Powder Solutions Catalog

Praxair and TAFA thermal spray powders

Praxair Surface Technologies, Inc. and TAFA Incorporated is a global leader in the supply of powders for thermal spray and other industrial applications. With the worlds most advanced powder manufacturing facility and an engineering staff dedicated to developing innovative powder solutions, we aim to exceed the needs of our growing markets. Our broad product line of MCrAlYs, alloys, carbides, and ceramic oxides, coupled with unparalleled powder customization capabilities, meets almost every thermal spray powder requirement, large or small. An ISO 9002 approved quality system assures that our powders are produced to the most demanding standards, including those of the aerospace, medical, gas turbine, petrochemical, and automotive industries. Our commitment as a provider of powder solutions means we go one step further making certain that our powders are perfectly compatible with your process, to help you produce the engineered surface you need, each and every time. Powder availability is assured through Praxair and TAFAs capacity increases, along with strategically located inventories placed throughout the industrialized world. Our global customer service, sales, field service and application support teams stand ready to meet your critical powder needs. For more information, please contact your local representative or contact our U.S. headquarters: Phone: 1-317-240-2650 Fax: 1-317-240-2225 E-mail: [email protected]

Pure Metals and Metal Alloy Powders

Contents
2 2 3 4 4 5 8 8

Icons
APS

Aluminum Based Powders Cobalt Based Powders Copper Based Powders Iron Based Powders Molybdenum Based Powders Nickel Based Powders
MCrAlY Powders

Air Plasma Spray

FS

Cobalt Based Powders Nickel Based Powders

Ceramic Powders

Flame Spray
HVOF

High Velocity Oxygen-Fuel

VPS

Aluminum Oxide Based Powders Chromium Oxide Based Powders Zirconium Oxide Based Powders
Carbide Powders

10 1 1 1 1

Vacuum Plasma Spray (Low Pressure Plasma Spray)

Chromium Carbide Based Powders Tungsten Carbide Based Powders

Index

12 14 16

powders1

Pure Metal and Metal Alloy Powders

Powders
Nominal Chemistry Powder Name Flow Density Size Approved Specs Similar Powders Spray Process Application Data
Aluminum Atomized
Al 99.0 min

Aluminum Based Powders

AL-104
53 sec 1.4 g/cm3 -170/+325 mesh -90 m/+45 m B50TF57 CLA 54NS-1 Corrosion protection coating Good for repair of Al based parts Very dense coating Good for electrical conductivity Good for repair of Al and Mg based parts Harder and denser than pure Al

Al-12 Si Atomized

Si 12.0 Al Rem

AL-102

46 sec 1.4 g/cm3

-170/+325 mesh -90 m/+45 m

PWA 1335 CPW 235 EMS 57742 B50TF92 CLA PWA 1355

52C-NS

AL-1 1 1

neg. 1.0 g/cm3

-325 mesh/+5 m -45 m/+5 m

Amdry 355

AEP-32 Sintered

AL-123

PMI 1311 EPS 10040

Proprietary Rolls-Royce Allison electrophoretic material

AEP-100 Sintered

AL-131

PMI 1350 EPS 10654

Proprietary Rolls-Royce Allison electrophoretic material

Cobalt Based Powders

CoCrNiW (Similar to Co Alloy 31 and X40) Atomized
Cr 25.5 Ni 10.5 W7 .5 Co Rem

CO-103

neg. 4.0 g/cm3

-325 mesh/+5 m -45 m/+5 m

CPW 236 45VF-NS EMS 52432 XXIII DMR 33.008 MSRR 9507/23 PWA 1316

Excellent oxidation resistance Replaces WC in high temperature applications Smooth as sprayed coating Suited for repair of Co based parts

CO-105/ CO-285-2

17 sec 4.0 g/cm3

-200/+325 mesh -75 m/+45 m

PWA 1318 MSRR 9507/3 BMS 10-67-9 CPW 218 B50TF185 CLA

45C-NS

CO-285

17 sec 4.0 g/cm3 15 sec 4.2 g/cm3 15 sec 4.4 g/cm3

-120/+325 mesh -125 m/+45 m -270 mesh/+20 m -53 m/+20 m -325 mesh/+15 m -45 m/+15 m

Amdry X40

1245F

CoCrWSiC (Similar to Co Alloy 6) Atomized

Cr 28.0 W 4.0 C 1.2 Si 1.0 Co Rem

CO-106-1

CO-106-4

17 sec 4.5 g/cm3 14 sec 4.5 g/cm3

-140/+325 mesh -106 m/+45 m -270 mesh/+20 m -53 m/+20 m

Excellent wear properties Produces hard, dense coatings High temperature wear and corrosion properties

1256F

2powders

Pure Metal and Metal Alloy Powders

Powders
Nominal Chemistry Powder Name Flow Density Size Approved Specs Similar Powders Spray Process Application Data
CoMoCrSi (Similar to Tribaloy 400) Atomized
Mo 28.5 Cr 8.5 Si 2.6 Co Rem

Cobalt Based Powders (continued)

CO-109
20 sec 3.2 g/cm3 -325 mesh/+10 m -45 m/+10 m B50TF155 CLA EMS 52432 XVI BMS 10-67-15 66F-NS Intermetallic Laves phases provide excellent wear properties from room temperature to 1500F(816C) Good hot hardness, oxidation and corrosion properties Low coefficient of friction Intermetallic Laves phases provide excellent wear properties from room temperature to 1500F(816C) Good hot hardness, oxidation and corrosion properties Low coefficient of friction Excellent high temperature wear and oxidation properties Serviceable up to 1350F (732C) Hard dense coating suitable for repair of Co based parts Good oxidation resistance Superalloy used in aerospace applications

1247F

16 sec 3.4 g/cm3

-270 mesh/+20 m -53 m/+20 m

CoMoCrSi (Similar to Tribaloy 800) Atomized

Mo 28.5 Cr 17 .5 Si 3.4 Co Rem

CO-1 1 1

19 sec 4.5 g/cm3

-325 mesh/+10 m -45 m/+10 m

B50TF190 CLA EMS 52432 XV PM 819-15

68F-NS-1

1248T

15 sec 4.7 g/cm3

-270 mesh/+20 m -53 m/+20 m

CoCrWNiV Atomized

Cr 28.0 W 19.5 Ni 5.0 V 1.0 Co Rem

CO-1 14-2

13 sec 4.7 g/cm3

-200/+325 mesh -75 m/+45 m

B50A842 CLA PWA 1314

CoCrNiWSi Atomized

Cr 29.5 Ni 10.5 W7 .0 Si 0.8 Co Rem

CO-263-3

16 sec 4.4 g/cm3

-325 mesh/+15 m -45 m/+15 m

B50A489

Copper Based Powders

CuNiIn Atomized
Ni 36.5 In 5.0 Cu Rem

CU-101

21 sec 4.3 g/cm3

-325 mesh/+10 m -45 m/+10 m

B50TF72 CLB BMS 10-67-14

Amdry 500F

Excellent anti-fretting coating Dense coatings with low porosity and oxide content

CU-102

15 sec 4.3 g/cm3

-170/+325 mesh -90 m/+45 m

B50TF72 CLA MSRR 9507/31 DMR 33.016 BMS 10-67-14 B50TF42 CLA PWA 1369 PM 819-42

Amdry 500C 58 NS

Cu-38Ni Atomized

Ni 38.0 Cu Rem

CU-103

16 sec 4.4 g/cm3

-200/+325 mesh -75 m/+45 m

57NS

Protects against fretting and galling Dense coatings with low oxide content

Cu-10Al-1Fe (Al-Bronze) Atomized

Al 10.0 Fe 1.0 Cu Rem

CU-104

20 sec 3.6 g/cm3 20 sec 3.6 g/cm3

-270 mesh/+5 m -53 m/+5 m -270 mesh/+10 m -53 m/+10 m

BMS 10-67-2 DMS 2049 T1 PWA 1378-1

51F-NS

CU-104-2

51F-NS-1

Good bearing material Resistant to fretting and galling at low temperatures Easily machined coating

CU-104-5

19 sec 3.9 g/cm3

-120/+325 mesh -125 m/+45 m

B50TF161 CLA

51NS

powders3

Pure Metal and Metal Alloy Powders

Powders
Nominal Chemistry Powder Name Flow Density Size Approved Specs Similar Powders Spray Process Application Data
FeCrNiMo (316 SS) Atomized
Cr 17 .0 Ni 12.0 Mo 2.5 Fe Rem

Iron Based Powders

FE-101
28 sec 2.9 g/cm3 -325 mesh/+15 m -45 m/+15 m 1003 Excellent corrosion properties Smooth coating which is easily machined Good against fretting, cavitation and erosion Good for dimensional repair and build-up

FE-101-7

25 sec 2.8 g/cm3

-140 /+325 mesh -106 m/+45 m

41C

1236F

22 sec 2.9 g/cm3 20 sec 2.8 g/cm3

-270 mesh/+20 m -53 m/+20 m -170 /+325 mesh -90 m/+45 m Moderately hard coating Useful below 1200F (649C) Good against fretting, cavitation and erosion Excellent corrosion properties

FeCr (410 SS) Atomized

Cr 12.5 Fe Rem

FE-108-2

FE-108-3

28 sec 2.8 g/cm3

-325 mesh/+15 m -45 m/+15 m

FE-21 1-1

20 sec 3.0 g/cm3

-325 mesh/+15 m -45 m/+15 m

1234F

20 sec 3.0 g/cm3 20 sec 2.7 g/cm3

-270 mesh/+20 m -53 m/+20 m -170 /+325 mesh -90 m/+45 m Good wear properties Useful below 1200F (649C)

FeCrNiCuNb Cr 16.1 Ni 4.1 (17-4 PH) Cu 3.2 Atomized Nb 0.3 Fe Rem

FE-206-2

FE-206-3

28 sec 2.7 g/cm3

-325 mesh/+15 m -45 m/+15 m

Molybdenum Based Powders

Molybdenum Mo 99.0 min Agglomerated MO-102
15 sec 5.7 g/cm3 -170/+325 mesh -90 m/+45 m PWA 1313 CPW 213 EMS 56705 PM 819-13 63 NS Amdry 313X Self bonding to most metallic surfaces Natural lubricity and high hardness promote good wear properties Useful up to 600F (316C)

4powders

Pure Metal and Metal Alloy Powders

Powders
Nominal Chemistry Powder Name Flow Density Size Approved Specs Similar Powders Spray Process Application Data
Nickel Atomized
Ni 99.0 min

Nickel Based Powders

NI-101
neg. 3.3 g/cm3 -325 mesh/+10 m -45 m/+10 m B50TF17 CLA/B 56F-NS Coatings are dense and moderately hard Good corrosion and oxidation properties Good for repair of Ni based and SS parts Can be used for a ceramic bond coat Easily machined Useful up to 1000F (538C) Good corrosion and oxidation properties Produces bright and smooth coatings Exhibits good bonding characteristics Resists oxidation and corrosive gases up to 1800F (982C) Suitable as a ceramic bond coat Good for general repair and build-up Coatings are resistant to corrosive gases (V and S) Good boiler coating material

NI-1 18

25 sec 3.3 g/cm3

-200/+325 mesh -75 m/+45 m

56C-NS

1 166F

29 sec 3.4 g/cm3 neg. 3.7 g/cm3 22 sec 3.4 g/cm3

-270 mesh/+20 m -53 m/+20 m -325 mesh/+5 m -45 m/+5 m -230 mesh/+10 m -63 m/+10 m PWA 1319 43VF-NS

Ni-20Cr Atomized

Cr 20.0 Ni Rem

NI-105

NI-106

B50TF40 CLB PWA 1317 MSRR 9507/27 B50TF40 CLA PWA 1315 MSRR 9507/8

43F-NS

NI-107

16 sec 4.3 g/cm3

-140/+325 mesh -106 m/+45 m

43C-NS

1262F

15 sec 4.4 g/cm3 17 sec 4.3 g/cm3

-270 mesh/+20 m -53 m/+20 m -270 mesh/+20 m -53 m/+20 m

Ni-50Cr Atomized

Cr 45.0+ Ni Rem

1260F

NiCrSiFeB Atomized

Cr 11.0 Si 4.0 Fe 3.0 B 2.5 Ni Rem

1274H

16 sec 4.4 g/cm3

-230 mesh/+20 m -63 m/+20 m

Hard machinable coating, as-sprayed or fused. Resists abrasions, erosion, fretting and cavitation

NiCrBSiFe Atomized

Cr 14.5 Fe 4.5 Si 4.5 B 3.2 Ni Rem

NI-167

16 sec 4.2 g/cm3

-140/+325 mesh -106 m/+45 m

15E

NI-167-1

16 sec 4.2 g/cm3

-325 mesh/+15 m -45 m/+15 m

15F

Self-fluxing type alloy Good corrosion and wear properties May be blended with a carbide and applied via spray/fuse process Serviceable up to 1500F (816C)

1275H

16 sec 4.3 g/cm3 16 sec 4.5 g/cm3

-270 mesh/+20 m -53 m/+20 m -270 mesh/+20 m -53 m/+20 m Hard machinable coating, as-sprayed or fused Resists abrasion and erosion at high temperatures

NiWCrSiB Atomized

W 17 .0 Cr 15.0 Si 4.0 B 3.0 Ni Rem

1276F

Ni-5Al Atomized

Al 5.0 Ni Rem

NI-185

25 sec 3.1 g/cm3

-170/+325 mesh -90 m/+45 m

480NS B50TF56 CLB PWA 1380 EMS 57746 T1C1 PM 819-56 DMR 33.011 CPW 490

Water atomized Ni-Al powder Good oxidation and corrosion properties Can be used for a ceramic bond coat Good for general repair and build-up Thick coatings are possible Easily machined

powders5

Pure Metal and Metal Alloy Powders

Powders
Nominal Chemistry Powder Name Flow Density Size Approved Specs Similar Powders Spray Process Application Data
Ni-5Al Composite
Al 5.0 Ni Rem

Nickel Based Powders

NI-109
16 sec 3.9 g/cm3 -170/+325 mesh -90 m/+45 m 450NS B50TF56 CLA PWA 1337 EMS 57746 T1C2 EMS 52432 XX CPW 247 Composite Ni-Al powder Self-bonds to most metallic surfaces Properties similar to NI-185

Ni-5Al Clad

Al 5.0 Ni Rem

AI-1037

18 sec 3.8 g/cm3

-170/+325 mesh -90 m/+45 m

PWA 1337 B50TF56 CLA

450NS

Clad Ni-Al powder Properties similar to NI-185 Superior deposition efficiency Smoke-free sprayability

Ni-20Al Composite

Al 18.7 Ni Rem

NI-108

22 sec 3.1 g/cm3

-170/+270 mesh -90 m/+53 m

PWA 1321 B50TF13 CLB B50TF33 CLA

404NS

Self-bonds to most metallic surfaces Useful up to 1200F (649C) Good oxidation and corrosion properties

Ni-18Cr-6Al Composite

Cr 18.0 Al 6.0 Ni Rem

NI-122

20 sec 3.3 g/cm3

-120/+325 mesh -125 m/+45 m

B50TF119 CLA 443NS PWA 1347 EMS 57748 T1C2

Self-bonds to most metallic surfaces Good oxidation and corrosion properties Good for general repair and build-up Thick coatings are possible Machinable stainless steel type coating Self-bonds to most metallic surfaces Good oxidation and corrosion properties Good for repair and build-up Thick coatings are possible Useful up to 1600F (871C) Self-bonds to most metallic surfaces Good toughness and hardness Good for repair and build-up Useful up to 600F (316C) Good for repair and build-up of similar chemistry superalloy components

NiCrAlFeMo Composite

Cr 8.0 Al 7 .0 Fe 5.0 Mo 5.0 Ni Rem

NI-630

16 sec 3.9 g/cm3

-140/+325 mesh -106 m/+45 m

444

Ni-5Al-5Mo Composite

Al 5.5 Mo 5.0 Ni Rem

NI-453

16 sec 3.9 g/cm3

-170/+325 mesh -90 m/+45 m

EMS 57749 T1C2 447NS EMS 52432 XIII B50TF166 CLA

NiCrCoTiW (Similar to Rene 80) Atomized

Cr 14.0 Co 9.5 Ti 5.0 W 4.0 Mo 4.0 Ni Rem Cr 19.0 Fe 18.0 Nb+Ta 5.1 Mo 3.1 Ti 1.0 Ni Rem

NI-183

16 sec 4.2 g/cm3

-140/+325 mesh -106 m/+45 m

B50TF183 CLA

Amdry Rene 80

NiCrFeNbTaMoTi (Similar to Alloy 718) Atomized

NI-202

16 sec 4.3 g/cm3 16 sec 4.1 g/cm3 19 sec 4.3 g/cm3

-120/+325 mesh -125 m/+45 m -170/+325 mesh -90 m/+45 m -325 mesh/+10 m -45 m/+10 m

B50TF202 CLA

Amdry 718

NI-202-1

B50TF202 CLB

Amdry 718 CLB

NI-202-2

1006

Excellent high temperature oxidation and corrosion properties Good for repair and build-up of similar chemistry superalloy components Useful up to 1800F (982C)

NI-202-3

19 sec 4.1 g/cm3

-325 mesh/+20 m -45 m/+20 m

B50TF202 CLD

1278F

16 sec 4.3 g/cm3

-270/+20 mesh -53 m/+20 m

6powders

Pure Metal and Metal Alloy Powders

Powders
Nominal Chemistry Powder Name Flow Density Size Approved Specs Similar Powders Spray Process Application Data
Proprietary Superalloys Atomized NI-256 NI-256-1 NI-256-2 NI-365-2 NI-365-3 NiCrMoNb (Similar to Alloy 625) Atomized
Cr 21.5 Mo 9.0 Nb+Ta 3.7 Ni Rem B50TF242 CLA B50TF242 CLB B50TF242 CLC B50TF271 CLC B50TF271 CLB 24 sec 3.9 g/cm3 -325 mesh/+10 m -45 m/+10 m 1005 Excellent high temperature oxidation and corrosion properties Good for repair and build-up of similar chemistry superalloy components Useful up to 1800F (982C) Proprietary alloys Available to OEM approved users only Product data available through OEM

Nickel Based Powders

NI-328

NI-328-1

16 sec 4.3 g/cm3

-170/+325 mesh -90 m/+45 m

Amdry 625

1265F

15 sec 4.4 g/cm3 16 sec 4.3 g/cm3

-270 mesh/+20 m -53 m/+20 m -325 mesh/+15 m -45 m/+15 m Excellent high temperature oxidation and corrosion properties Good for repair and build-up of similar chemistry superalloy components PWA 1352-1 307-NS Coatings are lubricious and suited for friction applications Flame spraying offers good abradability Sacrificial coatings good for clearance control Useful up to 900F (482C)

NiCrMoW (Similar to Alloy C/C-276) Atomized

Cr 15.8 Mo 16.5 W 4.0 Fe 5.5 Ni Rem

NI-544

1269F

14 sec 4.5 g/cm3 43 sec 1.8 g/cm3 49 sec 1.1 g/cm3 50 sec 1.1 g/cm3 49 sec 1.6 g/cm3 33 sec 2.3 g/cm3 35 sec 1.8 g/cm3 44 sec 1.7 g/cm3

-270 mesh/+20 m -53 m/+20 m -170/+325 mesh -90 m/+45 m -100 mesh/+30 m -150 m/+30 m -170 mesh/+30 m -90 m/+30 m -170 mesh/+30 m -90 m/+30 m -120/+325 mesh -125 m/+45 m -170 mesh/+30 m -90 m/+30 m -170 mesh/+30 m -90 m/+30 m

Ni25 Graphite Clad

C 25.0 Ni Rem

NI-1 14

NI-1 14-1

MSRR 9507/6

307NS-2 2223 307NS-3 2224 307NS-3 2224 308 NS-3 2241 308 NS 2242 308 NS-1 2244

NI-1 14-2

MSRR 9507/12 EMS 56754 B50TF52 CLB

NI-120

Ni15 Graphite Clad

C 15.0 Ni Rem

NI-1 15

B50TF53 CLB

NI-126

PWA 1352-2

NI-126-1

EMS 56755 E

Coatings are lubricious and suited for friction applications Flame spraying offers good abradability Sacrificial coatings good for clearance control Useful up to 900F (482C) Better erosion resistance than 75/25

powders7

MCrAIY Powders

Powders
Nominal Chemistry Powder Name Flow Density Size Approved Specs Similar Powders Spray Process Application Data
Proprietary Co MCrAlYs Atomized CO-1 10 CO-1 10-1 CO-241 CO-242 CO-249 CO-260-3 CO-260-12 CO-301 CoNiCrAlY Atomized
Ni 32.0 Cr 21.0 Al 8.0 Y 0.5 Co Rem PWA 1348-2 PWA 1348-3 GT-20 GT-29 GT-33 ES9-362 A ES9-362 B SICOAT 2231 18 sec 3.6 g/cm3 -325 mesh/+5 m -45 m/+5 m CPW 528-1 Amdry 9951 Excellent corrosion and oxidation properties up to 1900F (1038C) Heat treating is required for optimum performance Typically used for either a TBC bondcoat or environmental protection coating Amdry 345 Proprietary alloys Available to OEM approved users only Product data available through OEM

Cobalt Based Powders

CO-127

CO-159

18 sec 3.6 g/cm3 17 sec 3.5 g/cm3

-200/+400 mesh -75 m/+38 m -325 mesh/+10 m -45 m/+10 m

CPW 528-2

CO-210-1

B50TF195 CLA EMS 57741 GB

Amdry 9954

CO-210-24

17 sec 3.7 g/cm3

-325 mesh/+20 m -45 m/+20 m

CO-21 1

19 sec 3.5 g/cm3

-170/+325 mesh -90 m/+45 m

MSRR 9507/47 PM 819-58 EMS 57741 GA MSRR 9537/1C MSRR 9507/57

Amdry 995C

CO-21 1-3

20 sec 3.7 g/cm3

-100/+230 mesh -150 m/+63 m

Nickel Based Powders

Proprietary Ni MCrAlYs Atomized NI-130 NI-171
PWA 1365-1 PWA 1365-2 CPW 387 PM 819-51 PWA 1376 PWA 1386-1 PWA 1386-2 PWA 1373 SV-20 SV-30 SICOAT 2453 SV-349 Amdry 373 SM 4469 Amdry 386 Amdry 365-1 Amdry 365-2 Proprietary alloys Available to OEM approved users only Product data available through OEM

NI-191 NI-192 NI-192-8 NI-289 NI-535 NI-548 NI-666

NI-832

8powders

MCrAIY Powders

Powders
Nominal Chemistry Powder Name Flow Density Size Approved Specs Similar Powders Spray Process Application Data
Ni-22Cr10Al-1Y Atomized
Cr 22.0 Al 10.0 Y 1.0 Ni Rem

Nickel Based Powders (continued)

NI-164/ NI-21 1
20 sec 3.6 g/cm3 -140/+270 mesh -106 m/+53 m B50TF162 CLA B50TF192 CLA DMR 33.090 PM 819-44 M3960 EMS 57737 II Amdry 962 Good diffusional stability and oxidation properties Useful up to 1800F (982C) Typically used for a TBC bondcoat

NI-164-2

17 sec 3.8 g/cm3 neg. 3.8 g/cm3

-200/+325 mesh -75 m/+45 m -325 mesh/+10 m -45 m/+10 m

Amdry 962

NI-343

Ni-31Cr1 1Al-0. 1Y Atomized

Cr 31.0 Al 11.3 Y 0.7 Ni Rem

NI-246-3

35 sec 3.8 g/cm3

-325 mesh/+5 m -45 m/+5 m

Good diffusional stability and oxidation properties Useful up to 1800F (982C) Typically used for a TBC bondcoat EMS 57737 I EMS 52432 XXI PM 819-29 Amdry 964

NI-246-4

17 sec 3.7 g/cm3

-170/+400 mesh -90 m/+38 m

Ni-23Cr6Al-0.5Y Atomized

Cr 23.0 Al 6.0 Y 0.5 Ni Rem

NI-278

16 sec 4.0 g/cm3

-170/+325 mesh -90 m/+45 m

Amdry 963

Good diffusional stability and oxidation properties Useful up to 1800F (982C) Typically used for a TBC bondcoat

Ni-20Cr9Al-0.2Y Atomized

Cr 20.0 Al 9.0 Y 0.2 Ni Rem

NI-292

17 sec 3.7 g/cm3

-200/+325 mesh -75 m/+45 m

M3972 EMS 57737 III

Good diffusional stability and oxidation properties Useful up to 1800F (982C) Typically used for a TBC bondcoat

powders9

Ceramic Powders

Powders
Nominal Chemistry Powder Name Flow Density Size Approved Specs Similar Powders Spray Process Application Data
Al2O3 Sintered
Al2O3 99.0 min

Aluminum Oxide Based Powders

ALO-101
neg. 1.1 g/cm3 -325 mesh/+5 m -45 m/+5 m PWA 1310 105 NS Good for abrasion, erosion and sliding wear Good in alkali and acid environments Excellent dielectric properties Useable between 15503000F (843-1649C) Good for abrasion, erosion and sliding wear Good in alkali and acid environments Requires grinding

Al2O3 99.3 min

AI-1 10HP 1

neg. 1.4 g/cm3

-22 m/+5 m

MSSR9507/9

105 SFP

Al2O33TiO2 Sintered

TiO2 3.0 Al2O3 Rem

ALO-105

neg. 1.6 g/cm3 neg. 1.6 g/cm3

-53 m

A50TF87 CLA 101 NS EMS 52432 XXV A50TF87 CLB PWA 1311 DMR 33.013 CPW 281 101 B-NS

ALO-159

-140/+325 mesh -106 m/+45 m

Al2O313TiO2 Sintered

TiO2 13.0 Al2O3 Rem

ALO-187

neg. 1.6 g/cm3 neg. 1.2 g/cm3

-325 mesh/+10 m -45 m/+10 m -31 m/+5 m

130

ALO-188

130 SF

Properties similar to Al2O33TiO2, but softer and less resistant to chemicals Useable up to 1000F (538C)

Al2O340TiO2 Fused

TiO2 40.0 Al2O3 Rem

ALO-121

neg. 1.6 g/cm3

-325 mesh/+5 m -45 m/+5 m

131 VF

Properties similar to Al2O313TiO2, but softer and less resistant to chemicals Useable up to 1000F (538C) Excellent finishing properties

10powders

Ceramic Powders

Powders
Nominal Chemistry Powder Name Flow Density Size Approved Specs Similar Powders Spray Process Application Data
Cr2O3 Reacted and Sintered
Cr2O3 99.0 min

Chromium Oxide Based Powders

CRO-131
neg. 2.5 g/cm3 neg. 2.4 g/cm3 neg. 2.5 g/cm3 46 sec 2.6 g/cm3 neg. 2.4 g/cm3 neg. 2.5 g/cm3 neg. 1.4 g/cm3 -325 mesh/+5 m -45 m/+5 m -325 mesh/+10 m -45 m/+10 m -325 mesh/+15 m -45 m/+15 m -325 mesh/+20 m -45 m/+20 m -22/+5 m CPW 320 Hard, dense wear resistant coatings Insoluble in acids, alkalis and alcohol Useable up to 1000F (540C) Excellent engraving properties

CRO-167

CRO-167-1

CRO-172

CRO-174

CRO-179

-31 m /+10 m

Cr2O3SiO2-TiO2 Composite

SiO2 5.0 TiO2 3.0 Cr2O3 Rem

CRO-192

-270 mesh/+10 m -53 m/+10 m

136F

Similar properties to Cr2O3 Hard, dense wear resistant coatings Resists impact better than Cr2O3

Zirconium Oxide Based Powders

ZrO222MgO Fused
MgO 22.0 ZrO2 Rem

ZRO-103

neg. 2.3 g/cm3

-200 mesh/+10 m -75 m/+10 m

A50TF155 CLA 210 NS-1 Amdry 333 PWA 1333 EMS 52432 XXVI

Good thermal barrier properties Resistant to molten metals Good particle erosion resistance Useful up to 1700F (927C) Excellent thermal barrier properties Stabilizes during spray process Useful up to 2450F (1343C)

ZrO28Y2O3 Agglomerated and Sintered

Y2O3 7 .5 ZrO2 Rem

ZRO-182

41 sec 1.8 g/cm3 30 sec 2.3 g/cm3 40 sec 1.9 g/cm3 31 sec 2.2 g/cm3

-140/+325 mesh -106 m/+45 m -140/+325 mesh -106 m/+45 m -140/+325 mesh -106 m/+45 m -120 mesh/+15 m -125 m/+15 m

A50TF278 EMS 57750 T1 PWA 1375 A50TF278

204 NS

AI-1075

204 NS

1484I

204 NS

ZrO212Y2O3 Agglomerated and Sintered

Y2O3 12 ZrO2 Rem

AI-1078

PWA 36375

Excellent thermal barrier properties Stabilizes during spray process Useful up to 2100F (1 150C)

ZrO220Y2O3 Agglomerated and Sintered

Y2O3 20 ZrO2 Rem

AI-1066

29 sec 2.3 g/cm3

-120 mesh/+15 m -125 m/+15 m

PWA 36087-2

202 NS

Very good thermal barrier properties Stabilizes during spray process Useful up to 1550F (845C)

powders1 1

Carbide Powders

Powders
Nominal Chemistry Powder Name Flow Density Size Approved Specs Similar Powders Spray Process Application Data
Cr3C2 Sintered
Cr3C2 99.0 min

Chromium Carbide Based Powders

CRC-105
neg. 2.3 g/cm3 30 sec 2.4 g/cm3 -325 mesh/+5 m -45 m/+5 m -140/+325 mesh -106 m/+45 m PWA 1304 70F-NS Usually blended with a metal for spraying Hard and wear resistant Useful up to 1600F (871C)

CRC-107

PWA 1306

70C-NS

Cr3C27NiCr Blended

Ni 5.5 C 12.5 Cr Rem

CRC-184

neg. 2.4 g/cm3

-325 mesh/+10 m -45 m/+10 m

PWA 1364

82VF-NS 3005

Similar to 75/25 Cr3C2-NiCr, but higher Cr3C2 increases hardness Good hot gas and corrosion resistance Hard and wear resistant Useful up to 1600F (871C) Excellent for high temperature cavitation, abrasion and sliding wear Good hot gas and corrosion resistance Hard and wear resistant Useful up to 1600F (871C)

Cr3C225NiCr Blended

Ni 20.0 C 10.0 Cr Rem

CRC-106

neg. 2.5 g/cm3

-325 mesh/+5 m -45 m/+5 m

AMS 7875 B50TF137 CLA MSRR 9507/17 M3965 PM 819-05 EMS 52432 II B50TF137 CLB PWA 1307 MSRR 9507/2 EMS 52432 II

81 VF-NS 3004

CRC-108

30 sec 2.5 g/cm3

-140 mesh/+20 m -106 m/+20 m

81 NS

Cr3C225NiCr Agglomerated and Sintered

Ni 20.0 C 10.0 Cr Rem

1375VM

32 sec 2.3 g/cm3

-325 mesh/+15 m -45 m/+15 m

Amdry 5260

1375VF

neg. 2.3 g/cm3

-400 mesh/+10 m -38 m/+10 m

Excellent for high temperature cavitation, abrasion and sliding wear Good hot gas and corrosion resistance Very dense and hard coatings Useful up to 1600F (871C) Excellent for high temperature cavitation, abrasion and sliding wear Good hot gas and corrosion resistance Exceptional flow Useful up to 1600F (871C)

Cr3C225NiCr Densified

Ni 20.0 C 10.0 Cr Rem

1376T

19 sec 3.1 g/cm3

-270 mesh/+20 m -53 m/+20 m

12powders

Carbide Powders

Powders
Nominal Chemistry Powder Name Flow Density Size Approved Specs Similar Powders Spray Process Application Data
CrC30NiCr Activated
Ni 8.0 C 4.0 Cr Rem

Chromium Carbide Based Powders (continued)

CRC-410
17 sec 3.9 g/cm3 -270 mesh/+15 m -53 m/+15 m Improved DE and stress properties over traditional blended CrC-NiCr Excellent for high temperature cavitation, abrasion and sliding wear Good hot gas and corrosion resistance Useful up to 1600F (871C)

CRC-410-1

19 sec 3.7 g/cm3

-325 mesh/+10 m -325 m/+10 m

CRC-410-2

17 sec 3.9 g/cm3 18 sec 4.0 g/cm3

-140/+325 mesh -106 m/+45 m -270 mesh/+15 m -53 m/+15 m

CrC65NiCr Activated

Ni 10.0 C 2.0 Cr Rem

CRC-415

CRC-415-1

20 sec 3.8 g/cm3

-325 mesh/+10 m -325 m/+10 m

Similar to CRC-410, with improved ductility, toughness and corrosion resistance but with lower hardness

CRC-415-2

17 sec 3.9 g/cm3 17 sec 4.0 g/cm3

-140/+325 mesh -106 m/+45 m -270 mesh/+15 m -53 m/+15 m

CrC40NiCr Activated

Ni 22.0 C 3.4 Cr Rem

CRC-425

CRC-425-1

20 sec 3.9 g/cm3

-325 mesh/+10 m -325 m/+10 m

Similar to CRC-410, but with improved ductility and better toughness with slightly lower hardness

CRC-425-2

17 sec 3.8 g/cm3

-140/+325 mesh -106 m/+45 m

powders13

Carbide Powders

Powders
Nominal Chemistry Powder Name Flow Density Size Approved Specs Similar Powders Spray Process Application Data
WC-8Co Sintered
Co 8.0 C 5.2 min W Rem

Tungsten Carbide Based Powders

AI-1071
20 sec 5.0 g/cm3 neg. 5.0 g/cm3 -200/+325 mesh -75 m/+45 m -325/+15 m -45 m/+15 m Commercial grade of WC-Co Dense, hard wear resistant coating Useful up to 900F (482C)

AI-1 171

WC-12Co Cast

Co 11.0 C 3.9 W Rem

WC-104

12 sec 6.1 g/cm3 neg. 5.9 g/cm3

-200/+325 mesh -75 m/+45 m -325 mesh/+5 m -45 m/+5 m

PWA 1302 EMS 57745 PWA 1379-2 AMS 7879 BMS 10-67-1

71NS Amdry 302 71VF-NS Amdry 301

WC-106

Excellent low temperature wear properties Dense, hard coating with marginal oxidation and corrosion resistance Useful up to 900F (482C) Excellent low temperature wear properties Dense, hard coating with marginal oxidation and corrosion resistance Useful up to 900F (482C) Excellent low temperature wear properties Dense, hard coating with marginal oxidation and corrosion resistance Useful up to 900F (482C)

WC-12Co Sintered

Co 11.0 C 4.0 W Rem

1320Q

neg. 5.0 g/cm3

-325 mesh/+5 m -45 m/+5 m

71 VF-NS Amdry 301

WC-12Co Sintered

Co 12.0 C 5.3 W Rem

WC-1 14

16 sec 4.9 g/cm3

-325 mesh/+10 m -45 m/+10 m

AMS 7880 72F-NS B50TF27 CLA/B PM 819-25

WC-489-1

16 sec 4.9 g/cm3

-325 mesh/+15 m -45 m/+15 m

WC-12Co Agglomerated and Sintered

Co 12.0 C 5.4 W Rem

1342VM

20 sec 4.4 g/cm3

-325 mesh/+15 m -45 m/+15 m

SM 5812

1342VF

18 sec 4.3 g/cm3

-400 mesh/+10 m -38 m/+10 m

2004

Similar properties as other WC-12Co Densified structure with fine carbide dispersion promotes finer microstructure, better DE and denser, smoother coatings Excellent flowability Higher Co levels provides better toughness, impact strength and ductility than WC-12Co Densified structure promotes superior coating density and powder flow Excellent flowability

WC-17Co Agglomerated and Sintered

Co 17 .0 C 5.3 W Rem

1343VM

20 sec 4.3 g/cm3

-325 mesh/+15 m -45 m/+15 m

Amdry 9831

1343V

18 sec 4.4 g/cm3

-325 mesh/+15 m -45 m/+15 m

PWA 36331-1

73F 73F-NS-2

1343VF

neg. 4.2 g/cm3

-400 mesh/+10 m -38 m/+10 m

2005NS

WC-10Ni Agglomerated and Sintered

Ni 10.5 C 3.6 W Rem

1310VM

20 sec 4.4 g/cm3

-325 mesh/+15 m -45 m/+15 m

1310VF

19 sec 4.5 g/cm3

-400 mesh/+10 m -38 m/+10 m

Better corrosion protection than WC-Co Excellent low temperature wear properties up to 900F (482C) Superior deposition efficiency Improved oxidation and corrosion protection over WC-Co and WC-Ni Excellent low temperature wear properties Useful up to 900F (482C)

WC-Co-Cr Sintered

Co 10.0 Cr 4.0 C 5.3 W Rem

WC-1 13

neg 4.5 g/cm3

-325 mesh/+5 m -45 m/+5 m

WC-436-1

18 sec 4.5 g/cm3

-325 mesh/+15 m -45 m/+15 m

14powders

Carbide Powders

Powders
Nominal Chemistry Powder Name Flow Density Size Approved Specs Similar Powders Spray Process Application Data
WC-Co-Cr Agglomerated and Sintered
Co 9.5 C 5.2 W Rem

Tungsten Carbide Based Powders

1350VM
19 sec 4.5 g/cm3 -325 mesh/+15 m -45 m/+15 m Similar properties as other WC-Co-Cr Densified structure with fine carbide dispersion promotes finer microstructure, better DE and denser, smoother coatings Excellent flowability Superior oxidation and corrosion properties than other tungsten carbide based material Better chemical resistance that other tungsten carbide based materials Useful up to 1400F (760C) Similar properties as other WC-CrC-Ni Densified structure with fine carbide dispersion promotes finer microstructure, better DE and denser, smoother coatings Excellent flowability Excellent combination of abrasion resistance and toughness Economical solution to severe wear applications

1350VF

18 sec 4.6 g/cm3

-400 mesh/+10 m -38 m/+10 m

Amdry 5843

WC-CrC-Ni Sintered

Cr 20.0 Ni 6.0 C 5.8 W Rem

WC-496

21 sec 3.2 g/cm3

-325 mesh/+15 m -45 m/+15 m

WC-CrC-Ni Agglomerated and Sintered

Cr 21.0 Ni 6.0 C 5.0 W Rem

1356VM

20 sec 4.4 g/cm3

-325 mesh /+15 m -45 m/+15 m

WC-12Co +50Ni SF Blended

Ni 35.0 Cr 8.0 Co 6.0 C 3.0 W Rem

1334F

22 sec 4.3 g/cm3

-270 mesh /+15 m -53 m/+15 m

powders15

Index
Product Page Product Page Product Page Product Page Product Page Product Page

AI-1037 AI-1066 AI-1071 AI-1075 AI-1078 AI-1110HP AI-1171 AL-102 AL-104 AL-111 AL-123 AL-131 ALO-101 ALO-105 ALO-121 ALO-159 ALO-187 ALO-188 CO-103 CO-105 CO-106-1 CO-106-4 CO-109 CO-110 CO-110-1 CO-111 CO-114-2 CO-127 CO-159 CO-210-1 CO-210-24 CO-211

6 1 1 14 1 1 1 1 10 14 2 2 2 2 2 10 10 10 10 10 10 2 2 2 2 3 8 8 3 3 8 8 8 8 8

CO-211-3 CO-241 CO-242 CO-249 CO-260-3 CO-260-12 CO-263-3 CO-285 CO-285-2 CO-301 CRC-105 CRC-106 CRC-107 CRC-108 CRC-184 CRC-410 CRC-410-1 CRC-410-2 CRC-415 CRC-415-1 CRC-415-2 CRC-425 CRC-425-1 CRC-425-2 CRO-131 CRO-167 CRO-167-1 CRO-172 CRO-174 CRO-179 CRO-192 CU-101

8 8 8 8 8 8 3 2 2 8 12 12 12 12 12 13 13 13 13 13 13 13 13 13 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3

CU-102 CU-103 CU-104 CU-104-2 CU-104-5 FE-101 FE-101-7 FE-108-2 FE-108-3 FE-206-2 FE-206-3 FE-211-1 MO-102 NI-101 NI-105 NI-106 NI-107 NI-108 NI-109 NI-114 NI-114-1 NI-114-2 NI-115 NI-118 NI-120 NI-122 NI-126 NI-126-1 NI-130 NI-164 NI-164-2 NI-167

3 3 3 3 3 4 4 4 4 4 4 4 4 5 5 5 5 6 6 7 7 7 7 5 7 6 7 7 8 9 9 5

NI-167-1 NI-171 NI-183 NI-185 NI-191 NI-192 NI-192-8 NI-202 NI-202-1 NI-202-2 NI-202-3 NI-211 NI-246-3 NI-246-4 NI-256 NI-256-1 NI-256-2 NI-278 NI-289 NI-292 NI-328 NI-328-1 NI-343 NI-365-2 NI-365-3 NI-453 NI-535 NI-544 NI-548 NI-630 NI-666 NI-832

5 8 6 5 8 8 8 6 6 6 6 9 9 9 7 7 7 9 8 9 7 7 9 7 7 6 8 7 8 6 8 8

WC-104 WC-106 WC-113 WC-114 WC-436-1 WC-489-1 WC-496 ZRO-103 ZRO-182 1166F 1234F 1236F 1245F 1247F 1248T 1256F 1260F 1262F 1265F 1269F 1274H 1275H 1276F 1278F 1310VM 1310VF 1320Q 1334F 1342VF 1342VM 1343V 1343VF

14 14 14 14 14 14 15 1 1 1 1 5 4 4 2 3 3 2 5 5 7 7 5 5 5 6 14 14 14 15 14 14 14 14

1343VM 1350VF 1350VM 1356VM 1375VF 1375VM 1376T 1484I

14 15 15 15 12 12 12 1 1

If you cannot find the powder you are looking for by name, composition, particle size or type please contact us. We specialize in custom powders and tailored sizes.

16powders

Your source for thermal spray solutions

Praxair and TAFA designs, engineers and builds thermal spray systems that provide solutions for todays coating challenges. Our systems engineering group works closely with customers to provide thermal spray equipment, part handling, and gun manipulation to cost-effectively meet specific coating and productivity requirements, while ensuring safe operation through responsible dust collection and sound attenuation.

Electric Arc Spray

BP400 Arc Spray System 8830 Arc Spray System 8835 Arc Spray System 8850MHU Arc Spray System 8860 Arc Spray System 9000 Arc Spray System

High Velocity and Conventional Flame Spray

JP-5000 HP/HVOF Spray System TJ-4000 HV-2000 HVOF Spray System HVOF Spray System FP-73 and FP-71 Flame Spray System

Plasma Spray
SG-100 and SG-200 Plasma Spray Guns 2086A and 2700 Plasma Extension Guns PlazJet High Energy Plasma 3710 CE Manual Control Console 3620 CE Semi-Automatic Control Console 5500-2000 Computerized Control Console PS-1000 60kW Plasma Power Source

Peripheral Equipment
1264 Powder Feeder 1280 Feedrate Control Closed Loop

Facilities
Acoustical Rooms Dust Collectors Exhaust Plenums Spray Hoods 7500 Series Refrigerated Heat Exchangers WaterJet Coating Removal Systems

Manipulation
6600/6700 XY Manipulator IRB 2400 IRB140 Articulated Industrial Robots 16000 Tilt and Rotate Turntable
Turntables Computerized Tilt, Index and Rotate

Spray Lathes

Consumables
POWDERS Air Plasma HVOF Flame Spray Low-Pressure Plasma WIRES Aluminum Copper Alloys Steels Alloys Nickel Alloys Tin Alloys Hard Facing Alloys Cored Wires MASKANTS Power Mask MachBloc Spray Guard

powders17

 Copyright 2000 Praxair Technology, Inc. All rights reserved Praxair Surface Technologies, Inc. 1555 Main Street Indianapolis, IN 46224 USA www.praxairthermalspray.com [email protected]

TAFA Incorporated 146 Pembroke Road Concord, NH 03301 USA www.tafa.com [email protected]

Telephone: 603-224-9585 Fax: 603-225-4342

Praxair and TAFA is committed to continuous product improvement. Specifications, appearances and dimensions are subject to change without notice. TAFA Incorporated is a Praxair Surface Technologies company. All product photographs are not to scale and should be used for particle morphology information only. Photos might not represent the true particle distribution and should not be used for comparison purposes. Amdry is a registered trademark of Sulzer Metco, Inc. Tribaloy is a registered trademark of Deloro Stellite, Inc. Rene is a registered trademark of General Electric Co. Other trademarks used herein are trademarks or registered trademarks of their respective owners.

Telephone: 1-317-240-2650 Fax: 1-317-240-2596 Praxair, the Flowing Airstream design and Making our planet more productive are trademarks or registered trademarks of Praxair Technology, Inc. in the United States and/or other countries.
The information contained herein is offered for use by technically qualified personnel at their discretion and risk without warranty of any kind. Printed in the United States of America 11-2000 PT-0001 15K