13 FT 13 FT
16 13283-002 CABLE MOUNT 18 18 302 29451-099 WIRE, 16 GA. WHITE 8 FT 8 FT
17 29939-003 CONDUIT LOCKNUT 3/4" 7 7 303 29454-099 WIRE, 16 GA. RED 30 FT 30 FT
18 68698-002 BLOCK, TERMINAL (BLUE) 12 12 304 29457-099 WIRE, 16 GA. GREEN 8.3 FT 8.3 FT
19 67662-004 SOCKET, RELAY FOUR 1 1 305 29453-099 WIRE, 16 GA. ORANGE 25FT 25 FT
20 11715-003 SCREW, RD HD MACH 6-32 X 1/2 6 6 306 29450-099 WIRE, 16 GA. BLUE 18FT 18 FT
21 67660-006 END BLOCK, TERMINAL 6 6 307 29479-099 WIRE, 16 GA. WHITE/BLACK 10FT 10 FT
22 67893-001 DIN RAIL 4" LONG 1 1 308 29478-099 WIRE, 16 GA. RED/BLACK 6.5FT 6.5 FT
23 67662-005 RETAINER CLIP, 1 POLE RELAY 23 22 309 05491-099 WIRE, 16 GA. GREEN/BLACK 5.3FT 5.3 FT
24 68889-099 WEATHERSTRIP (FT) 4.5 4.5 310 29477-099 WIRE, 16 GA. ORANGE/ BLACK 9.5FT 9.5 FT
25 67662-007 RETAINER CLIP, 4 POLE RELAY 1 1 311 29475-099 WIRE, 16 GA. BLUE/BLACK 4FT 4 FT
26 14252-004 NUT SERT 1/4-20 UNC 2 2 313 29483-099 WIRE, 16 GA. RED/WHITE 3.2FT 3.2 FT
27 68773-003 JUMPER 3 PIN 1 1 314 29482-099 WIRE, 16 GA. GREEN/WHITE 3.3FT 3.3 FT
28 68773-002 JUMPER 2 PIN 1 1 315 29459-099 WIRE, 16 GA. BLUE/WHITE 4.3FT 4.3 FT
29 68698-004 END, TERMINAL BLOCK (TAN) 2 2 316 29355-099 WIRE, 16 GA. BLACK/RED 5.5FT 5.5 FT
201 68719-000 CONTROLLER BOX LID 1 1 317 29356-099 WIRE, 16 GA. WHITE/RED 3.1FT 3.1 FT
202 64446-003 EMERGENCY STOP BUTTON 1 1 318 29357-099 WIRE, 16 GA. ORANGE/RED 5.8FT 5.8 FT
204 15752-000 HOUR METER 1 1 319 29358-099 WIRE, 16 GA. BLUE/RED 4.2FT 4.2 FT
206 12798-004 TOGGLE SWITCH MOM DPDT 7 7 321 29360-099 WIRE, 16 GA. ORANGE/GREEN 3FT 3 FT
207 68582-010 CIRCUIT BREAKER 10 AMP 2 2 322 29825-002 DIODE 3AMP 400V 10 10
208 66516-008 PLUG, Ø .437 HEYCO 1 1 323 29610-002 CONN FORK TERM 16-14 94 132
209 64443-002 CONTACT BLOCK N.C. 1 1 324 29616-002 CONN F PUSH TERM 16-14 32 32
210 64443-001 CONTACT BLOCK N.O. 2 2

6-46 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

GROUND CONTROL BOX

ASSEMBLY,AB46 - GAS/DIESEL
DRAWING 1 OF 4

AB46 Work Platform 6-47

Section
6.2 Illustrated Parts Breakdown

GROUND CONTROL BOX

ASSEMBLY,AB46 - GAS/DIESEL
DRAWING 2 OF 4

6-48 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2
GROUND CONTROL BOX
ASSEMBLY,AB46 - GAS
DRAWING 3 OF 4

AB46 Work Platform 6-49

Section
6.2 Illustrated Parts Breakdown
GROUND CONTROL BOX
ASSEMBLY,AB46 - DIESEL
DRAWING 4 OF 4

6-50 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

NOTES:

AB46 Work Platform 6-51

Section
6.2 Illustrated Parts Breakdown
CONTROLLER INSTALLATION
AB46 GAS
68339-002
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
1 68329-001 CONTROLLER ASSY - DOM. (GAS) 1 16 11248-003 NUT HEX 10-24 UNC ESNA 3
7 68750-000 DECAL MOUNT 1 17 68820-000 RETAINING STRAP-FOOTSWITCH 2
8 63778-001 ALARM 1 18 63906-000 FOOT SWITCH CLPR 1
9 08942-001 FEMALE RECEPTACLE 1 19 64479-000 SWITCH GUARD, FOOT 1
10 29961-001 SEAL 1 20 11252-012 SCREW HHC 1/4-20 UNC X 1 1/2 4
11 11252-008 SCREW HHC 1/4-20 UNC X 1 4 21 66695-006 SCREW FLAT HD 10-24 UNC X 3/4 2
12 11248-004 NUT HEX 1/4-20 UNC ESNA 8 22 13949-003 WASHER, #10 STAR, EXTERNAL TOOTH 2
13 11715-006 SCREW RD HD 6-32 UNC X 3/4 4 23 11250-003 HEX NUT 10-24 UNC 2
14 11248-047 NUT HEX 6-32 UNC ESNA 4
15 11709-006 SCREW RD HD 10-24 UNC X 3/4 3

6-52 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2
CONTROLLER INSTALLATION
AB46 DIESEL
68339-003
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
1 68329-002 CONTROLLER ASSY - DOM. (DIESEL) 1 16 11248-003 NUT HEX 10-24 UNC ESNA 3
7 68750-000 DECAL MOUNT 1 17 68820-000 RETAINING STRAP-FOOTSWITCH 2
8 63778-001 ALARM 1 18 63906-000 FOOT SWITCH CLPR 1
9 08942-001 FEMALE RECEPTACLE 1 19 64479-000 SWITCH GUARD, FOOT 1
10 29961-001 SEAL 1 20 11252-012 SCREW HHC 1/4-20 UNC X 1 1/2 4
11 11252-008 SCREW HHC 1/4-20 UNC X 1 4 21 66695-006 SCREW FLAT HD 10-24 UNC X 3/4 2
12 11248-004 NUT HEX 1/4-20 UNC ESNA 8 22 13949-003 WASHER, #10 STAR, EXTERNAL TOOTH 2
13 11715-006 SCREW RD HD 6-32 UNC X 3/4 4 23 11250-003 HEX NUT 10-24 UNC 2
14 11248-047 NUT HEX 6-32 UNC ESNA 4
15 11709-006 SCREW RD HD 10-24 UNC X 3/4 3

AB46 Work Platform 6-53

Section
6.2 Illustrated Parts Breakdown
CONTROLLER ASSEMBLY-PLATFORM
AB46 GAS
68329-001
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
1 68589-001 BOX, ENCLOSURE 1 37 67893-003 MOUNTING RAIL, DIN 8-1/4" 1
2 29939-003 LOCKNUT 3/4" NPT 4 40 68897-099 GASKET, BLACK RUBBER 3.25 FT
3 29939-002 LOCKNUT 1/2" NPT 1 41 68582-010 CIRCUIT BREAKER 10 AMP 1
4 29925-000 CONNECTOR CABLE 1/2" NPT 1 42 68767-000 BRACKET, UPPER CONTROLLER 2
5 29925-001 CONNECTOR CABLE 3/4" NPT 4 43 11708-004 SCREW 8-32 X 1/2 2
6 64446-003 EMERGENCY STOP BUTTON 1 44 11248-002 NUT, HEX ESNA 8-32 UNC 2
7 67654-000 PUSH BUTTON FLUSH (BLACK) 1 45 11252-003 SCRW HHC 1/4-20UNC X 3/8" 2
8 68595-001 LENS, RED 1 46 68801-000 HAND SUPPORT WELDMENT 1
9 11249-003 NUT, HEX 10-32 ESNA 2 47 11248-004 NUT HEX ESNA 1/4-20UNC 7
10 12798-003 SWITCH, TOGGLE 2 POS 1 48 14252-004 NUT SERT 1/4-20 1
11 68800-000 LID WELDMENT, CONTROLLER I/C 1 49 66805-010 CONTACT BLOCK GE 1 N.O. 1
12 11252-005 SCREW 1/4-20UNC X 5/8 5 50 66805-011 CONTACT BLOCK GE 1 N.C. 1
13 68594-000 JOYSTICK - OPERATOR 4 51 68698-004 END CAP, CONTACT BLOCK 1
14 68593-001 RHEOSTAT - CONTROLLER (12VOLT) 1 53 68698-000 TERMINAL BLOCK ORANGE 2
15 68795-000 JOYSTICK, P-Q 1 54 66516-005 PLUG, 11/16 FLUSH 1
* 68795-010 HANDLE HALF, TRS, RIGHT 1 55 68773-002 JUMPER 2 PIN 2
* 68795-011 HANDLE HALF, TRS, LEFT 1 202 29454-099 WIRE 16GA RED | FT 21
* 68795-012 BOOT, M115, 0.31 SHAFT 1 203 29482-099 WIRE 16GA GREEN/WHT 3 FT
* 68795-013 GASKET, M115 TRS GRIP 1 204 68735-099 WIRE 16GA BLACK/RED 5 FT
* 68795-014 SWITCH, XG3-Z1 1 205 29452-099 WIRE 16GA BLACK 9.3 FT
* 68795-015 PUSH BUTTON, BLACK, SWITCH SPST 1 206 29610-006 TERM FORK 18-14GA #6 60
* 68795-016 SWITCH ACTUATOR,ROCKER SWCH GRIP 1 207 29620-002 BUTT CONNECTOR 18-14GA 6
* 68795-017 CAP, ROCKER SWITCH GRIP 1 208 14914-001 CONN MALE PUSH INSULATED 3
* 68795-018 ELECTRICAL ASSEMBLY, M115-1596 1 209 29931-003 CONN FEMALE PUSH INSULATED 6
* 68795-019 ELEC ASSY, 500 ohm POTENTIOMETER 1 210 29451-099 WIRE 16GA WHITE 5.8 FT
* 68795-020 PINION GEAR, M115 1 211 29931-003 CONN FEMALE PUSH .25 (16-14GA) 12
* 68795-021 SOCKET SET SCREW, 6-32 x 1/8, CUP 1 212 29450-099 WIRE 16GA BLUE 4.1 FT
16 68819-000 KEYSWITCH & KEY 1 213 29825-002 DIODE 3 AMP 400V 9
* 68807-010 KEY 1 214 29478-099 WIRE 16GA RED/BLACK 3.5 FT
17 68734-004 TERMINAL STRIP, 120V AC 1 215 29457-099 WIRE 16GA GREEN 1.5 FT
18 68590-000 BASE INDICATOR (LAMP) 1 216 29616-001 CONN FEMALE PUSH .187 (16-14GA) 3
19 11826-012 SCREW RD HD 10-32 X 1-1/2 2 217 29360-099 WIRE 16GA ORANGE/GREEN 2 FT
20 12798-004 TOGGLE SWITCH, 3 POS MOMENTARY 3 218 29453-099 WIRE 16GA ORANGE 1.2 FT
21 64417-001 FLANGE MOUNT 2 219 29458-099 WIRE 16GA PURPLE 1.2 FT
22 64443-001 CONTACT BLOCK, N.O. 1 220 29479-099 WIRE 16GA WHITE/BLACK 4 FT
23 68591-001 LAMP T-2-1/2 1 221 29459-099 WIRE 16GA BLUE/WHITE .5 FT
24 66805-012 CONTACT BLOCK, N.O./N.C. 8 222 29483-099 WIRE 16GA RED/WHITE 2.5 FT
25 11715-003 SCREW RD HD 6-32 X 3/8 4 223 29601-039 RING TERM 1
26 29871-001 TOGGLE SWITCH, 3 POS. HOLD 1 224 29455-099 WIRE 16GA BROWN 3 FT
28 64443-002 CONTACT BLOCK N.C. 2 226 68814-000 PIN TERMINAL 6
29 67660-006 TERMINAL END 2 227 REF RECEPTACLE 1
30 68698-001 TERMINAL BLOCK (TAN) 16 228 29464-099 WIRE 14GA GREEN .5 FT
31 68698-002 TERMINAL BLOCK (BLUE) 3
32 68799-000 ANGLE, CONTROLLER 1
33 67662-001 RELAY SOCKET 4
34 67661-001 RELAY, SPDT 12 VOLT 4
35 67662-005 RETAINING CLIP & WIRE 4
36 11250-001 NUT HEX 6-32 4

* Not Shown

6-54 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

CONTROLLER ASSEMBLY
AB46 GAS
DRAWING 1 OF 2

AB46 Work Platform 6-55

Section
6.2 Illustrated Parts Breakdown

CONTROLLER ASSEMBLY
AB46 GAS
DRAWING 2 OF 2

6-56 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

NOTES:

AB46 Work Platform 6-57

Section
6.2 Illustrated Parts Breakdown
CONTROLLER ASSEMBLY-PLATFORM
AB46 DIESEL
68329-002
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
1 68589-001 BOX, ENCLOSURE 1 41 68582-010 CIRCUIT BREAKER 10 AMP 1
2 29939-003 LOCKNUT 3/4" NPT 4 42 68767-000 BRACKET, UPPER CONTROLLER 2
3 29939-002 LOCKNUT 1/2" NPT 1 43 11708-004 SCREW 8-32 X 1/2 2
4 29925-000 CONNECTOR CABLE 1/2" NPT 1 44 11248-002 NUT, HEX ESNA 8-32 UNC 2
5 29925-001 CONNECTOR CABLE 3/4" NPT 4 45 11252-003 SCRW HHC 1/4-20 UNC X 3/8" 2
6 64446-003 EMERGENCY STOP BUTTON 1 46 68801-000 HAND SUPPORT WELDMENT 1
7 67654-000 PUSH BUTTON FLUSH (BLACK) 1 47 11248-004 NUT HEX ESNA 1/4-20UNC 7
8 68595-001 LENS, RED 1 48 14252-004 NUT SERT 1/4-20 1
9 11249-003 NUT, HEX 10-32 ESNA 2 49 66805-010 CONTACT BLOCK GE 1 N.O. 1
10 66516-008 HOLE PLUG Ø .437 1 50 66805-011 CONTACT BLOCK GE 1 N.C. 1
11 68800-000 LID ASSY, CONTROLLER I/C 1 51 68698-004 END CAP, CONTACT BLOCK 1
12 11252-005 SCREW 1/4-20UNC X 5/8 5 53 68698-000 TERMINAL BLOCK ORANGE 2
13 68594-000 JOYSTICK - OPERATOR 4 54 66516-005 PLUG, 11/16 FLUSH 1
14 68593-001 RHEOSTAT - CONTROLLER (12VOLT) 1 55 68773-002 JUNPER 2 PIN 2
15 68795-000 JOYSTICK, P-Q 1 202 29454-099 WIRE 16GA RED 10 FT
* xxxxx-xxx HANDLE HALF, TRS, RIGHT 1 203 29482-099 WIRE 16GA GREEN/WHT 3 FT
* XXXXX-XXX HANDLE HALF, TRS,RIGHT 1 205 29452-099 WIRE 16GA BLACK 9.3 FT
* XXXXX-XXX BOOT, M115, 0.31 SHAFT 1 206 29610-006 TERM FORK 18-14GA #6 60
* XXXXX-XXX GASKET, M115 TRS GRIP 1 207 29620-002 BUTT CONNECTOR 18-14GA 6
* XXXXX-XXX SWITCH, XG3-Z1 1 208 14914-001 CONN MALE PUSH INSULATED 3
* XXXXX-XXX PUSH BUTTON, BLACK, SWITCH SPST 1 209 29931-003 CONN FEMALE PUSH INSULATED 6
* XXXXX-XXX SWITCH ACTUATOR, ROCKER SWCH GRIP 1 210 29451-099 WIRE 16GA WHITE 5.8 FT
* XXXXX-XXX CAP, ROCKER SWITCH GRIP 1 211 29931-003 CONN FEMALE PUSH .25 (16-14GA) 12
* XXXXX-XXX ELECTRICAL ASSEMBLY, M115-1596 1 212 29450-099 WIRE 16GA BLUE 4.1 FT
* XXXXX-XXX ELEC ASSY, 500 ohm POTENTIOMETER 1 213 29825-002 DIODE 3 AMP 400V 9
* XXXXX-XXX PINION GEAR, M115 1 214 29478-099 WIRE 16GA RED/BLACK 3.5 FT
* XXXXX-XXX SOCKET SET SCREW, 6-32 x 1/8, CUP 1 215 29457-099 WIRE 16GA GREEN 1.5 FT
16 68819-000 KEYSWITCH & KEY 1 216 29616-001 CONN FEMALE PUSH .187 (16-14GA) 3
* 68807-010 KEY 1 217 29360-099 WIRE 16GA ORANGE/GREEN 2 FT
17 68734-004 TERMINAL STRIP, 120V AC 1 218 29453-099 WIRE 16GA ORANGE 1.2 FT
18 68590-000 BASE INDICATOR (LAMP) 1 219 29458-099 WIRE 16GA PURPLE 1.2 FT
19 11826-012 SCREW RD HD 10-32 X 1-1/2 2 220 29479-099 WIRE 16GA WHITE/BLACK 4 FT
20 12798-004 TOGGLE SWITCH, MOMENTARY Q-D 3 221 29459-099 WIRE 16GA BLUE/WHITE .5 FT
21 64417-001 FLANGE MOUNT 2 222 29483-099 WIRE 16GA RED/WHITE 2.5 FT
22 64443-001 CONTACT BLOCK, N.O. 1 223 29601-039 RING TERM 1
23 68591-001 LAMP T-2-1/2 1 224 29455-099 WIRE 16GA BROWN 3 FT
24 66805-012 CONTACT BLOCK, N.O./N.C. 8 225 29361-099 WIRE 16GA BLK/WHT/RED 2 FT
25 11715-003 SCREW RD HD 6-32 X 3/8 4 226 68814-000 PIN TERMINAL 6
26 12798-003 SWITCH, TOGGLE MOM. 1 227 REF RECEPTACLE 1
28 64443-002 CONTACT BLOCK N.C. 2 228 29464-099 WIRE 14GA GREEN .5 FT
29 67660-006 TERMINAL END 2
30 68698-001 TERMINAL BLOCK (TAN) 16
31 68698-002 TERMINAL BLOCK (BLUE) 3
32 68799-000 ANGLE, CONTROLLER 1
33 67662-001 RELAY SOCKET 4
34 67661-001 RELAY, SPDT 12 VOLT 4
35 67662-005 RETAINING CLIP & WIRE 4
36 11250-001 NUT HEX 6-32 4
37 67893-003 MOUNTING RAIL, DIN 8-1/4" 1
40 68897-099 GASKET, BLACK RUBBER 3.25 FT

6-58 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

CONTROLLER ASSEMBLY
AB46 - DIESEL
DRAWING 1 OF 2

AB46 Work Platform 6-59

Section
6.2 Illustrated Parts Breakdown

CONTROLLER ASSEMBLY
AB46 - DIESEL
DRAWING 2 OF 2

6-60 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

NOTES:

AB46 Work Platform 6-61

Section
6.2 Illustrated Parts Breakdown
HOSE KIT
AB46 GAS/DIESEL
68336-001
ITEM PART DESCRIPTION QTY.
1 68737-324 1/4 HOSE ASSY X 324" 4FJX -4FJX 2
3 68737-720 1/4 HOSE ASSY X 720" 4FJX-4FJX 2
4 68809-264 3/16 HOSE ASSY X 264" 4FJX-4FJX 2
5 68737-019 1/4 HOSE ASSY X 19"4FJX-4FJX 2
6 68736-604 3/16 HOSE ASSY X 604" 4FJX-4FJX 2
7 68736-350 3/16 HOSE ASSY X 350" 4FJX-4FJX 2
9 68737-312 1/4 HOSE ASSY X 312" 4FJX-4FJX 2
10 68737-177 1/4 HOSE ASSY X 177" 4FJX-4FJX 2
11 68753-089 1/4 HOSE ASSY X 89" 4FJX-6FJX90°S 2
13 68741-063 1/4 HOSE ASSY X 63" 6FJX-6FJX 1
14 68763-063 1/4 HOSE ASSY X 63" 6FJX-4FJX 1
15 68740-066 1/2 HOSE ASSY X 66" 10FJX-10FJX 1
16 68736-075 3/16 HOSE ASSY X 75" 4FJX-4FJX 1
17 68737-028 1/4 HOSE ASSY X 28" 4FJX-4FJX 1
18 68736-021 3/16 HOSE ASSY X 21" 4FJX-4FJX 1
19 68736-019 3/16 HOSE ASSY X 19" 4FJX-4FJX 1
20 68738-025 3/4 HOSE ASSY X 25" 12FJX-12FL45° 2
21 68739-028 1" HOSE ASSY X 28" 16FJX-16FJX 1
22 68745-058 3/8 HOSE ASSY X 58" 6FJX- 6FJX 1
23 68745-042 3/8 HOSE ASSY X 42" 6FJX- 6FJX 1
24 68737-061 1/4 HOSE ASSY X 61" 4FJX- 4FJX 1
26 68742-015 1/2 HOSE ASSY X 15" 8FJX- 8FJX 1
27 68753-100 1/4 HOSE ASSY X 100" 4FJX- 6FJX 90° 1
28 68742-059 1/2 HOSE ASSY X 59" 8FJX- 8FJX 2
29 68742-014 1/2 HOSE ASSY X 14" 8FJX-8FJX 1
30 68744-022 3/4 HOSE ASSY X 22" 12FJX-12FJX 1
31 68743-027 5/8 HOSE ASSY X 27" 10FJX-10FJX 1

6-62 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

AB46 Work Platform 6-63

Section
6.2 Illustrated Parts Breakdown
TIRE & WHEEL ASSEMBLY
AB46 GAS/DIESEL
67664-000/001
ITEM PART DESCRIPTION QTY.
1 67609-000 WHEEL, 16.5 X 8.25 6 HOLE, 6 BC 1
2 67610-000 TIRE, 10-16.5 NHS 8 PLY 1
3 12282-001 VALVE STEM 1

TIRE & WHEEL ASSEMBLY -POLY FILLED

AB46 GAS/DIESEL
67664-002/003
ITEM PART DESCRIPTION QTY.
1 67609-000 WHEEL, 16.5 X 8.25 6 HOLE, 6 BC 1
2 67610-000 TIRE, 10-16.5 NHS 8 PLY 1
3 12282-001 VALVE STEM 1

6-64 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

NOTES:

AB46 Work Platform 6-65

Section
6.2 Illustrated Parts Breakdown
CAGE "B" ASSEMBLY
AB46
68325-001
ITEM PART DESCRIPTION QTY.
1 68500-001 CAGE “B” WELDMENT 1
2 68532-000 LIFT-UP GATE WELDMENT 1
3 68775-000 BASKET PIN WELDMENT 1
4 68457-000 CYLINDER, CAGE ROTATION 1
* 68457-010 SEAL KIT, CAGE ROTATE 1
5 68651-000 THRUST WASHER G32DU (MODIFIED) 1
6 65214-000 PIN RETAINER 1
7 63650-012 GAS SPRING 1
8 15936-010 SHOULDER BOLT 2
9 11248-005 LOCKNUT 2
10 11939-004 FITTING, 4MP-4MJ 2
11 11737-012 ROLLPIN 1/4" X 1-1/2" 1
12 11703-008 SCREW, HHC 1/4-20 X 1-1/2 1
13 11248-004 NUT HEX 1/4-20 3
14 11254-008 SCREW HHC 3/8-16 X 1 1
16 11821-005 SCREW BUTTON HD 1/4-20 UNC X 5/8 2
17 68277-000 LATCH ROTARY 1
18 68806-000 STRIKER WELDMENT 1
19 11709-004 SCREW RND HD 10-24 UNC X 1/2 2
20 68778-000 VALVE COUNTERBALANCE (550 PSI) 2
21 11238-006 LOCKWASHER 3/8 SPLIT 1
22 15936-005 SHOULDER BOLT 3/8 X 5/8 LG 2
23 11248-005 NUT, ESNA 5/16-18 2

6-66 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

AB46 Work Platform 6-67

Section
6.2 Illustrated Parts Breakdown
CAGE "A"
AB46
68500-000
ITEM PART DESCRIPTION QTY.
1 68500-000 CAGE “A” WELDMENT 1

6-68 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2
4 FT. CAGE
AB46
68500-003
ITEM PART DESCRIPTION QTY.
1 68500-003 CAGE WELDMENT 4 FT 1

AB46 Work Platform 6-69

Section
6.2 Illustrated Parts Breakdown
LABEL KIT, AB46 LABEL KIT, AB46
GAS DIESEL
68335-001 68335-002
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
2 061205-002 NAME PLATE / BOOM 1 2 061205-002 NAME PLATE / BOOM 1
3 065368-000 TACK 4 3 065368-000 TACK 4
5 066552-000 LABEL EXPLOSIVE GAS 1 5 066552-000 LABEL EXPLOSIVE GAS 1
6 005221-000 LABEL BATTERY LEVEL 1 6 005221-000 LABEL BATTERY LEVEL 1
7 066555-000 LABEL LIMIT SWITCH 2 7 066555-000 LABEL LIMIT SWITCH 2
8 066556-000 LABEL PINCH POINT 2 8 066556-000 LABEL PINCH POINT 2
9 066553-001 LABEL PINCH POINT 5 9 066553-001 LABEL PINCH POINT 5
10 060197-000 LABEL HYDRAULIC FLUID 1 10 060197-000 LABEL HYDRAULIC FLUID 1
12 064166-000 LABEL UNLEADED FUEL 1 11 027898-000 LABEL DIESEL FUEL 1
13 010076-000 MANUAL CASE 1 13 010076-000 MANUAL CASE 1
14 010076-001 LABEL ATTENTION 1 14 010076-001 LABEL ATTENTION 1
15 068342-001 USER MANUAL DOM I/C 1 15 068342-001 USER MANUAL DOM I/C 1
16 060565-000 ANSI MANUAL 1 16 060565-000 ANSI MANUAL 1
17 011248-004 NUT HEX ESNA 1/4-20UNC 4 17 011248-004 NUT HEX ESNA 1/4-20UNC 4
18 011252-008 SCREW HHC X 1/4-20 X 1 4 18 011252-008 SCREW HHC X 1/4-20 X 1 4
19 062557-012 MAX LOAD 500 Lb / 225 Kg 2 19 062557-012 MAX LOAD 500 Lb / 225 Kg 2
22 064444-000 LABEL USA 1 22 064444-000 LABEL USA 1
23 066554-000 LABEL BEFORE OPERATION 3 23 066554-000 LABEL BEFORE OPERATION 3
24 068641-000 LABEL WARNING BRAKE RELEASE-I/C 1 24 068641-000 LABEL WARNING BRAKE RELEASE-I/C 1
25 068586-010 LABEL UPPER CONTROLS I/C 1 25 068586-010 LABEL UPPER CONTROLS I/C 1
27 068587-010 LABEL LOWER CONTROLS 1 27 068587-010 LABEL LOWER CONTROLS 1
28 066562-001 TIRE PSI 4 28 066562-001 TIRE PSI 4
30 066568-000 LABEL CRUSHING HAZARD 2 30 066568-000 LABEL CRUSHING HAZARD 2
32 068632-000 LABEL HOLD DOWN 4 32 068632-000 LABEL HOLD DOWN 4
33 068633-000 LABEL READ & UNDERSTAND 1 33 068633-000 LABEL READ & UNDERSTAND 1
34 068635-000 LABEL HARNESS POINT 2 34 068635-000 LABEL HARNESS POINT 2
35 068637-000 LABEL ARROW YELLOW 2 35 068637-000 LABEL ARROW YELLOW 2
36 068637-001 LABEL ARROW ORANGE 2 36 068637-001 LABEL ARROW ORANGE 2
37 066553-004 LABEL PINCH POINT 4 37 066553-004 LABEL PINCH POINT 4
38 068638-000 LABEL EMERGENCY LOWER 1 38 068638-000 LABEL EMERGENCY LOWER 1
39 068639-000 LABEL POWER TO PLATFORM 1 39 068639-000 LABEL POWER TO PLATFORM 1
40 068634-001 LABEL AB46 2 40 068634-001 LABEL AB46 2
41 061683-005 LABEL UPRIGHT 5 41 061683-005 LABEL UPRIGHT 5
43 061683-007 LABEL UPRIGHT 1 43 061683-007 LABEL UPRIGHT 1
48 068649-000 LABEL, CAUTION- RAISE JIB BOOM 1 48 068649-000 LABEL, CAUTION- RAISE JIB BOOM 1

6-70 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

AB46 Work Platform 6-71

Section
6.2 Illustrated Parts Breakdown
MOTION ALARM/FLASHING BEACON
OPTION - AB46
68294-000
ITEM PART DESCRIPTION QTY.
1 66817-000 STROBE MOUNT WELDMENT 2
2 12848-004 FLASHING STROBE LIGHT 2
3 66807-000 HORN 1
4 11258-008 SCR. HHC 3/4-10 UNC X 1 1
5 11238-016 WASHER, SPLIT LOCK 1
6 29496-099 WIRE, C COND. 16 GA. 8 FT
7 11709-004 SCREW # 10-24 UNC X 1/2" LG 4
8 11248-003 LOCKNUT # 10-24 UNC ESNA 4
9 11252-006 SCREW, HHC 1/4-20UNC X 3/4" LG. 1
10 11239-004 LOCKWASHER, 1/4" SPLIT RING 1
11 11240-012 FLATWASHER STD 3/4" 2

6-72 AB46 Work Platform

 Section
Illustrated Parts Breakdown 6.2

AB46 Work Platform 6-73

 Call Toll Free in U.S.A.
1-800-926-LIFT
UpRight, Inc.
1775 Park Street
Selma, California 93662
TEL: 209/891-5200
FAX: 209/896-9012
PARTS: 1-888-UR-PARTS
PARTSFAX: 209/896-9244
068343-001
068343-001 9805 .5 D