Internship Report on

Investment Casting

A PROJECT REPORT

Submitted by:
Bakarniya Dhara Kalubhai
210200119014
In partial fulfillment for the award of the degree of
BACHELOR OF ENGINEERING
in
Mechanical Engineering
Government Engineering
College, Rajkot

Gujarat Technological University, Ahmedabad

[July, 2024]

Gujarat Technological University GEC, Rajkot

Gujarat Technological University GEC, Rajkot
 Government Engineering College
Rajkot

DECLARATION
I hereby declare that the Internship / Project report submitted along with the Internship

/ Project entitled Internship Report on Investment Casting submitted in partial

fulfillment for the degree of Bachelor of Engineering in Mechanical Engineering to

Gujarat Technological University, Ahmedabad, is a bonafide record of original project

work carried out by me at AMTECH INVESTMENT CASTING PVT. LTD. under

the supervision of Prof. R. B Raval and that no part of this report has been directly

copied from any students’ reports or taken from any other source, without providing

due reference.

Name of the Student Sign of Student

Bakaraniya Dhara Kalubhai

Gujarat Technological University GEC, Rajkot

Team ID:- 597339

Acknowledgement

I would like to express my sincere gratitude to everyone who has contributed to the

successful completion of my internship in the Investment Casting Faculty.

First and foremost, I extend my deepest appreciation to my internship supervisor for their

unwavering support, guidance, and valuable insights throughout this period. Their expertise

and willingness to share knowledge have been instrumental in shaping my understanding

of the intricacies of investment casting. I am also grateful to my mentor and colleagues for

their mentorship and for providing me with hands-on experience that has enriched my

learning. Their patience and encouragement have been crucial in helping me overcome

challenges and gain practical skills. Special thanks go to the entire team at the Investment

Casting Faculty for their warm welcome and collaborative spirit. Their collective efforts

have created a conducive learning environment where I felt motivated and inspired to excel.

I would like to acknowledge my institution for offering me this internship opportunity and

supporting my professional development. The theoretical knowledge gained through my

coursework has been effectively complemented by this practical experience.

Lastly, I am profoundly thankful to my family and friends for their unwavering support and

encouragement throughout my internship journey. Their belief in me has been a constant

source of motivation.

This internship has been an invaluable experience, and I am truly grateful to everyone who

has been a part of this journey.

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Gujarat Technological University GEC, Rajkot
Team ID:- 597339

Abstract
This report presents a comprehensive overview of the internship undertaken
at the Investment Casting Faculty. The primary objective of the internship was
to gain practical experience and deepen theoretical knowledge in the field of
investment casting. Throughout the internship, various aspects of the
investment casting process were explored, including wax pattern creation,
mould preparation, metal casting, and post-casting treatments.

During the internship, I was involved in several hands-on projects that

provided invaluable insights into the complexities and challenges of
investment casting. Key learning outcomes included an understanding of the
importance of precision in mould making, the critical parameters affecting
casting quality, and the techniques employed to minimize defects.

The report also discusses the application of quality control measures and the
use of advanced technologies in enhancing the efficiency and accuracy of the
casting process. Additionally, it highlights the collaborative efforts within the
faculty that contributed to a supportive learning environment.

Overall, this internship has been instrumental in bridging the gap between
academic knowledge and practical application, equipping me with the skills
and experience necessary for a career in the investment casting industry. The
experience gained has not only enhanced my technical proficiency but also
provided a solid foundation for future professional endeavours in this field .

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List of Figures
Fig 1.1 The Company .................................................................................................. 1
Fig 1.2 Pumps .............................................................................................................. 2
Fig 1.3 Impellers ........................................................................................................ 2
Fig 1.4 Orthopedic Implants ....................................................................................... 2
Fig 1.5 Industrial Valves ............................................................................................. 2
Fig 1.6 Critical Parts .................................................................................................... 3
Fig 1.7 Heating Furnace .............................................................................................. 4
Fig 1.8 Slurry Coating ................................................................................................. 4
Fig 1.9 Sand Coating ................................................................................................... 4
Fig 1.10 Mold Cooling ................................................................................................. 4
Fig 1.11 Spectrometer ................................................................................................... 7
Fig 1.12 Tensile Strength Testing ................................................................................. 7
Fig 1.13 Lab .................................................................................................................. 7

Fig 2.1 Wax Injection .................................................................................................. 8

Fig 2.2 Pattern Assembly ............................................................................................. 8
Fig 2.3 Shell Building .................................................................................................... 8
Fig 2.4 Dewax Operation ............................................................................................... 9
Fig 2.5 Shell Preheating ................................................................................................. 9
Fig 2.6 Metal Pouring .................................................................................................. 9
Fig 2.7 Gate/Riser Cutting .......................................................................................... 10
Fig 2.8 Heat Treatment ............................................................................................... 10
Fig 2.9 Shot Blasting .................................................................................................. 10
Fig 2.10 Finishing Operation ...................................................................................... 10
Fig 2.4 Final Casting Inspection ................................................................................. 10

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Gujarat Technological University GEC, Rajkot
Team ID:- 597339

List of Tables

Table 1.1 Technical Capabilities ................................................................................. 5

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Gujarat Technological University GEC, Rajkot
Team ID:- 597339

Table of Contents
Acknowledgement .......................................................................................................... i
Abstract .......................................................................................................................... ii
List of Figures ............................................................................................................... iii
List of Tables ................................................................................................................ iv
Table of Contents........................................................................................................... v
Chapter 1 About the Company .................................................................................. 1
1.1 Introduction .......................................................................................................... 1
1.1.1 Scope of Work............................................................................................... 2
1.1.2 Industry Served ............................................................................................. 2
1.2 Production Capabilities ........................................................................................ 4
1.3 Quality Control .................................................................................................... 7
Chapter 2 Exploring the Stages of Investment Casting ........................................... 8
2.1 Wax Injection…………………………………………………………………….8
2.2 Pattern Assembly………………………………………………………………...8
2.3 Shell Building……………………………………………………………………8
2.4 Dewax Operation………………………………………………………………...9
2.5 Shell Preheating...………………………………………………………………..9
2.6 Metal Pouring……………………………………………………………………9
2.7 Gate/Riser Cutting………………………………………………………………10
2.8 Heat Treatment………………………………………………………………….10
2.9 Shot Blasting…………………………………………………………………….10
2.10 Finishing Operation……………………………………………………………10
2.11 Final Casting Inspection……………………………………………………….10
Chapter 3 Practical Insights and Learnings in Investment Casting ..................... 11
3.1 Objectives of the Internship………………………………………………..…...11
3.2 Overview of Investment Casting……………………………………………….11
3.3 Learning Experiences…………………………………………………………..11
3.4 Skills Developed……………………………………………………………….14
3.5 Challenges Faced………………………………………………………………14
3.6 Conclusion……………………………………………………………………..15
References................................................................................................................... 17

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Gujarat Technological University GEC, Rajkot
Team ID:- 597339 About The Company

1. About the Company:

1.1 Introduction

Amtech specializes in the lead to of investment castings to fixed customers’ requirements

in all predilection melted alloys including culminating Carbon Steels, Stainless Steel, Ni
base Alloys (Inconel’s, Monel, CZ 100), Co base alloys and wear resistant alloys and non-
ferrous alloys. Amtech holdings have pass on out to creatively make active an operation of
unique Materials Process Engineering to produce cast parts exclusively for Corrosion /
Chemical Industry, Pharmaceutical Industry, Marine, Defence, Food, Beverages, Building
Hardware / Space Frame, Process Engineering etc., using tightly controlled repeatable
manufacturing methods.

Fig 1.1 The Company

Amtech's lettered and expert metallurgical team works from state-of-the-art spectrographic
and laboratory facilities to make sure quality control, design optimization, testing and
chemical report for allied quality. Our sales staff are qualified and experienced to assess
your requirements and ensure that the process, material and design are appropriate to your
needs.

Amtech provides "NetShape" castings that reduce or eliminate worthwhile lesser

processing. Forgings, weldments, and sand castings are routinely converted to the
investment casting process to put up one's say and direction while providing a more
repeatable and functionally acceptable part with improved aesthetic value.

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Gujarat Technological University GEC, Rajkot
Team ID:- 597339 About The Company

1.1.1 Scope of work

• Pump Parts
• Submersible Pump Parts
• Industrial Valve Parts
• Component Cast with Ceramic Core
• Automative Components
• Railway Components
• Lost foam Casting
• Medical Implants
• Hardware & Space Frame Components (Glass fitting spiders, Door handles, Heavy
duty locks)
• Textiles Machine Components

1.1.2 Industry Served

• Aeronautical & Aircraft Components • Earthmoving Equipment’s
• Automotive Parts • Electrical Engineering
• Building Hardware & Glass Fittings • Food Processing Equipment’s Parts
• Dairy Industry • Gas Turbines
• Defence Field • General Engineering Components
• Dental Instruments • Industrial Valves
• Door Hardware & Hinges • Mining Machinery & Equipment’s
• Pharmaceutical Machinery • Oil Field Equipment’s
• Pumps & Impellers • Orthopaedic Implants
• Railways • Packing Equipment’s
• Sports Equipment’s • Other Typical & Mechanical Parts
• Textile Machinery & Parts
• Wood Cutting Tools

Fig 1.2 Pump Fig 1.3 Impellers

Fig 1.4 Orthopedic Implants

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Fig 1.5 Industrial Valves
Gujarat Technological University GEC, Rajkot
Team ID:- 597339 About The Company

Fig 1.6 Critical Parts

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Gujarat Technological University GEC, Rajkot
Team ID:- 597339 About The Company

1.2 Production Capabilities

• 150 MT plant capacity

• 40% Dispatched as cast.
• 60% Dispatched with machining
• 95% on time delivery
• Each department has a dual setup of machinery for contingency
• Always maintain 20MT spare capacity

1.2.1 Size and Weight wise

Single Piece Size: 900 x 900 x 700mm

Single Piece Weight: 15 Gms. to 150 Kgs.

Fig 1.7 Heating Furnace

Fig 1.8 Slurry Coating

Fig 1.9 Sand Coating

Fig 1.10 Mould Cooling
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Gujarat Technological University GEC, Rajkot
Team ID:- 597339 About The Company

1.2.2 Technical Capabilities

GROUP ASTM DIN /AISI
COBART STEEL A216 – WCB 1.0619 / 1030/1020
A216 – WCC 1.0619+N / 1020
A352 – LCC 1.0619+QT , 1.1138
A352 – LCB 1.0619+QT
LOW ALLOYS STEELS A217 – WC1 1.5419
A217 – WC4
A217 – WC5
A217 – WC6 1.7356
A217 – WC9 1.7379
A217 – WC11
A217 – C5 1.7363
A217 – C12
A217 – C12A
MARTENSITIC STEELS A743 – CA15 1.4008 / SS 410
A743 – CA40 1.4028 / SS 420
A743 CA-6NM 1.4313
HEAT RESISTING STEEL A297 – HF 1.4825
A297 – HH 1.4837 / SS 309
A297 – HI 1.4846
A297 – HK 1.4848 / SS 310
1.4749
A297 – HD 1.4823
AUSTENITIC STAINLESS A351 – CF8 1.4308 / SS 304
STEEL A351 – CF8M 1.4408 / SS 316
A351 – CF3 1.4306 / SS 304L
A351 – CF3M 1.4404 / 1.4409 / SS
316L
A351 – CF8C 1.4827
A351 – CF10 1.4308 / SS 304
A351 – CK20 1.4843
A351 – CH20
A351 – CN7M 1.4500 / Alloy 20
A351 – CG8M 1.4431
A351 – CG3M
AUSTENITIC FERRITE A351 – CF3MN 1.4435
DUPLEX STEELS A351 – 1.4460 / SS 2205
CD4MCu
A351 – 1.3964
CG6MMN
A351 –
CK3MCuN
SUPER DUPLEX STAINLESS A890 – GR1A
STEEL A890 – GR2A
A890 – GR3A
A890 – GR4A 1.4460
A890 – GR5A
A890 – GR6A 1.4469 / SS 2507

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Gujarat Technological University GEC, Rajkot
Team ID:- 597339 About The Company

PRECIPITATION HARDENED CB7CU1 1.4462 / SS

STAINLESS STEEL 17-4 PH
CB7Cu2
NICKLE BASED SUPER ALLOYS A494 – M-35-1 2.4365 /
Monel
A494 – M-35-2
A494 – M 30 C
A494 – N-12MV Hast Alloy – B
A494 – N-7M
A494 – CY40 2.4816
A494 – 2.4686 / Hast
CW12MW alloy C
A494 – CW6M
A494 – CW2M 2.4610
A494 – CW6MC 2.4856 /
Inconel 625
A494 – CX2MW 2.4602
A494 – 2.4858 /
Cu5MCuC Inconel 825
A560 –
50Cr50Ni
A560 – 2.4813
50Cr50Ni-Nb
A560 –
60Cr40Ni
COBALT BASED ALLOYS STELLITE 3
STELLITE 6
STELLITE 21
STELLITE 23
Triballoy T 400

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Gujarat Technological University GEC, Rajkot
Team ID:- 597339 About The Company

1.3 Quality Control

We operate a modern, fully staffed laboratory equipped with the latest equipment to verify
that all incoming as well as finished products are as per specifications. We do online checks
of every heat of molten metal meets our customers’ requirements. We also checks Tensile
property , Hardness , Impact, Casting Soundness (Dye Penetrate, Magnetic Particle ,
Radiography Test) etc.

We also do have all the in house facilities to checks all incoming raw material like Waxes,
Colloidal Silica, Ceramic Stuco, Zr Sand, Zr. Flour. In same we do test like Sp. Gravity,
Gelling Test, Scratch Test, Sieve Analysis, Ph, Viscosity, Ash Content etc.From the testing
of incoming metals and the control of alloys, to constant manufacturing controls and non-
destructive testing, every step of the investment casting process is closely monitored and
recorded as per ISO 9001 systems.Our process ensures the production of world class
precision investment castings for our valued customer.

Fig 1.11 Spectrometer

Fig 1.12 Tensile Testing

Machine

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GujaratFig 1.13 Lab University
Technological GEC, Rajkot
Team ID:- 597339 Exploring The Stages Of Investment Casting

2. Exploring the Stages of Investment Casting

2.1 Wax Injection

The process begins with production of a

heat disposable pattern. This pattern is
usually made by injecting wax into a metal
die. Pattern is injected in Horizontal
Fig 2.1 Wax Injection
Automatic Injection Machine. Water
Cooling system is provided to reduce cycle time and to achieve dimension control of
Pattern. For very close dimension control pattern resting gauges also used.

2.2 Pattern Assembly

The wax patterns are attached by the gate to a central wax runner system. The runner
system is called a sprue. Patterns, runners,
and pouring cup compromise the cluster or
tree. Radius is provided to all joints between
pattern and runner. Same checked thoroughly
before coating to avoid rejection due to sand
inclusions

2.3 Shell Building

Fig 2.2 Pattern Assembly
The shell building technique involves dipping the assembly into a ceramic slurry and then
into a bed of extremely fine sand. After drying, the process is repeated. Up to 4 to 6 layers
may be applied in this manner. All Shell dried
in Air Conditions in close range of temp. (22 –
26º C) & Humidity. We also used Organic
Fiber in secondary slurry bath to reduced cycle
time and no. of coats. It also helps in
improvement of permeability of shells.

Fig 2.3 Shell Building

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Gujarat Technological University GEC, Rajkot
Team ID:- 597339 Exploring The Stages Of Investment Casting

2.4 Dewax operation

Completed shell is placed in a steam

autoclave where the pattern melts and runs
out through the gates and pouring cup. Auto
clave dewaxing operation maintain quality
of wax compare to convensonal dewaxing
process.

Fig 2.4 Dewax operation

2.5 Shell Pre Heating

The ceramic shell molds must be fired to burn

out the last traces of pattern material and to
preheat the mold in preparation for casting,
usually in the range of 800 to 1100 degrees
centigrade. Amtech use rotary hearth furnesh
with three burners which gives very much close
control in shell temperature.

2.6 Metal Pouring Fig 2.5 Shell Pre Heating

The preheated shell is filled with molten metal by gravity pouring. As the metal cools, the
parts, gates, sprue, and pouring cup become one solid casting.

Fig 2.6 Metal Pouring

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Gujarat Technological University GEC, Rajkot
 Team ID:- 597339 Exploring The Stages Of Investment Casting

2.7. Gate/Riser Cutting

After the metal solidifies and cools, the ceramic shell is

then removed by vibratory methods or water blasting

2.8. Heat Treatment Fig 2.7. Gate/Riser Cutting

Casting to be shot Blasted to remove all small ceramic particles.

Amtech also can supply casting with glass bead blasting or sand
blasting if customer require.

Fig 2.8. Heat Treatment

2.9. Shot Blasting

Individual casting are removed from the cluster by

means of a cut off wheel or weld cutting

Fig 2.9 Shot Blasting

2.10. Finishing Operation

Remaining gate protrusions are removed by belt

grinding.

Fig 2.10. Finishing Operation

2.11. Final Casting Inspection

Casting is Heat Treated as per Specifications in 1 ton.

capacity heat treatment furnace. Same has been
calibrated as per standard APA 6 A.

Fig 2.11 Final Casting Inspection

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Gujarat Technological University GEC, Rajkot
Team ID:- 597339 Practical Insights and Learnings in Investment Casting

3. Practical Insights and Learnings in Investment Casting

3.1 Objectives of the Internship

• To understand the investment casting process and its various stages.

• To gain practical experience in a manufacturing environment.
• To learn about quality control and inspection methods used in investment casting.
• To develop skills in working with industry-specific machinery and software.

3.3 Overview of Investment Casting

Investment casting is known for its ability to produce parts with excellent surface finish,
high dimensional accuracy, and complex geometries that would be difficult or impossible
to achieve with other casting methods. It is widely used in industries such as aerospace,
automotive, medical, and jewellery manufacturing for producing components that require
high precision and detail.

Investment casting is generally used for making complex-shaped components that require
tighter tolerances, thinner walls and better surface finish than can be obtained with sand
casting. The distinguishing feature of investment casting is the way the mould is made. A
pattern of the part is made with wax, which is then dipped into fine ceramic slurry that
contains colloidal silica and alumina. The mould is dried and heated inside an oven to melt
out the wax leaving behind a ceramic shell mould for casting. The investment casting
method, also called the lost wax process, is used for precision casting of aerospace
components such as gas turbine blades. The investment casting of aluminium alloys results
in lower strength than sand castings, but offers tighter tolerances, better surface finish and
the capability to produce thin-walled sections.

3.4 Learning Experiences

What I learned:

1. The atmosphere of the industry:

During my internship at the investment casting industry, I observed a highly
structured and professional environment. The workspace was meticulously clean
and organized, reflecting the precision required in casting processes. The company

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Gujarat Technological University GEC, Rajkot
Team ID:- 597339 Practical Insights and Learnings in Investment Casting

culture fostered a sense of teamwork and collaboration. I noticed open lines of

communication between different departments, which facilitated a smooth
workflow.

2. The making of wax patterns

Wax patterns are crucial in the investment casting process as they form the basis of
the final metal parts. I learned that the creation of these patterns involves several
steps:

• Injection Molding: Wax is injected into metal dies to create the desired
shape. This step requires precise control of temperature and pressure.
• Assembly: Individual wax components are often assembled into a larger,
more complex pattern. This might involve welding wax pieces together or
attaching them to a central wax tree.

I had the opportunity to work with the injection molding machines and assist in the
assembly of complex patterns. I also learned about different types of waxes used, such as
pattern wax and sticky wax, and their specific properties.

3. The purpose of riser and gates

Risers and gates play a crucial role in ensuring the quality of the final cast parts.

• Risers: These are reservoirs that hold excess molten metal. They feed the
casting as it solidifies and shrinks, preventing voids and ensuring complete
filling of the mold. I learned to calculate the optimal size and placement of
risers to ensure efficient feeding.
• Gates: These are channels that direct the flow of molten metal into the mold.
Proper gating design is essential to control the flow rate and minimize
turbulence, which can cause defects. I assisted in designing gating systems
and learned about different gating techniques like bottom gating and top
gating.

Understanding the design and purpose of risers and gates helped me appreciate their
impact on the final product's integrity and quality

4. The building of moulds

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Gujarat Technological University GEC, Rajkot
Team ID:- 597339 Practical Insights and Learnings in Investment Casting

Mold building is a critical step that requires precision and attention to detail:

• Shell Building: The wax pattern is repeatedly dipped into a ceramic slurry
and coated with fine sand. Each layer is allowed to dry before the next is
applied, building up a strong, heat-resistant shell.
• De-Waxing: Once the shell is complete, it is heated in an autoclave to melt
and remove the wax, leaving a hollow ceramic mold.
• Firing: The ceramic mold is then fired in a kiln to remove any residual wax
and harden the shell.

I participated in the shell-building process, learning about the properties of different

ceramic slurries and sands. I also observed the de-waxing and firing processes,
noting the critical parameters that ensure mold integrity.

5. The generation of molten metal

Generating molten metal involves several key steps:

• Melting: Metal alloys are melted in furnaces, such as induction furnaces,

which provide precise temperature control. I learned about the different
types of furnaces and their specific applications.
• Pouring: The molten metal is carefully poured into the preheated ceramic
molds. This step requires skill to ensure a smooth and controlled pour,
minimizing the risk of defects.
• Cooling: The filled molds are allowed to cool and solidify. The cooling rate
can significantly impact the metal's microstructure and properties.

During my internship, I assisted in the melting and pouring processes, observing

the importance of temperature control and the use of protective equipment to handle
molten metal safely.

6. The production of parts:

- The final stage involves the extraction and finishing of the cast parts:

• Breakout: Once the metal has cooled, the ceramic shell is broken away to
reveal the rough casting. I learned various techniques for shell removal,
including mechanical methods and high-pressure water jets.

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Gujarat Technological University GEC, Rajkot
Team ID:- 597339 Practical Insights and Learnings in Investment Casting

• Finishing: The cast parts undergo various finishing processes such as

grinding, machining, and surface treatment to achieve the desired
dimensions and surface quality. I assisted in these processes, gaining hands-
on experience with different finishing tools and techniques.
• Inspection: The finished parts are subjected to rigorous quality control tests,
including dimensional inspection, non-destructive testing (NDT), and
metallurgical analysis. I participated in some of these tests, learning how to
use different inspection tools and interpret the results.

Working on the production floor, I witnessed the entire journey from raw material
to finished part. This experience highlighted the importance of each step in ensuring
the final product meets the required specifications and quality standards.

3.5 Skills Developed

• Technical skills in operating casting machinery and tools.

• Analytical skills in quality control and defect analysis.
• Problem-solving skills in addressing production challenges.
• Teamwork and communication skills from working with supervisors and
colleagues.

3.6 Challenges Faced

During my internship at the investment casting industry, I encountered several challenges

that tested my abilities and provided valuable learning experiences. Here are some of the
key challenges I faced:

1. Adapting to the Work Environment

• Initial Adjustment: Transitioning from an academic setting to a professional

manufacturing environment required a significant adjustment. The fast-paced and
detail-oriented nature of the work was initially overwhelming.

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Gujarat Technological University GEC, Rajkot
Team ID:- 597339 Practical Insights and Learnings in Investment Casting

2. Learning Technical Skills

• Complex Machinery: Operating complex machinery such as injection molding

machines and induction furnaces required a steep learning curve. Understanding
the controls and ensuring precise operation was initially difficult.
• Precision and Accuracy: Achieving the required precision in tasks like creating
wax patterns and building molds was challenging. Any minor mistake could lead
to defects in the final cast parts, so attention to detail was crucial.

3. Understanding Technical Concepts

• Metallurgy and Material Science: Grasping the technical concepts related to

metallurgy and material science, such as the properties of different metal alloys
and their melting points, was challenging. This knowledge was essential for
understanding the casting process.
• Design Principles: Learning the principles behind the design of risers, gates, and
molds required a deep understanding of fluid dynamics and thermal properties.
Applying these principles in real-world scenarios was complex.

4. Problem-Solving Under Pressure

• Troubleshooting Issues: Encountering and troubleshooting issues in the casting

process, such as defects in wax patterns or imperfections in the final cast parts,
required quick thinking and problem-solving skills.
• Quality Control: Ensuring the final products met stringent quality standards
involved rigorous inspection and testing. Identifying and addressing potential
defects required a keen eye and thorough understanding of quality control
processes.

5. Communication and Teamwork

• Cross-Department Collaboration: Effective communication and collaboration with

colleagues from different departments were essential for the smooth execution of
projects. This required overcoming differences in technical language and working
styles.

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Gujarat Technological University GEC, Rajkot
Team ID:- 597339 Practical Insights and Learnings in Investment Casting

• Receiving and Implementing Feedback: Accepting constructive criticism and

implementing feedback from supervisors and experienced colleagues was
sometimes challenging but ultimately beneficial for my growth and learning.

6. Time Management

• Balancing Multiple Tasks: Managing multiple tasks and projects simultaneously,

while ensuring each was completed to a high standard, required effective time
management skills. Prioritizing tasks and meeting deadlines was a constant
challenge.
• Learning While Working: Balancing the demands of learning new skills and
concepts while contributing effectively to ongoing projects required careful time
allocation and self-discipline.

3.7 Conclusion

My internship at the investment casting industry has been an invaluable experience that
significantly broadened my technical knowledge and practical skills. Through hands-on
involvement in the intricate processes of wax pattern creation, mold building, molten metal
generation, and parts production, I gained a comprehensive understanding of the precision
and expertise required in this field.

The challenges I encountered, from adapting to a demanding work environment to

mastering complex machinery and technical concepts, tested my abilities and resilience.
These experiences taught me the importance of attention to detail, problem-solving under
pressure, and effective communication and teamwork. Moreover, navigating the steep
learning curves in various aspects of the casting process has prepared me to tackle future
professional challenges with confidence and competence.

Reflecting on my time in the industry, I appreciate the dedication and meticulousness that
underpin the investment casting process. The knowledge and skills I acquired during this
internship have not only deepened my appreciation for the craft but also equipped me with
a solid foundation for my future career. I am grateful for the opportunity to learn from
experienced professionals and to contribute to meaningful projects, and I look forward to
applying these lessons in my continued professional journey

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Gujarat Technological University GEC, Rajkot
Team ID:- 597339

References:

https://www.sciencedirect.com/topics/engineering/investment-casting
https://www.amtechcast.com

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