Unit 11
Unit 11
UNIT
APPLICATIONS OF
ENZYMES
Structure
11.1 Introduction 11.3 Summary
Objectives 11.4 Terminal Questions
11.2 Applications of Enzymes 11.5 Answers
Enzymes in Detergent Industry
Enzymes in Starch Industry 11.6 Suggested Readings
Enzymes in Baking Industry
Enzymes in Fruit juice, Brewing and
Wine Industry
Enzymes in Food Industry
Enzymes in Other Industries
Enzymes in Medicine/ Diagnostic
Enzymes
Enzyme Electrodes
11.1 INTRODUCTION
Enzymes have remarkable catalytic properties. You are now familiar with
several aspects of enzymes as illustrated in several previous units of this
course. As you know, enzymes speed up the rate of reactions, production
processes could be performed at a fraction of time at much lower temperature
and pressure. These advantages along with several others such as specific
catalytic activity, undesirable side reactions and their operability under mild
conditions make the enzymes highly desirable in comparison to other
chemical catalysts. Moreover, the usage of enzymes is not new. Role of
several enzymes especially in starch, cheese making, brewing and textile
industries has been carried out centuries before their biochemical aspect was
understood. With the advent of genetic engineering, there has been a
revolution in the field of enzyme technology. The enzymes present in number
of bacteria and fungi were found for many years by man but it was only in late
1970s isolation of enzymes was carried out and their commercial aspects
began to be explored. The separation, isolation and purification of enzymes
along with their immobilization have opened opportunities and challenges to
scientists in the field of enzyme technology as well as application of enzymes.
Now-a-days a wide range of enzymes are available on a much bigger scale
and a much lesser cost. As the whole area of enzymes is expanding, the
industrial and commercial application of enzyme is also increasing. The
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estimated market of enzymes in 2018 was approximately 4500 million dollars.
The present unit will give you an overview on several applications of enzyme in
different processes and industries.
Objectives
Enzymes are now finding wide spread applications. After studying this unit,
you will be able to:
Microbial sources are the ideal choice for protein isolation and purification.
Microorganisms are preferred over animal or plant as sources for enzyme
production. They can be easily grown in large numbers in bioreactors at
nominal cost using simple nutrients. They can also withstand extreme pH,
temperature or dissolved oxygen like conditions. Extracellular enzymes are a
better choice than the intracellular enzymes because of their ease of isolation
and purification. Do you know why? The isolation and purification of
extracellular enzymes is much simpler and cheaper. Microbial strains that
produce certain enzymes are the ideal choice or target for commercial viability.
The microorganisms can be easily screened and selected for producing the
desired enzyme. The procedure is economical too. Furthermore, it would be
advantageous if the organism does not produce any toxic compounds. Higher
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and better yield of enzyme without any production of unwanted toxic molecule
make the particular strain of microorganisms a better choice than other
sources of enzyme. Isolation and purification of a thermostable enzyme is
more convenient than other thermosensitive enzymes.
Though several enzymes are used in the industry using whole microbial
organism as a source of enzymes yet, the efficiency and efficacy of industrial
production processes can be enhanced using isolated enzymes. The useful
enzymes are separated, isolated and purified to increase the catalytic activity
and better yield of the product. The inherent disadvantages of these processes
also involve cost in separation and isolation as well as purification processes
of enzyme or inactivation of the enzyme. The thermophilic bacteria and fungi
are the ideal sources of enzymes for industrial or commercial use.
Other sources of enzymes are plant and animal tissues. Plants are excellent
sources of enzymes such as papain. Animal tissues contain several enzymes
such as lipases, esterases and proteases. However, there are several
limitations in isolating enzymes from plant and animal sources. Non-microbial
sources of enzymes, plant and animal tissues have damaging materials such
as phenolic compounds and endogenous enzyme inhibitors and proteases.
The quantities of enzyme in plant and animal tissues are limited and highly
varied in their distribution. With the advent of plant and animal tissue culture,
nowadays the possibility of producing large quantities of enzymes is being
explored. The constraining factor is their high cost. Several proteins such as
vaccines are being produced in large numbers using tissue culture techniques.
The methods available for isolation of proteins or enzymes are generally the
same. You will come across these techniques for isolation and purification of
biomolecules in several other courses of biochemistry. Presently 80 % of the
commercial enzymes are from microbial sources. The following table (Table
11.1) shows the sources of enzymes along with their relative contribution in the
commercial enzyme market.
Fungi 60
Bacteria 24
Yeast 04
Streptomyces 02
Higher Animals 06
Higher Plants 04
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SAQ 1
Answer the following
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b. Name two techniques used to develop new version of enzymes with better
stability and catalytic efficiency.
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Detergent industry is one of the largest single market for enzymes. Alkaline
proteases, amylases and lipases from microbial sources are being used
because of their stability at high temperature, alkaline pH and reduction of
agitation period. The dirt on clothes includes many compounds including
proteins, lipids and starch. Blood stains as well as stains contaminated with
milk or oils can be effectively and efficiently removed from the clothes by
detergent enzymes. These enzymes are proving to be cost effective and also
lead to less energy consumption. Enzymes in granulated forms as well as
liquid preparations are used in very small amounts in the detergent industry.
Some of the home detergents include amylase as well as protease enzyme as
these can be further used for laundering lot of dirty clothes and fabrics.
Industrial laundering is large and requires high level of cleanliness with minimal
usage of water. Newer versions of detergents include alkaline and
thermostable enzymes as fungal cellulase which generally removes small
fibers thereby restoring tensile strength of the fabric.
Starch industry developed rapidly after 1990s. Starch containing crops such as
164 maize, potato and wheat are an important constituent of food consumed by the
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world’s population. Starch containing parts of the plant needs to be processed
to harvest the starch. Starch is used in different food products as glucose,
maltose, high fructose corn syrups and starch hydrolysates. Plant products
such as maize, potato and wheat are well known sources of starch for
commercial purposes. Several enzymes involved in processing of starch are
endoamylases, exoamylases, debranching enzymes and transferases. A
pictorial representation of the enzymes involved in starch processing and its
several products is shown in Fig. 11.1.
Starch
-Amylase
Dextrin Cyclodextrin
Fungal -Amylase
Amyloglucosidase Pullulanase
Pullulanase -amylase
Glucose
Isomerase Crystallization
In the unit of carbohydrates, you might have come across starch, a polymer of
glucose units which are linked via -glycosidic linkage involving C1 and C4
hydroxyl groups. Generally, starch is present in the form of granules. These
granules differ widely in size and physical characteristics. Endoamylases
cleave -(1 4) glycosidic bonds present in amylase or amylopectin chain in
the starch. They are found in bacteria and archaea. Similarly, exoamylases
cleave exclusively -(14) and -(16) glycosidic bonds. They act on
external glucose residues of amylase or amylopectin to produce glucose.
Starch converting enzymes such as isoamylases and pullulanases constitute
another group of starch processing enzymes. They are mainly debranching
enzymes that cleave the-(16) glycosidic bonds. Transferases are also
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starch converting enzymes that cleave -(14) glycosidic bonds and transfer
a part of the donor to a glycosidic acceptor along with formation of new
glycosidic bond.
Enzymes are used in the making of biscuits and nuts. The soft flour used in
making biscuits is different from those in bread making. It is basically a form of
dough with more elasticity in which gluten should not be too strong. Generally,
sodium bisulphate is used to produce the desired gluten but it is becoming
unpopular because of its potential health hazards. Sodium bisulphite has been
banned in many countries. Instead thermo stable proteases from Bacillus
subtilis are used nowadays to solve this problem by softening the gluten
without affecting the quality of dough.
SAQ 2
State whether following statements are True or False:
Do you take fruit juices? Do you anticipate the role of enzymes in fruit juices?
Fruit juice industry is rapidly increasing nowadays. The industry faces several
problems in maintaining the stability of fruit juices. The fruit juices turn turbid or
cloudy due to the presence of compounds like cellulose, hemicelluloses,
xylans and arabans. The problem is even more acute with citrus fruits. Pectic
compounds are complex colloidal acid polysaccharides constituting -(1—>4)
galacturonic acid residues with side chains consisting of xylose, galactose or
L-rhamnose or arabinose. When the tissue is grinded, pectin rich fruit gives
high viscosity to fruit juice. The usage of pectinases helps to lessen the
viscosity of fruit juice and increases the pressability of pulp. The yield of fruit
juice also increases significantly. Apple juice is filtered clear by the usage of
pectic enzymes. They help in processing of the fruit pulp as well as in fruit juice
extraction. Pectinase such as rhamnogalacturonase aids in the maceration of
apple tissue. Pectinases depolymerizes highly esterified pectin. Combination
of pectinesterases, polygalactouronases, polymethylgalactouronate lyases
improves the clarification of pear juice. Orange juice includes large amounts of
pectin esterase to take away methoxyl groups from pectin molecules. Mango
fruit is extensively used for making juice or squash. Mango nectar has 25-30 %
squash of pH 3.5 and titrable acidity of 0.2-0.4 %. Pectinases, hemicellulases
and cellulases enzymes assist in degrading mango pulp to make a plain, non-
gelatinous and clarified juice. Similarly, a mixture of enzymes like
pectinesterase, arabanase, hemicellulase, tannase and cellulases are used to
clarify the guava juice. Some of the bitter compounds present in citrus fruits
especially grapes are naringin, limonin and neohesperidin. The enzyme
naringinase from several species of microorganisms catalyzes the hydrolysis
of naringin to rhamnose and naringenin (a non-bitter derivative). Naringinase is
an enzyme complex constituting L-rhamnosidase and glucosidase and
therefore helps to remove rhamnose and glucose from naringin.
Beer is made by mixing barley malt with hot water in large vessel using
mashing. Maize, sorghum, rice and barley and other starchy cereals are also
added to the mash. The filtered mash is boiled and cooled and then transferred
to fermentation vessels and thereafter yeast is added in these vessels. After
fermentation, green beer is matured for additional filtration and bottling. The
enzymes used to convert cereals to beer are barley malt. This malted barley is
a major source of enzymes in the brewing process of wine industries. Acidic
pectinases from fungal sources such as Aspergillus niger are widely used in
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fruit juice and wine industries. Under optimal conditions, activation of many
enzymes such as -amylases, carboxypeptidases and -glucanase leads to
hydrolysis of starch materials in the seed reserve which is eventually used for
the beer production. Bacterial and fungal amylase enzymes are added for
saccharification. Pectinases and hemicellulases enzymes play a significant
role in the wine industry as they help in clarification, filtration and also improve
wine quality and stability.
Proteases enzyme are being used in food industry from number of years.
Papain from the leaves of unripe fruit helps in tenderizing the meat. Rennet
from the stomach of calves is traditionally used for cheese production.
Proteases aids in extraction of proteins from the dead animals for the
preparation of canned meats and soups. You must have heard of soya sauce
used extensively in fast food industry. Proteolysis in soya protein can increase
the value of their usage in the making of soya sauce. A partial proteolysis
augments whipping expansion of soya protein and its emulsifying properties.
Proteases help to recover proteins from animal tissues after butchering. The
bones from the animal are mashed with alkaline proteases and incubated at
65oC up to four hours. The meat slurry formed is used in canned meats and
soups.
Paper industry involves separation and degradation of lignin in the wood pulp.
The new environment issues stresses the need to replace conventional
pollution emanating chlorine-based delignification/bleaching processes. The
treatment of wood pulp with ligninolytic enzymes addresses this apprehension
by providing gentle and cleaner strategies of delignification. The usage of
enzymes in bio bleaching systems is also providing additional help to the paper
industry. Another category of enzymes like lacasses can be used in targeted
modification of wood fibres. Enzymes such as cellulases and hemicellulases
are also used in paper and pulp industry for several purposes. Mechanical
pulping in refining and grinding of the woody raw material provide pulps with
elevated content of fines, bulk and stiffness but the processes involve high-
energy consumption. Bio-mechanical pulping results in substantial energy
savings. In bio-bleaching processes, pretreatment of lignocellulosic materials
with microorganisms seems promising because microorganisms produce
hemicellulolytic enzymes (xylanases) that limits the hydrolysis of
hemicelluloses in pulp to increase the extractability of lignin.
The milk and dairy products are one of the oldest industries which remain
applicable till today. The world’s adult population is around 75 % today. The
probable market of milk and dairy products industry is still unrecognized. The
commercial production and development of enzyme galactosidase (lactase)
from microbial sources has made dairy industry significantly practicable. Milk
and milk products, cheese, condensed milk and ice cream are several
products daily used in dairy industry. If you recall from your unit on
carbohydrates, lactose is a disaccharide made of D-glucose and D-galactose.
Lactase from microorganisms hydrolyzes lactose. It can be produced
commercially from dairy yeast Kluyeromyces fragilis at pH optimum (6.5-7.2)
with milk treatment. Yeast -galactosidases are used for lactose hydrolysis in
milk and sweet whey. Milk acidification is required for release of whey from the
cheese. Lactic acid bacteria such as Lactobacillus sp convert lactose to lactic
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acid. Several varieties of cheese can be made using starter ‘a culture inoculum
containing lactic acid bacteria’. Casein fraction of milk can be coagulated to
form a gel by lowering the milk pH and adding up rennet ‘mixture containing
specific proteolytic enzymes’. Chymosin enzyme can coagulate about 70 % of
the cheese.
SAQ 3
Do as Directed
In your visit to the hospital, you may come across biochemical tests prescribed
by the physician for the determination of disease or its progression. Many
enzymes present in plasma or serum are routinely tested in clinical labs as
these enzymes are of diagnostic value. Each plasma enzyme has a normal
concentration range due to the balance that is set up between its rate of arrival
and its rate of removal in the blood stream. These enzymes have a normal
range of activity. If a particular tissue is affected by disease or gets damaged,
some of enzymes may leak into the bloodstream at an increased rate and will
be found in the plasma in elevated amounts. The detection and measurement
of enzymes using biochemical methods helps in detection of disease via their
correlation with the symptoms, progression of disease and even cure from the
disease. Table 11.2 enlists several diagnostic enzymes and their potential
uses.
Table 11.2: Diagnostic enzymes
In the enzyme therapy, enzymes are added to change the existing abnormal or
diseased state owing to the lack or short supply of same enzyme in the body.
Enzymes are given most likely in an immobilized manner but biodegradable
form. Enzymes such as L-asparaginase are used in the treatment of
Leukemia. Streptokinase enzyme helps to get rid of blood clots in the blood
vessels and play an important role in curing heart attacks. Enzyme therapy
has been involved in the degradation of necrotic tissue by usage of proteolytic
enzymes such as trypsin or chymotrypsin.
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Treatment of inborn errors of metabolism usually involves reduction in the
intake of substances that cannot be metabolized normally or supplementation
of special diets to the patients. However, this kind of treatment is ineffective
because of endogenous synthesis of metabolites in question or due to
blockage of particular metabolic pathway vital for the body function. A
successful treatment is possible only when normal enzyme could be
administered at the appropriate site for example urokinase plasminogen
activator (uPA) extracted from human urine can be infused in the patients
suffering from pulmonary embolism. L-Asparaginase is also used in the
treatment of leukemia.
SAQ 4
Answer the following
Name the enzymes used for detection of liver disorders and state their role.
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Penicillinase pH Penicillin
Cholesterol oxidase Oxygen Cholesterol
Glutaminase Cation Glutamine
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Immobilization of enzymes has led to the development of new analytical
devices called biosensors. These sensor devices are used to measure the
substances and parameters of biological interest. These devices convert the
biological response to an electronic signal which is amplified, processed and
displayed. Biosensors have now found an extensive usage in the analytical
chemistry.
11.3 SUMMARY
1) Practical interest in enzyme processes has led to the development of
enzyme industry which runs in hundreds of millions.
2) Enzymes are used commercially for the reason of their catalytic abilities.
They are beneficial because of low costs and their usage in minimal
quantities.
3) The applications of enzymes are huge and varied for example in food,
starch, detergent and baking industry.
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11.5 ANSWERS
Self-Assessment Questions
Terminal Answers:
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