5124-045

5124-047
5124-048

w e r s
n M o
L a w ula
Ma n

HH0401, HH0402, HH0404

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 Thanks for choosing Radley!
You're excited to get started, we'll keep this brief.

READ THIS ENTIRE GUIDE BEFORE USING THIS

PRODUCT AND SAVE FOR LATER USE.
This user guide contains important instructions including safety,
setup, operation, and maintenance that must be followed. All
information in this guide is based on information available at
the time of print. This guide or revised editions can be found on
our website for download. No part of this publication may be
reproduced without written permission.

THIS PRODUCT MEETS ALL CERTIFICATION REQUIREMENTS FROM:

The engine exhaust from this product contains chemicals known

to cause cancer, birth defects or other reproductive harm.

©2024 Radley. All Rights Reserved.

HH0401 HH0402 HH0404_Manual_EN_2024-01-30
TABLE OF CONTENTS
1. Safety 1

2. Learn About Your Lawn Mower 5

3. Getting Started 9

4. Pre-Operation Check 22
4.1 Check Oil Level 22
4.2 Check the Fuel Level  24
5. Starting the Engine 26
5.1 Manual Recoil Start 27
6. Stopping the engine 28

7. Using your lawn Mower 29

7.1. Clean Flooded Engine 29
7.2. Using the Self-propelled Function (HH0404 Only) 30
7.3 Emptying the Grass Bag (HH0402, HH0404 Only) 31
7.4 Vertical Storage  32
7.5 Mowing Tips 34
8. Maintenance 35
8.1 Maintenance Schedule 36
8.2 Changing the Engine Oil 37
8.3 Cleaning the Air-Filter 39
8.4 Replacing the Blade  40
8.5 Spark Plug Service 41
8.6 Fuel Filter Maintenance 42
8.7 Emission Control System 42
8.8 Carburetor Modification for High Altitude Operation 43
9. Transportation & Storage 45

10. Troubleshooting 47

11. Technical Specifications 48

12. Limited Warranty 49

1. SAFETY

DANGER!
Using a engine indoors can kill you in minutes.

The engine exhaust from this product contains chemicals known

to cause cancer, birth defects or other reproductive harm.

1.1 OPERATOR SAFETY

WARNING!
Always perform an oil, fuel and air filter check before starting the engine.
Properly clean and maintain the equipment.
Operate the lawn mower according to instructions for safe and
dependable service.
Before operating the lawn mower, read the user guide carefully.
Otherwise, it may result in personal injuries or equipment damage.
NEVER run the lawn mower in an enclosed area to avoid harm from
exhaust emissions of a poisonous carbon monoxide gas.
Be careful not to touch the exhaust system during operation due to risk
of burns.
Pay attention to the warning labels. The engine exhaust system will
become heated during operation and remain hot immediately after the
engine is stopped.
Gasoline is a highly flammable and explosive liquid. Refuel in a well
ventilated area with the engine stopped.
Use of gasoline with an ethanol content greater than 10% can damage
the engine and fuel system and will void the manufacturer’s warranty.
When refueling the lawn mower, keep it away from cigarettes, open
flames, smoke and/or sparks.

1 HH0401, HH0402, HH0404

 Place the lawn mower at least 3 feet away from buildings or other
equipment during operation.
Run the lawn mower on a level surface. Tilting the lawn mower may
result in fuel spills.
Know how to stop the lawn mower quickly and understand operation
of all the controls. NEVER permit anyone to operate the lawn mower
without proper instructions.
Keep children, pets and machinery with rotating parts away during
operation.
DO NOT operate the lawn mower in rain or snow.
DO NOT operate the lawn mower if damaged. Have the machine
repaired before use.
DO NOT touch the spark plug while the engine is operating or shortly
after the engine has been shut down.
Wear ear and eye protection while operating this unit.

1.2 USE SAFETY

WARNING!
DO NOT operate the lawn mower in a confined space where dangerous
carbon monoxide fumes can collect.
Refuel outdoors only and DO NOT smoke while refueling.
NEVER remove the cap of the fuel tank or add gas while the engine is
running or when the engine is hot.
If gas is spilled, DO NOT attempt to start the engine but move the
machine away from the area of spillage and avoid creating any source of
ignition until gas vapours have dissipated.
Aways visually inspect to see that the blades, blade bolts and cutter
assembly are not worn or damaged. Replace worn or damaged blades
and bolts in sets to preserve balance.
Mow only in daylight or in good artificial light.
Avoid operating the equipment in wet grass, where feasible.
Always be sure of your footing on slopes.
Walk, NEVER run.
Exercise extreme caution when changing direction on slopes.
DO NOT mow excessively steep slopes.
Use extreme caution when reversing or pulling the lawn mower towards
you.
Stop the blade(s) if the lawn mower has to be tilted for transportation

2
 when crossing surfaces other than grass, and when transporting the
lawn mower to and from the area to be mowed.
NEVER operate the lawn mower with defective guards, or without safety
devices, for example deflectors and/or grass catchers, in place.
DO NOT change the engine governor settings or over speed the engine.
Disengage all blade and drive clutches before starting the engine.
Start the engine or switch on the motor carefully according to
instructions and with feet well away from the blade(s).
DO NOT tilt the lawn mower when starting the engine or switching on
the motor, except if the lawn mower has to be tilted for starting. In this
case, do not tilt it more than absolutely necessary and lift only the part
which is away from the operator.
DO NOT start the engine when standing in front of the discharge chute.
DO NOT put hands or feet near or under rotating parts. Keep clear of
the discharge opening at all times.
NEVER pick up or carry a lawn mower while the engine is running.
Stop the engine and disconnect the spark plug wire, make sure that all
moving parts have come to a complete stop and, where a key is fitted
remove the key.
ƒ Before refueling.
ƒ Before clearing blockages or unclogging chute.
ƒ Before checking, cleaning or working on the lawn mower.
ƒ After striking a foreign object. Inspect the lawn mower for damage
and make repairs before restarting and operating the lawn mower.
ƒ If lawn mower starts to vibrate abnormally, check immediately.
ƒ Whenever you leave the lawn mower.

1.3 MAINTENANCE SAFETY

WARNING!
Turn off the engine before performing any maintenance. Failure to do so
can cause severe personal injury or death.
Use rubber gloves when coming into contact with engine oil.
After any maintenance is performed, wash immediately using soap and
clean water, repeated exposure to lubricant may cause skin irritation.
DO NOT clean the filter element with flammable liquids like gasoline, an
explosion may occur.
Allow the lawn mower to cool down before performing any maintenance.

3 HH0401, HH0402, HH0404

 Always stop the lawn mower before removing the oil filler cap.
To reduce the fire hazard, keep the engine, silencer, battery
compartment and gasoline storage area free of grass, leaves, or
excessive grease.
Drain the fuel tank outdoors only.
Check the grass catcher frequently for wear or deterioration.
Only qualified maintenance personnel with knowledge of fuels and
machinery hazards should perform maintenance procedures.
See ‘Maintenance Schedule’ for the recommended maintenance
schedule.

1.4 OTHER SAFETY TIPS

TOXIC FUMES HAZARD. Running engines give off

carbon monoxide, an odourless poisonous gas
that can cause nausea, fainting, or death. Do
not start engine indoors or in an enclosed area,
even if the windows and doors are open.
DANGER TOXIQUE. Faire fonctionner un moteur dégage de
l’oxyde de carbone, un gaz inodore toxique qui peut
provoquer la nausée, évanouissement ou la mort. Ne
démarrer pas le moteur à l’intérieur ou dans une espace clos,
meme si les fenêtres et les portes sont ouvertes.

WARNING!
Running engines give off carbon monoxide, an odourless poisonous gas
that can cause nausea, fainting, or death. DO NOT start engine indoors
or in an enclosed area even if the windows and doors are open.
If you start to feel sick, dizzy, or weak after the engine has been running,
move to fresh air RIGHT AWAY. See a doctor. You could have carbon
monoxide poisoning.
Lawn mowers vibrate in normal use. During and after the use of the
lawn mower, inspect the product as well as extension cords and power
supply cords connected to it for damage resulting from vibration.
Have damaged items repaired or replaced as necessary. DO NOT use
plugs or cords that show signs of damage such as broken or cracked
insulation or damaged blades.

4
2. LEARN ABOUT YOUR LAWN MOWER
This section will show you how to identify key parts of your lawn mower. Going over
HH0401
the terminology below will make sure we’re on the same page.

2.1 COMPONENT IDENTIFICATION

HH0401
Handle Grip Power Lever

Upper Handle
Starter Handle

Lower Handle
Fuel Tank Cap

Spark Plug Cap

Oil Dipstick

Front Wheel
Side Discharge
Chute Deck

Cutting Height
Adjusting Handle

Side
Discharge
Rear Wheel Cover

5 HH0401, HH0402, HH0404

HH0402

HH0402

Handle Grip
Power Lever

Starter Handle Upper Handle

Rear Discharge
Cover
Lower Handle
Fuel Tank Cap
Deck
Spark Plug Cap
Oil Dipstick

Front Wheel
Side Discharge
Chute

Cutting Height
Adjusting Handle
Grass Bag

Side
Rear Wheel Discharge
Cover

6
HH0404

HH0404

Handle Grip
Power Lever

Upper Handle

Rear Discharge
Cover

Lower Handle Starter Handle

Fuel Tank Cap

Deck
Spark Plug Cap
Oil Dipstick

Front Wheel
Side Discharge
Chute

Self Propelled
Drive Lever

Cutting Height
Adjusting Handle
Grass Bag

Rear Wheel
Side Discharge
Chute

7 HH0401, HH0402, HH0404

2.2 CONTROL FUNCTIONS

Cutting Height Adjusting Handle

Adjust to set the cutting height.
The cutting height ranges from 25mm to 70mm.

Power Lever
Engage the power lever to recoil start and operate the lawn mower.
Release the power lever and the engine will switch OFF.

Starter Handle
Use the starter handle to recoil start the engine.

Self Propelled Drive Lever (HH0404 Only)

Press the self propelled drive lever, and the lawnmower will start to
move with the engine running.
Release the drive lever to stop.

Grass Bag (HH0402, HH0404 Only)

When installed, the grass bag collects the grass released by the rear
discharge chute.

8
3. GETTING STARTED
Setup of your lawn mower is designed to get you up and running as quickly as
possible. Cut the four corners of the carton from top to bottom instead of attempting
to lift it out of the box.

3.1 ASSEMBLING THE HANDLE

1. On each side of lower handle, insert the bolt and secure with saddle washer
and handle knob.
HH0401

HH0402, HH0404

9 HH0401, HH0402, HH0404

2. On each side of the upper handle, insert the bolt and secure with saddle
washer and handle knob.

3. Ensure power lever cable is resting above lower and upper handles as
pictured.

10
3.2 ASSEMBLING THE WHEELS (HH0401, HH0402 ONLY)

HH0401
NOTE
Some models may come with spring washers for the wheels. If so, place
washers on axles before assembling wheels.
1. Slide larger wheels onto rear axles and secure with one nut each.
2. Slide smaller wheels onto front axles and affix with one nut each.

11 HH0401, HH0402, HH0404

3.3 ADJUSTING THE HANDLE
HH0401 shown, other models may appear different.

Adjust Handle Height

1. Turn the spring knob 90-degrees either direction to unlock.
Spring Knob
Spring Knob

2. Choose a higher or lower bracket hole to set your handle height preference.
Then turn the spring knob back 90-degrees until the silver bolt goes
through that bracket hole.

Adjust Handle Length

1. Remove the hand knobs and the bolts on each side.

12
2. Move the upper handle to the desired height.

3. Fix it to lower handle by using the hand knobs and the bolts on each side.

13 HH0401, HH0402, HH0404

3.4 ASSEMBLING THE RECOIL HANDLE LOOP
(Optional) Fix the recoil handle connection cord with the recoil handle loop.

Recoil
Handle Loop

Recoil
Handle

Power
Lever

Recoil
Handle Bracket
Brake Line
Connector

Braket Hole

Recoil
Handle Loop

14
3.5 REMOVE OR KEEP THE MULCHING PLUG (HH0402, HH0404
ONLY)
Keep the plug installed for mulching, or remove when choosing to side or rear
discharge. If removed the plug can be stored for later use.
Recoil
Handle

Rear Discharge
Cover

Recoil
Handle Loop

Mulching Plug

3.6 ASSEMBLING THE GRASS BAG (HH0402, HH0404 ONLY)

Rear Discharge
Cover

Grass Bag

Rear Discharge
Cover

1. Clip the plastic clips of the grass bag over the metal frame and make sure
they are fully secured to the metal frame.
Mulching Plug
2. Lift the rear discharge cover with one hand and hook the grass bag to the
rear discharge chute. The connection may feel loose.
3. Release the rear discharge cover to secure the grass bag in position

15 HH0401, HH0402, HH0404

3.7 ASSEMBLING THE SIDE DISCHARGE CHUTE
NOTE
(HH0402, HH0404 Only) Remove the grassSide bag Discharge
and assemble the
Cover
Side Discharge
mulching plug before using the side discharge function.
Cover
1. Lift the side discharge cover with one hand and hook in the side discharge
chute with the other hand.

Side Discharge
Chute
Side Discharge
Chute
Side Discharge
Cover
Side Discharge
Cover

2. Release the side discharge cover to secure the chute in position.

Side Discharge
Chute
Side Discharge
Chute
Side Discharge
Cover
Side Discharge
Cover

16
3.8 ADD ENGINE OIL
WARNING!

Used motor oil can cause skin irritations if left in long-term

contact with skin. Thoroughly wash off used oil as soon as
possible with soap and water.

1. Ensure the lawn mower is on a level surface.

2. Unscrew and clean the oil dipstick.
Oil Dipstick

Oil Dipstick

3. Check the oil level by reinserting the oil dipstick without screwing it back in.
Remove the dipstick and examine the oil level. If the level is at or below the
minimum oil level marked on the dipstick, refill to the maximum oil level
mark.

Maximum Oil Level

Minimum Oil Level

Maximum Oil Level

Minimum Oil Level

4. Reinsert the dipstick and tighten securely.

17 HH0401, HH0402, HH0404

 NOTE
Oil max. capacity:
ƒ HH0401: 400 mL
ƒ HH0402: 400 mL
ƒ HH0404: 400 mL
SAE10W-30 oil is recommended for general use.
DO NOT OVERFILL.

Effective Viscosity Range of Engine Oils

15W-50

Synthetic 5W-30

10W-30

5W-30

-30 -20 -10 0°C 10 20 30 40 50 °C

-20 0 20 32°F 40 60 80 100 120 °F

DO NOT tilt the lawn mower when adding engine oil. This could result in
overfilling and damage to the engine.
Using non-detergent or 2-stroke oil could shorten the engine’s working life.
Use high quality engine oil with strong detergents.
Handle and store the engine oil with care, avoid getting dirt or dust into
the engine oil.
DO NOT mix different engine oils.
To avoid the inconvenience of unexpected engine shutoff, check the
engine oil level as often as possible.
Use 4-stroke engine oil, certified to meet or exceed API standard SG,
SF, SAE ratings.

18
3.9 ADD FUEL
WARNING!

Gasoline is highly flammable and explosive under certain

conditions. Refuel in a well-ventilated area with the engine
stopped. DO NOT smoke or allow open flames or sparks in the
area where the lawn mower is being refueled or where gasoline
is stored. DO NOT overfill the tank. Be careful not to spill fuel
when refueling. Wipe up any spilled gasoline and let the area dry
before starting the engine.

Gasoline substitutes such as gasohol are not recommended.

They may be harmful to the fuel system components.
1. Remove the fuel tank cap.

Fuel Tank Cap

Fuel Tank Cap

!!
2. Add fuel carefully. DO NOT fill into the base of the fuel neck.

19 HH0401, HH0402, HH0404

3. Tighten the fuel cap securely.

NOTE
Only use unleaded gasoline (Pump Octane 87 or higher).
NEVER use stale or contaminated gasoline, or an oil/gasoline mixture.
Avoid getting dirt or water into the fuel tank.
DO NOT use a mixture of gasoline containing methanol. This will cause
serious damage to the engine.
Use of gasoline with an ethanol content greater than 10% can damage
the engine and fuel system and will void the manufacturer’s warranty.

20
3.10 SETTING THE CUTTING HEIGHT
WARNING!

Adjust the cutting height only when the engine is switched off.
1. Pull the adjusting handle out.

Cutting Height
Adjusting Handle

Cutting Height
Adjusting Handle
Cutting Height
Adjusting Handle

2. Select the desired cutting height.

3. The handle snaps into the desired position.

NOTE
The cutting height ranges from 25mm to 70mm.

21 HH0401, HH0402, HH0404

4. PRE-OPERATION CHECK
These quick checks should be done each time the lawn mower is started to ensure
you get the most out of your lawn mower.

Set the lawn mower on a level surface and the power to OFF.

WARNING!

Exhaust gas contains poisonous carbon monoxide. NEVER run

the lawn mower in an enclosed area. Be sure to provide adequate
ventilation. Operate the lawn mower on a level surface. If the
lawn mower is tilted, fuel spillage may result. Keep away from
rotating parts while the lawn mower is running. The lawn mower
is air-cooled and may be damaged if ventilation is inadequate.

4.1 CHECK OIL LEVEL

1. Ensure the lawn mower is on a level surface.
2. Unscrew and clean the oil dipstick.
Oil Dipstick

Oil Dipstick

3. Check the oil level by reinserting the oil dipstick without screwing it back in.
Remove the dipstick and examine the oil level. If the level is at or below the
minimum oil level marked on the dipstick, refill to the maximum oil level
mark.

Maximum Oil Level

Minimum Oil Level

Maximum Oil Level

Minimum Oil Level

22
4. Reinsert the dipstick and tighten securely.

NOTE
Oil max. capacity:
ƒ HH0401: 400 mL
ƒ HH0402: 400 mL
ƒ HH0404: 400 mL
SAE10W-30 oil is recommended for general use.
DO NOT OVERFILL.

23 HH0401, HH0402, HH0404

4.2 CHECK THE FUEL LEVEL
WARNING!

Gasoline is highly flammable and explosive under certain

conditions. Refuel in a well-ventilated area with the engine
stopped. DO NOT smoke or allow open flames or sparks in the
area where the lawn mower is being refueled or where gasoline
is stored. DO NOT overfill the tank. Be careful not to spill fuel
when refueling. Wipe up any spilled gasoline and let the area dry
before starting the engine.

Gasoline substitutes such as gasohol are not recommended.

They may be harmful to the fuel system components.
1. Check the fuel level by removing the fuel tank cap to visually check the
level.

Fuel Tank Cap

Fuel Tank Cap

!!
2. Add fuel carefully. DO NOT fill into the base of the fuel neck.

24
3. Tighten the fuel cap securely after refilling.

NOTE
Only use unleaded gasoline (Pump Octane 87 or higher).
NEVER use stale or contaminated gasoline, or an oil/gasoline mixture.
Avoid getting dirt or water into the fuel tank.
DO NOT use a mixture of gasoline containing methanol. This will cause
serious damage to the engine.
Use of gasoline with an ethanol content greater than 10% can damage
the engine and fuel system and will void the manufacturer’s warranty.

25 HH0401, HH0402, HH0404

5. STARTING THE ENGINE

DANGER!
Using a lawn mower indoors WILL KILL YOU IN MINUTES.

Engine exhaust contains high levels of carbon monoxide (CO),

a poisonous gas you cannot see or smell. If you can smell the
engine exhaust you are breathing CO. Even if you cannot smell
the exhaust, you could be breathing CO.

NEVER use a lawn mower inside a home, garage, crawlspace,

or other partly enclosed area, deadly levels of carbon monoxide
can build up in these areas. Using a fan or opening windows and
doors will NOT supply enough fresh air.

ONLY use a lawn mower outdoors and far away from open
windows, doors, and vents. These openings can pull in lawn
mower exhaust. Even when you use a lawn mower correctly, CO
may leak into the home. ALWAYS use a CO alarm in your home.

If you start to feel sick, dizzy, or weak after the lawn mower has
been running, move to fresh air RIGHT AWAY and seek medical
attention. You could have carbon monoxide poisoning. NEVER run
the lawn mower in an enclosed or even partially enclosed area
where people may be present.

26
5.1 MANUAL RECOIL START
WARNING!

Ensure the lawn mower’s blade is securely fastened before

starting the engine. The blade will begin to rotate as soon as the
engine is started.

1 2 3

1. In cold weather ONLY, push the primer bulb 1-2 times.

2. Stand behind the mower and pull the power lever lever toward the handle
grip with one hand.
1 3. Place the other hand on the starter handle. Pull the starter handle until you
feel resistance and then start the engine with a sharp pull.
4. Slowly return the recoil handle.

NOTE
Return the recoil handle slowly by hand, DO NOT let it snap back.
Before starting, ensure the spark plug cap is connected to the spark
plug and the engine is filled with sufficient oil and gas.

27 HH0401, HH0402, HH0404

6. STOPPING THE ENGINE
1

1. Release the power lever. It will return to its initial position and the engine
will automatically switch off.

28
7. USING YOUR LAWN MOWER
7.1. CLEAN FLOODED ENGINE
Rear Discharge
If the engine won't start after you have operated the start procedure several times,
CoverDischarge
Rear
the engine may be flooded with excess fuel. Use following steps to clear and start a
Cover
flooded engine.
Grass
1. Release theBag
power lever.
Grass Bag

Power Lever

2. Remove the spark plug cap.

Spark Plug Cap

Spark Plug Cap

3. Remove the spark plug, dry it, and then reinstall it.
Spark
Plug Cap
Spark
Plug Cap

Spark Plug
Spark Plug

4. Operate the start procedure described in Section 5.

29 HH0401, HH0402, HH0404

 NOTE
Install the spark plug carefully by hand, to avoid cross-threading.After
the plug is seated tighten 1/8 to 1/4 turn with socket spanner of spark
plug to compress the washer. Release the power lever.

7.2. USING THE SELF-PROPELLED FUNCTION (HH0404 ONLY)

The HH0404 is equipped with self-propelled system. When you engage the self
propelled drive lever while the engine is running, the lawn mower will begin to drive
forwards.

Self Propelled
Drive Lever

Self Propelled
Drive Lever

To stop moving the lawn mower, just simply release the self propelled drive lever.

Self Propelled
Drive Lever

Self Propelled
Drive Lever
30
7.3 EMPTYING THE GRASS BAG (HH0402, HH0404 ONLY)
WARNING!

Before taking off the grass bag, turn off the engine and wait until
the blade has come to a stop.

If any grass residue is caught in the discharge chute, clean it

using a brush. DO NOT remove grass debris in the mower casing
or on the blade by hand or with your feet. Instead use suitable
tools such as a brush or broom. To ensure that the cut grass can
be collected into grass bag, the discharge opening and inside the
mower casing must be cleared of any blockage.

As soon as grass clippings start to trail the lawn mower, it is time to empty the grass
bag.

Rear Discharge
Cover

Grass Bag

1. Use one hand to lift up rear discharge cover and the other to take off the
grass bag. The rear discharge cover automatically falls down after removing
the grass bag and closes the rear chute opening.
2. Empty the grass debris in the grass bag, and reinstall the grass bag.

Spark Plug Cap

Spark
Plug Cap
31 HH0401, HH0402, HH0404
7.4 VERTICAL STORAGE
1. Ensure the power lever is released and the blades have stopped spinning.

Power Lever

2. HH0401, HH0404: set wheel height to the lowest position.

HH0402: Set wheel height to the second lowest position marked "S" on
wheel height bracket.

Cutting Height Cutting Height

Adjusting Handle Adjusting Handle

Lowest
Position S

HH0401 and
HH404 HH0402

3. Release handle from upright position, fold down. Lock into vertical storage
position.

Air Filter Cover

32
4. Tilt lawn mower upright.

NOTE
Spring Knob
Read Transportation & Storage chapter if storing for over one month's
time.

33 HH0401, HH0402, HH0404

7.5 MOWING TIPS
NOTE
Keep a firm grip on the upper handle with power lever and self propelled
drive lever closed and walk along with it self-propelling to start mowing.
Walk, NEVER run with the mower, be very careful when mowing uneven
or rough ground.
Mow across slopes, NEVER up and down.
Be careful when changing the direction of the mower on a slope.
DO NOT mow excessively steep slopes.
The best result will be achieved if the grass is dry. Wet grass will tend to
clog the blade and the grass collection system.
Grass grows at different rates at different time of the year. NEVER use
the lowest cutting height for the first cut of the season or in drought
conditions.
Only about one thirds of the grass height should be cut.
When mowing with mulching, to ensure that the cut grass can be
scattered efficiently, DO NOT cut high or wet grass. When you have
been cutting for several minutes, please stop the mower, and clean the
blade and the deck.
DO NOT remove grass debris in the mower casing or on the blade by
hand or with your feet. Instead use suitable tools such as a brush or
broom.

34
8. MAINTENANCE
Proper maintenance keeps your lawn mower in the best operating condition by
ensuring safe, economical and trouble-free operation. Only use genuine parts and
recommended fluids to replace the worn components. Improper maintenance
may cause the lawn mower to malfunction and can lead to serious injury. Contact
customer support if you have any maintenance questions.

General Inspection Tips

Look for fuel leaks around the fuel tank and repair leaks immediately.
Look and listen for exhaust leaks while the engine is running. Have all
the leaks repaired before continuing operation.
Check for dirt and debris and clean as necessary.
Check the engine oil level and add oil as necessary.
Always clean your lawn mower immediately after use.
DO NOT allow grass cuttings and other debris to become dry and hard
on any of the mower surfaces. Dried grass remnants and dirt may impair
the mowing operation.
Check that the grass chute is free of any residual grass.
Tilt the lawn mower onto its left side (opposite the oil filler neck) to
check the underside of the lawn mower and the blade mount.

35 HH0401, HH0402, HH0404

8.1 MAINTENANCE SCHEDULE
Maintain the lawn mower according to the maintenance schedule in this section.

NOTE
Service more frequently when used in dusty areas.
These items should be serviced by an authorized service center, unless
you have the proper tools and are mechanically proficient. Refer to
manual for service procedures.

Before Each Use

General inspection
Check engine oil level
Inspect air filter
First 5 Hours
Change engine oil
Every 12 Hours
Check engine oil level
Check and clean air filter1
Inspect/clean spark plug
Every 36 Hours
Check engine oil level
Replace spark plug
Replace air filter
Inspect/replace blades³
Every 300 Hours
Clean combustion chamber³
Inspect/adjust valve clearance³
Clean fuel tank and strainer
Inspect/replace blades³
1
Replace if it cannot be adequately cleaned.
2
Change oil after every 100 hours or yearly, whichever comes first. Service more
frequently when operating under heavy load or in high temperatures.
3
Recommend service to be performed by authorized service dealer.

36
 Spark Plug Cap
8.2 CHANGING THE ENGINE OIL
WARNING!

Used motor oil can cause skin irritations if left in long-term

contact with skin. Thoroughly wash off used oil as soon as
possible with soap and water.
0.75 mm
DO NOT dispose of used oil in drains or on soil. Local service
(0.029 in)
shops provide environmentally-friendly disposal methods.

Fully drain the fuel tank using a gasoline extraction pump before
placing the lawn mower on its side.
Spark Plug
Drain the oil rapidly and completely on a level surface while the engine is still warm.

Oil Dipstick

Oil Drain Pan

1. Tilt the lawn mower towards the oil drain pan, have a container ready to
catch the oil and remove the dipstick.
2. Once the oil has been emptied, return the lawn mower to a level position
and wipe clean any spillages.
3. Fill the engine with fresh oil (SAE 10W-30 4 Cycle Engine Oil) up to the
maximum mark on the dipstick without threading it back in. DO NOT
overfill oil reservoir. Use a funnel to prevent spillage.
4. Reinstall the oil dipstick and tighten.

37 HH0401, HH0402, HH0404

 NOTE
Oil max. capacity:
ƒ HH0401: 400 mL
ƒ HH0402: 400 mL
ƒ HH0404: 400 mL
SAE10W-30 oil is recommended for general use.
DO NOT OVERFILL.

Effective Viscosity Range of Engine Oils

15W-50

Synthetic 5W-30

10W-30

5W-30

-30 -20 -10 0°C 10 20 30 40 50 °C

-20 0 20 32°F 40 60 80 100 120 °F

DO NOT tilt the lawn mower when adding engine oil. This could result in
overfilling and damage to the engine.
Using non-detergent or 2-stroke oil could shorten the engine’s working life.
Use high quality engine oil with strong detergents.
Handle and store the engine oil with care, avoid getting dirt or dust into
the engine oil.
DO NOT mix different engine oils.
To avoid the inconvenience of unexpected engine shutoff, check the
engine oil level as often as possible.
Use 4-stroke engine oil, certified to meet or exceed API standard SG,
SF, SAE ratings.

38
8.3 CLEANING THE AIR-FILTER
WARNING! Lowest
Position
Using gasoline or other flammable solvents can cause fire S or
explosion. DO NOT operate this product without an air filter.
HH0401 and
DO NOT use pressurized air or solvents to clean the filter.
HH404 HH0402
Pressurized air can damage the filter and solvents will dissolve
the filter.

A dirty air filter will restrict air flow into the carburetor. Clean and maintain the air
filter regularly, especially in dusty areas.

NOTE
NEVER run the lawn mower without an air filter, doing so will quickly
degrade the engine.

Air Filter Cover

Foam Air Filter

1. Loosen the nut and remove the air filter cover. Remove the air filter housing
and elements and inspect for cleanliness.
2. Clean the foam air filter with soap and water and let dry.
3. Soak the foam filter in clean engine oil.
4. Gently squeeze and then pat out all excess oil and reinstall.
5. Replace filter if it is damaged.

39 HH0401, HH0402, HH0404

 Synthetic 5W-30
8.4 REPLACING THE BLADE
10W-30
WARNING!

Used motor5W-30
oil can cause skin irritations if left in long-term
contact with skin. Thoroughly wash off used oil as soon as
-30possible soap and0°C
-20 with-10 water. 10 20 30 40 50 °C
Always use gloves and handle the blade with care, sharp edges
-20 0 injury. 32°F 40
20 DO 60blade by
80hand directly.
100
could cause NOT hold the If120 °F
the blade has worn excessively and become pitted and blunt, it
should be replaced or sharpened. The sharpness of the blade will
affect the performance of the lawn mower. Replace any cracked
or damaged blade immediately.

For safety reasons we recommend that the blade only be changed by someone
qualified and authorized.

1. Stop the engine and wait until the blade stops completely.
2. Hold the blade and unscrew the blade bolt counterclockwise using a
spanner wrench (not included).
3. Remove the washer and the blade.
4. Fit a new blade or re-sharpen the blade, locate the blade on the two studs
on the blade flan and then replace the washer and bolts.
5. Make sure the blade is correctly located, and then firmly tighten the bolt.
DO NOT over tighten. The up turn of the blade must project into the motor
compartment.

40
8.5 SPARK PLUG SERVICE
NOTE
DO NOT rinse spark plug in water. Follow guidelines and be careful not
to overtighten the spark plug.

Recommended spark plug: F6TC

Check the spark plug gap and clean the carbon deposits at the bottom of the spark
plug.

Tighten 1/2 turn when installing a new spark plug.

Tighten 1/8 TO 1/4 turn when re-installing an old spark plug.

Spark Plug Cap

0.75 mm
(0.029 in)

Spark Plug

1. Remove the spark plug cap.

2. Remove the spark plug with the spark plug wrench.
3. Visually inspect the spark plug. Replace with a new plug if the insulation is
cracked or chipped. Clean with a wire brush if the spark plug is reused.
4. Measure the spark plug gap with a feeler gauge. The normal value is:
0.75 mm (0.029 in). Adjust the gap by carefully bending the electrode.
5. Carefully reinstall the spark plug by hand, to avoid cross-threading. A new
spark plug should be tightened 1/2 turn with a spanner. A used spark plug
should be tightened 1/8 to 1/4 turn with spanner.
6. Reinstall the spark plug cap.

NOTE
Oil Dipstick
The spark plug must be securely tightened or it could cause the spark
plug to heat up, enough to damage the engine.
NEVER use a spark plug with an improper heat range.

Oil Drain Pan

41 HH0401, HH0402, HH0404

 8.6 FUEL FILTER MAINTENANCE
a brush
ush to remove
to remove carboncarbon deposits
deposits fromfrom the the
1 8.7.3••••
k arrester
rester .Wipe••
. If the thet he••
Ifspark f ilter••
spark a nd••i nsert••
2is wear,
arrester
arrester
i t.
is wear, 3 4
ace
t. it.

osits from the

r is wear, 8.6.4)Reinstall the spark arrester and muffle guard.
m the

1. Remove the fuel cap and filter.

l stall the spark
the spark arrester
arrester and muffle
and muffle guard.
guard.
2. Clean the filter with solvent.
3. Wipe the filter. <<
<<31>

4. Reinsert the filter.

uffle guard.
d.8.7 EMISSION CONTROL SYSTEM
<<31>>

Emission Source <<31>>

Exhaust gas contains carbon monoxide, nitrogen oxides (NOx) and hydrocarbons.
It is very important to control the emissions of NOx and hydrocarbons as they
are a major contributor to air pollution. Carbon monoxide is a poisonous gas. The
emission of fuel vapors is a source of pollution as well. The lawn mower engine
utilizes a precise air-fuel ratio and emission control system to reduce the emissions
of carbon monoxide, NOx, hydrocarbons and evaporative fuel emissions.

Regulation

Your engine has been designed to meet current Environmental Protection Agency
(EPA) clean air standards. The regulations dictate that the manufacturer provides
operation and maintenance standards regarding the emission control systems. Tune
up specifications are provided in the Specifications section and a description of the
emission control system may be found in the appendix to this manual. Adherence
to the following instruction will ensure your engine meets the emission control
standards.

Modification

Modification of the emission control system may lead to increased emissions.

Modification is defined as the following:
Disassembling or modifying the function or parts of the intake, fuel or
exhaust system.
Modifying or destroying the speed governing function of the lawn
mower.

42
Engine faults that may affect emission

Any of the following faults must be repaired immediately. Consult with your
authorized service centre for diagnosis and repair:
Hard starting or shut down after starting.
Unstable idle speed.
Shut down or backfire after applying an electrical load.
Backfire or after fire.
Black smoke and/or excessive fuel consumption.

Replacement parts and accessories

The parts making up the emission control system in your product’s engine have
been specifically approved and certified by the regulatory agencies. You can trust
that the replacement parts supplied by customer service have been manufactured
to the same production standard as the original parts. The use of replacement
parts or accessories which are not designed for your engine – may negatively
affect the engine emission performance. Therefore only use replacements parts
and accessories from a qualified service centre to guarantee that the replacement
products will not adversely affect emission performance. Replacement parts other
than those from an authorized service centre will void the warranty.

43 HH0401, HH0402, HH0404

8.8 CARBURETOR MODIFICATION FOR HIGH ALTITUDE
OPERATION (ABOVE 2,000 FEET)

NOTE
This engine is equipped to run at altitudes below 2,000-ft.
A high-altitude Main Jet is recommended when operated at 2,000 to
7,000-ft above sea level.
At elevations above 7,000-ft the engine may experience decreased
performance even with a high-altitude Main Jet.

At high altitudes the carburetor’s air/fuel mixture becomes too rich, resulting in
higher fuel consumption, lower performance, and carbon build-up on the spark plug.
On the other hand, if the carburetor has been modified for high altitude operation
and is operated below 2000-ft, the air/fuel mixture will then be too lean for low
altitude use. Always use the correct Main Jet for your altitude.

The engine’s carburetor, governor (if so equipped), and any other parts that control
the air/fuel ratio will need to be adjusted by a qualified mechanic to allow efficient
high-altitude use, and to prevent damage to the engine and any other devices used
with this product. The fuel system on this engine may be influenced by operation at
higher altitudes.
Carburetor bowl may have gas in it which will leak upon removing the
bolt.
The mixing tube is held in place by the Main Jet and might fall out when
it is removed. If it falls out, replace it in the same orientation before
replacing the Main Jet.
The Fuel Cup Seal and Bolt Seal may be damaged during removal and
should be replaced with the new ones.

44
 Carburetor
Assembly

Fuel Cup Seal

Mixing Tube
(might remain
inside carburetor)

Main Jet

Fuel Cup

Washer

Drain Bolt

Bolt Seal

Bolt

1. Turn off the engine.

2. Close the fuel valve.
3. Place a bowl under the fuel cup to catch any spilled fuel.
4. Unthread the bolt holding the fuel cup.
5. Remove the bolt, Bolt Seal, fuel cup, Fuel Cup Seal and Main Jet from the
body of the carburetor assembly. A carburetor screwdriver (not included) is
needed to remove and install the Main Jet.
6. Replace the Main Jet with the replacement Main Jet needed for your
altitude range.
7. Replace the Fuel Cup Seal, fuel cup, Bolt Seal, and bolt. Tighten in place.
DO NOT cross thread bolt when tightening. Finger tighten first and then use
a wrench to make sure the bolt is properly threaded.
8. Wipe up any spilled fuel and allow excess to evaporate before starting
engine. To prevent FIRE, DO NOT start the engine while the smell of fuel
hangs in the air.

45 HH0401, HH0402, HH0404

9. TRANSPORTATION & STORAGE
Transporting the Lawn Mower
DO NOT use the lawn mower in the vehicle. The mower should ONLY be
used while in a well ventilated area.
Avoid exposing the lawn mower to prolonged direct sunlight while in an
enclosed vehicle. The high temperature inside the vehicle could cause
fuel to vaporize resulting in a possible explosion.
Drain the lawn mower of fuel and oil before being transported on rough
roads.
Empty the gasoline tank
Remove the spark plug cap from the spark plug.
Clean the lawn mower from debris.
Use the original packaging to ship whenever possible.

Draining the Fuel Tank

1. Turn OFF the engine. Remove the fuel cap.

2. Empty the fuel tank using a siphon and an approved gasoline container.
3. Loosen the carburetor drain bolt to discharge all gasoline from inside of the
carburetor.

46
Storage

Gasoline can oxidize in as little as 30 days, causing gum and varnish to build up in
fuel system components.

NOTE
Ensure that the storage area is free of excess humidity and dust.
Drain the fuel tank and the carburetor.
Clean the lawn mower from debris.
Storage Duration Preparation Required
Less than 1 Month No storage preparation required, simply store
as is.

1 Month to 1 Year Drain the old gas and completely fill the
tank with fresh gas before storage. Add fuel
stabilizer according to the manufacturer’s
directions. Adding a quality fuel stabilizer can
keep gas fresh for up to a year.
Remove the battery and charge it every 3
months.
1 Year or More Drain off the gasoline from the fuel tank, and
store in a suitable container. This will help prevent
deposits from forming in the fuel system.
Turn the fuel switch to OPEN and loosen the
carburetor drain bolt. Take off the spark plug cap
and revolve the engine 3 or 4 times, by pulling the
recoil handle, to fully discharge the gasoline from
the fuel lines.
Change oil while engine is still warm from
operation.
Remove the spark plug, and pour a tablespoon
of clean engine oil (10~20ml) into the cylinder.
Revolve the engine several times by pulling on
the recoil start to distribute the oil. Reinstall the
spark plug. Pull the starter grip slowly until you feel
resistance. At this point, the piston is coming up
on its compression stroke and both the intake and
exhaust valves are closed. This position helps to
protect the engine from internal corrosion.

47 HH0401, HH0402, HH0404

10. TROUBLESHOOTING
Problem Look for Solution
Loud while running, Screws are loose Check screws.
machine vibrates
Blade fasteners are Check blade fasteners.
heavily.
loose.
Blade is unbalanced. Replace blade.
Engine does not start. Start/stop lever not Press start/stop lever.
pressed.
Spark plug is Replace spark plug.
defective.
Is the cutting blade Contact an authorized dealer to
worn or damaged? replace it.

Fuel tank is empty. Refill with fuel.

Engine may be Remove plug and dry.
flooded.

Engine runs Air filter is soiled. Clean the air filter.

unsteadily. Spark plug is soiled. Clean the spark plug.
Uneven mowing Blade is blunt. Sharpen the blade.
results. Cutting height is too Set correct height.
low.
Grass bag is not filled Blade is worn. Replace the blade.
sufficiently. Grass bag is clogged. Empty the grass bag.
Is the cutting height Correct the cutting height.
right?

Is the lawn/grass Alllow the lawn to dry.

wet?
Is the discharge Clean the discharge channel/
channel/housing housing.
blocked?
Is the underside of Clean the underside of the mower
the mower deck deck.
clogged?

48
11. TECHNICAL SPECIFICATIONS

SPECIFICATIONS HH0401 HH0402 HH0404

HH Number 5124-045 5124-047 5124-048
Functions Mulch/Side Bag/Mulch/Side Bag/Mulch/Side
Deck Width 21 in 22 in 22 in
Cutting Width 20 in 21 in 21 in
Min.Cutting
1 in (25 mm) 1 in (25 mm) 1 in (25 mm)
Height
Max.Cutting
LAWN MOWER

2.8 in (70 mm) 2.8 in (70 mm) 2.8 in (70 mm)

Height
Handle Height
3-position 3-position 3-position
Adjust
Deck Height Single-lever, Single-lever, Single-lever,
Adjust 5-position 7-position 8-position
Blade Straight Straight Straight
Number of
1 1 1
Blades
Grass catcher None Fabric Bag Fabric Bag
Front / Rear
8/10 in 8/10 in 8/12 in
wheel
3.5 HP, Single 3.8 HP, Single 3.8 HP, Single
Cylinder, Cylinder, Cylinder,
Type
forced air cooling, forced air cooling, forced air cooling,
4-stroke, OHV 4-stroke, OHV 4-stroke, OHV
Displacement
150cc 173cc 173cc
(cm3)
ENGINE

RPM 2800 2800 2800

400 mL / 14 oz. 400 mL / 14 oz. 400 mL / 14 oz.
Oil capacity
(10W30) (10W30) (10W30)
Fuel tank
1 L / 0.3 Gal 1 L / 0.3 Gal 1 L / 0.3 Gal
capacity
Unleaded Unleaded
Unleaded gasoline
Fuel Type gasoline gasoline
87+ Octane
87+ Octane 87+ Octane
60.2 x 26.6 x 40.1 69.2 x 27.2 x 41.7 67.3 x 26.2 x 43.8
LxWxH
UNIT

in in in
Gross Weight 52.8 lbs / 24 kg 60.1 lbs / 27.3 kg 68.6 lbs / 31.2 kg

49 HH0401, HH0402, HH0404

12. LIMITED WARRANTY
This product is distributed by:
Midland Power Inc.
376 Magnetic Drive, Toronto, ON M3J 2C4, Canada

Warranty

Beginning at the time of retail purchase and for the duration of the warranty period
Midland Power Inc. (Midland) warrants that Equipment manufactured by it is
warranted to be free from defects in material and workmanship. Midland will, at its
sole discretion, replace or repair any part(s) which, upon evaluation and testing by
Midland or an authorized service center, show a defect in workmanship or material.
Valid proof of purchase must be submitted online for registration with Midland, or
presented to Midland at time of claim, for warranty to be valid. This warranty is not
transferable from the original owner.

Limited Warranty Period:

Non-commercial use:
Year 1 - Parts and Labour
Year 2 and 3 - Parts

Commercial use:
First 6 Months - Parts and Labour

Replacement parts sold to a consumer or installed by an authorized service center

are warranted for a period of 90 days from date of purchase. Labour must be
performed by an authorized service center unless given Midland’s prior written
approval. Midland will not bear any transportation or shipping fees to or from an
authorized service center. Service calls, travel charges, overtime, or weekend rates,
are not covered.

This warranty does NOT cover:

a. Any repairs required as a result of any parts not supplied by Midland, and
this part is responsible for the failure or malfunction;
b. Any Equipment modified, altered, disassembled or remodelled;
c. Any repairs required as a result of a failure to install, maintain, store,
transport, or operate the Equipment in accordance with standard practices
set out in the user guide;
d. Damage that occurred after receipt of equipment, not caused by defects in
workmanship or material;
e. Normal maintenance services, as outlined in the user guide and intended
for a consumer to perform;

50
 f. Replacement of parts made in connection with normal maintenance
services including oils, adhesives, additives, fuel, filters, brushes, belts,
lubricants, spark plugs, gaskets, seals, fasteners, wires, tubes, pipes,
fittings, wheels, batteries, and other expendables susceptible to natural
wear;
g. Any accessory or attachment.

Any battery supplied with this Equipment is considered a consumable item and
is excluded from this warranty. Batteries can be damaged by shock, shorting
terminals, heat, acid spillage, neglect, and other factors. It is the customer’s
responsibility to take great care when handling a battery so no spillage of acid
occurs which may cause corrosion.

Midland disclaims any responsibility for loss of time or use of the product,
transportation, or towing costs or any other indirect, incidental, or consequential
damage, inconvenience or commercial loss.

This warranty is the entire and only warranty given by Midland for Midland products
or equipment. No agent or employee is authorized to extend or enlarge this warranty
on behalf of Midland by any written or verbal statement or advertisement.

California

The California Air Resources Board and Midland Power Inc. are pleased to explain
the emission control system warranty on your Midland Power Inc. engine. In
California, new spark-ignited small off-road equipment engines must be designed,
built, and equipped to meet the State’s stringent anti-smog standards.

Other States, U.S. territories, and Canada

In other areas of the United States and in Canada, your engine must be designed, built,
and equipped to meet the U.S. EPA and Environment Canada emission standards for
spark-ignited engines at or below 19 kilowatts.

All of the United States and Canada

Midland Power Inc. must warrant the emission control system on your power
equipment engine for the period of time listed below, provided there has been no
abuse, neglect, or improper maintenance of your power equipment engine. Where a
warrantable condition exists, Midland Power Inc. will repair your power equipment
engine at no cost to you including diagnosis, parts, and labor.

Your emission control system may include such parts as the carburetor or fuel
injection system, the ignition system, and catalytic converter. Also included may be
hoses, connectors, and other emission-related assemblies.

51 HH0401, HH0402, HH0404

Emission Control System Warranty Parts:

This list applies to parts supplied by Midland Power Inc. and does not cover
parts supplied by the equipment manufacturer. Please see the original equipment
manufacturer’s emissions warranty for non-Midland Power Inc. parts.

Consumable parts are covered up to a maximum of 30 days.

SYSTEMS COVERED PARTS

IN WARRANTY DESCRIPTION
Carburetor assembly (includes starting enrichment
Fuel Metering system), Engine temperature sensor, Engine control
module, Fuel regulator, Intake manifold
Fuel Tank, Fuel Cap, Fuel Hoses, Vapor Hoses,
Carbon Canister, Canister Mounting Brackets, Fuel
Evaporative
Strainer, Fuel cock, Fuel Pump, Fuel Hose Joint, Can-
ister Purge Hose Joint

Exhaust Catalyst, Exhaust Manifold

Air Induction Air filter housing, Air filter element

Flywheel magneto, Ignition pulse generator, Crank-

shaft position sensor, Power coil, Ignition coil assem-
Ignition
bly, Ignition control module, Spark plug cap, Spark
plug

Crankcase Emission Control Crankcase breather tube, Oil filler cap

Tubing, fittings, seals, gaskets, and clamps associat-

Miscellaneous Parts
ed with these listed systems

52
 Customer Service
Online: radley.midlandpowerinc.com

E-mail: [email protected]

Toll Free: 1-877-528-3772

Enjoy!
Be sure to check radley.midlandpowerinc.com for updates
regarding your product.