MODULE IV Part 2
Content Details
Air conditioning: Air Conditioning- Definition- factors affecting human comfort- effective
temperature- comfort chart, Air conditioning systems-classification – industrial- comfort air-
conditioning- working of summer air conditioning- winter - year-round air conditioning with line
sketches; working of window type- package type, central plant systems – Design and Load
estimation of Air conditioning systems, Explain the sources of heat gain or loss, concept of HVAC
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 1
AIR CONDITIONING SYSTEMS
Introduction
The air conditioning is that branch of engineering science which deals with the study of
conditioning of air i.e., supplying and maintaining desirable internal atmosphere conditions for
human comfort, irrespective of external conditions.
(Air conditioning is a process which heats, cools, cleans and circulates air, as well as controlling
the moisture content of air. Thus, air conditioning makes it possible to change the condition of
air in an enclosed space).
Definition
Air conditioning is defined as the simultaneous control of temperature, humidity, air circulation
and cleanliness of air within an enclosed space.
Control of temperature implies heating or cooling the air in winter or summer respectively.
Control of humidity is increasing moisture content in the air in winter or decreasing the
same in summer.
Control of air circulation involves the distribution of conditioned air evenly and pleasantly
throughout the space at all times.
Control of cleanliness involves removal of dust, dirt, soot, and any foreign matter by
filtering the air that enters the AC plant; ionize the conditioned air for elimination of
unpleasant smell.
Applications of air conditioning,
Industrial,
Lot of industries which having constrains in temperature, Humidity is using Air Condition
some of them are listed below
Laboratories: This may involve precision measurement to performance testing of
materials, equipment and processes at controlled temperature and relative humidity
Manufacture of Precision Parts: If the metal parts are maintained at uniform
temperature during manufacturing process, these will neither expand nor shrink,
maintaining close tolerances. A lower relative humidity will prevent rust formation also
Textile Industry: The yarn in the textile industry is spun and it moves over spools at very
high speeds in modern machines. It is very sensitive to humidity.
Photographic Material: The raw material used for filmmaking has to be maintained at
low temperature, since it deteriorates at high temperature and humidity
Comfort
Home, Office, Bank , Cinema Theater, Auditorium, Hotels, Restaurant Etc Where Human
Comfort is required
.
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 2
Human Comfort:
The human comfort depends upon physiological and psychological condition. Thus it is difficult
to defang the term ‘human comfort’. There are many definitions given for this term by different
bodies.
ASHRAE (American Society of Heating, Refrigerating and Air-Conditioning Engineers) defines
human comfort as the condition of mind which expresses satisfaction with the thermal
environment.
The World Health Organisation (WHO) defines human comfort as a state of complete physical,
mental and social well-being and not merely the absence of disease or infirmity.
Factors Affecting Human Comfort
In designing winter or summer air conditioning system, the designer should be well conversant
with a number of factors which physiologically affect human comfort. The important farces are
as follows:
1. Effective temperature,
2. Heat production and regulation in human body
3. Heat and moister losses from the human body,
4. Moisture content of air,
5. Quality and quantity of air.
6. Air motion,
7. Hot and cold surfaces
8. Air stratification
Effective Temperature
Effective Temperature is an empirical index of human comfort, the degree of warmth or cold felt
by a human body depends mainly on the following three factors:
a. Dry bulb temperature,
b. Relative humidity
c. Air velocity.
The effective Temperature cannot be measured directly and it is to be evaluated by the
combined effect of above three factors. (In order to evaluate the combined effect of these
factors, the effective temperature is employed).
Effective Temperature is defined as that index which collates the combined effects of air
temperature, relative humidity and air velocity on human body.
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 3
Heat Production and Regulation in Human Body
The human body acts like a heat engine which gets its energy from the combustion of food
within the body.
.
The heat production from a normal healthy person when a sleep (called based metabolic rate)
is about 60 Watts and it is about ten times more for a person carrying out sustained very hard
work.
Since the body has a thermal efficiency of 20 per cent, therefore the remaining 80 percent of
the heat must be rejected to the surrounding environment, otherwise accumulation of heat result
which causes discomfort.
Dissipation of heat from human body (to maintain body temperature at 370C) may take place
by radiation, convection and by evaporation.
When the process of radiation or convection or both fails process necessary loss of heat, the
sweat glands become more active and ore moister is debited on the kin, carrying heat always
as it evaporates.
It may be noted that when the temperature of surrounding air and objects is below the blood
temperature, the heat is removed by rendition and convection.
On the other hand, when the temperature of surrounding air is above the blood temperature,
the heat is removed by evaporation only.
In case the body fails to throw off the requisite amount of heat, the blood temperature rises.
This results in the accumulation of heat which will cause discomfort.
Heat and Moisture Losses from the Human Body
This heat is given off from the human body as either sensible or latent heat or both. In order to
design any air-conditioning system for spaces which human bodies are to occupy, it is
necessary to know the rates at which these two forms of heat are given off under different
conditions of air temperature and bodily activity.
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 4
Figure (a) shows the graph between sensible heat loss by radiation and convection for an
average man and the dry bulb temperate for different types of acidity.
Figure (b) shows the graph between the latent heat loss by evaporation for an average man
and dry bulb temperature for different type activities.
The total heat loss from the human body under varying effective temperatures is show in
figure(c).
From curve D, which applies to men at rest, we see that from about 19°C to 30°C effective
temperature, the heat loss inconstant. At the lower effective temperature, the heat dissipation
increases which results in a feeling of coolness. At higher effective temperature, the ability to
lose heat rapidly decreases resulting in sever discomfort. The curves A, B, C and D show in
figure represents as follows:
Curve A – Men working at the rate of 90 kN-m/h
Curve B – Men working at the rate of 45 kN-m/h
Curve C – Men working at the rate of 22.5 kN-m/h
Curve D -- Men at rest.
Moisture Content of Air
The dry bulb temperature, relative humidity and air motion are inter-related.
The moisture content of outside air during winter is generally low and it is above the average
during summer.
The capacity of the air to carry moisture is dependent upon its dry bulb temperature. This
means that in winter, if the cold outside air having low moisture content leaks into the
conditioned space, it will cause a low relative humidity unless moisture is added to the air by
the processes of humidification.
In summer, the reveres will take place unless moisture is removed from the inside air by the
dehumidification process.
Thus, while designing an air-conditioning system, the proper dry bulb temperature for either
summer or winter must be selected in accordance with the practical consideration of relative
humidities which are feasible.
In general, for winter conditions in the average residence, relative humidity above 35 to 40 per
cent is not practical. In summer comfort cooling, the air of the occupied space should not have
a relative humidity above 60 per cent. With these limitations the necessary dry bulb temperature
for the air may be depend from the comfort chart.
Quality and Quantity of Air
The air in an occupied space should, at all times, be free room toxic, unhealthful or disagreeable
fumes (carbon dioxide). It should also be free from dust and odour. (Air should contain at least
16 % of oxygen)
For achieving this proper filtration, cleaning and purification of air is necessary.
In addition to that, enough clean outside air must allows be supplied to an occupied space to
counteract or adequately dilute the sources of contamination.
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 5
Air Motion
The air motion which included the distribution of air is very important to maintain uniform
temperate in the conditioned space. No air conditioning system is satisfactory unless the air
handled is properly circulated and distributed.
Ordinarily, the air velocity in the occupied zone should not exceed 8 to 12m/min for comfort and
also for proper distribution of air in the air conditioned space to maintain uniform temperature
throughout. (The air motion prevents localised cooling)
The air in motion should be noiseless.
Cold and Hot Surfaces
The cold or hot objects in a conditioned space may cause discomfort to the occupants by
conducting heat to the conditioned space from outside.
During summer a ceiling of the room transmit heat from outside that is warmer than the room
air cusses discomfort.
In winter a glass door when exposed to the outdoor air absorb coldness from the outside
weather will produce discomfort to the occupants of a room.
Thus, in the designing of an air conditioning system, the temperature of the surfaces to which
the body may be exposed must be given considerable
Air Stratification
When air is heated, its density decreases and thus it rises to the upper part of the confined
space. This results in a considerable variation in the temperatures between the floor and ceiling
levels. The movement of the air to produce the temperature gradient from floor to ceiling is
termed as air stratification. In order to achieve comfortable conditions in the occupied space,
the air conditioning system must be designed to reduce the air stratification to a minimum.
Factors Affecting Optimum Effective Temperature
Effective Temperature is defined as that index which collates the combined effects of air
temperature, relative humidity and air velocity on human body.
The important factors which affect the optimum effective temperature are as follows:
1. Climatic and seasonal differences.
It is a known fact that the people living in colder climates feel comfortable at lower
effective temperatures than those living in warmer regions. There is a relationship
between the optimum indoor effective temperature and the optimum outdoor
temperature, which changes with seasons. We see from the comfort chart that in winter
the optimum effective temperature is 19°Cwhereas in summer this temperature is 22°C.
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 6
2. Clothing:
It is another important factor which affects the optimum effective temperature. It may be
noted that the person with light clothing need less optimum temperature than a person
with heavy clothing.
3. Age and sex.
The women of all ages require high reflective temperature (about 0.5°C) than men,
similar is the case with young and old people. The children also need higher effective
temperature than adults. Thus, the maternity halls are always kept at an effective
temperature of 2 to 3°C higher than the effective temperature used for adults.
4. Duration of stay.
It has been established that if the stay in a room is shorter (as in the case of persons
going to banks), then higher effective temperature is required than that needed for long
stay (if an occupant stay in conditioned space for more time say 8 hour need less
effective temperature as in case of an occupant who visited a place for a shorter stay
say 10 minutes need higher effective temperature).
5. Kind of activity.
When the activity of the person is heavy such as people working in a factory, dancing
hall, then low effective temperature is need than the people sitting in cinema hall or
auditorium.
6. Latitude
For every 50 reduction in latitude, increase in effective temperature by 0.50C is desired
7. Density of Occupants.
The effect of body radiant heat from person to person particularly in a densely occupied
space like auditorium is large enough which require slightly lower effective temperature.
Comfort Chart
Comfort charts are the practical application of concept of effective temperature. This chart is
the result of research made on different kinds of people subjected to wide range of
environmental temperature, relative humidity and air movement by ASHRAE (American
Society of Heating, Refrigeration and Air conditioning Engineers).
The DBT is taken as abscissa and WBT as ordinate. The relative humidity lines are re plotted
from psychrometric chart. Statistically prepared graphs corresponding to summer and winter
season are also superimposed. The chart is prepared showing percentage of people feeling
comfort at different effective temperatures.
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 7
From comfort chart, engineers find the effective temperature for a point corresponding to a
particular DBT,WBT and RH. Now there are several combinations of temperatures and
humidity that will have the same effective temperature and will give the same feeling of
comfort and warmth.
The chart thus allows engineers to choose most economical room conditions from a zone of
suitable comfort conditions for summer and winter.
The comfort chart shows the range for both summer and winter condition within which a
condition of comfort exists for most people.
For summer conditions, the chart indicates that a maximum of 98 percent people felt
comfortable for an effective temperature of 21.6°C.
For winter conditions, chart indicates that an effective temperature of 20°C was desired by 97.7
percent people. It has been found that comfort.
(Women require 0.5°C higher effective temperature than men. All men and women above 40
years of age preset 0.5°C higer effective temperature than the person below 40 years of age.)
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 8
Modified Comfort Chart
The comfort chart, discussed above has become obsolete now-a-days due to its short comings
of over exaggeration of humidity at lower temperature and under estimation of Humidity at heat
to tolerance level.
The modified comfort char according to ASHRAE is shown in figure (given below) and it is
commonly use these days.
This chart was developed on the basis of research done in 1963 by the institute for
environmental research at Kansas State University.
The mean radiant temperature was kept equal to dry bulb temperature and air velocity was less
than 0.17 m/s.
Modified Comfort Chart
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 9
Classification of Air Conditioning Systems
The air conditioning systems may be broadly classified as follows:
1. According to the purpose
(a) Comfort air conditioning system, and
(b) Industrial air conditioning system.
2. According to season of the year
(a) Winter air conditioning system,
(b) Summer air conditioning system, and
(c) Year-round air conditioning system.
3. According to the arrangement of equipment
(a) Unitary air conditioning system, and
(b) Central air conditioning system.
(c) Combination System
Industrial Air Conditioning System
It is an important system of air conditioning these days in which the inside dry bulb temperature
and relative humidity of the air is kept constant for proper working of the machines and for the
proper research and manufacturing processes. Some of the sophisticated electronic and other
machines need a particular dry bulb temperature and relative humidity. Sometimes, these
machines also require a particular method of psychrometric processes. This type of air
conditioning system is used in textile mills, paper mills, machine-parts manufacturing plants,
tool rooms, photo-processing plants etc.
Comfort Air Conditioning System
Energy of food is converted into chemical energy for functioning of brain, lungs, heart and other
organs and this energy is ultimately rejected to the surroundings.
Also the internal organs require a temperature close to 35oC for their efficient operation, and
regulatory mechanisms of human body maintain this temperature by rejecting appropriate
amount of heat.
Human beings do not feel comfortable if some extra effort is required by the body to
reject this energy.
The air temperature, humidity and velocity at which human body does not have to take any
extra action, is called comfort condition.
Comfort air conditioning units maintain the temperature and humidity of offices and other rooms
used by people within a range that people perceive as pleasant.
In comfort air conditioning, the air is brought to the required dry bulb temperature and relative
humidity for the human health, comfort and efficiency
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 10
Summer Air Conditioning System
It is the most important type of air conditioning, in which the air is cooled and generally
dehumidified. The schematic arrangement of a typical summer air conditioning system is shown
in figure.
Fan
Summer air conditioning system
The outside air flows through the damper, and mixes up with re-circulated air (which is obtained
from the conditioned space).
The mixed air passes through a filter to remove dirt, dust and other impurities.
The air now passes through a cooling coil. The coil has a temperature much below the required
dry bulb temperature of the air in the conditioned space.
The cooled air passes through a perforated membrane and loses its moisture in the condensed
form which is collected in a sump.
After that, the air is made to pass through a heating coil which heats up the air slightly. This is
done to bring the air to the designed dry bulb temperature and Damper relative humidity.
Now the conditioned air is supplied to the conditioned space by a fan.
From the conditioned space, a part of the used air is exhausted to the atmosphere by the
exhaust fans or ventilators.
The remaining part of the used air (known as re-circulated air) is again conditioned as shown
in figure.
The outside air is sucked and made to mix with the re circulated air in order to make up for the
loss of conditioned (or used) air (through exhaust fans or ventilation from the conditioned
space).
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 11
Winter Air Conditioning System
In winter air conditioning, the air is heated, which is generally -accompanied by humidification.
The schematic arrangement of the system is shown in figure
Winter air conditioning system
The outside air flows through a damper and mixes up with the Outside air recirculated air (which
is obtained Fan from the conditioned space).
The mixed air passes through a filter to remove dirt, dust and other impurities.
The air now passes through a preheat coil in order to prevent the possible freezing of water and
to control the evaporation of water in the humidifier.
After that, the air is made to pass through a reheat coil to bring the, air to the designed dry bulb
temperature.
Now, the conditioned air is supplied to the conditioned space by a fan.
From the conditioned space, a part of the used air is exhausted to the atmosphere by the
exhaust fans or ventilators.
The remaining part of the used air (known as re-circulated air) is again conditioned as shown
in figure.
The outside air is sucked and made to mix with re-circulated air, in order to make for the loss
of conditioned (or used) air. (through exhaust fans or ventilation from the conditioned space).
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 12
Year-Round Air Conditioning System
The year-round air conditioning system should have equipment for both the summer and winter
air conditioning. The schematic arrangement of a year-round air conditioning system is shown
in figure.
Year-round air conditioning system
The outside air flows through the damper and mixes up with the re-circulated air (which is
obtained from the conditioned space).
The mixed air passes through a filter to remove dirt, dust and other impurities.
In summer air conditioning, the cooling coil operates to cool the air to the desired value.
The dehumidification is obtained by operating the cooling coil at a temperature lower than the
dew point temperature (apparatus dew point).
In winter, the cooling coil is made inoperative and the heating coil operates to heat the air.
The spray type humidifier is also made use of in the dry season to humidify the air.
Window Air Conditioner:
Window unit air conditioners are installed in an
open window so the room Air conditioners are
widely known as window type air conditioners
The interior air is cooled as a fan blows it over
the evaporator.
A large house or building may have several
such units, allowing each room to be cooled
separately
Available in sizes up to 2 ton capacity
It works on vapour compression cycle.
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 13
It consists of a compressor, condenser, a filter, a drier, a capillary tube and an evaporator
The whole unit of room Air Conditioner is divided into two parts A and B as shown In figure.
The centre part of the ‘conditioner is installed in the window facing A part inside the room and
B part outside the room with the support of wall brackets.
Part A consists of evaporator for cooling the air inside the room and part B consists of
condenser which rejects the heat into the atmosphere.
The high-pressure refrigerant vapour is passed from the compressor into the condenser where
it is condensed to refrigerant liquid and gives out its latent heat to the air passing over the
condenser coils.
Fan F1 sucks the air from the atmosphere and drives in to the atmosphere through hot
condenser coils.
The Fan F2 draws air from the room in to the air conditioner through the filter which collects the
dirt and drives this air in to the room through evaporator coils.
The liquid refrigerant passes through the capillary tubes from the condenser and enters in to
evaporator at low pressure and low temperature.
The air which passes over the evaporator, cools to low temperature and dehumidified, This
dehumidified cool air is circulated in the room by the Fan F2.
The quantity of air circulated is controlled by dampers D1 and D2 .
The refrigerant evaporates by absorbing heat from the air and enters in to the compressor.
The same cycle gets repeated again and again.
The dehumidified air in the evaporator coil collects water drops in the tray T1 and is taken to
tray T2 by the pipe as shown in the figure.
The collected water in the tray T2 evaporates to some extent and cools the compressor and
condenser and finally discharged outside.
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 14
Split Unit Air-Conditioners:
In Split units, the indoor and outdoor sections of the room air conditioner are separated out into
two casings or units.
The indoor unit consists of the evaporator coil, evaporator blower with its own separate motor,
capillary tube, control panel, air filter, supply and return air, grills etc. It is installed inside the
room to be conditioned. It can be ceiling suspended, wall mounted or kept on floor.
The outdoor unit has the other parts of the system like compressor, condenser, condenser fan
and its own motor and is installed outside.
In smaller capacity split units the capacity may be about 3 TR.
Package Air Conditioners:
The window and split air conditioners are usually used for the small air conditioning capacities
up to 5 tons. The central air conditioning systems are used for where the cooling loads extend
beyond 20 tons. The packaged air conditioners are used for the cooling capacities in between
these two extremes.
The packaged air conditioners are available in the fixed rated capacities of 3, 5, 7, 10 and 15
tons.
These units are used commonly in places like restaurants, telephone exchanges, homes, small
halls, etc.
As the name implies, in the packaged air conditioners all the important components of the air
conditioners are enclosed in a single casing like window AC.
Thus the compressor, cooling coil, air handling unit and the air filter are all housed in a single
casing and assembled at the factory location.
Depending on the type of the cooling system used in these systems, the packaged air
conditioners are divided into two types:
With water cooled condenser and With air cooled condensers.
Packaged Air Conditioners with Water Cooled Condenser
In these packaged air conditions, the condenser is cooled by the water.
The condenser is of shell and tube type, with refrigerant flowing along the tube side and the
cooling water flowing along the shell side.
The water has to be supplied continuously in these systems to maintain functioning of the air
conditioning system.
The shell and tube type of condenser is compact in shape and it is enclosed in a single casing
along with the compressor, expansion valve, and the air handling unit including the cooling coil
or the evaporator.
This whole packaged air conditioning unit externally looks like a box with the control panel
located externally.
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 15
In the packaged units with the water cooled condenser, the compressor is located at the bottom
along with the condenser.
Above these components the evaporator or the cooling coil is located.
The air handling unit comprising of the centrifugal blower and the air filter is located above the
cooling coil.
The centrifugal blower has the capacity to handle large volume of air required for cooling a
number of rooms.
From the top of the package air conditioners the duct comes out that extends to the various
rooms that are to be cooled.
All the components of this package AC are assembled at the factory site.
Packaged Air Conditioners with Air Cooled Condensers
In this packaged air conditioners, the condenser of the refrigeration system is cooled by the
atmospheric air.
There is an outdoor unit that comprises of the important components like the compressor,
condenser and in some cases the expansion valve
The outdoor unit can be kept on the terrace or any other open place where the free flow of the
atmospheric air is available.
The fan located inside this unit sucks the outside air and blows it over the condenser coil
cooling it in the process.
The condenser coil is made up of several turns of the copper tubing and it is finned externally.
The packaged ACs with the air cooled condensers are used more commonly than the ones
with water cooled condensers since air is freely available it is difficult maintain continuous flow
of the water.
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 16
Central air conditioning system
Central air conditioning is one of the most convenient and energy-efficient ways to get relief
from the hot, humid summer weather throughout Connecticut.
The “central” in central air conditioning comes from the fact that the system conditions the entire
building from one large central location. This system cools and dehumidifies the air, then blows
the cool air into the duct system and out through the supply air registers (opening in walls floors
covered with grills) located in each room.
Central air conditioning system is adopted when the requirement capacity is more than 25 tons,
conditioned air flow requirement is more than 2500 m3/min and various rooms in big building
are to be air conditioned.
In central plants, the compressor, condenser, evaporator along with pumps, control panels are
assembled and installed at one place called plant room.
As the central plants are used for large cooling capacities, the condensers used for them are
water cooled.
The heat carried by water during its circulation through the condenser is rejected in the cooling
tower.
The cooling tower which is used to cool the condenser water is installed on the roof or at a
place where atmospheric air is freely available.
Air Conditioned
Space
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N.S.S Polytechnic College, Pandalam. 17
Advantages:
a) The initial investment and running cost are less per unit of refrigeration,
b) The plant can be located away from the air conditioned rooms.
c) Noise and vibration troubles are less to the occupants of the conditioned place,
d) This system is easily accessible for servicing.
e) Power consumption is less.
f) Easy control.
Unitary System:
In unitary system the whole equipment is enclosed in one unit.
The unit can be shifted from one place to another If required.
These are factory assembled air conditioners.
The air conditioners of this type may be window units or packaged units. Window air
Conditioners are available up to 2 ton capacity. These units are widely used for residential air
conditioning.
Packaged air conditioners are big in size and available from 5 to 20 tons capacity or even
more. They are used in small commercial or other establishments such as Restaurants,
Banks, Small offices etc.. These units can be installed on floor or ceiling or in windows.
Advantages Of The Unitary System Over The Central System :
a) Installation charges for small units are less. Extensive duct work is eliminated.
b) The units can be kept running where ever required and the units can be stopped in
other places.
c) The failure of one unit causes failure in one room only. If the central plant fails, total
supply of conditioned air to all the rooms will be put off.
d) Individual room temperature control is advantageous in unitary system.
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 18
W.H. Carrier (1876 - 1950) is known as the Father of Air conditioning. He engineered
and installed the first year-round AC system. To bring various groups of engineers
together, ASRE (American Society of Refrigeration Engineers) was formed in 1904.
The atmospheric air contains 0.03% to 0.04% by volume of carbon dioxide and it should
not increase 0.6% which is necessary for proper functioning of respiratory system. The
carbon dioxide, in excess of 2% dilutes oxygen contents and makes breathing difficult.
When the carbon dioxide exceeds 6%, breathing is very difficult and 10% carbon dioxide
causes loss of consciousness. A normal man at rest in breathing exhales about 0.015 to
0.018 m3/h of carbon dioxide
Heating, ventilation, and air conditioning (HVAC)
Heating, ventilation, and air conditioning (HVAC) system is designed to achieve the
environmental requirements of the comfort of occupants and a process.
HVAC system design is a sub discipline of mechanical engineering, based on the principles of
thermodynamics, fluid mechanics and heat transfer.
The main mission of HVAC system is to satisfy the thermal comfort of occupants by adjusting
and changing the outdoor air conditions to the desired conditions of occupied buildings.
Depending on outdoor conditions, the outdoor air is drawn into the buildings and heated or
cooled before it is distributed into the occupied spaces, then it is exhausted to the ambient air
or reused in the system.
HVAC systems can be classified according to necessary processes and distribution process.
The required processes include the heating process, the cooling process, and ventilation
process. Other processes can be added such as humidification and dehumidification process.
These processes can be achieved by using suitable HVAC equipment such as heating systems,
air-conditioning systems, ventilation fans, and dehumidifiers.
The HVAC systems need the distribution system to deliver the required amount of air with the
desired environmental condition.
The distribution system mainly varies according to the refrigerant type and the delivering
method such as air handling equipment, fan coils, air ducts, and water pipes
HVAC systems are more used in different types of buildings such as industrial, commercial,
residential and institutional buildings.
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 19
Design and Load estimation of Air Conditioning systems
Introduction
Heating and cooling load calculations are carried out to estimate the required capacity of
heating and cooling systems, which can maintain the required conditions in the conditioned
space.
To estimate the required cooling or heating capacities, one has to have information regarding
the design indoor and outdoor conditions, specifications of the building, specifications of the
conditioned space (such as the occupancy, activity level, various appliances and equipment
used etc.) and any special requirements of the particular application.
For comfort applications, the required indoor conditions are fixed by the criterion of thermal
comfort, while for industrial or commercial applications the required indoor conditions are fixed
by the particular processes being performed or the products being stored.
The design outdoor conditions are chosen based on design dry bulb and coincident wet bulb
temperatures for peak summer or winter months for cooling and heating load calculations,
respectively.
The air conditioning heating or cooling
load calculations depends on difference
of outside and inside temperature and
relative humidity. Therefore, heating
load for winter and cooling load for
summer are to be calculated for
accurate design and successful trouble
free operation of an air conditioning
plant.
Air conditioning is the process of addition or removal of heat. All the load calculations are based
on heat transfer. Heat transfer takes place by conduction, convection and radiation. Therefore,
designer should be familiar with heat transfer equations to calculate heating and cooling loads
The purpose of load estimation is to determine the size of the air conditioning and refrigeration
equipment required to maintain desirable design conditions inside the space for maximum
outside conditions.
Heating Load Calculations:
During winter the temperature of the surroundings is found lower than the required for the
comfort of human beings.
Therefore, the buildings are to be maintained at a comfortable temperature and provided with
heated air.
The heating load is calculated on the basis of maximum probable heat loss from the air
conditioned space to the surroundings.
Department Of Mechanical Engineering
N.S.S Polytechnic College, Pandalam. 20
Therefore the plant for the heating system is to be designed to meet the heating load
requirement even when most severe weather conditions occur.
The total quantity of heat required to be supplied to the air conditioned space for keeping
at desired temperature by the air conditioning equipment is known as heating load.
Estimation of Heating Load
The following points are to be considered for heating load calculations.
Transmission of Heat Loss:
The transmission of heat loss from walls, roof etc. is calculated on the basis of outside and
inside temperature difference.
Solar Radiation
There is generally no solar radiation is present during the winter season and there for it is
assumed that solar heat gain is nil
Internal Heat Gains
While calculating heating load to theatres, assembly halls, stores, office buildings etc. the
internal heat gains such as heat energy released by the occupants, machinery and equipment,
lights etc. are to be taken into account. These are treated as negative loads.
Types Of Heating Systems
1. Warm air heating system
2. Hot water heating system
3. Steam heating system
4. Panel heating system
5. Electric heating system
Components of Cooling Load
The total cooling load is commonly divided into two components. They are sensible heat and
latent heat.
Sensible Heat Gain
When there is direct addition of heat into the air conditioned space by any one or all the modes
of heat transfer conduction convection or radiation, that sensible heat is considered to be added.
The sensible heat gain may occur due to any one or all the following sources of heat transfer.
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N.S.S Polytechnic College, Pandalam. 21
1. Heat flowing in to the building by conduction due to the temperature difference of their
two sides of exterior walls, floors, ceilings, doors, windows etc.
2. Heat transmitted into the enclosed space by solar radiation through glass of windows
and ventilators.
3. Heat conducted through interior partition from rooms in the same building which are not
conditioned.
4. Heat carried through outside air by leaking (infiltration) air through the cracks in doors,
windows and through their frequent openings.
5. Heat liberated from the occupants.
6. Heat produced due to light fittings, equipment gadgets, appliances.
7. Heat due to ducts running in unconditioned space.
8. Heat given out by the products brought in at higher temperature than the temperature of
the conditioned space.
Latent Heat Gain:
When there is an addition of water vapour to the air in the enclosed space, it is considered as
latent heat is added to the air conditioned space.
The latent heat is to be removed during the process of summer air conditioning.
The latent heat gain may occur due to one or more of the following sources.
1. The heat gain due to moisture in the outside air which entered the enclosed space by
infiltration or leaking.
2. The heat gain due to condensation of moisture from occupants.
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3. Latent heat due to condensation of moisture from stored products or materials.
4. Latent heat due to moisture from internal sources such as wet surfaces, equipment,
appliances etc.
The total heat load to be removed by the air conditioning equipment is the sum of sensible and
latent heat load as mentioned above.
Solar Radiation:
Buildings exposed to the sun receive direct solar radiation through the glass windows or other
openings. (90% of the solar radiation is transferred through the glass which incident on it.)
Solar radiation also passes through walls.
The heat transfer due to solar radiation depends upon the position of the building with respect
to the sun, nature of wall surface, material of the wall, the surrounding atmosphere etc.
The heat absorbed by the building is maximum when the sun rays are perpendicular to the
surface of the building and gradually decreases when the rays became more obiique.
The maximum heat load due to sun felt inside the air conditioned room at about 3 pm due to
time lag in transmission of heat inside.
The direct solar heat gain through glass can be reduced by providing sun shades or curtains
over windows. These protect from direct sun rays.
Heat gain due to Infiltration.
Infiltration is the name given to the leakage of outside air through door openings and through
cracks around windows and doors into conditioned space.
Buildings can never be air tight due to gaps between the frames of doors, windows and shutters.
Therefore the air infiltrates from surroundings at high pressure into the room. This causes an
increase in the cooling load.
Similarly it the room is maintained at a pressure higher than that of surroundings, the cool air
leaks out of the room.
As soon as the doors are opened the cool air leaks out of the cabinet as cool air is heavier
compared to warm air of the surroundings.
It is a general practice in case of freezers and household refrigerators. Due to loss of cold air it
increases the cooling load.
It is a general practice to assume air infiltration factor of 5 m3 per hour per m2 of window and
door area. According to ASHVE an average infiltration rate assumed is 4m3/meter of crack per
hour.
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Load from Occupants:
The heat generated from the occupants
depends on the activity of the persons, sex
age and inside dry bulb temperature.
Sensible heat is added by the occupants
by conduction convection and radiation to
the surroundings.
Latent heat is added in the form of moisture
emitted from the skin of the occupants.
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