Paes Notes
Paes Notes
centrifugal pump - type of pump with impellers rotating inside a closed casing
volute pump - with a casing made in the form of a spiral or volute curve. The
casing is proportioned to reduce gradually the velocity of water.
Head - quantity used to express a form (or combination of forms) of the energy
content of the liquid per unit weight of the liquid referred to any arbitrary datum
Pump - device used to lift or transfer water from one source to another
pump efficiency (ηp) - ratio of the power output to the power input of the pump
priming - filling up the pump with water to displace or evacuate the entrapped air
through a vent and create a liquid seal inside the casing
shaft power - power required to drive the pump shaft. It is the input power to the
pump.
water power - theoretical power required for pumping. It is the head and capacity
of the pump expressed in kilowatt.
Classification
Volute
Diffuser or turbine
Type of Impellers
Axis of rotation
Method of priming
Other Requirements
axial flow pump - type of pump which develop most of the suction and discharge
head by propelling or lifting action of the impeller vanes on the water
base plane (datum elevation) - center line of the pump containing the center of
the plunger in its highest position
cavitation - formation of cavities filled with water vapor due to local pressure drop
and collapse as soon as the vapor bubbles reach regions of high pressure
mixed flow pump - type of pump which combines some of the features of both
centrifugal and the axial flow pump
net positive suction head-NPSH (hsv) - total suction head determined at the
suction nozzle (corrected to pump center line) minus the vapor pressure of water at the
pumping temperature
net positive suction head available (NPSHA) - NPSH as determined from the
actual suction piping conditions
static discharge head (hd) - vertical distance from the centerline of the pump to
the discharge water level
static suction head (hs) - vertical distance from the free suction water level to
the center line of the pump. It exists when the source of water supply is above the center
line of the pump.
static suction lift (hs) - vertical distance from the free suction water level to the
center line of the pump. It exists when the source of water supply is below the centerline
of the pump.
total discharge head (Hd) - sum of static discharge head, friction, and exit
losses in the discharge piping plus the velocity head and pressure head at the point of
discharge. It is the reading of a pressure gauge at the discharge pipe
total head (TH) - measure of energy increase imparted to the water by the pump
and the algebraic difference between the total discharge head and total suction head. The
total discharge head minus the total suction head.
total suction head (Hs) - vertical distance from the center line of the pump to
the free level of the water to be pumped minus all friction losses in suction pipe and
fittings, plus any pressure head existing on the suction supply. Exists when the total
suction head is above atmospheric pressure.
total suction lift (Hs) - sum of static suction lift, friction and entrance losses in
the suction piping
velocity head (hv) - pressure expressed in meters required to create the velocity
of flow
Performance Test
In the testing of a centrifugal pump, measurements shall be taken on not less than
ten different discharge values starting from no-discharge state to the maximum
flow rate possible, and at least of one these shall be measured at a head lower
than the specified head.
In the testing of a mixed flow pump, measurements shall be taken on not less than
ten different discharge values extending from the lower to the maximum flow rate
possible within a range of over and below the specified head.
In the testing of an axial flow pump, measurements shall be taken on not less than
ten different discharge values extending from full maximum to the minimum
discharge values possible, and at least one of these shall be measured at a head
higher than the specified head.
Cavitation Test - carried out to determine the suction conditions of the pumps.
Priming Test - carried out to determine the priming time of a self-priming pump. The
pump shall be mounted on a test set-up with a static lift between the eye of the impeller
and the water level of at least 3 m.
Container method
Weight method - This method is preferably used when a liquid’s bubbles are
hard to break. The container shall have a sufficient capacity to prevent the
liquid from overflowing during measurement.
Volume method - The container shall have sufficient capacity to prevent the
liquid from overflowing during measurement, and it shall be sufficiently rigid to
prevent deformation when it is filled with liquid.
Gravimetric Method – by weight method
Using weir
90º triangular weir rectangular weir
PAES 153:2010 - Agricultural Machinery – Hand Pump – Specifications
check valve - valve inside the cylinder that holds the column of water in the draw
pipe while the plunger is being pushed down after each up-stroke
discharge valve - valve attached to the discharge side (for lift type hand pump)
or to the body of the cylinder (for force type hand pump) to allow one direction of flow of
water only
handle - lever that connects the pump rod to the pump head
plunger (piston) - part of the cylinder that is connected to the pump rod and
which forces water up the draw pipe
pump head - pump assembly attached to the stand which contains the handle
outlet assembly
pump rod (plunger rod) - steel rod that connects the pump handle to the
plunger assembly within the cylinder
pump stand (pedestal) - base that attaches the hand pump to the ground and
connects to the draw pipe
stroke - maximum distance that the plunger moves when the handle is moved
suction pipe - pipe connecting the pump cylinder to the pump body where water
moves up and out to the pump spout during pumping
Classification
Lift type - Type of hand pump intended for use in lifting water from low-head
cisterns and wells, the depth of which is not beyond the head furnished by
atmospheric pressure.
Force type - Type of hand pump that performs the work of a lift pump and in
addition forces the water from the outlet at a pressure to suit any domestic
application.
Single acting - Type of force type hand pump that discharges water only
on the forward stroke of the piston or plunger and draw in water into the
cylinder during the back stroke.
Double acting - Type of force type hand pump that discharges water on
both forward and back strokes.
Manufacturing Requirements
The cylinder assembly shall be made of cast iron or better material and shall have
an inside diameter of at least 76 mm.
The check valve shall be made of cast iron or better material with a diameter of at
least 32 mm. It shall have sieves to filter possible contaminants.
Lift type - The discharge valve in the plunger assembly shall be made of cast iron
or better material. It shall have a diameter of at least 32 mm.
Force type - The discharge valve connected to the cylinder shall be made of cast
iron or better material. It shall have a diameter of at least 32 mm. Air chamber
shall be made of cast iron or better material with at least 6 mm thickness. It shall
be air-tight and water-tight.
Performance Requirements
Lift type hand pump shall lift the water from cistern or well to at least 6 m.
Force type hand pump shall lift the water up to a height of 15 m from ground level.
Warranty of Construction
full stroke - operation of the pump from the topmost position of the handle to its
lowest position
overall height - measurement from the topmost part of the hand pump to the
base or pedestal
overall length - measurement between extremities of the hand pump along its
longer side including all protruding parts
overall width - measurement between extremities of the hand pump along its
shorter side including all protruding parts
volumetric efficiency - ratio of the actual volume of fluid discharge to that of the
piston or plunger displacement in one stroke.
Performance test
Volumetric efficiency
Actual Volume Discharge per stroke Determination - In a bucket, measure
the actual water discharge by the pump in ten (10) full strokes.
Pump performance
The number of full strokes of operator in one minute of operation shall be
recorded
At least five (5) sets of pressure readings and amount of discharge shall be obtained and
shall be plotted in the graph with the latter as the independent variable.
Test trial
Submersible Pump - an air-tight sealed motor close-coupled to the pump body. The
main advantage of this type of pump is that it prevents pump cavitation, a problem
associated with a high elevation difference between pump and fluid surface.
PAES 141: 2005 - Agricultural Machinery – Weeder – Specifications (Circulated)
weeds - unwanted plants growing in a field competing with the main crop for
nutrients, moisture and sunlight
Classification
Blade type
Tine type
Rotary type
By power source
Manually-operated weeders
Hand-held weeder - Type of weeder which utilize either blade or tine type
of soil working parts with short (0.15 m to 0.5 m), medium (>0.5 m to 1 m)
and long (>1 m) handles
Push-type weeder
Tractor-mounted weeder
Materials of Construction
Manually-operated Weeders
Hand-held, Push-type, power weeder, and Animal-drawn Weeders
- Carbon steel with at least 50% carbon content and 0.05% sulphur and
phosphorus content (e.g. AISI 1055) shall be used in the manufacture of
soil-working part. All soil-working parts shall be hardened between 350 and
450 HB (Brinell Hardness), or 37.7 to 47.8 HRC (Rockwell Hardness), or 370
to 483 HV (Vickers Hardness).
Tractor-drawn Weeders
Two-wheel tractor-drawn - Carbon steel with at least 80% carbon
content (e.g. AISI 1080) shall be used in the manufacture of the soil-
working part.
Four-wheel tractor-drawn - Carbon steel with at least 80% carbon
content (e.g. AISI 1080) or alloy steel with at least 0.0005% boron content
shall be used in the manufacture of the soil-working part.
Performance Requirements
damaged plants - plants injured (i.e. teared leaves, broken stems, and/or
uprooted plant) that may affect crop growth
Human, Draft Animal and Tractor to be Used - The draft of the weeder shall be
approximately 15% of the animal’s body weight.
Test Conditions
Size of the Area per Trial - Weeding operation shall be done in fields of
not less than 20 m2 for hand-held, 100 m2 for push-type, 250 m2 for
animal-drawn, 500 m2 for two-wheel tractor-drawn and 1000 m2 for four-
wheel tractor-drawn weeders. The plot shall be rectangular in shape with
sides in the ratio of 2:1 as much as possible.
Planting Pattern - The distance between rows (dr) for dry and wet fields
shall be at least 75 cm (corn) and 20 cm (rice), respectively.
Traveling Speed
For four-wheel tractor-drawn weeders, a traveling speed of 5 kph to 6 kph
For two-wheel tractor-drawn weeders, a traveling speed of 3 kph to 4 kph
For animal-drawn weeders, a traveling speed of 2 kph to 4 kph
Test Trials
The test shall be conducted with at least three test trials.
Headland
Depending on the tractor size, headland shall be at least 3 m in length.
Verification of Operating Speed
Draft Measurement of Human Power
For every pass, draft readings shall be taken for every 20-meter distance traveled
by the weeder, readings shall be obtained.
A mature human can continuously develop an output of 75 Watts (0.01 hp).
There shall be a minimum of three passes wherein data shall be gathered. For
every 20 m distance traveled by the weeder, five dynamometer readings shall be
obtained.
The angle in which the line of pull makes with the horizontal shall be measured
using following methods:
a. Trigonometric Method b. Pendulum Method
ground clearance - minimum vertical distance between the soil surface and a
potentially obstructing machine element
main frame - part of the field cultivator that holds the transverse toolbars and
gauge wheels together
primary tillage - tillage which constitutes the initial major soil-working operation,
normally designed to reduce soil strength, cover plant materials, and rearrange aggregates
shank - structural member primarily used for attaching a tillage tool to a beam
shovel - spade-shaped, V-pointed soil working tool, which is used for various
plowstocks, cultivators, grain drills, and soil scarifiers
spike - type of shovel used in hard soil conditions and for deeper penetration
transverse tool bar - part of the main frame to which shank assemblies are
attached
Classification
The main frame and the transverse toolbars shall be made of mild steel (e.g. AISI
1020). These shall be constructed from 76 mm x 102 mm (3” x 4”) square tube or
channel bar or from a 76 mm angular bar with at least 6 mm thickness for four-
wheel tractor driven types.
For two-wheel tractor driven types, the main frame and the transverse toolbars
shall be constructed from 51 mm x 6 mm (2” x ¼ “) flat bar.
Shanks shall be made of alloy steel (e.g. AISI 5160) with at least 5 mm (3/16”)
thickness. Shanks shall be spaced 152 mm to 229 mm (6” to 9”) in a staggered
pattern. It shall be attached to the frame by bolt or shall be fully welded. C-shank
shall have a 610 mm (24”) ground clearance. S-tine shall have a ground clearance
of 508 mm (20”).
Shanks shall have a “C” or “S” shape to provide a spring effect when encountering
obstructions. It shall have a stem angle of 41 degrees to 52 degrees.
The shovel shall be made of heat-treated carbon (e.g. AISI 1080). It shall be bolted
on the end of the shanks to allow replacement. It shall have a thickness of at least
5 mm (3/16”). Sweeps shall have a nose angle of 41 degrees to 52 degrees.
Welded joints shall not be less than 4 mm site fillet weld.
Undercut shall not exceed 2 mm for any length of weld.
Performance Requirements
The field cultivator shall have an operating depth of 51 mm to 152 mm (2” to 6”).
There shall be at least 80% field efficiency.
Warranty of Construction
Draft - total force parallel to the direction of travel required to move the
implement
effective field capacity - function of field speed, operating width and field
efficiency expressed in hectares per hour
stem angle - angle formed by the shank or the shovel relative to the
ground surface or to its base, respectively
wheel slip - reduction on the distance traveled by the tractor due to the
attached implement
Test site conditions - The size of the field shall not be less than 1000 m 2 and shall be
rectangular in shape, with sides in ratio of 2:1 as much as possible.
Test trial - There shall be at least three (3) trials in conducting the test.
grain elevator - device which carries the grains from grain auger to grain
tank or bin
grain pan - pan for collecting the clean grains after being passed through
cleaning sieve(s) for conveying to grain auger
straw walker - assembly of two or more racks which agitates the straw
and separates the remaining grains from straw
stripper beater - element placed on the rear side of the cylinder and
above to rear ward of concave or concave grate extension or transition grate to
assist the deflection of straw on straw walker
Classification
Ride-on - Type of rice combine harvester where the engine is integral with the
machine and provides power for all processes and movement.
a. Wheeled type b. Track type (Crawler type)
Threshing unit - The recommended peripheral speed of the threshing drum is 20 m/s to
30 m/s.
within one (1) year from acceptance of the rice combine harvester
For ride-on and attachment type rice combine harvester, the area should not be
less than 1000m2 while for the walk-behind type, the area should not be less than
500m2.
axial flow thresher - throw-in type of thresher which allows the cut plants
to move in a helical manner around the threshing cylinder with a net effect of
moving the material axially between the feeding and discharge outlets
blower loss - ratio of the weight of grains blown with the chaff by the
thresher fan, to the weight of the total grain input of the thresher, expressed in
percent
chaff - empty grains and crushed straw being discharged from the
threshing chamber
concave grate - iron grill frame partially or fully surrounding the cylinder
on which the threshing elements rubs, shear and/or impact the cut plants
hold-on thresher - type of thresher wherein the panicles of the cut plants
are fed into the threshing chamber while the stalks are mechanically or manually
held during the threshing operation
mechanical rice thresher - machine used to detach and separate the
paddy from the panicles
scattering loss - ratio of the weight of grains that fell out from the
machine during threshing operation, to the weight of the total grain input of the
thresher, expressed in percent
separation loss - ratio of the weight of grains that come out of the
threshing chamber with the straw, to the weight of total grain input of the
thresher, expressed in percent
straw length - cut plants length measured from the point of cut to the tip
of the panicle
threshed grain - grains that are detached from the panicles by the
thresher inclusive of mature, immature, and damaged grains
threshing unit - part of the thresher where the grains are detached and
separated from the panicles
threshing cylinder - part of the threshing unit that rotates about an axis
and it is equipped with either pegs, rasp bars, or wire loops on its periphery
total grain input - sum of the weights of collected threshed grains and all
grains loss during threshing
Classification
Method of feeding
Operation
a. Axial flow type b. Through flow type
Threshing cylinder
Capacity
a. Compact b. Standard c. High capacity
actual capacity - the weight of the threshed grain collected from the main
grain outlet per unit time
clean threshed grain - threshed grain with 100% purity exclusive of the
empty grains and other impurities
cylinder length - the distance between the outermost points along the
cylinder base axis
cylinder peripheral speed - the equivalent linear speed of the cylinder tip
when running at normal operating speed, expressed in m/s
grain-straw ratio - the ratio of the weight of the grains present in the
panicles, to the total weight of the grain and straw in the same sample
threshing output - the weight of the threshed grains collected at the grain
outlet
total grain input - the sum of the weights of collected threshed grains and
all threshing losses
Performance Test
Test trial - A minimum of two (2) test trials, with duration of at least 15 minutes
per trial, shall be adopted.
Noise level - shall be taken approximately 5cm away from the ear level of the
operators and baggers.
Speed of components - The speed of the threshing cylinder, blower, and other
driven components, with and without load, shall be measured using a tachometer,
expressed in rpm.
Data Analysis
Calculation - For uniform result of output capacity due to variation in grain moisture
content and grain ratio, the output capacity shall be corrected at 100% purity, 20%
moisture content, and 0.55 grain-straw ratio.
Sampling Procedures for Harvested Paddy - The conditions of crop such as grain-
straw ratio and moisture content of grain to be used in each test trial shall be taken using
“representative samples”, which represent the different conditions of the test lot.
Main grain outlet - Using a plastic bag or an appropriate container, collect four or more
samples of approximately 0.5 kg each from the outlet. A final sample of approximately 1.5
kg shall be taken to the laboratory for analysis.
Straw thrower outlet - In the collection of sample in this outlet, use a rectangular box-
shaped nylon catch with a dimension of 1.5 m x 0.5 m open at one end of the small side.
Five samples shall be collected from this outlet with five-second duration per collection.
Chaff outlet - During the test, five samples shall be taken from the chaff outlet for one
minute per collection by using a nylon net, with a dimension of 1.5 m x 1.0 m, held by two
persons at both ends.
Collection of Scattered Grains - Provisions shall be provided for the collection scattered
grains with maximum distance of 1.0 m away from the base of the machine.
Purity Determination - Take 500 g from the final sample taken from the main grain
outlet.
Scattering loss - Grains scattered around the thresher with a maximum distance of 1.0 m
away from the base of the machine
ear corn – without husked, unshelled fruit of the corn plant where the husk
has been removed mechanically or manually
corn cob - part of the ear corn where the kernels are attached
corn sheller - machine used to detach, separate and clean the corn
kernels from the cobs
efficiency - ratio of the weight of the threshed grains and shelled kernels
collected at all outlets, to the total grain input in the machine, expressed in percent
hopper-fed type - type of corn sheller wherein the ear corn are fed into
shelling chamber by gravity
kernel - dry and indehiscent seed developed from the ovary of the ear corn
kernel-ear corn ratio - ratio of the weight of the corn kernel present in
the ear corn to the weight of the ear corn
sifter - wire mesh or perforated metal sheet that rotates or moves back-
and-forth and allow smaller particles to fall through the openings and larger
particles to remain on top
table-fed type - type of corn sheller wherein the ear corn are fed into
shelling chamber with the application of external force
Classification
Cleaning mechanism
a. Fan/Blower b. Sifter
Mode of application
a. Corn Husker-Sheller b. Corn Sheller
Method of feeding
a. Hopper-fed type b. Table-fed type
Shelling unit
a. Cylinder –type
Number of cylinder
a. Single cylinder b. Multi-cylinder
Type of cylinder
a. Closed-frame cylinder b. Open-frame cylinder
feed rate - weight of unshelled corn or unthreshed paddy fed into the
thresher/sheller per unit of time
foreign matters - all matters other than corn kernels or grains such as
sand, gravel, dirt, pebbles, stones, lumps of earth, clay and mud, weed seeds and
other crop seeds
Sample Characteristics
Picking Cutting
Dehusking Picking
Shelling Dehusking
Cleaning Shelling
Cleaning
Sacking
Canopy - protective roof covering mounted on the corn combine harvester frame
cleaning fan - rotary device which induces a flow of air across the shaker shoe to
blow away or aspirate the materials or impurities lighter than kernels
crop elevator - part of the corn combine harvester used to convey and feed the
corn ear to the shelling cylinder
feed table - part of the corn combine harvester comprising the mechanism for
gathering, and cutting, picking or stripping the corn ear
harvesting loss - corn ears that remain unharvested during the combine
harvesting operation
holding bin - used to hold the kernels during operation prior to manual (bagging)
or bulk unloading
impurities - all foreign matters other than kernels such as leaves, weeds, stones,
etc.
kernel - physiologically matured seed developed from the ovary of the corn ear
kernel elevator - part of the corn combine harvester used to carry the kernels to
the kernel tank or kernel hopper
purity - ratio of the weight of clean corn kernels, to the total weight of unclean
corn kernels sample, expressed in percent
reel - revolving slats or arms with tines arranged parallel to the cutter bar to
gather the corn stalk to the cutter bar
shelling cylinder - part of the shelling unit that rotates about an axis and it is
equipped with shelling elements such as pegs or rasp bars on its periphery
shelling unit - part of the sheller where the kernels are detached and separated
from the corn cobs
unshelled loss - ratio of the weight of unshelled kernels to the weight of the total
kernel input of the sheller, expressed in percent
Classification
Types of Traction
o Wheel type - Corn Combine harvester with pneumatic wheels.
o Track type (Crawler type) - Corn Combine harvester fitted with full
tracks.
o Half-Track type - Corn Combine harvester fitted with both half-track and
pneumatic wheels at the rear for steering.
Unloading mechanism
o For bulk unloading, there should be an unloading auger that will transfer
the kernel out of the holding bin to a kernel trailer or truck.
o For manual unloading, two or three spout bag attachment and a platform
with bagger’s seat should be provided.
Fabrication Requirements
Shelling elements shall be made of alloy steel, or heat-treated carbon steel with
carbon content of 0.40% - 0.45% (AISI 1040 to AISI 1045 or its equivalent).
Performance Requirements
There shall be ear muffs or other ear protective device provided for the operators
to use when 95 db is exceeded during operation.
for at least one (1) year upon the acceptance of procuring entity of the machinery.
theoretical field capacity - computed rate of harvesting in a given area per unit
of time
unpicked loss - corn ears that have remained unharvested during the combine
harvesting operation
Each test, with three replications, shall be carried out in the rectangular field area
with sides in the ratio of 2:1, as much as possible. The test area should not be less
than 1000 m2.
Corn plant to be used shall be commonly or locally grown corn. The corn ear shall
be mature and ready for combine harvesting with at most 28% moisture content.
Potential Yield
Before the test run, randomly select a 3 m length column from each three (3)
randomly selected rows within the test field and count the number of corn ears
within the selected area. Five corn ear samples from each selected rows shall be
manually harvested, and labelled for laboratory analysis.
Test trials
For each test trial, select five (5) representative samples weighing at least 25 g of
test materials and place them in the moisture can.
Dry the samples in the oven with temperature of 130 ºC – 133 ºC for 38 h ± 2 h.
concave component - iron grill frame partially or fully surrounding the cylinder on
which the shelling elements rubs, shear and/or impact the corn ear with or without husk
Test trial - A minimum of two (2) test trials, with a duration of at least 15 minutes per trial,
shall be adopted.
Fan Outlet - three samples shall be taken from the fan outlet for a duration of at least 15
seconds per collection by using a nylon net with a dimension of 1.5 m x 1.0 m held by two
persons at both ends.
Measurement of ear corn dimensions - This shall be taken using at least ten
representative samples of ear corn and measure the length and diameter.
1. Service Area
2. Budget/Price
3. Reliability/Specs/Capacity/Quality
4. After Sales Services/Warranty
5. Maintenance/Operational Cost
6. ROI/Benefit Cost Ratio/Payback Period