ASSIGNMENT - 03
Q1. What is CIM? Explain CIM wheel with advantages and disadvantages of CIM.
• CIM (Computer Integrated Manufacturing): It refers to the use of computers to control
the entire production process, integrating various technologies like CAD, CAM, and
robotics.
CIM Wheel: The CIM wheel represents the various components and interactions involved in a
CIM system. It typically includes components like design, production, marketing, management,
finance, and service, all integrated through a centralized computer system.
Advantages:
o Reduces production time and costs.
o Increases production flexibility and accuracy.
o Enhances quality control and efficiency.
o Better data handling and communication across the organization.
Disadvantages:
o High initial investment in technology and training.
o Complexity in system implementation and maintenance.
o Requires a skilled workforce to operate and maintain the system.
Q2. State the future scope of Artificial Intelligence in Mechatronics.
• AI is playing an increasingly vital role in mechatronics, with future developments likely to
focus on:
o Smart Automation: AI algorithms that adapt to real-time conditions and
automate complex processes.
o Predictive Maintenance: AI can predict when components or systems are likely
to fail, reducing downtime and maintenance costs.
o Improved Robotics: AI will enhance the intelligence of robots, enabling
autonomous decision-making and problem-solving.
o Enhanced Human-Machine Interaction: AI will improve user interfaces in
mechatronic systems, allowing more natural interaction through voice and
gesture recognition.
o Self-optimizing Systems: Mechatronic systems will be able to adjust their
performance based on AI-driven insights without human intervention.
Q3. Explain PLC with their advantages, disadvantages, and applications.
• PLC (Programmable Logic Controller): It is an industrial computer used to control
machinery, processes, and factory assembly lines through custom programs.
Advantages:
o Easy to program and reprogram for different tasks.
o High reliability and durability in industrial environments.
o Reduces the complexity of wiring and improves troubleshooting.
Disadvantages:
o Limited computational capabilities compared to full-fledged computers.
o Requires skilled technicians for programming and maintenance.
o Can be costly for small-scale applications.
Applications:
o Used in automation of industrial processes (e.g., assembly lines, conveyor
systems).
o Control of robotic systems.
o Power plant and water treatment facility automation.
Q4. Explain the basic structure of PLC with neat sketch and list the basic components used
in it.
• The basic structure of a PLC consists of the following components:
1. Central Processing Unit (CPU): The brain of the PLC, which processes input
data and executes control instructions.
2. Input/Output (I/O) Modules: These connect the PLC to sensors and actuators.
Inputs receive signals, while outputs control devices.
3. Power Supply: Provides the necessary voltage for the PLC to operate.
4. Memory: Stores the user program and operating data.
5. Communication Interface: Allows the PLC to communicate with other devices
such as computers, other PLCs, or HMIs.
Q5. State the advantages, disadvantages, and applications of Fuzzy Logic system.
• Fuzzy Logic System: Fuzzy logic deals with reasoning that is approximate rather than
fixed and exact, making it useful in handling uncertain or imprecise information.
Advantages:
o Handles imprecision and uncertainty effectively.
o Works well in systems where mathematical models are difficult to develop.
o Flexible and adaptable for real-world applications.
Disadvantages:
o Designing fuzzy logic systems requires expert knowledge.
o Not always suitable for problems requiring precision.
Applications:
o Control systems in washing machines, air conditioners, and elevators.
o Automotive systems like ABS brakes and automatic transmissions.
o Decision-making systems and pattern recognition.