01 - Site Development
01 - Site Development
SPECIFICATION
TABLE OF CONTENTS
02 22 6 Subgrade Preparation
31 00 00 Earthwork General
Section 02226
Subgrade Preparation
PART 1 GENERAL
1.1. DESCRIPTION: This item shall consist of the preparation of the subgrade for the
support of overlying structural layers. Unless authorized by the Engineer, subgrade
preparation shall be done when the Contractor is able to start immediately the
construction of the pavement structure.
PART 2 PRODUCTS
2.1 MATERIAL REQUIREMENTS:
2.1.1 Unless otherwise stated in the Contract and except when the subgrade is in
rock cut, all materials below subgrade level to a depth 150 mm or to such greater
depth as may be specified shall meet the requirements of Selected Borrow for
Topping.
Selected Borrow for topping are soils of such gradation that all particles will pass a
sieve with 75 mm (3 inches) square opening and not more than 15% will pass the
0.075 mm (No. 200) sieve, as determined by AASHTO T11. The material shall have
a plasticity index of not more than 6 as determined by AASHTO T90 and a liquid
limit of not more than 30 as determined by AASHTO T89.
PART 3 EXECUTION
3.1 PRIOR WORKS: Prior to commencing preparation of the subgrade, all culverts,
cross drains, duct and the like (including their fully compacted backfill), ditches,
drains and drainage outlets shall be completed. Any work on the preparation of the
subgrade shall not be started unless prior work herein described is approved by the
Engineer.
3.2 SUBGRADE LEVEL TOLERANCES: The finished compacted surface of the
subgrade shall conform to the allowable tolerances as specified hereunder:
Permitted variation from + 20 mm
design LEVEL OF SURFACE - 30 mm
Permitted SURFACE IRREGULARITY
MEASURED BY 3-m STRAIGHT EDGE 30 mm
Permitted variation from
design CROSSFALL OR CAMBER + 0.5%
Permitted variation from
design LONGITUDINAL GRADE
over 25 m length + 0.1%
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Section 02226
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
Engineer can take the necessary cross-sectional measurements before the backfill
is placed.
3.3.1.3 The excavation of muck shall be handled in a manner that will not permit the
entrapment of muck within the backfill. The materials used for backfilling up to the
ground line or water level, whichever is higher, shall be rock from other suitable
granular material selected from the roadway excavation, if available. If not
available, suitable material shall be obtained from other approved sources.
Unsuitable material removed shall be disposed off to a designated areas shown on
the Plans or approved by the Engineer.
3.3.2 Where material has been removed from below subgrade level, the resulting
surface shall be compacted to a depth of 150 mm and in accordance with the
following compaction requirements.
3.3.2.1 Compaction Trials: Before commencing the formation of embankments, the
Contractor shall submit in writing to the Engineer for approval his proposals for the
compaction of each type of fill material to be used in the Works. The proposals shall
include the relationship between the types of compaction equipment, and the
number of passes required and the method of adjusting moisture content. The
Contractor shall carry out full scale compaction trials on areas not less than 10 m
wide and 50 m long as required by the Engineer and using his proposed
procedures or such amendments thereto as may be found necessary to satisfy the
Engineer that all the specified requirements regarding compaction can be
consistently achieved. Compaction trials with the main types of fill material to be
used in the Works shall be completed before work with the corresponding materials
will be allowed to commence.
Throughout the periods when compaction of earthwork is in progress, the
Contractor shall adhere to the compaction procedures found from the compaction
trials for each type of material being compacted, each type of compaction
equipment employed and each degree of compaction specified.
3.3.2.2 Earth: The Contractor shall compact the material placed in all embankment
layers and the material scarified to the designated depth below subgrade in cut
sections, until a uniform density of not less than 95 mass percent of the maximum
determined by AASHTO T99 Method C, is attained, at a moisture content
determined by Engineer to be suitable for such density acceptance of compaction
may be based on adherence to an approved roller pattern developed.
The Engineer shall make density tests of compacted material in accordance with
AASHTO T 191, T 205, or other approved field density tests, including the use of
properly calibrated nuclear testing devices during progress of the work. A correction
for coarse particles may be made in accordance with AASHTO T224. If, by such
tests, the Engineer determines that the specified density and moisture conditions
have not been attained, the Contractor shall perform additional work as may be
necessary to attain the specified conditions.
At least one group of three in-situ density tests shall be carried out for each 500 m
of each layer of compacted fill.
3.3.2.3 Rock:
(1) Density requirements will not apply to portions of embankments constructed
of materials which cannot be tested in accordance with approved methods.
(2) Embankment materials classified as rock shall be deposited, spread and
leveled the full width of the fill with sufficient earth or other fine material so
deposited to fill the interstices to produce a dense compact embankment. In
addition, one of the rollers, vibrators, or compactors meeting the requirements set
forth as enumerated below. Compaction Equipment, shall compact the
embankment full width with a minimum of three complete passes for each layer of
embankment.
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Section 02226
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
3.3.3 All materials immediately below subgrade level in earth cuts to a depth of 150
mm, or to such greater depth as may be specified, shall be compacted in
accordance with the requirements for compaction of Subsection 3.3.2.
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Section 02226
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
work until all work shall have been completed. Maintenance shall include repairing
and recompacting ruts, ridges, soft spots and deteriorated sections of the subgrade
caused by the traffic of the Contractor’s vehicle/equipment or that of the public.
3.8 TEMPLATES AND STRAIGHT-EDGE: The Contractor shall provide for use of the
Engineer, approved templates and straight-edges in sufficient number to check the
accuracy of the work, as provided in this Specification.
END OF SECTION
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Section 02630
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
Section 02630
Storm-Drainage System
1. GENERAL
1.1. REFERENCES: The publications listed below form a part of this specification to the
extent referenced. The publications are referred to in the text by basic designation only.
1.2.1. Pipe Culverts and Storm Drains: The length of pipe installed will be measured
along the centerlines of the pipe from end to end of pipe without deductions for
diameter of manholes. Pipe will be paid for at the contract unit price for the number
of linear meters of culverts or storm drains placed in the accepted work.
1.2.2. Manholes and Inlets: The quantity of manholes and inlets will be measured as the
total number of manholes and inlets of the various types of construction complete
with frames and gratings or covers and, where indicated, with fixed side-rail
ladders, constructed to meters, feet, in the accepted work. The depth of manholes
and inlets will be measured from the top of grating or cover to invert of outlet pipe.
1.2.3. Walls and Headwalls: Walls and headwalls will be measured by the number of
cubic meters yards of reinforced concrete, plain concrete, or masonry used in the
construction of the walls and headwalls. Wall and headwalls will be paid for at the
contract unit price for the number of walls and headwalls constructed in the
completed work.
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Section 02630
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
1.2.4. Rock Excavation: Payment will be made for the number of cubic meters of material
acceptably excavated, as specified and defined as rock excavation in Section
02301 EXCAVATION, BACKFILLING AND COMPACTING OF UTILITIES
measured in the original position, and computed by allowing actual width of rock
excavation with the following limitations: maximum rock excavation width, 750 mm
for pipe of 300 mm or less nominal diameter; maximum rock excavation width, 400
mm greater than outside diameter of pipe of more than 300 mm nominal diameter.
Measurement will include authorized over depth excavation. Payment will also
include all necessary drilling, and all incidentals necessary for satisfactory
excavation and disposal of authorized rock excavation. No separate payment will
be made for backfill material required to replace rock excavation; this cost shall be
included in the Contractor's unit price bid per cubic meter yard for rock excavation.
In rock excavation for manholes and other appurtenances, 300 mm will be allowed
outside the wall lines of the structures.
1.2.5. Backfill Replacing Unstable Material: Payment will be made for the number of
cubic meters yards of select granular material required to replace unstable material
for foundations under pipes or drainage structures, which will constitute full
compensation for this backfill material, including removal and disposal of unstable
material and all excavating, hauling, placing, compacting, and all incidentals
necessary to complete the construction of the foundation satisfactorily.
1.3. SUBMITTALS: The following shall be submitted in accordance with Section 01330
SUBMITTAL PROCEDURES:
Product Data
Placing Pipe;
Printed copies of the manufacturer's recommendations for installation procedures of the
material being placed, prior to installation.
Samples
Certificates
Pipeline Testing;
Determination of Density;
Frame and Cover for Gratings;
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Section 02630
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
available at the construction site at all times and shall follow these instructions unless
directed otherwise by the Owner’s Representative.
1.4.2. Handling: Materials shall be handled in a manner that ensures delivery to the
trench in sound, undamaged condition. Pipe shall be carried to the trench, not
dragged.
2. PRODUCTS
2.1. PIPES FOR CULVERTS AND STORM DRAINS: Pipe for culverts and storm drains
shall be of the sizes indicated and shall conform to the requirements specified.
2.1.1. Concrete Pipe: ASTM C 76M ASTM C 76, Class II, IV, or ASTM C 655, D-Load.
2.1.1.1. Nonreinforced Pipe: ASTM C 14M ASTM C 14, Class [1] [2] [3].
2.1.1.2. Cast-In-Place Nonreinforced Conduit: ACI 346/346R, except that testing
shall be the responsibility of and at the expense of the Contractor. In the case
of other conflicts between ACI 346/346R and project specifications,
requirements of ACI 346/346R shall govern.
2.1.2. PVC Pipe: The pipe manufacturer's resin certification, indicating the cell
classification of PVC used to manufacture the pipe, shall be submitted prior to
installation of the pipe.
2.1.2.1. Type PSM PVC Pipe: ASTM D 3034, Type PSM, maximum SDR 35,
produced from PVC certified by the compounder as meeting the requirements
of ASTM D 1784, minimum cell class 12454-B.
2.1.2.2. Profile PVC Pipe: ASTM F 794, Series 46, produced from PVC certified
by the compounder as meeting the requirements of ASTM D 1784, minimum
cell class 12454-B.
2.1.2.3. Smooth Wall PVC Pipe: ASTM F 679 produced from PVC certified by the
compounder as meeting the requirements of ASTM D 1784, minimum cell
class 12454-B.
2.2.1. Concrete: Unless otherwise specified, concrete and reinforced concrete shall
conform to the requirements for 20.70 MPa 3000 psi concrete under Section
03307A Concrete for Minor Structures. The concrete mixture shall have air content
by volume of concrete, based on measurements made immediately after discharge
from the mixer, of 5 to 7 percent when maximum size of coarse aggregate exceeds
37.5 mm. (1-1/2 inches). Air content shall be determined in accordance with ASTM
C 231. The concrete covering over steel reinforcing shall not be less than 25 mm (1
inch) thick for covers and not less than 40 mm (1-1/2 inches) thick for walls and
flooring. Concrete covering deposited directly against the ground shall have a
thickness of at least 75 mm (3 inches) between steel and ground. Expansion-joint
filler material shall conform To ASTM D 1751, or ASTM D 1752, or shall be resin-
impregnated fiberboard conforming to the physical requirements of ASTM D 1752.
2.2.2. Mortar: Mortar for pipe joints, connections to other drainage structures, and block
construction shall conform to ASTM C 270, Type M, except that the maximum
placement time shall be 1 hour. The quantity of water in the mixture shall be
sufficient to produce a stiff workable mortar.
Water shall be clean and free of harmful acids, alkalis, and organic impurities. The
mortar shall be used within 30 minutes after the ingredients are mixed with water.
The inside of the joint shall be wiped clean and finished smooth. The mortar head
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Section 02630
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
on the outside shall be protected from air and sun with a proper covering until
satisfactorily cured.
2.2.3. Precast Concrete Segmental Blocks: Precast concrete segmental block shall
conform to ASTM C 139, not more than 200 mm (8 inches) thick, not less than 200
mm (8 inches) long, and of such shape that joints can be sealed effectively and
bonded with cement mortar.
2.2.4. Frame and Cover for Gratings: Frame and cover for gratings shall be cast gray
iron, ASTM A 48M ASTM A 48, Class 35B; cast ductile iron, ASTM A 536, Grade
65-45-12; or cast aluminum, ASTM B 26/B 26M, Alloy 356.OT6. Weight, shape,
size, and waterway openings for grates and curb inlets shall be as indicated on the
plans.
2.3. STEEL LADDER: Steel ladder shall be provided where the depth of the manhole
exceeds 3.66 m (12 feet). These ladders shall be not less than 406 mm (16 inches) 16
inches in width, with 19 mm 3/4 inch diameter rungs spaced 305 mm (12 inches) apart.
The two stringers shall be a minimum 10 mm (3/8 inch) thick and 63 mm (2-1/2 inches)
wide.
2.4. HYDROSTATIC TEST ON WATERTIGHT JOINTS
2.4.1. Concrete Pipe: A hydrostatic test shall be made on the watertight joint types as
proposed. Only one sample joint of each type needs testing; however, if the sample
joint fails because of faulty design or workmanship, an additional sample joint may
be tested. During the test period, jointing material shall be protected from extreme
temperatures which might adversely affect the performance of such materials.
Performance requirements for joints in reinforced and Non-reinforced concrete pipe
shall conform to AASHTO M 198 or ASTM C 443M ASTM C 443.
3. EXECUTION
3.1. EXCAVATION FOR PIPE CULVERTS, STORM DRAINS, AND DRAINAGE
STRUCTURES: Excavation of trenches, and for appurtenances and backfilling for
culverts and storm drains, shall be in accordance with the applicable portions of
SECTION 02301 "EXCAVATION, BACKFILLING AND COMPACTING OF UTILITIES "
and SECTION 02300 "EARTHWORK" and the requirements specified below.
3.1.1. Trenching: The width of trenches at any point below the top of the pipe shall be not
greater than the outside diameter of the pipe plus 200 mm (8 inches minimum) to
permit satisfactory jointing and thorough tamping of the bedding material under and
around the pipe. Sheeting and bracing, where required, shall be placed within the
trench width as specified. Contractor shall not over excavate. Where trench widths
are exceeded, redesign with a resultant increase in cost of stronger pipe or special
installation procedures will be necessary. Cost of this redesign and increased cost
of pipe or installation shall be borne by the Contractor without additional cost to the
Owner.
3.1.2. Removal of Rock: Rock in either ledge or boulder formation shall be replaced with
suitable materials to provide a compacted earth cushion having a thickness
between unremoved rock and the pipe of at least 200 mm (8 inches) or 13 mm (1/2
inch) for each meter of fill over the top of the pipe, whichever is greater, but not
more than three-fourths the nominal diameter of the pipe. Where bell-and-spigot
pipe is used, the cushion shall be maintained under the bell as well as under the
straight portion of the pipe. Rock excavation shall be as specified and defined in
Section 02316 "Excavation, Trenching, and Backfilling for Utilities Systems".
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Section 02630
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
3.1.3. Removal of Unstable Material: Where wet or otherwise unstable soil incapable of
properly supporting the pipe, as determined by the Owner’s Representative, is
unexpectedly encountered in the bottom of a trench, such material shall be
removed to the depth required and replaced to the proper grade with select
granular material, compacted as provided in paragraph BACKFILLING. When
removal of unstable material is due to the fault or neglect of the Contractor in his
performance of shoring and sheeting, water removal, or other specified
requirements, such removal and replacement shall be performed at no additional
cost to the Owner.
3.2. BEDDING: The bedding surface for the pipe shall provide a firm foundation of uniform
density throughout the entire length of the pipe.
3.2.1. Concrete Pipe Requirements: When no bedding class is specified or detailed on
the drawings, concrete pipe shall be bedded in a soil foundation accurately shaped
and rounded to conform to the lowest one-fourth of the outside portion of circular
pipe or to the lower curved portion of pipe arch for the entire length of the pipe or
pipe arch. When necessary, the bedding shall be tamped. Bell holes and
depressions for joints shall be not more than the length, depth, and width required
for properly making the particular type of joint.
3.2.2. Plastic Pipe: Bedding for PVC and PE pipe shall meet the requirements of ASTM
D 2321. Bedding, haunching, and initial backfill shall be either Class IB or II
material.
3.3. PLACING PIPE: Each pipe shall be thoroughly examined before being laid; defective or
damaged pipe shall not be used. Plastic pipe shall be protected from exposure to direct
sunlight prior to laying, if necessary to maintain adequate pipe stiffness and meet
installation deflection requirements. Pipelines shall be laid to the grades and alignment
indicated. Proper facilities shall be provided for lowering sections of pipe into trenches.
Lifting lugs in vertically elongated metal pipe shall be placed in the same vertical plane
as the major axis of the pipe. Pipe shall not be laid in water, and pipe shall not be laid
when trench conditions or weather are unsuitable for such work. Diversion of drainage
or dewatering of trenches during construction shall be provided as necessary.
Deflection of installed flexible pipe shall not exceed the following limits:
MAXIMUM ALLOWABLE
TYPE OF PIPE DEFLECTION (%)
Plastic 7.5
Not less than 30 days after the completion of backfilling, the Owner’s Representative
may perform a deflection test on the entire length of installed flexible pipe using a mandrel
or other suitable device. Installed flexible pipe showing deflections greater than those
indicated above shall be retested by a run from the opposite direction. If the retest also
fails, the suspect pipe shall be replaced at no cost to the Owner.
3.3.1. Concrete, PVC, and Ribbed PVC Pipe: Laying shall proceed upgrade with spigot
ends of bell-and-spigot pipe and tongue ends of tongue-and-groove pipe pointing in
the direction of the flow.
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Section 02630
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
3.3.2. Multiple Culverts: Where multiple lines of pipe are installed, adjacent sides of pipe
shall be at least half the nominal pipe diameter or 1 meter (3 feet apart), whichever
is less.
3.4. JOINTING
3.4.1. Concrete Pipe
3.4.1.1. Cement-Mortar Bell-and-Spigot Joint: The first pipe shall be bedded to the
established grade line, with the bell end placed upstream. The interior surface
of the bell shall be thoroughly cleaned with a wet brush and the lower portion
of the bell filled with mortar as required to bring inner surfaces of abutting
pipes flush and even. The spigot end of each subsequent pipe shall be
cleaned with a wet brush and uniformly matched into a bell so that sections
are closely fitted. After each section is laid, the remainder of the joint shall be
filled with mortar, and a bead shall be formed around the outside of the joint
with sufficient additional mortar. If mortar is not sufficiently stiff to prevent
appreciable slump before setting, the outside of the joint shall be wrapped or
bandaged with cheesecloth to hold mortar in place.
3.4.1.2. Cement-Mortar Tongue-and-Groove Joint: The first pipe shall be bedded
carefully to the established grade line with the groove upstream. A shallow
excavation shall be made underneath the pipe at the joint and filled with
mortar to provide a bed for the pipe. The grooved end of the first pipe shall be
thoroughly cleaned with a wet brush, and a layer of soft mortar applied to the
lower half of the groove. The tongue of the second pipe shall be cleaned with
a wet brush; while in horizontal position, a layer of soft mortar shall be applied
to the upper half of the tongue. The tongue end of the second pipe shall be
inserted in the grooved end of the first pipe until mortar is squeezed out on
interior and exterior surfaces. Sufficient mortar shall be used to fill the joint
completely and to form a bead on the outside.
3.4.1.3. Flexible Watertight Joints: Gaskets and jointing materials shall be as
recommended by the particular manufacturer in regard to use of lubricants,
cements, adhesives, and other special installation requirements. Surfaces to
receive lubricants, cements, or adhesives shall be clean and dry. Gaskets and
jointing materials shall be affixed to the pipe not more than 24 hours prior to
the installation of the pipe, and shall be protected from the sun, blowing dust,
and other deleterious agents at all times. Gaskets and jointing materials shall
be inspected before installing the pipe; any loose or improperly affixed gaskets
and jointing materials shall be removed and replaced. The pipe shall be
aligned with the previously installed pipe, and the joint pushed home. If, while
the joint is being made the gasket becomes visibly dislocated the pipe shall be
removed and the joint remade.
3.6. STEEL LADDER INSTALLATION: Ladder shall be adequately anchored to the wall by
means of steel inserts spaced not more than 1.83 m (6 feet) 6 feet vertically, and shall
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Section 02630
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
be installed to provide at least 152 mm (6 inches) 6 inches of space between the wall
and the rungs. The wall along the line of the ladder shall be vertical for its entire length.
3.7. BACKFILLING
3.7.1. Backfilling Pipe in Trenches: After the pipe has been properly bedded, selected
material from excavation or borrow, at moisture content that will facilitate
compaction, shall be placed along both sides of pipe in layers not exceeding 150
mm (6 inches) in compacted depth. The backfill shall be brought up evenly on both
sides of pipe for the full length of pipe. The fill shall be thoroughly compacted under
the haunches of the pipe. Each layer shall be thoroughly compacted with
mechanical tampers or rammers. This method of filling and compacting shall
continue until the fill has reached an elevation of at least 300 mm (12 inches) above
the top of the pipe. The remainder of the trench shall be backfilled and compacted
by spreading and rolling or compacted by mechanical rammers or tampers in
layers not exceeding 220 millimeters. Inches. Tests for density shall be made as
necessary to ensure conformance to the compaction requirements specified below.
Where it is necessary, in the opinion of the Owner’s Representative, that sheeting
or portions of bracing used be left in place, the contract will be adjusted
accordingly. Untreated sheeting shall not be left in place beneath structures or
pavements.
3.7.2. Backfilling Pipe in Fill Sections: For pipe placed in fill sections, backfill material and
the placement and compaction procedures shall be as specified below. The fill
material shall be uniformly spread in layers longitudinally on both sides of the pipe,
not exceeding 150 mm (6 inches) in compacted depth, and shall be compacted by
rolling parallel with pipe or by mechanical tamping or ramming. Prior to
commencing normal filling operations, the crown width of the fill at a height of 300
mm (12 inches) above the top of the pipe shall extend a distance of not less than
twice the outside pipe diameter on each side of the pipe or 4 m, (12 feet),
whichever is less. After the backfill has reached at least 300 mm (12 inches) above
the top of the pipe, the remainder of the fill shall be placed and thoroughly
compacted in layers not exceeding 220 mm. inches.
3.7.3. Movement of Construction Machinery: When compacting by rolling or operating
heavy equipment parallel with the pipe, displacement of or injury to the pipe shall
be avoided. Movement of construction machinery over a culvert or storm drain at
any stage of construction shall be at the Contractor's risk. Any damaged pipe shall
be repaired or replaced.
3.7.4. Compaction
3.7.4.1. General Requirements: Cohesionless materials include gravels, gravel-
sand mixtures, sands, and gravelly sands. Cohesive materials include clayey
and silty gravels, gravel- silt mixtures, clayey and silty sands, sand-clay
mixtures, clays, silts, and very fine sands. When results of compaction tests
for moisture-density relations are recorded on graphs, cohesionless soils will
show straight lines or reverse-shaped moisture-density curves, and cohesive
soils will show normal moisture-density curves.
3.7.4.2. Minimum Density: Backfill over and around the pipe and backfill around
and adjacent to Under airfield and heliport pavements, paved roads, streets,
parking areas, and similar-use pavements including adjacent shoulder areas,
the density shall be not less than 90 percent of maximum density for cohesive
material and 95 percent of maximum density for cohesionless material, up to
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Section 02630
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
3.7.5. Determination of Density: Testing shall be the responsibility of the Contractor and
performed at no additional cost to the Owner. Testing shall be performed by an
approved commercial testing laboratory or by the Contractor subject to approval.
Tests shall be performed in sufficient number to ensure that specified density is
being obtained. Laboratory tests for moisture density relations shall be made in
accordance with ASTM D 1557 except the mechanical tampers may be used
provided the results are correlated with those obtained with the specified hand
tamper. Field density tests shall be determined in accordance with ASTM D 2167 or
ASTM D 2922. When ASTM D 2922 is used, the calibration curves shall be
checked and adjusted, if necessary, using the sand cone method as described in
paragraph Calibration of the referenced publications. ASTM D 2922 results in a wet
unit weight of soil and when using this method ASTM D 3017 shall be used to
determine the moisture content of the soil. The calibration curves furnished with the
moisture gauges shall be checked along with density calibration checks as
described in ASTM D 3017 or ASTM D 2922. Test results shall be furnished to the
Owner’s Representative. The calibration checks of both the density and moisture
gauges shall be made at the beginning of a job on each different type of material
encountered and at intervals as directed.
3.8. PIPELINE TESTING: Lines shall be tested for leakage by low-pressure air or water
testing or exfiltration tests, as appropriate. Low-pressure air testing for concrete pipes
shall conform to ASTM C 924M ASTM C 924. Low-pressure air testing for plastic pipe
shall conform to ASTM F 1417. Testing of individual joints for leakage by low-pressure
air or water shall conform to ASTM C 1103M ASTM C 1103. Prior to exfiltration tests,
the trench shall be backfilled up to at least the lower half of the pipe. If required,
sufficient additional backfill shall be placed to prevent pipe movement during testing,
leaving the joints uncovered to permit inspection. Visible leaks encountered shall be
corrected regardless of leakage test results. When the water table is 600 mm (2 feet) or
more above the top of the pipe at the upper end of the pipeline section to be tested,
infiltration shall be measured using a suitable weir or other device acceptable to the
Owner’s Representative. An exfiltration test shall be made by filling the line to be tested
with water so that a head of at least 600 mm (2 feet) is provided above both the water
table and the top of the pipe at the upper end of the pipeline to be tested. The filled line
shall be allowed to stand until the pipe has reached its maximum absorption, but not
less than 4 hours. After absorption, the head shall be reestablished. The amount of
water required to maintain this water level during a 2-hour test period shall be
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Section 02630
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
measured. Leakage as measured by the exfiltration test shall not exceed 60 liters per
mm in diameter per kilometer (250 gallons per inch in diameter per mile) of pipeline per
day 9 mL per mm in diameter per 100 meters (0.2 gallons per inch in diameter per 100
feet) of pipeline per hour]. When leakage exceeds the maximum amount specified,
satisfactory correction shall be made and retesting accomplished. Testing, correcting,
and retesting shall be made at no additional cost to the Owner.
END OF SECTION
Page 9 of 9
Section 02752
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
Section 02752
Portland Cement Concrete Pavement for Roads and
Site Facilities
1. GENERAL
1.1. REFERENCES: The publications listed below form a part of this specification to the
extent referenced. The publications are referred to in the text by basic designation only.
1.2. SUBMITTALS
SD-03 Product Data
Curing materials
Admixtures
Dowel
Reinforcement
Submit a complete list of materials including type, brand and applicable reference
specifications.
SD-05 Design Data
Concrete mix design
Thirty days minimum prior to concrete placement, submit a mix design, with applicable tests,
for each strength and type of concrete for approval. Submit a complete list of materials
including type; brand; source and amount of cement, and admixtures; and applicable
reference specifications. Provide mix proportion data using at least three different water-
cement ratios for each type of mixture, which will produce a range of strength encompassing
those required for each class and type of concrete required. Submittal shall clearly indicate
where each mix design will be used when more than one mix design is submitted. Obtain
acknowledgement of approvals prior to concrete placement. Submit a new mix design for
each material source change.
SD-06 Test Reports
Aggregate tests
Concrete slump tests
Air content tests
Flexural strength tests
SD-07 Certificates
Ready-mixed concrete plant
Cementitious materials
2. PRODUCTS
2.1. MATERIALS
2.1.1. Cementitious Materials
2.1.1.1. Cement: ASTM C150, Type I or II. Cement certificate shall include test
results in accordance with ASTM C150, including equivalent alkalies indicated
in the Supplementary Optional Chemical Requirements.
2.1.2. Water: ASTM C94/C94M, fresh, clean, and potable.
2.1.3. Aggregate
2.1.3.1. Alkali Reactivity Test: Fine and Coarse aggregates to be used in all
concrete shall be evaluated and tested by the Contractor for alkali-aggregate
reactivity in accordance with ASTM C1260. The coarse and fine aggregates
shall be evaluated in a combination, which matches the contractors' proposed
mix design, utilizing the modified version of ASTM C1260. Test results of the
combination shall have a measured expansion of less than 0.08 percent at 16
days. Should the test data indicate an expansion of greater than 0.08%, the
aggregate(s) shall be rejected and the contractor shall submit new aggregate
sources for retesting or may submit additional test results incorporating
Lithium Nitrate for consideration.
2.1.4. Admixtures: ASTM C494/C494M: Type A, water reducing; Type B, retarding; Type
C, accelerating; Type D, water-reducing and retarding; and Type E, water- educing
and accelerating admixture. Do not use calcium chloride admixtures. Where not
shown or specified, the use of admixtures is subject to written approval of the
Owner’s Representative.
ASTM C260: Air-entraining.
2.1.5. Reinforcement
2.1.5.1. Dowel Bars: Bars shall conform to ASTM A615/A615M, Grade 40 for
plain billet steel bars of the size and length indicated. Remove all burrs and
projections from the bars.
2.1.5.2. Tie Bars: Bars shall be billet or axle steel deformed bars and conform to
ASTM A615M or A617M Grade 40.
3. EXECUTION
3.1. FORMS
3.1.1. Construction: Construct forms to be removable without damaging the concrete.
3.1.2. Coating: Before placing the concrete, coat the contact surfaces of forms except
existing pavement sections where bonding is required, with a non staining mineral
oil, non-staining form coating compound, or two coats of nitro-cellulose lacquer.
When using existing pavement as a form, clean existing concrete and then coat
with asphalt emulsion bond breaker before concrete is placed.
3.1.3. Grade and Alignment: Check and correct grade elevations and alignment of the
forms immediately before placing the concrete.
3.2. REINFORCEMENT
3.2.1. Dowel Bars: Install bars accurately aligned, vertically and horizontally, at indicated
locations and to the dimensions and tolerances indicated. Before installation
thoroughly grease the sliding portion of each dowel. Dowels must remain in position
during concrete placement and curing.
3.2.2. Tie Bars: Install bars, accurately aligned horizontally and vertically, at indicated
locations. For slipform construction, insert bent tie bars by hand or other approved
means.
3.3.6. Hot Weather: Maintain required concrete temperature in accordance with Figure
2.1.5 in ACI 305R to prevent evaporation rate from exceeding 0.98 kg of water per
square meter (0.2 pound of water per square foot) of exposed concrete per hour.
Cool ingredients before mixing or use other suitable means to control concrete
temperature and prevent rapid drying of newly placed concrete. After placement,
use fog spray, apply monomolecular film, or use other suitable means to reduce the
evaporation rate. Start curing when surface of fresh concrete is sufficiently hard to
permit curing without damage. Cool underlying material by sprinkling lightly with
water before placing concrete. Follow practices found in ACI 305R.
3.4. PAVING: Pavement shall be constructed with paving and finishing equipment utilizing
fixed forms.
3.4.1. Consolidation: The paver vibrators shall be inserted into the concrete not closer to
the underlying material than 50 mm. (2 inches). The vibrators or any tamping units
in front of the paver shall be automatically controlled so that they shall be stopped
immediately as forward motion ceases. Excessive vibration shall not be permitted.
Concrete in small, odd-shaped slabs or in locations inaccessible to the paver
mounted vibration equipment shall be vibrated with a hand operated immersion
vibrator. Vibrators shall not be used to transport or spread the concrete.
3.4.2. Operation: When the paver is operated between or adjacent to previously
constructed pavement (fill-in lanes), provisions shall be made to prevent damage to
the previously constructed pavement, including keeping the existing pavement
surface free of any debris, and placing rubber mats beneath the paver tracks.
Transversely oscillating screeds and extrusion plates shall overlap the existing
pavement the minimum possible, but in no case more than 200 mm. (8 inches).
3.4.3. Required Results: The paver-finisher shall be operated to produce a thoroughly
consolidated slab throughout, true to line and grade within specified tolerances.
The paver-finishing operation shall produce a surface finish free of irregularities,
tear, voids of any kind and any other discontinuities. It shall produce only a very
minimum of paste at the surface. Multiple passes of the paver-finisher shall not be
permitted. The equipment and its operation shall produce a finished surface
requiring no hand finishing, other than the use of cutting straightedges, except in
very infrequent instances. No water, other than true fog sprays (mist), shall be
applied to the concrete surface during paving and finishing.
3.4.4. Fixed Form Paving: Forms shall be steel, except that wood forms may be used for
curves having a radius of 45 m (150 feet) or less, and for fillets. Forms may be built
up with metal or wood, added only to the base, to provide an increase in depth of
not more than 25 percent. The base width of the form shall be not less than eight-
tenths of the vertical height of the form, except that forms 200 mm (8 inches) or
less in vertical height shall have a base width not less than the vertical height of the
form. Wood forms for curves and fillets shall be adequate in strength and rigidly
braced. Forms shall be set on firm material cut true to grade so that each form
section when placed will be firmly in contact with the underlying layer for its entire
base. Forms shall not be set on blocks or on built-up spots of underlying material.
Holes in existing pavements for form stakes shall be carefully drilled without
cracking or spalling the existing pavement. Forms shall remain in place at least 12
hours after the concrete has been placed. Forms shall be removed without injuring
the concrete.
3.4.5. Slipform Paving (Contractor’s Option): The slipform paver shall shape the concrete
to the specified and indicated cross section in one pass, and shall finish the surface
and edges so that only a very minimum amount of hand finishing is required.
Dowels shall not be installed by dowel inserters attached to the paver or by any
other means of inserting the dowels into the plastic concrete.
3.4.6. Placing Dowels and Tie Bars: Dowels shall be installed with alignment not greater
than 1 mm per 100 mm. (1/8 inch per ft). Except as otherwise specified below,
location of dowels shall be within a horizontal tolerance of plus or minus 15 mm
(5/8 inch) and a vertical tolerance of plus or minus 5 mm. (3/16 inch). The portion of
each dowel intended to move within the concrete or expansion cap shall be painted
with one coat of rust inhibiting primer paint, and then oiled just prior to placement.
Dowels and tie bars in joints shall be omitted when the center of the dowel and tie
bar is located within a horizontal distance from an intersecting joint equal to or less
than one fourth of the slab thickness.
3.4.6.1. Construction Joints-Fixed Form Paving: Installation of tie bars shall be by
the bonded-in-place method, supported by means of devices fastened to the
forms. Installation by removing and replacing in preformed holes will not be
permitted.
3.4.6.2. Dowels Installed in Hardened Concrete: Installation shall be by bonding
the dowels into holes drilled into the hardened concrete. Holes approximately
3 mm (1/8 inch) greater in diameter than the dowels shall be drilled into the
hardened concrete. Dowels shall be bonded in the drilled holes using epoxy
resin injected at the back of the hole before installing the dowel and extruded
to the collar during insertion of the dowel so as to completely fill the void
around the dowel. Application by buttering the dowel shall not be permitted.
The dowels shall be held in alignment at the collar of the hole, after insertion
and before the grout hardens, by means of a suitable metal or plastic collar
fitted around the dowel. The vertical alignment of the dowels shall be checked
by placing the straightedge on the surface of the pavement over the top of the
dowel and measuring the vertical distance between the straightedge and the
beginning and ending point of the exposed part of the dowel. Where tie bars
are required in longitudinal construction joints of slipform pavement, bent tie
bars shall be installed at the paver, in front of the transverse screed or
extrusion plate. If tie bars are required, a standard keyway shall be
constructed, and the bent tie bars shall be inserted into the plastic concrete
through a 0.45 to 0.55 mm 26 gauge thick metal keyway liner. Tie bars shall
not be installed in preformed holes. The keyway liner shall be protected and
shall remain in place and become part of the joint. Before placement of the
adjoining paving lane, the tie bars shall be straightened, without spalling the
concrete around the bar.
Expansion Joints: Dowels in expansion joints shall be installed by the bonded-inplace method or
by bonding
3.5. FINISHING CONCRETE: Start finishing operations immediately after placement of
concrete. Use finishing machine, except hand finishing may be used in emergencies
and for concrete slabs in inaccessible locations or of such shapes or sizes that machine
finishing is impracticable. Finish pavement surface on both sides of a joint to the same
grade. Finish formed joints from a securely supported transverse bridge. Provide hand-
finishing equipment for use at all times. Transverse and longitudinal surface tolerances
shall be 6 mm in 3 m (1/4 inch in 10 feet).
3.5.1. Side Form Finishing: Strike off and screed concrete to the required slope and
cross-section by a power-driven transverse finishing machine. Transverse rotating
3.6. CURING AND PROTECTION: Protect concrete adequately from injurious action by sun,
rain, flowing water, mechanical injury, tire marks and oil stains, and do not allow it to dry
out from the time it is placed until the expiration of the minimum curing periods specified
herein. Use White-Burlap-Polyethylene Sheet or liquid membrane-forming compound,
except as specified otherwise herein. Do not use membrane-forming compound on
surfaces where its appearance would be objectionable, on surfaces to be painted,
where coverings are to be bonded to concrete, or on concrete to which other concrete is
to be bonded. Maintain temperature of air next to concrete above 5 degrees C (40
degrees F) for the full curing periods.
3.6.1. White-Burlap-Polyethylene Sheet: Wet entire exposed surface thoroughly with a
fine spray of water, saturate burlap but do not have excessive water dripping off
the burlap and then cover concrete with White-Burlap-Polyethylene Sheet, burlap
side down. Lay sheets directly on concrete surface and overlap 300 mm (12
inches). Make sheeting not less than 450 mm (18 inches) wider than concrete
surface to be cured, and weight down on the edges and over the transverse laps to
form closed joints. Repair or replace sheets when damaged during curing. Check
daily to assure burlap has not lost all moisture. If moisture evaporates, resaturate
burlap and re-place on pavement (re-saturation and re-placing shall take no longer
than 10 minutes per sheet). Leave sheeting on concrete surface to be cured for at
least 7 days.
3.6.2. Liquid Membrane-Forming Compound Curing: Apply compound immediately after
surface loses its water sheen and has a dull appearance and before joints are
sawed. Agitate curing compound thoroughly by mechanical means during use and
apply uniformly in a two coat continuous operation by suitable power-spraying
equipment. Total coverage for the two coats shall be at least 4 liters one gallon of
undiluted compound per 20 square meters (200 square feet). Compound shall form
a uniform, continuous, coherent film that will not check, crack, or peel and shall be
free from pinholes or other imperfections. Apply an additional coat of compound
immediately to areas where film is defective. Respray concrete surfaces that are
subject to heavy rainfall within 3 hours after curing compound has been applied in
the same manner.
3.6.2.1. Protection of Treated Surfaces: Keep concrete surfaces to which liquid
membraneforming compounds have been applied free from vehicular traffic
and other sources of abrasion for not less than 72 hours. Foot traffic is
allowed after 24 hours for inspection purposes. Maintain continuity of coating
for entire curing period and repair damage to coating immediately.
perform tests specified herein. Make test specimens in accordance with ASTM
C31/C31M.
3.7.2. Consistency Tests: The Contractor's approved laboratory shall perform concrete
slump tests in accordance with ASTM C143/C143M. Take samples for slump
determination from concrete during placement. Perform tests at the beginning of a
concrete placement operation and and for each batch (minimum) or every 16 cubic
meters (20 cubic yards) (maximum) of concrete to ensure that specification
requirements are met. In addition, perform tests each time test beams and
cylinders are made.
3.7.3. Flexural Strength Tests: The Contractor's approved laboratory shall test for flexural
strength in accordance with ASTM C78. Make four test specimens for each set of
tests. Test two specimens at 7,28 days, and the other two at 90 days. Concrete
strength will be considered satisfactory when the minimum of the 28,90-day test
results equals or exceeds the specified 28,90-day flexural strength, and no
individual strength test is less than 3.79 MPa (550 pounds per square inch). If the
ratio of the 7,28-day strength test to the specified 28,90-day strength is less than 65
percent, make necessary adjustments for conformance. Frequency of flexural tests
on concrete beams shall be not less than four test beams for each 38 cubic meters
(50 cubic yards) of concrete, or fraction thereof, placed. Concrete, which is
determined to be defective, based on the strength acceptance criteria therein, shall
be removed and replaced with acceptable concrete.
3.7.4. Air Content Tests: Test air-entrained concrete for air content at the same
frequency as specified for slump tests. Determine percentage of air in accordance
with ASTM C231 on samples of air in accordance with ASTM C231 on samples
taken during placement of concrete in forms.
3.7.5. Surface Testing: Surface testing for surface smoothness, edge slump and plan
grade shall be performed as indicated below by the Testing Laboratory. The
measurements shall be properly referenced in accordance with paving lane
identification and stationing, and a report given to the Owner within 24 hours after
measurement is made. A final report of surface testing, signed by a Registered
Engineer, containing all surface measurements and a description of all actions
taken to correct deficiencies, shall be provided to the Owner upon conclusion of
surface testing.
3.7.5.1. Surface Smoothness Requirements: The finished surfaces of the
pavements shall have no abrupt change of 3 mm (1/8 inch) or more, and all
pavements shall be within the tolerances specified when checked with a 4
meter(12 foot) straightedge: 5 mm(1/5) inch longitudinal and 6.5 mm(1/4) inch
transverse directions for roads and streets and 6.5 mm(1/4) inch for both
directions for other concrete surfaces, such as parking areas.
3.7.5.2. Surface Smoothness Testing Method: The surface of the pavement shall
be tested with the straightedge to identify all surface irregularities exceeding
the tolerances specified above. The entire area of the pavement shall be
tested in both a longitudinal and a transverse direction on parallel lines
approximately 4.5 m (15 feet apart). The straightedge shall be held in contact
with the surface and moved ahead one-half the length of the straightedge for
each successive measurement. The amount of surface irregularity shall be
determined by placing the straightedge on the pavement surface and allowing
it to rest upon the two highest spots covered by its length and measuring the
maximum gap between the straightedge and the pavement surface, in the
area between these two high points.
3.7.6. Plan Grade Testing and Conformance: The surfaces shall vary not more than 18
mm (0.06 foot) above or below the plan grade line or elevation indicated. Each
pavement category shall be checked by the Contractor for conformance with plan
grade requirements by running lines of levels at intervals to determine the elevation
at each joint intersection.
3.7.7. Test for Pavement Thickness: Measure during concrete placement to determine
in-place thickness of concrete pavement.
3.7.8. Dowels: Inspect dowel placement prior to placing concrete to assure that dowels
are of the size indicated, and are spaced, aligned and painted and oiled as
specified. Dowels shall not deviate from vertical or horizontal alignment after
concrete has been placed by more than 3 mm per 300 mm (1/8 inch per foot).
END OF SECTION
1.2. SUBMITTALS
Shop Drawings
Load-transfer devices
Manufacturer's catalog data in the form of catalog cuts may be submitted
in lieu of drawings for the listed items.
Test Reports
Joint sealer
Certificates
Equipment list
Submit a list and description of equipment to be used. Equipment for
heating, mixing and installing joint seals shall be in accordance with
instructions provided by joint seal manufacturer.
Dowel
Reinforcement
Joint seal
Manufacturer's Instructions
Joint sealants
Dowel Assemblies
Instructions for joint sealants shall include, but not be limited to: storage requirements,
ambient temperature and humidity ranges, and moisture condition of joints for successful
installation; requirements for preparation of joints; safe heating temperature; mixing
1.3. DELIVERY, STORAGE, AND HANDLING: Inspect for damage, unload, and store
materials delivered to site in accordance with manufacturer's instructions.
1.3.1. Joint Seal Materials: Deliver liquid joint sealants and lubricants in original
sealed containers and protect high temperatures. Store preformed joint fillers in
a manner to maintain straightness and avoid damage.
1.3.2. Dowel Bars: Dowel bars shall be stored in a manner to avoid cracking. Cover
stored dowel bars with tarpaulin or black colored polyethylene film.
1.3.3. Reinforcement: Store reinforcement on pallets or wooden sleepers in a manner
to avoid excessive rusting or contamination with soil, grease, oil, or other
objectionable material. Store reinforcement in separate piles or racks to avoid
loss of identification after bundles of reinforcing bars or mats are broken.
1.6.2. Joint Sealing Equipment: Joint sealing equipment shall be of a type required by
joint seal manufacturer's installation instructions. Equipment shall be capable of
installing sealant to depths, widths and tolerances indicated. Inspect equipment
periodically during installation of sealant as required but not less than once each
work day, to ensure the equipment is functioning properly. If malfunctions are
noted, joint sealing shall not proceed until they are corrected.
1.6.2.1. Hot-Poured Liquid Sealant: Unit applicators used for heating and
installing hotpoured sealant materials shall be mobile and equipped with a
double-wall agitator-type kettle with an oil medium in outer space for heat
transfer, a direct-connected pressure-type extruding device with nozzle or
nozzles shaped for insertion in the joints to be filled, and a positive device
for controlling temperature of oil and sealant. Applicator shall be so
designed that sealer will circulate through delivery hose and return to kettle
when not sealing joint.
1.6.2.2. Two Component Cold-Applied Liquid Sealants: For two component
cold-applied machine mixed sealants equipment shall be capable of
delivering each component within an accuracy of 5 percent. Equip
reservoirs for each component with mechanical agitation devices. Equip
equipment with thermostatically controlled indirect heating of components
when required. Equipment shall include screens over each reservoir to
eliminate foreign particles or partially polymerized material which may clog
lines. Equipment shall be capable of intimately mixing the two components
through a range of application rates from 0.01 to 0.06 liter per second (10
to 60 gallons per hour) and through a range of pressures from 345 to 1034
kPa (50 to 150 pounds per square inch). Hand-mixing of cold-applied two
component sealant may be done at the option of the Contractor for
sealants.
1.6.2.3. Preformed Joint Seal: Install seals with equipment recommended in
writing by sealant manufacturer. Equipment shall be capable of installing
joint seal to indicated depth without damaging, distorting, or stretching seal
material.
2. PRODUCTS
2.1. MATERIALS
2.1.1. Joint Filler
2.1.1.1. For Expansion Joints: Preformed joint filler, ASTM D 1751. Filler must
be compatible with joint sealer material.
2.1.2. Bond Breakers
2.1.3. Joint Sealants
2.1.3.1. Sealant, Joint, Non-Jet Fuel Resistant, Hot-Applied: FS SS-S-1401,
for Portland cement and asphalt concrete pavements.
2.1.4. Dowel Bars: Bars shall conform to ASTM A 615/A 615M, Grade 40 for plain
billet steel bars of size and length indicated. Remove burrs and projections from
bars. Coat sliding portion of each bar with shop applied paint conforming to FS
TT-P-664. For doweled expansion joints, fit outer end of sliding portion of each
dowel with a tight-fitting metal sleeve which conforms to manufacturer's
recommendation for dowel bars.
2.1.5. Dowel Assemblies: Support dowels with steel baskets or dowel assemblies.
Supports shall conform to manufacturers’ recommendations for rigid welded
dowel assemblies, heavy duty type. Weld spacer wires parallel to dowels and
weld alternate ends of dowels to sides of assembly. At expansion joints, fit
dowels with bar tubes or U-shaped channel caps. Sliding surfaces shall be
parallel with longitudinal axis of pavement within a tolerance of 3 mm per 3 m
(1/8 inch per foot). Sliding end of assembly crossing joint shall alternate on each
side of joint for all dowels in each joint.
2.1.6. Tie Bars: Bars shall be billet or axle steel deformed bars and conform to ASTM
A 615/A 615M or ASTM A 617/A 617M Grade 40.
3. EXECUTION
3.1. PREPARATION OF SEALANTS
3.1.1. Liquid Sealants: Prior to use, inspect liquid joint seal to ensure product has not
become damaged during shipping and storage, material is of proper lot number
and has not reached its shelf life retest date.
3.1.2. Preformed Joint Fillers: Prior to installing inspect preformed joint fillers to
ensure they are straight, without damage, and resilient.
3.1.3. Hot-Applied Liquid Sealants: Do not heat sealing materials in excess of the
safe heating temperature as shown in manufacturer's instructions. Do not
expose sealant to direct heat or flame. Remove and waste sealant which has
been over heated, heated in excess of three hours, or has remained in
application equipment at end of day's operation.
3.1.4. Cold-Applied Two Component Type Liquid Sealants: Inspect sealant
components and containers prior to use, and reject materials that contain water,
hard caking of separated constituents, nonreversible gel, or that are otherwise
unsatisfactory. Settlement of constituents in a soft mass that can be readily and
uniformly remixed in field with simple tools will not be cause for rejection. Prior
to transfer of components from shipping containers to reservoirs of application
equipment, mix materials in shipping containers to ensure homogeneity of
components and incorporation of all constituents at time of transfer. When
necessary warm components of the sealer to a temperature not exceeding 32
degrees C (90 degrees F) by placing components in heated storage, but in no
case shall components be heated by direct flame or in single-walled, non-oil-
bath heating kettles.
3.2. JOINTS: Joints shall be type shown and shall form a regular rectangular pattern.
Joints shall conform to details shown. Seal joints by procedures indicated.
Preformed joint filler installed for expansion joints shall be securely held in position
during concreting operations. Wherever curved pavement edges occur, make joints
to intersect tangents to curve at right angles. Joints shall be in a continuous straight
line extending from edge to edge of pavement. Do not stagger joints in abutting
pavements except where shown. Protect joints from curing compounds by covering
with tape or rope. Take necessary precautions to ensure proper curing at joints.
3.2.1. Sawing of Joints: Sawing will be conducted when concrete has hardened
sufficiently to prevent ravelling or flaking along edges of saw cut and before
uncontrolled shrinkage cracking of pavement occurs. Mark alignment of joints
by chalk line or other suitable guide. Saw cuts shall not vary from required
alignment by more than 13 mm in 3 m (1/2 inch in ten feet). Saw cutting shall be
carried on both during the day and at night as required. A supply of saw blades
and at least one stand-by sawing unit in working condition will be readily
available during sawing operations. Discontinue sawing if a crack develops
ahead of a saw cut. If uncontrolled cracking has occurred do not saw cut along
the cracks but notify the Owner’s Representative immediately.
3.2.2. Protection of Joints: Immediately after each joint is sawed, thoroughly clean
saw cut and adjacent concrete surface by flushing with water and blowing with
compressed air to remove waste. Respray curing compound on surfaces
affected by sawing and cleaning operations but do not permit curing compound
into joints. Protect joints from intrusion of foreign materials by installation of
blocking media or separating tape as indicated. Do not seal joints until concrete
has cured sufficiently as required by joint sealant manufacturer's instructions.
3.2.3. Joints at Vertical Surfaces: Construct joints where slabs abut light pads, catch
basins, manholes, footings, walls, columns, and structures as expansion joints,
19 mm (3/4 inch) wide and full depth or thickness of slab. Provide joints with
preformed joint filler and joint sealant and form the joints by placing joint filler
against the adjacent structure. Keep filler in place with stakes or other approved
means until concrete is placed against filler. Fit abutting sections or ends of filler
3.3. INSTALLATION: Joint preparation, primer and sealant shall be in accordance with
joint seal manufacturer's instructions.
3.3.1. Bonding Agents and Primer: Apply joint seal bonding agents and primer in
accordance with joint seal manufacturer's instructions. When primed joint
becomes dusty or otherwise contaminated prior to sealing, re-sandblast, air
blow, and re-prime joint.
3.3.2. Installation of Liquid Sealants: Do not install liquid joint seals until test section
has been inspected and approved by Owner’s Representative. Joints shall be
dry and free of debris and contaminants prior to placement of sealant. Fill joints
to depths and tolerances indicated without formation of voids or entrapped air.
Remove excess or spilled sealant from pavement and discard.
3.3.3. Dowel Bars: Install bars accurately aligned, vertically and horizontally, at
indicated locations and to dimensions and tolerances indicated. Before
installation thoroughly grease sliding portion of each dowel. Dowels must
remain in position during concrete placement and curing.
3.3.4. Dowel Assemblies: At transverse expansion joints set dowels with dowel
assemblies. Before construction commences method for installing dowel bars
shall be approved.
3.3.5. Tie Bars: Install bars, accurately aligned horizontally and vertically, at indicated
locations.
END OF SECTION
Section 22 45 00
Emergency Plumbing Fixtures
PART 1 GENERAL
1.1 SUMMARY
A. Section Includes:
1. Emergency showers.
2. Eyewash equipment.
3. Eye/face wash equipment.
4. Combination units
5. Water-tempering equipment.
PART 2 PRODUCTS
2.1 EMERGENCY SHOWERS
A. Freestanding, Plumbed Emergency Showers,
1. Capacity: Not less than 20 gpm (76L/min) for at least 15 minutes.
2. Supply Piping: NPS 1 (DN 25) PVC with flow regulator and stay-open control
valve.
3. Control-Valve Actuator: Foot treadle
4. Shower Head: 8 inch/ 200 mm minimum diameter
5. Mounting: Pedestal
B. Freeze-Protected, Plumbed Emergency Showers,
1. Capacity: Not less than 20 gpm/ 76 L/min for at least 15 minutes.
2. Supply Piping: DN 32 galvanized steel with flow regulator and stay-open
control valve.
3. Control-Valve Actuator: Pull rod.
4. Shower Head: 8 inch/ 200 mm minimum diameter
PART 3 EXECUTION
3.2 CONNECTIONS
3.3 IDENTIFICATION
A. Install equipment nameplates or equipment markers on emergency plumbing
fixtures and equipment and equipment signs on water-tempering equipment.
3.5 ADJUSTING
A. Adjust or replace fixture flow regulators for proper flow.
B. Adjust equipment temperature settings.
END OF SECTION 22 45 00
Section 31 00 00
Earthwork (General)
PART 1 GENERAL
1.1. APPLICABLE PUBLICATIONS: The publications listed below form part of this
specification to the extent referenced. The publications are referred to in text by the
basic designation only.
1.1.1. American Society for Testing and Materials (ASTM) Publications:
C 33-92a Concrete Aggregates
C 136-83 Sieve or Screen Analysis of Fine and Coarse Aggregates
D 1140-54 Amount of material in soils
(R 1971) Finer than the No. 200 (75 Micrometer) Sieve
D 1556-82 Density of Soil in Place by the Sand-Cone Method
D 1557-78 Moisture Density Relations of Soils and Soil-Aggregate Mixtures
Using 10-lb. (4.54-kg.) Rammer and 18-in. (457-mm) Drop
D 2419-74 Test for Sand Equivalent Value of soils and FineAggregates
D 2487-69 Classification of Soils for Engineering Purposes (R 1975)
D 2922-81 Density of Soil and Soil-Aggregate in Place by Nuclear Methods
(Shallow Depth)
D 3017-78 Moisture Content of Soil And Soil-aggregate in Place by Nuclear
Methods (Shallow Depth)
D 4318-84 Liquid limit, Plastic Limit, and Plasticity Index of Soils
1.2. DEFINITIONS:
1.2.1. Backfill: Material used in refilling a cut or other excavation.
1.2.2. Capillary Water Barrier: A layer of clean, poorly graded crushed rock, stone, or
natural sand or gravel having a high porosity which is placed beneath a building
slab with or without a vapor barrier to cut off the capillary flow of pore water to
the area immediately below a slab.
1.2.3. Cohesive Materials: Cohesive materials include materials classified by ASTM D
2487 as GC, SC, ML, CL, MH, and CH. Materials classified as GM and SM will
be identified as cohesive only when fines have a plasticity index greater than
zero.
1.2.4. Cohesionless Materials: Cohensionless materials include materials classified
by ASTM 2487 as GW, GP, SW, and SP. Materials classified as GM and SM
will be identified as cohesionless only when the fines have plasticity index of
zero.
1.2.5. Compaction: The process of mechanically stabilizing a material by increasing
its density at a controlled moisture condition. "Degree of Compaction" is
expressed as a percentage of the maximum density obtained by the test
procedure described in ASTM D 1557 or general soil types abbreviated in this
specification as " 95 percent ASTM D 1557 maximum density".
1.2.6. Engineered/Controlled Fill: A fill consisting of a specified soil mix or gradation
of materials constructed to attain maximum bearing strength and minimize
consolidation or differential settlement under a load. Engineered/Controlled fill is
sometimes called "structural fill".
1.2.7. Crushed Rock Subgrade: A layer of compacted crushed rock that replaces the
in-place existing material to provide a stable, uniform bearing foundation for
further construction.
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Section 31 00 00
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
1.3. SUBMITTALS:
1.3.1. Certified Test Reports: Submit certified test reports before starting work for the
following:
a. Fill tested in accordance with ASTM C 136 and D 2487
1.4. DELIVERY AND STORAGE: Deliver and store materials in a manner to prevent
contamination or segregation.
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Section 31 00 00
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
PART 2 PRODUCTS
2.1 MATERIALS:
2.1.1. General Site Fill and Embankment Material: Fill materials shall be free of
debris, roots, wood, scrap material, vegetable matter, refuse, soft unsound particles,
deleterious, or objectionable materials. Provide a soil material from the site or borrow
that can be readily compacted to the specified densities. Materials shall be classified
as GP, GM, GC, SP, SM or SW by ASTM D 2487. The Contractor shall provide all
imported fill materials from approved sources.
2.1.2 Topsoil: Provide material free of subsoil, stumps, rocks larger than 25 mm
(one inch) diameter, brush, weeds, toxic substances, and other material or
substance detrimental to plant growth. Topsoil shall be a natural, friable soil
representative of productive soils in the vicinity.
PART 3 EXECUTION
3.2 EXCAVATION: Excavate to the contours and dimensions indicated. Keep excavations
free from water while construction is in progress. Notify the Owner's Representative
immediately in writing in the event that it becomes necessary to remove rock, or other
material defined as unsatisfactory to a depth greater than indicated and an adjustment
in contract price will be considered in accordance with the clause of the General
Provisions entitled "Differing Site Conditions". Refill excavations cut below the depths
indicated with fill and compact as specified herein. Excavate soil disturbed or
weakened by the construction operations and soils permitted to soften from exposure
to weather. Refill with fill and compact as specified herein at no additional cost to the
owner
3.2.1 Rock: Remove rock to the elevations indicated by pneumatic breaker ,jack
hammer or anyapproved method in such manner that will leave the foundation rock
in an unshattered and solid condition. Blasting will not be permitted. Roughen level
surfaces and cut sloped surfaces into benches for bond with concrete. Protect shale
from conditions causing decomposition along joints or cleavage planes and other
types of erosion. Removal of rock beyond the lines and grades indicated unless
previously authorized by the Owner's Representative will not be ground for a claim
for additional payment.
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Section 31 00 00
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
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Section 31 00 00
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
and for plasticity index in accordance with ASTM D 4318. Test fill and backfill
materials for moisture density relations in accordance with ASTM D 1557. Perform
one of each of the required tests for each material used when directed. Provide
additional tests as specified above for each source change. Perform density tests in
randomly selected locations and in accordance with ASTM D1556, ASTM D 2922
and ASTM D 3017 as follows: one test per 1,670 square meters (18,000 square
feet) in each layer of lift. Determine moisture content of soil material in place in
accordance with ASTM D 3017 at every location where in-place density is tested.
END OF SECTION
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Section 31 10 00
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
Section 31 10 00
Clearing and Grubbing
1. GENERAL
1.1. DEFINITIONS
1.1.1. Clearing: Clearing shall consist of the felling, trimming, and cutting of trees into
sections and the satisfactory disposal of the trees and other vegetation
designated for removal, including down timber, snags, brush, and rubbing
occurring in the areas to be cleared.
1.1.2. Grubbing: Grubbing shall consist of the removal and disposal of stumps, roots
larger than 75 mm (3 inches) in diameter, and matted roots from designated
grubbing areas.
2. PRODUCTS
2.1. TREE WOUND PAINT: Bituminous-based paint of standard manufacture specially
formulated for tree wounds.
3. EXECUTION
3.1. PROTECTION
3.1.1. Roads and Walks: Keep roads and walks free of dirt and debris at all times.
3.1.2. Utility Lines: Protect existing utility lines that are indicated to remain from
damage. Notify the Owner’s Representative immediately of damage to or an
encounter with an unknown existing utility line. The Contractor shall be
responsible for the repairs of damage to existing utility lines that are indicated or
made known to the Contractor prior to start of clearing and grubbing operations.
When utility lines, which are to be removed, are encountered within the area
of operations, the Contractor shall notify the Owner’s Representative in ample
time to minimize interruption of the service.
3.2. CLEARING: Shall consist of the felling, trimming, and cutting of trees into sections
and the satisfactory disposal of the trees and other vegetation designated for
removal, including downed timber, snags, brush, and rubbish occurring within the
areas to be cleared. Cut off flush with or below the original ground surface trees,
stumps, roots, brush, and other vegetation in areas to be cleared, except for trees
and vegetation indicated or directed to be left standing.
3.3. TREE REMOVAL: Where indicated or directed, trees and stumps that are
designated as trees shall be removed. This work shall include the felling of such
trees and removal of their stumps and roots as specified in paragraph GRUBBING.
Trees shall be disposed of as specified in paragraph DISPOSAL OF MATERIALS.
3.4. PRUNING: Trim trees designated to be left standing within the cleared areas of
dead branches 38 mm (1 1/2 inches) or more in diameter; and trim branches to
heights and in a manner as indicated. Neatly cut limbs and branches to be trimmed
close to the bole of the tree or main branches. Paint cuts more than 32 mm (1 1/4
inches) in diameter with an approved tree wound paint.
3.5. GRUBBING: Remove and dispose of roots larger than 75 mm (3 inches) in
diameter, matted roots, and designated stumps from the indicated grubbing areas.
Excavate this material together with logs, organic and metallic debris, brush, and
refuse and remove to a depth of not less than 450 mm (12 inches) below the original
soil surface in areas indicated to be grubbed and in areas indicated as construction
areas under this contract. Fill depressions made by grubbing with suitable material
and compact to make the new surface conform to the existing adjacent surface of
the ground.
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Section 31 10 00
Proposed Felipe Abrigo Memorial Hospital
Ward 9-A, Guian, Eastern Samar
END OF SECTION 31 10 00
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