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Phase Diagram and Volume Change of the Ca(OH)2 - CaCl2 - H2O System for
Varying Ca(OH)2/CaCl2 Molar Ratios
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Abstract: Calcium chloride (CaCl2 ) from deicing salts can react chemically with calcium hydroxide [CaðOHÞ2 ] from hydrated cement paste
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to form an expansive product, calcium oxychloride, that can damage concrete. This paper uses two experimental techniques, volume change
measurement and low temperature differential scanning calorimetry (LT-DSC), to characterize the phase transitions associated with the for-
mation of calcium oxychloride in the CaðOHÞ2 ─CaCl2 ─H2 O system. The temperature at which calcium oxychloride begins to form increases
as the CaCl2 concentration increases, and it is not influenced by the [CaðOHÞ2 =CaCl2 ] molar ratio. Within the testing temperature range, the
extent of reaction [the mass percentage of CaðOHÞ2 consumed to form calcium oxychloride] increases as the CaCl2 concentration increases;
the extent of reaction decreases as the [CaðOHÞ2 =CaCl2 ] molar ratio increases. The temperatures associated with the phase transitions are
used to develop phase isopleths for the CaðOHÞ2 ─CaCl2 ─H2 O system for varying concentrations and molar ratios. These phase isopleths are
integrated to form a ternary phase diagram of the CaðOHÞ2 ─CaCl2 ─H2 O system. The phase diagram provides a powerful tool to determine
the phase transitions in the CaðOHÞ2 ─CaCl2 ─H2 O system as the [CaðOHÞ2 =CaCl2 ] molar ratio varies. DOI: 10.1061/(ASCE)MT.1943-
5533.0002145. © 2017 American Society of Civil Engineers.
Author keywords: Calcium chloride; Calcium oxychloride; Volume change; Phase diagram.
has been briefly discussed in the CaðOHÞ2 ─CaCl2 ─H2 O system Volume Change Setup
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with [CaðOHÞ2 =CaCl2 ] molar ratios of 1 and 3 (Farnam et al. A method to monitor the volume change associated with the reaction
2015), more work needs to be done to extend the results for the was developed to describe the calcium oxychloride reaction, and
full range of [CaðOHÞ2 =CaCl2 ] molar ratios. It is important to de- to quantify the extent of reaction (Qiao et al. 2017b). A program-
termine the phase transitions in the CaðOHÞ2 ─CaCl2 ─H2 O system mable water bath (VWR, Radnor, Pennsylvania) was used to control
with varying CaCl2 concentrations and [CaðOHÞ2 =CaCl2 ] molar the temperature of the water bath during the test. Based on the
ratios, which can be used to quantify the formation of calcium oxy- [CaðOHÞ2 =CaCl2 ] molar ratios of 0.5, 1, 2, and 3, the amounts
chloride in a broad range of environmental conditions. of CaðOHÞ2 and CaCl2 solutions were calculated to fit the glass vials
In this paper, the phase transition associated with calcium (i.e., 24 mL, VWR, Radnor, Pennsylvania) and to have a measurable
oxychloride in the CaðOHÞ2 ─CaCl2 ─H2 O system for varying displacement of the red mark in the pipettes, as listed in Table 1.
CaCl2 concentrations and [CaðOHÞ2 =CaCl2 ] molar ratios is char- After filling the glass vials with CaðOHÞ2 and CaCl2 solutions, a
acterized using LT-DSC and volume change measurements. The rubber stopper was placed in the container with a color-coded reus-
development of the ternary phase diagram of the CaðOHÞ2 ─ able glass volumetric pipette embedded in it. The pipette has a
CaCl2 ─H2 O system in the range of 0 to 30% CaCl2 solution capacity of 1 or 2 mL and an accuracy of 0.01 mL (VWR, Radnor,
concentration is also illustrated. Pennsylvania). Care was taken to ensure that no air bubbles were
entrapped in the sealed glass vials. Water-insoluble red liquid dye
was added onto the top of the solution meniscus in the glass pipettes
Materials and Experimental Procedures to enable the volume change measurable. The sample preparation
and mixing was performed at a high temperature (50°C), at which
no calcium oxychloride is expected to form (Farnam et al. 2015).
Materials The sealed glass vials were placed on a sample holder in the
Granular calcium chloride dihydrate (CaCl2 · 2H2 O, EMD water bath at an initial temperature of 50°C. The water bath was
Millipore, reagent grade, Burlington, Massachusetts) was dissolved programmed to go through a cooling (50 to 0°C)–heating (0 to
in deionized (DI) water to prepare CaCl2 solutions with concentra- 50°C) cycle following the specific time and temperature steps de-
tions of 5, 10, 15, 20, 25, and 30% by mass, respectively. Calcium scribed elsewhere (Qiao et al. 2017b). Each step was maintained for
hydroxide powder, CaðOHÞ2 , (Avantor Performance Materials, 8 h after the temperature was stabilized, which enables the volume
reagent grade, Center Valley, Pennsylvania) was mixed with CaCl2 change to approach equilibrium. A digital thermometer (Testo Inc.)
solutions at different [CaðOHÞ2 =CaCl2 ] molar ratios of 0.5, 1, 2, 3, was used to record the temperature in the water bath. A camera was
and 4 for LT-DSC and volume change measurements. used to automatically record the volume of the fluid in the contain-
ers by tracking the location of the red marks in the glass pipettes
every 5 min. Each test required 11 days to complete a cooling-
Experimental Procedures heating cycle. The change in the location of the red marks in
the pipettes is converted to the total volume change in each
CaCl2 ─CaðOHÞ2 ─H2 O system (Fu et al. 2012). The process to
Low Temperature Differential Scanning Calorimetry
determine the volume change associated with the formation of cal-
A LT-DSC instrument (TA Instruments) was used to measure the
cium oxychloride is described in the following sections.
heat flow, which can be used to detect phase transitions in
the CaðOHÞ2 ─CaCl2 ─H2 O system (Monical et al. 2016). The
CaðOHÞ2 powder (0.6–12 mg) was mixed with 15 to 36 mg Results and Discussion
CaCl2 solution with different concentrations (5, 10, 15, 20, 25,
and 30% by mass) to develop [CaðOHÞ2 =CaCl2 ] molar ratios of
0.5, 1, 2, 3, and 4. The mixing was done in high volume stainless Concentration Based Phase Isopleths in the
steel pans, which were then sealed placed in the LT-DSC. LT-DSC CaOH2 ─CaCl 2 ─H 2 O System
ran through the following temperature cycle: isothermal at 25°C for Fig. 1 shows the phase isopleth sections of the CaðOHÞ2 ─
one hour; 3°C=min cooling until −90°C; low temperature loop CaCl2 ─H2 O system with different CaCl2 solution concentrations
from −90 to −70°C and back to −90°C at 3°C=min; 0.25°C=min for a [CaðOHÞ2 =CaCl2 ] molar ratio of 1 and 3. These results in
heating until 50°C (Monical et al. 2016). Because undercooling and Fig. 1(a) are similar to the phase isopleth sections reported else-
other effects occur on cooling, they complicate the determination of where (Farnam et al. 2015; Vol’nov and Latysheva 1957) for the
phase transition temperatures on cooling (Scherer 1999; Stillinger system with a [CaðOHÞ2 =CaCl2 ] molar ratio of 1. As the CaCl2
1995); therefore, the temperatures reported in this paper are deter- concentration increases, the temperature at which calcium oxy-
mined based on the heating curve. chloride begins to form increases, and the temperature at which
20 L1
L2 Oxychloride the temperature at which calcium oxychloride begins to form, it
0 CaCl2 Ca(OH)2 12H2O+ Liquidus
Solution (CaCl2+H2O) Eutectic greatly influences the temperature at which the reaction is com-
-20
CaCl2 Ca(OH)2 12H2O+
pleted because different amounts of calcium oxychloride form in
Ice+Solution (CaCl2+H2O)
L3 systems with different [CaðOHÞ2 =CaCl2 ] molar ratios.
-40
As shown in Fig. 1(a), when the temperature decreases and
-60 L4 passes below T 1 on the calcium oxychloride liquidus line, calcium
CaCl2 Ca(OH)2 12H2O+Ice+CaCl2 6H2O
oxychloride starts to precipitate. The CaCl2 concentration in the
-80
0 5 10 15 20 25 30 35 liquid phase (cL ) at a specific temperature lower than T 1 can be
(a) CaCl2 content/ % w.t.
determined using Eq. (2) because the composition of the liquid
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ice begins to form decreases. As expected, the eutectic temperature cfinal ¼ 0 rm ≥ 3 ð3bÞ
is constant and independent of the CaCl2 concentration (Askeland
et al. 2011) because the formation of eutectic compounds is a where M H2 O = molar mass (g=mol) of H2 O. Thus, the temperature
phase transition process with zero degree of freedom in the phase T 2 (°C) at which the formation of calcium oxychloride is com-
diagram (Askeland et al. 2011). pleted, represented by the dashed line labeled as L2 in Fig. 1(a),
For the system with the [CaðOHÞ2 =CaCl2 ] molar ratio of 3, as can be expressed as
the CaCl2 concentration increases, the temperature at which cal- T 2 ¼ −0.02cfinal 2 þ 2.10cfinal rm < 3 ð4Þ
cium oxychloride begins to form increases, as shown in Fig. 1(b).
Because both CaCl2 and CaðOHÞ2 should completely react in the For the mixtures with a molar ratio of ½CaðOHÞ2 =CaCl2 ≥ 3,
systems with a [CaðOHÞ2 =CaCl2 ] molar ratio of 3, only water and cfinal equals 0 because there is only water remaining in the liquid
calcium oxychloride should exist after the reaction is complete. phase after CaCl2 in the liquid phase is consumed up by the reac-
Thus, in these systems, the ice liquidus line should be the same tion. Thus, the formation of calcium oxychloride is completed
as that of ice for pure water and should not vary with the initial at 0 °C, and T 2 at rm ≥ 3 coincides with the temperature of ice
CaCl2 concentration [Fig. 1(b)]. formation (0°C).
Note that eutectic compounds are observed in Fig. 1(b), which is Initially in the CaðOHÞ2 ─CaCl2 ─H2 O system, the liquid phase
believed to be a result of the incomplete reaction in Eq. 1. However, has a chemical composition of [CaðOHÞ2 þ CaCl2 þ H2 O] until
in the case of complete reaction, a eutectic melting peak should not the temperature decreases to T 2 . For the system with rm < 3,
be observed. The hypothesis for the discrepancy is that the cooling CaðOHÞ2 will be completely consumed leaving the liquid with a
rate during LT-DSC is not slow enough and the reaction cannot be composition of (CaCl2 þ H2 O) when the temperature is below
completed before the formation of ice. Low temperature differential T 2 . The liquid composition remains constant until the temperature
scanning calorimetry data, not shown in this paper, indicates that decreases to the freezing point. For the liquid phase in these sys-
the eutectic melting peak is quite small. tems, the freezing point is lower than that of water (0°C), and the
By comparing Figs. 1(a and b), it can be observed that the tem- temperature at which ice begins to form is the freezing temperature
perature at which calcium oxychloride begins to form depends on of CaCl2 solution with a concentration of cfinal .
the CaCl2 concentration, while it does not depend on the [CaðOHÞ2 = Based on the conventional CaCl2 ─H2 O binary phase diagram,
CaCl2 ] molar ratio. Thus, the liquidus line [L1 in Figs. 1(a and b)] the ice liquidus line can be fitted using a cubic function in the range
representing the temperature at which calcium oxychloride begins of 0 to 30% CaCl2 by mass (Farnam et al. 2015). Considering
to form can be fitted using the equation as follows: the value of cfinal , the temperature T 3 (°C) on the ice liquidus line
0.0 0.0
-0.3 -0.3
-0.6 -0.6
-0.9 -0.9
0.0 0.0
-0.3 -0.3
Total volume change (ml)
Total volume change (ml)
-0.6 -0.6
-0.9 -0.9
0.0 0.0
Heating-experiment
Heating-modeling
-0.6 -0.6
-0.9 -0.9
Fig. 2. Experimental and modeled total volume change for CaðOHÞ2 −CaCl2 −H2 O systems with varying CaCl2 concentrations at a molar ratio
of ½CaðOHÞ2 =CaCl2 ¼ 1: (a) 5% CaCl2 ; (b) 10% CaCl2 ; (c) 15% CaCl2 ; (d) 20% CaCl2 ; (e) 25% CaCl2 ; (f) 30% CaCl2
T5 ¼ 0 rm ≥ 3 ð7Þ
-0.12 Cooling
-0.12
Cooling
-0.18 -0.18
0 10 20 30 40 50 0 10 20 30 40 50
(a) Temperature( C) (b) Temperature( C)
0.00 0.00
Normalized volume change(ml/g CH)
-0.18 -0.18
Fig. 5. Normalized volume change for CaðOHÞ2 ─CaCl2 ─H2 O systems with 20% CaCl2 solution at different molar ratios of [CaðOHÞ2 =CaCl2 ]: 0.5,
1, 2, and 3
120
10% CaCl2
100
15% CaCl2
Volume change 100
LT-DSC 20% CaCl2
80
Extent of reaction
80
Extent of reaction
60
60
40
40
20
20
0
0 5 10 15 20 25 30 0
CaCl2 content/ % w.t. 0.5 1 2 3
Molar ratio of Ca(OH)2:CaCl2
Fig. 6. Comparison of reaction extent measured by the volume
change measurement and LT-DSC test [the molar ratio of CaðOHÞ2 = Fig. 7. Extent of reaction measured from volume change measure-
CaCl2 ¼ 1] ments in various CaðOHÞ2 ─CaCl2 ─H2 O systems
Ca(OH)2+Ca-Oxy+Solution Oxychlolride
20 L2
starts forming
representing the temperature at which ice begins to form; and
(CaCl2+Ca(OH)2+H2O)
0
Ca-Oxy+Solution(CaCl2+H2O) Oxychloride (4) the eutectic line, Line L4. In the isopleth section with a molar
L3
L5 finishes forming
Liquidus
ratio of ½CaðOHÞ2 =CaCl2 ≥ 3, CaCl2 would be completely con-
-20
Ca-Oxy+Ice+Solution(CaCl2+H2O)
Eutectic sumed and thus there are three areas divided by two lines: (1) the
Ca(OH)2+
-40 Ca-Oxy +
calcium oxychloride liquidus line, Line L1; and (2) the ice liquidus
L4
Ice line, Line L5, representing the ice formation temperature in saturated
-60
Ca-Oxy+Ice+CaCl2 6H2O CaðOHÞ2 solution.
-80 The data from LT-DSC is also plotted in Fig. 8, and it fits the
0 1 2 3 4
theoretically constructed phase isopleths. For the section with the
(a) Molar ratio of Ca(OH)2/CaCl2
molar ratio of ½CaðOHÞ2 =CaCl2 ≥ 3, peaks at the eutectic temper-
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Ca(OH)2+Ca-Oxy+Solution
20 Oxychloride
L2 (CaCl2+Ca(OH)2+H2O) starts forming
0
Ca-Oxy+Solution(CaCl2+H2O) Oxychloride Phase Diagram of CaOH2 ─CaCl 2 ─H 2 O System
L5 finishes forming
L3 Liquidus Figs. 9(a and b) show the locations of different mixtures in the
-20
Eutectic
Ca-Oxy+Ice+Solution(CaCl2+H2O) Ca(OH)2+ CaðOHÞ2 ─CaCl2 ─H2 O ternary phase diagram. The points repre-
-40 Ca-Oxy +
Ice
senting the mixtures with varying CaCl2 solutions {at a fixed molar
-60 L4
Ca-Oxy+Ice+CaCl2 6H2O
ratio of [CaðOHÞ2 =CaCl2 ] are located on the line starting from the
-80 vertex for H2 O [Fig. 9(a)]}, while the points representing the mix-
0 1 2 3 4 tures with varying molar ratios of [CaðOHÞ2 =CaCl2 ] are located on
(b) Molar ratio of Ca(OH)2/CaCl2 the line starting from the vertex for CaðOHÞ2 [Fig. 9(b)]. Based on
the obtained phase isopleths from the both directions, it is possible
Fig. 8. Phase isopleth section of the CaðOHÞ2 ─CaCl2 ─H2 O system to construct the partial ternary phase diagram in the range of 0–30%
with varying molar ratios of [CaðOHÞ2 =CaCl2 ]: (a) 15% CaCl2 CaCl2 concentration.
solution; (b) 20% CaCl2 solution At the given initial CaCl2 solution c0 and mixture proportion
(mCH and msol ), the location of the mixture (x, y, z, x þ y þ z ¼ 1)
in the ternary system can be computed
master calcium oxychloride liquidus line has already been de- c0 msol =100
scribed [Eq. (2)], it is possible to construct the phase isopleths x¼ ð13aÞ
mCH þ msol
of the CaðOHÞ2 ─CaCl2 ─H2 O system with different molar ratios
of CaðOHÞ2 =CaCl2 , as shown in Fig. 8. The stoichiometry in mCH
Eq. (1) separates the isopleth into two sections: the section with y¼ ð13bÞ
mCH þ msol
a molar ratio of ½CaðOHÞ2 =CaCl2 < 3 and the other with a molar
ratio of ½CaðOHÞ2 =CaCl2 ≥ 3.
ð1 − c0 =100Þmsol
In the isopleth section with a molar ratio of ½CaðOHÞ2 =CaCl2 < 3 z¼ ð13cÞ
(Fig. 8) there are five areas as the temperature decreases divided mCH þ msol
0.00 0.00
1.00 1.00
0.25 0.25
0.75 0.75
Ca
Ca
O
O
(O
2
(O
H
2
H
0.50 0.50
H) 2
H) 2
Fig. 9. Location of the CaðOHÞ2 ─CaCl2 ─H2 O systems with (a) the same molar ratios and (b) the same CaCl2 concentrations in the ternary phase
diagram, respectively (note that no phases are traced out in the gray regions)
0.2 0.2
Ca
Ca
0.8 0.8
)
(O
(O
i on
i on
H) 2
H) 2
or t
or t
0.4 0.4
r op
r op
(
(
ma
ma
0.6 0.6
p
ss
ss
ss
ss
pr o
pro
ma
ma
0.6 0.6
po
po
O(
O(
44.5 C 0.4 0 C 0.4
r tio
r tio
2
2
H
H
40.0 C 40 C
n)
n)
0.8 30.0 C 0.8 30 C
20.0 C 0.2 20 C 0.2
10.0 C 10 C
1.0 0.0 C 1.0 0 C
0.0 0.0
0.0 0.2 0.4 0.6 0.8 1.0 0.0 0.2 0.4 0.6 0.8 1.0
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0.0 0.0
1.0 1.0
0.2 Ca 0.2
Ca
0.8 0.8
n)
n)
(O
(O
r t io
r t io
H) 2
H) 2
po
po
0.4 0.4
(m
(m
pr o
pr o
0.6 0.6
a ss
as s
ss
ss
p ro
p ro
ma
ma
0.6 0.6
po
po
O(
O(
0 C 0.4 0.4
r ti o
r ti o
2
2
H
H
-10 C
n)
n)
0.8 -20 C 0.8
-30 C 0.2 0.2
-40 C
1.0 1.0 -51.1 C
-50 C
0.0 0.0
0.0 0.2 0.4 0.6 0.8 1.0 0.0 0.2 0.4 0.6 0.8 1.0
(c) CaCl2 (mass proportion) (d) CaCl2 (mass proportion)
Fig. 10. Contour maps of the CaðOHÞ2 ─CaCl2 ─H2 O ternary system: (a) contour lines for temperature at which calcium oxychloride begins to form;
(b) counter lines for temperature at which calcium oxychloride finishes forming; (c) counter lines for temperature for the formation of ice; (d) counter
lines for temperature for the formation of eutectic compounds; the star represents the example case
The molar ratio of [CaðOHÞ2 =CaCl2 ] rm can be determined solution. If the transport of the solution into the concrete is ignored
using the equation and it is assumed that the concrete is fully saturated with the CaCl2
solution, mCH and msol can be calculated to be 92 kg=m3 and
mCH M CaCl2
rm ¼ · ð14Þ 164.92 kg=m3 . Based on Eq. (13), the system can then be located
c0 msol =100 MCH at (0.128, 0.358, and 0.514) (the mass portions of CaCl2 , CaðOHÞ2 ,
With the initial concentration c0 and the molar ratio rm , and H2 O) in Fig. 10. When the point for this system is plotted in
Eqs. (2)–(7) can be used to calculate the temperature associated with Fig. 10, the temperatures for phase transition can be determined.
the phase transitions in the ternary phase diagram. Moreover, the As the temperature decreases, theoretically, calcium oxychloride
mixtures with the same phase transition temperature can be linked would start forming at 34°C and finish forming at 0°C, ice would
to plot the contour line map in the phase diagram. Figs. 10(a–d) form at 0°C, and there would be no eutectic compounds.
illustrate the contour maps representing the temperature at which
calcium oxychloride begins to form (L1), the temperature at which
its formation completes (L2), the temperature at which ice begins Conclusions
to form (L3 and L5), and the temperature at which the eutectic
compounds forms (L4), respectively. Note that the phase diagram This paper examined the phase transitions associated with the
in the grey region (Figs. 9 and 10) was not determined in this study formation of calcium oxychloride in the CaðOHÞ2 ─CaCl2 ─H2 O
because the CaCl2 concentration discussed in this paper is within system. These transitions were studied using LT-DSC and volume
30% by mass. The contour maps in Fig. 10 provide a powerful tool change measurements.
to determine the temperature range associated with the phase tran- The temperature at which calcium oxychloride begins to form
sition of calcium oxychloride, which could be useful in predicting increases as the CaCl2 concentration increases; however, it is
the damage to concrete caused by calcium oxychloride under a not affected by the [CaðOHÞ2 =CaCl2 ] molar ratio. After the reac-
wide range of environmental conditions. tion to form calcium oxychloride completes, the remaining solution
As an example, it is assumed that a normal weight plain concrete has a chemical composition of either CaCl2 þ CaðOHÞ2 þ H2 O,
(ρconcrete ¼ 2;300 kg=m3 ) with a CaðOHÞ2 amount of 4% and a CaðOHÞ2 þ H2 O, or CaCl2 þ H2 O, depending on the molar ratio
porosity of 14% is exposed to 20% CaCl2 (ρsol ¼ 1;178 kg=m3 ) and temperature.
that form for any solution concentration, molar ratio, and tempera- 64, 1–15.
ture for the CaðOHÞ2 ─CaCl2 ─H2 O system. Fischel, M. (2001). “Evaluation of selected deicers based on a review of the
literature.” CDOT-DTD-R-2001-15, Colorado Dept. of Transportation,
Denver, 9–13.
Acknowledgments Fu, T., Deboodt, T., and Ideker, J. H. (2012). “Simple procedure for deter-
mining long-term chemical shrinkage for cementitious systems using
The authors gratefully acknowledge the financial support from improved standard chemical shrinkage test.” J. Mater. Civ. Eng.,
the National Ready Mix Concrete Association (NRMCA), the 10.1061/(ASCE)MT.1943-5533.0000486, 989–995.
Portland Cement Association (PCA), and a pooled fund by Glass, G. K., and Buenfeld, N. R. (2000). “The influence of chloride
the Oklahoma Department of Transportation [TP-5(297)] binding on the chloride induced corrosion risk in reinforced concrete.”
“Improving Specifications to Resist Frost Damage in Modern Corros. Sci., 42(2), 329–344.
Mesbah, A., et al. (2011). “Crystal structure of Kuzel’s salt 3CaO · Al2 O3 ·
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with Dr. Vahid Jafari Azad and Professor Burkan Isgor at Oregon diffraction.” Cem. Concr. Res., 41(5), 504–509.
State University. The contents of this paper reflect the perspec- Monical, J., Unal, E., Barrett, T., Farnam, Y., and Weiss, W. J. (2016).
tives of the authors, who are responsible for the facts and the “Reducing joint damage in concrete pavements.” Transp. Res. Rec.,
accuracy of the data presented herein. The contents do not ne- 2577, 17–24.
cessarily reflect the official views or policies of a Department of Monosi, S., and Collepardi, L. (1989). “Chemical attack of calcium
Transportation or the Federal Highway Administration at the time chloride on the portland cement paste.” Cemento, 86(2),
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