SB 1372
SB 1372
Service Bulletin (SB) 1372 supersedes SB 1345 and SB 1345A, except for requirements of SB 1345 that are
mandated by an FAA-issued Airworthiness Directive. Aircraft that were previously made compliant with SB 1345 or
SB 1345A must comply with SB 1372.
SB 1372 supersedes SB 886 and SB 978A for all aircraft models affected except for the following: PA-28-140,
PA-28-150, PA-28-160, and PA-28-180. Aircraft that were previously made compliant with SB 886 or SB 978A must
comply with SB 1372.
In addition, various Piper Airplane Maintenance Manuals (AMM) and Service Manuals (SM) have incorporated the
recurring inspections from SB 886 and/or SB 978A, titled as 'Wing Spar Inspection' or similar. SB 1372 supersedes
these inspections and aircraft that were previously made compliant with this inspection must comply with SB 1372.
Group 1:
PA-28-151 Warrior 28-7415001 thru 28-7715314
PA-28-161 Warrior II 28-7716001 thru 28-8616057, 2816001 thru 2816109
PA-28-161 Cadet 2841001 thru 2841365
PA-28-161 Warrior III 2816110 thru 2816119, 2842001 thru 2842420
PA-28-181 Archer II 28-7690001 thru 28-8690056, 28-690061, 28-690062,
2890001 thru 2890205
PA-28-181 Archer III 2890206 thru 2890231, 2843001 thru 2843949,
2881001 thru 2881040, 2881042 thru 2881687
PA-28-181 Piper Pilot 2881041, 28020001 thru 28020148
PA-28R-180 Arrow 28R-30000 thru 28R-31270,
28R-7130001 thru 28R-7130013
PA-28R-200 Arrow / Arrow II 28R-35001 thru 28R-35820,
28R-7135001 thru 28R-7635545
Group 2:
PA-28-235 Cherokee 235 28-03, 28E-11, 28-10001 thru 28-11378,
28-7110001 thru 28-7710089
PA-28R-201 Arrow III 28R-7737001 thru 28R-7837317,
2837001 thru 2837061, 2844001 thru 2844185
PA-28R-201T Turbo Arrow III 28R-7703001 thru 28R-7803373, 2803001 thru 2803012
PA-28RT-201 Arrow IV 28R-7918001 thru 28R-8218026
PA-28RT-201T Turbo Arrow IV 28R-7931001 thru 28R-8631005,
2831001 thru 2831038
ATA/JASC: 5711
(OVER)
SERVICE BULLETIN NO. 1372 PAGE 2 of 19
Group 2 (continued):
PA-32-260 Cherokee Six 260 32-1 thru 32-14, 32-16 thru 32-20, 32-22 thru 32-1297,
32-7100001 thru 32-7800008
PA-32-300 Cherokee Six 300 32-15, 32-21, 32-40000 thru 32-40974,
32-7140001 thru 32-7840202
PA-32S-300 Cherokee Six Seaplane 32S-40001 thru 32S-40974,
32S-7140001 thru 32S-7240137
COMPLIANCE TIME: Initial compliance with Part I is required within 30 days of the effectivity date of
this service bulletin. Recurring compliance with Part I is required following each
annual/100-hour inspection.
Compliance with Part II must occur in accordance with the Calculated Service
Hours (CSH) limits defined in Table 1 on page 3. In addition, Part II must also
be performed within the next 50 hours time in service (TIS), regardless of the total
CSH, whenever one of the following conditions are met:
• Either main wing spar has missing and/or incomplete maintenance records.
• Either factory installed main wing spar has been replaced with a serviceable
(more than zero hours TIS) main wing spar.
NOTE: If either of the main wing spars is going to be replaced, inspect the
replacement main wing spar(s) per Part II prior to installation.
NOTE: If either factory installed main wing spars has been replaced with a new
(zero hours TIS) main wing spar, then the inspections are to be based
upon CSH calculations and in Table 1 on page 3.
Compliance with Part III is required when an indication from an eddy current
inspection or non-crack damage in one or more bolt holes is discovered and
cannot be repaired by cleaning instructions described in Part II.
Compliance with Part IV must occur in accordance with the CSH limits defined
in Table 1 on page 3 and whenever a wing spar is rejected during inspection
per Part IV.
WARNING: THE INSPECTION INTERVALS, MODIFICATION, AND
REPLACEMENT EVENTS IN TABLE 1 ON PAGE 3 ARE
BASED ON AIRPLANES OPERATING UNDER NORMAL
USAGE, WHICH IS DEFINED AS PERSONAL OR FLIGHT
INSTRUCTION. AIRPLANES THAT OPERATE OUTSIDE OF
NORMAL USAGE AND/OR OPERATE IN MORE SEVERE
ENVIRONMENT DO SO AT THE RISK OF REDUCING THE
LONGEVITY OF THE WING SPARS AND AIRPLANE, MAY
REQUIRE MORE FREQUENT INSPECTIONS AT REDUCED
CSH INTERVALS (WHICH IS NOT DEFINED IN THIS
SERVICE BULLETIN), AND AN INCREASED RISK TO THE
LIVES ONBOARD THE AIRPLANE.
APPROVAL: The engineering aspects of Part III and Part IV in this service bulletin and the
eddy current inspection method (starting on page 12 of this service bulletin)
have been shown to comply with the applicable Federal Aviation Regulations and
are FAA approved.
Table 1
COMPLIANCE TIMES
RECURRING INSPECTIONS (1) (2)
(Part II)
AIRCRAFT WING SPAR INITIAL INSPECTION (2) ACTION REQUIRED
MODEL CONFIGURATION (Part II) TIER A TIER B TIER C TIER D (Part IV)
(Initial Inspection − 9,999 (10,000−14,999 (15,000−17,499 (17,500−25,000
TOTAL CSH) TOTAL CSH) TOTAL CSH) TOTAL CSH)
Wing spars must be replaced
prior to 17,500 TOTAL CSH
When wing spars reach
Perform recurring Perform recurring Perform recurring See OR
Unmodified 5,000 TOTAL CSH,
inspection each inspection each inspection each ACTION
Wing Spars perform initial inspection Wing spars must be modified
1,750 CSH 900 CSH 600 CSH REQUIRED
within the next 100 hours TIS. with Reinforcement Kit (3)
SERVICE BULLETIN NO. 1372
(1) Perform recurring inspections based on the CSH the wing spar(s) were previously inspected at plus one inspection interval of the current Tier as defined in Recurring Inspections.
If an upcoming inspection interval would cause the CSH of the wing spar(s) to transition into the CSH range of another Tier, then calculate the result of the CSH minimum value of the next tier
plus one inspection interval of the next tier. The next inspection is required at whichever results in the lower total CSH. (Example 1: If an aircraft in Group 1 with unmodified wing spars were
previously inspected at 9,550 CSH, then the next inspection would occur at 10,900 CSH [since 9,550 + 1,750 = 11,300 is greater than 10,000 + 900 = 10,900]. Example 2: If an aircraft in Group 1
with unmodified wing spars were previously inspected at 8,500 CSH, then the next inspection would occur at 10,250 CSH [since 8,500 + 1,750 = 10,250 is less than 10,000 + 900 = 10,900].)
(2) If an equivalent eddy current inspection (as defined in Part II) was performed as part of a previous action of compliance (such as SB 1345A, AD 2020-26-16, etc.) at a CSH greater than
the required CSH defined in Initial Inspection, then the subsequent recurring inspections shall be calculated starting at the CSH the previous inspection was performed at and the interval
defined in the appropriate Tier listed in Recurring Inspections. (Example: If an aircraft in Group 1 with unmodified wing spar(s) was inspected a part of a previous action of compliance at
6,000 CSH, then the inspection interval is currently 1,750 CSH, and the next inspection would occur at 7,750 CSH.)
(3) The reinforcement kit may be installed, per Part IV, at anytime prior to 25,000 TOTAL CSH. This kit is not approved for PA-28R-180 Arrow, PA-28R-200 Arrow / Arrow II, or any aircraft
model in Group 2; no modification or kit is currently approved for these aircraft.
WARNING: THE INSPECTION INTERVALS, MODIFICATION, AND REPLACEMENT EVENTS IN THIS TABLE ARE BASED ON AIRPLANES
OPERATING UNDER NORMAL USAGE, WHICH IS DEFINED AS PERSONAL OR FLIGHT INSTRUCTION. AIRPLANES THAT
OPERATE OUTSIDE OF NORMAL USAGE AND/OR OPERATE IN MORE SEVERE ENVIRONMENT DO SO AT THE RISK OF
REDUCING THE LONGEVITY OF THE WING SPARS AND AIRPLANE, MAY REQUIRE MORE FREQUENT INSPECTIONS AT
REDUCED CSH INTERVALS (WHICH IS NOT DEFINED IN THIS SERVICE BULLETIN), AND AN INCREASED RISK TO THE LIVES
ONBOARD THE AIRPLANE.
PAGE 3 of 19
SERVICE BULLETIN NO. 1372 PAGE 4 of 19
PURPOSE: This service bulletin mandates initial and recurring inspections of the affected
aircraft for cracks and/or surface damage at specific bolt hole locations in the
main wing spars. The inspection interval will vary based upon an airplane’s usage
history, determined by CSH, as explained in the Compliance Time and Part I of this
service bulletin. A multi-tiered approach is used, as shown in Table 1 on page 3,
with a shorter inspection interval for each proceeding tier as the risk of cracks and
other damage to the bolt holes increases based on the age of the aircraft.
SAFETY INTENT: Depending on the severity of usage, some of the affected aircraft may have
fatigue fractures at the lower outboard-most wing attachment holes (designated
as C-1 and D-1 as shown in Figure 1 on page 16).
The safety intent of Part I of this service bulletin is to define the mathematical
formula for determining the CSH for compliance times and provide calculation
examples.
The safety intent of Part II of this service bulletin is to identify, through inspections,
the condition of wing spar bolt holes to determine any fatigue damage, repair
non-crack damage within the defined limitations.
The safety intent of Part III of this service bulletin is to provide instructions to
repair any bolt hole in the wing spars that are found to have non-crack damage
that cannot be repaired by instructions described in Part II.
The safety intent of Part IV of this service bulletin is to modify the wing spars to
increase their longevity before replacement of the wing spars are required, and
to contain, destroy, dispose, and replace wing spars that have reached their life
limits and prevent the wing spars from being reinstalled on any aircraft.
INSTRUCTIONS:
NOTE: Some steps in these instructions are identified as “required for compliance” (RC). If this service bulletin
is mandated by an airworthiness directive (AD), the steps identified as RC must be completed to comply
with the AD. Steps not identified as RC are recommended and may be deviated from, completed as a part
of other actions, or completed with accepted methods different from those given in this service bulletin.
If the RC steps can be completed, the airplane can be put back in a serviceable condition.
c. If a main wing spar has been replaced with a new (zero hours TIS) main wing spar, count the number of
100-hour inspections from the time of installation of the new main wing spar.
d. If an aircraft or the main wing spars have missing or incomplete maintenance records, the wing history
cannot be determined properly. Immediately proceed to Part II within the next 50 hours TIS. Compliance
times such as recurring inspection intervals, CSH ranges, required actions, etc. (as defined in Table 1 on
page 3) with missing/incomplete records must be determined by the owner/operator, which is outside
the scope of this service bulletin.
2. Calculated Service Hours
WARNING: THESE CALCULATION FORMULAS ARE ONLY TO BE USED FOR DETERMINING
CALCULATED SERVICE HOURS WHEN COMPLYING WITH SB 1372.
The value of the Calculated Service Hours (CSH) of the aircraft is a method to determine an aircraft time that
accounts for the mixed usage of personal and instructional flying. This produces a single number to ease
comparison to the required inspection times defined in this service bulletin.
a. RC − Before further flight, after step 1 has been completed, determine the Calculated Service Hours
(CSH) for each main wing spar using the formula shown below.
b. RC − Following each annual and/or 100-hour inspection, recalculate and update the CSH for each main
wing spar. Record these calculations in the airplane logbook to aid in determining when an eddy current
inspection (refer to "Part II. Bolt Hole Inspection") is required in accordance with Table 1 on page 3 under
Compliance Times. Following each annual and/or 100-hour inspection, recalculate and update the CSH
for each main wing spar until the main wing spar has accumulated the applicable CSH in the table under
Compliance Time.
d. Calculation Examples
1) Initial Calculation
An airplane in Group 1 with unmodified wing spars is performing the initial compliance with Part I and
has no 100-hour inspections (that is, § 91.409(b) is not applicable to any flight time):
The airplane maintenance records show that each wing spar installed on the airplane have a total of
12,100 hours TIS, only annual inspections have been done, and none of the annual inspections were
done for purposes of compliance with § 91.409(b). Both main wing spars are original factory installed.
Using these values in the formula, as shown below, results in 6,050 CSH. In this example, the
initial inspection would be required within the next 100 hours TIS as the wing spars have exceeded
the 5,000 CSH threshold for initial inspection. The wing spars are now within Tier A with an interval of
𝑇𝑇𝑇𝑇 + (𝑁𝑁𝑁𝑁 × 100) required at 7,800 CSH (6,050 + 1,750 = 7,800).
1,750 CSH and next inspection would be = 𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝑆𝑆𝑆𝑆𝐶𝐶𝐶𝐶𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐻𝐻𝐻𝐻
2
If the number of 100-hour inspections required by § 91.409(b) is 0, the total hours TIS of the
airplane is 12,100 hours, then the formula and resulting CSH would be:
12,100 + (0 × 100)
= 6,050 𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝑆𝑆𝑆𝑆𝐶𝐶𝐶𝐶𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐻𝐻𝐻𝐻
2
2) Recurring Calculation
12,100
An airplane in Group 1 with+unmodified
(42 × 100) wing spars is performing recurring compliance with Part I and
has both 100-hour (§ 91.409(b) is = 8,150
applicable) 𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶inspections:
and annual 𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝑆𝑆𝑆𝑆𝐶𝐶𝐶𝐶𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐻𝐻𝐻𝐻
2
The airplane maintenance records show that each wing spar installed on the airplane have a total
of 12,100 hours TIS, 42 of the 100-hour inspections in compliance with § 91.409(b) have been
done, the initial inspection𝑇𝑇𝑇𝑇(as defined
+ (𝑁𝑁𝑁𝑁 in Part II) was performed at 6,050 CSH, and the most recent
× 100)
(17 ×
= 𝐹𝐹𝐹𝐹𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆) −𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶
𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝑇𝑇𝑇𝑇 𝑆𝑆𝑆𝑆𝐶𝐶𝐶𝐶𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐻𝐻𝐻𝐻
recurring inspection was performed at 7,800 CSH (6,050 =+𝑁𝑁𝑁𝑁1,750 = 7,800). Both main wing spars are
2 1600
original factory installed.
Using these values in the formula, as shown below, results in 8,150 CSH. In this example, the wing
spars are in Tier A with an interval of 1,750 and the next eddy current inspection would be required
when the wing spars12,100
reach +×(0
(179,550 ×CSH
100)
7,000 )− 10,200
(7,800 + 1,750
= 6,050 𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶=𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶9,550).
𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝑆𝑆𝑆𝑆𝐶𝐶𝐶𝐶𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐻𝐻𝐻𝐻
2 = 68 𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝐻𝐻𝐻𝐻𝐼𝐼𝐼𝐼𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐼𝐼𝐼𝐼𝐻𝐻𝐻𝐻 (𝑁𝑁𝑁𝑁)
1,600
If the number of 100-hour inspections required by § 91.409(b) is 56, the total hours TIS is 12,100
hours, then the formula and resulting CSH would be:
12,100 + (42 × 100)
10,200 + (68 × 100) = 8,150 𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝑆𝑆𝑆𝑆𝐶𝐶𝐶𝐶𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐻𝐻𝐻𝐻
2 = 8,500 𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝑆𝑆𝑆𝑆𝐶𝐶𝐶𝐶𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐻𝐻𝐻𝐻
2
However, the next proceeding inspection interval after 9,550 CSH will cause the wing spar(s) to
transition into the CSH range of Tier B (17
(9,550 + 1,750
× 𝐹𝐹𝐹𝐹𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆) = 11,300). When wing spar(s) are to transition
− 𝑇𝑇𝑇𝑇
12,100 +
into a new Tier, calculate the(80 × 100)
value of the CSH minimum=value 𝑁𝑁𝑁𝑁 of that next Tier plus one inspection
= 10,050
1600 𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝑆𝑆𝑆𝑆𝐶𝐶𝐶𝐶𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐻𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐻𝐻𝐻𝐻
interval (10,000 + 900 = 10,900).
2 The next inspection will be required at whichever calculation results
in the lowest total CSH. In this case, the next eddy current inspection would be required at 10,900
CSH instead of at 11,300 CSH.
(17 × 7,000) − 10,200
= 68 𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝐻𝐻𝐻𝐻𝐼𝐼𝐼𝐼𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐼𝐼𝐼𝐼𝐻𝐻𝐻𝐻 (𝑁𝑁𝑁𝑁)
1,600
d. If an indication continues to exists with the wing installed, then the wing shall be removed in accordance
with the applicable Piper AMM or SM and the guidance under “Care for Bolts and Bolt Holes,” page 15.
Prior to removal, tag the wing to be removed with the aircraft serial number.
NOTE: Flip the removed wing 180 degrees so that the lower wing surface is facing up, in order to gain
optimum access to the bolt hole in the wing spar.
e. Perform the fluorescent penetrant inspection (FPI) method on the subject bolt holes and the surrounding
area local to each bolt hole. FPI improves situational awareness of the inspection area and potential
contributors to false positives (e.g., fay gaps, swarf, etc.); it can further identify potential false positives and
corroborate eddy current findings (additional ECIs are appropriate, as necessary). Follow the guidance
under Inspection Methods on page 12.
NOTE: If the technician accomplishing FPI is not the ECI technician, then the ECI technician shall observe
the FPI to gain situational awareness of the inspection area for the benefit of the ECI in step i.
NOTE: Performing FPI helps to classify persistent eddy current indications as being a crack or not a
crack (other damage).
f. Measure subject bolt hole diameters using a pin gauge. Refer to the table below for the maximum
acceptable bolt hole diameter.
MINIMUM HOLE MAXIMUM HOLE
BOLT HOLE TYPE
DIAMETER DIAMETER
Nominal Original Bolt Hole 0.3770 in. 0.3790 in.
1st Event Repaired Bolt Hole (per Part III) 0.3901 in. 0.3911 in.
2nd Event Repaired Bolt Hole (per Part III) 0.4060 in. 0.4065 in.
• If the bolt hole does not exceed the maximum diameter, proceed to step g.
• If the bolt hole does exceed the maximum diameter, proceed to step j.
g. Clean the subject bolt holes, as described under “Cleaning Surface Imperfections,” on page 15.
h. Measure subject bolt hole diameters using a pin gauge a second time. Refer to the table in step f for the
maximum acceptable bolt hole diameter.
• If the bolt hole does not exceed the maximum diameter, proceed to step i.
• If the bolt hole does exceed the maximum diameter, proceed to step j.
i. Perform another ECI (using Inspection Type 1 criteria and 50% calibration height) on the subject holes with
indications. Follow the guidance under Inspection Methods on page 12.
• If all indications are below 50 % (as defined under the “Acceptance” section of “Eddy Current Inspection
Method,” above) proceed to step 6.
• If any eddy current indication still exists that is equal to or greater than 50%, or indicates a noisy signal,
then proceed to step j.
j. Perform "Part III. Bolt Hole (Oversize) Repair" on page 10.
k. Consult with a NAS 410 (or equivalent standard per FAA AC 65-31B) Level III technician to interpret the
NDT results and provide final determination of indications.
• If any indication is determined to be a crack, then the subject bolt hole(s) shall be rejected and
documented (i.e., the spar does not meet type design requirements) and the wing shall be tagged as
“Rejected per SB 1372.” Proceed to step 5.
• If any indication is determined not to be a crack but the subject bolt hole(s) are still rejectable, then
proceed to “Further Action” on page 15.
5. The discovery of cracks in any wing spar must be reported to Piper Aircraft, Inc. by completing and submitting
the online feedback form at https://techpubs.piper.com/feedback. Provide the aircraft history, CSH inspection
intervals logs, and photos of the wing or wing spar, including close-up photos of the cracks where possible.
Once completed, proceed to disposing and replacing the subject wing spar(s) per Part IV on page 11.
SERVICE BULLETIN NO. 1372 PAGE 10 of 19
CAUTION: DO NOT DRIVE IN MAIN WING SPAR BOLTS. TAKE EXTREME CARE NOT TO DAMAGE
BOLT HOLES.
CAUTION: DO NOT ROTATE BOLTS WHEN THE THREADS ARE INSIDE THE BOLT HOLE.
6. RC − Reinstall the wing, if removed in step 4, in accordance with the applicable AMM. Use caution while
reinstalling the wing to avoid damage to aircraft structure; clean the subject bolt holes prior to installing bolts.
Install new wing spar bolts and nuts per the applicable Piper APC. Existing washers in good condition may be
reused. Torque the nuts according to the applicable AMM.
NOTE: When radius washers are properly installed, the radius feature of the washer will be oriented to
match the radius of the adjacent structure, as shown in Figure 1, Detail D.
7. RC − Make a logbook entry documenting compliance with Part II of this service bulletin.
4. Perform the ECI method (using Inspection Type 1 criteria and 50% calibration height) on the reamed bolt holes.
Follow the guidance under "Inspection Methods" on page 12.
• If noise is reduced to below 50% (as defined under the “Acceptance” section of “Eddy Current Inspection
Method,” above), proceed to step 5.
• If an indication or noise is found with equal to or greater than 50% in one or more bolt holes that have been
oversized twice per Part III, then no additional oversize repairs may be performed; instead proceed to step
4.k. in Part II.
• If an indication or noise is found with equal to or greater than 50% in one or more bolt holes that have been
oversized once, then ream the bolt holes to the next oversized repair as described in step 3; then repeat
step 4.
SERVICE BULLETIN NO. 1372 PAGE 11 of 19
5. Perform the ECI method (using Inspection Type 2 criteria with 50% calibration standard) on the reamed bolt
holes. Follow the guidance under "Inspection Methods" on page 12.
• If no indications are present, proceed to step 6.
• If an indication is found, proceed to step 4.k. in Part II.
6. For each bolt hole that was reamed to an oversized diameter, ream the associated bolt hole in the spar box to
match the oversized diameter. Take special care to ensure all reaming is performed concentric to the original
spar box hole by using a tooling block or drill guide.
7. Procure replacement oversized bolt(s) and installation hardware as required.
8. Make a logbook entry documenting compliance with Part III of this service bulletin, including a statement
indicating which bolt holes were repaired and the number of times each bolt has been repaired (once or twice).
9. Once repairs are completed, proceed to step 6 of Part II.
INSPECTION METHODS: Follow the Instructions for the implementation of the inspection methods described
here. This section describes the methodology for eddy current and fluorescent
penetrant inspections.
Eddy Current
Inspection Method The standard, SAE ARP4402, “Eddy Current Inspection of Open Fastener Holes
in Aluminum Aircraft Structure,” should be used when performing the applicable
inspections under Instructions, below.
NOTE: Prior to inspection, wipe the surfaces clean using a soft cloth dampened
with isopropyl alcohol or mineral spirits.
Personnel Qualifications:
Personnel that perform eddy current and/or fluorescent penetrant inspections
shall be qualified in accordance with NAS 410 (or equivalent standards that
are listed in FAA Advisory Circular (AC) 65-31B) as qualified Level II or Level III
nondestructive inspection personnel.
Eddy current bolt hole inspections shall be performed in accordance with SAE
ARP4402 or a written procedure specific to the aircraft being inspected and
approved by the FAA.
Equipment:
• Equipment used shall provide impedance plane diagrams.
• Probes may be either absolute or differential coil configurations.
• For manual bolt hole probing: use probe collars at an increment of every 1/64
inch to ensure the uniform depth of rotation and to aid in reducing lift-off effects.
• Automated scanning systems may be used.
• Bolt hole probes shall match as closely as possible, but not exceed, the bolt
hole diameter. Split core probes may be expanded to a maximum of 0.050
inch beyond the probe’s nominal diameter (based on the probe manufacturer’s
recommendation). The fill factor shall be 80 % minimum.
• Holes being inspected shall be no larger than 10 % of the expanded bolt hole
diameter.
• A right angle (90-degree) surface probe may be used for further detail indication,
if needed.
Reference Standard:
• Any reference standard used shall be of the same conductivity 2024-T3 within
±15 % IACs. It shall have electrical discharge machining (EDM) notches for
simulating defects as calibration references.
• The surface finish shall be 63 RHR or better.
• The reference standard shall be, as required:
• Inspection Type 1: Have a corner notch size of 0.030 x 0.030 inch
• Inspection Type 2: Have a corner notch size of 0.050 x 0.050 inch
(Screen set at minimum of three divisions vertical with a phase signal of between
45 and 120 degrees separation from the horizontal lift-off.)
• Frequency used shall be between 100 and 500 kHz.
• The calibration shall be checked at the beginning and end and every 30 minutes
during inspections.
SERVICE BULLETIN NO. 1372 PAGE 13 of 19
Equipment Guidelines:
The following is a list of equipment capable of performing the inspections
described in this service bulletin. The following optional inspection equipment
has been shown to be adequate to conduct this procedure and is provided as
an example only. Other equipment meeting the requirements under the heading
“Equipment” may be used.
NOTE: Other manufacturers offer equivalents to what is listed here (including
GE, Hocking, Rohman, Uniwest, VM, and Zetec).
Eddy Current
Inspection Method (cont.)
• NORTEC 500D or 600D Series Portable Eddy Current Flaw Detector – Olympus
• Bolt hole probe, 0.375 in. with 0.062 inch shielded coil – Olympus
• A bolt hole probe must first be used to inspect the bolt holes; an Olympus right
angle (90-degree) surface probe with 0.062 inch shielded coil may be used for
a more detailed inspection, if needed.
• For the calibration standard (NIST traceable) for bolt holes and surface, use the
Air Force General Purpose Eddy Current Standard with the following criteria:
• Bolt Hole
• Inspection Type 1: 0.030 x 0.030 inch corner notch, 0.030 inch radial notch
• Inspection Type 2: 0.050 x 0.050 inch corner notch, 0.050 inch radial notch
• Surface: 2024-T3: 0.008, 0.020, and 0.040 inch depth EDM notches
• Frequency 300-500 kHz, EDM notch set at five (5) divisions screen height
Acceptance:
Using the successive evaluation procedure provided under Instructions, step
4 of Part II, relevant crack or crack-like indications with amplitudes equal to or
greater than 50 % of the reference level signal shall be rejected and documented
(i.e., such an amplitude reading may mean that the spar does not meet type
design requirements and must be reported to Piper Aircraft, Inc. for disposition;
fluorescent penetrant inspection is to be accomplished on relevant indications as
part of the evaluation).
The subject bolt holes, as viewed from beneath the wing, penetrate the aluminum
sheets in the lower skin lap joint, the lower surface of the wing spar box, the lower
flanges of the spar extrusions, and the web doublers on the upper surface of the
lower spar flange. The pass-fail criteria of this inspection is only applicable to
a crack in the spar extrusion. Damage in the other areas mentioned should be
reported to Piper Aircraft, Inc. for disposition.
It is possible for non-crack damage, such as fay gaps, thread marks, gouges, or
edge chips in the spar bolt hole to return a flaw indication similar to that of a crack.
Multiple indications or broad indications may be associated with fay gaps or swarf
within these fay gaps and may not be representative of cracks.
If an indication is observed, the hole should be carefully inspected for non-crack
damage to eliminate the possibility of false crack indications. Any non-crack
damage, including elongated holes, should be evaluated by a FAA designee
(DER). See "Further Actions", below.
SERVICE BULLETIN NO. 1372 PAGE 14 of 19
Fluorescent Penetrant
Inspection Method If there is paint in the inspection area, remove it from the area specified using only
chemical processes. Abrasives or other mechanical methods for paint removal will
hide the existence of any cracks, making it impossible to do an accurate inspection.
Use isopropyl alcohol to wipe clean the areas to be inspected where paint was
removed.
Perform a fluorescent penetrant inspection for cracks as described in FAA AC
43.13-1B, “Acceptable Methods, Techniques, and Practices – Aircraft Inspection
and Repair,” Chapter 5, Section 5.
If no cracks are detected during the inspection, wipe the area of inspection clean
with isopropyl alcohol. Apply primer to the areas where paint was removed for
inspection using MIL-PRF-85582 Type I Class C2 primer. Alternatively, use any
primer conforming to MIL-PRF-23377 and apply per the primer manufacturer’s
instructions.
Any non-crack damage, including elongated holes, that cannot be repaired per
Part III should be evaluated by a FAA designee (DER). See "Further Actions",
below.
Further Action: Non-crack damage that is discovered as a result of the inspections described in
Part II may require a repair, outside of the scope of Part III, that is not defined
in this service bulletin. The damage should be evaluated by an FAA designated
engineering representative (DER) (or the equivalent authorized by civil aviation
regulators outside the U.S.). The FAA website (link) provides a DER directory
that lists designees by their location and lists their credentials. Visit https://www.
faa.gov/other_visit/aviation_industry/designees_delegations/ (link) to obtain the
regularly updated PDF directory.
SERVICE BULLETIN NO. 1372 PAGE 15 of 19
Cleaning Surface
Imperfections: Surface imperfections (blemishes, drag marks or scratches) in the hole bore
can be cleaned – deburred, smoothed, and polished – using a medium (brown
colored) or fine (rust colored) rubberized abrasive, either a point or cylinder, on a
1/16-inch mandrel in a rotary tool:
• Cratex Q8M or Q8F – 1 x 9/32 bullet point
• Cratex Q6M or Q6F – 7/8 x 1/4 cylinder
The best results are obtained between 7,500 and 15,000 RPM, using light work
pressure. To procure Cratex points, call 800-800-4077 or visit www.cratex.com.
SERVICE BULLETIN NO. 1372 PAGE 16 of 19
UP
UP
INBD INBD
LIGHTENING
HOLE
A
C A
B
B
C
MAIN WING SPAR WING SPAR BOX
WARNING: Do not drive bolts into or out of the main spar attaching bolt holes
(see Views A–A and B–B). Be careful to avoid damaging the bolt
holes while removing and replacing the bolts. Refer to “Care for
Bolts and Bolt Holes” in this service bulletin.
Figure 1 (Sheet 1 of 2)
Typical Main Wing Spar Attach Bolts and Spar Cross Section (Right Wing Shown)
SERVICE BULLETIN NO. 1372 PAGE 17 of 19
FWD
SPAR DOUBLER
DETAIL D
SPAR CAP
RADIUS WASHER
WING SPAR
BOX CHANNEL
INSPECTION AREAS
LOWER WING SKIN
LAP JOINT
VIEW C−C
WING SPAR CROSS SECTION
SHOWN AS INSTALLED IN WING SPAR BOX
Figure 1 (Sheet 2 of 2)
Typical Main Wing Spar Attach Bolts and Spar Cross Section (Right Wing Shown)
SERVICE BULLETIN NO. 1372 PAGE 18 of 19
Part II Part II
Step 4.a. Steps 6. / 7.
ECI on
Indication No No Crack Return to Further
Aircraft Service Action
Yes
Part II
Step 4.b & c. Clean Hole per 'Clean
Surface Imperfections'
& ECI on Aircraft
Indication No
Part IV
Yes Step 2.
Replace
Part II
Wing Spar
Step 4.d. Remove Wing
Part II
Step 4.e. FPI Crack
Part II
Step 4.f.
Measure Hole
Diameter No
Inspector Final Crack
Determination
Yes No
Part II
Part II
Steps 4.g & h. Clean Hole per 'Clean Consult Step 4.k.
Surface Imperfections' Indication Yes Level III
& Measure Hole Technician
Diameter
Part III
ECI Step 5.
Within
Tolerance No
No
Yes
Indication Yes
Part II
Step 4.i. ECI
Part III
Part III
Ream Bolt Step 3.
Yes Hole(s)
Part III
Bolt Hole No
Oversize Repair Part III
(Limit 2 per Bolt Hole) Step 2. / 4.
Oversize Repair
Limit Reached Yes
Figure 2
Inspection Process Flowchart
SERVICE BULLETIN NO. 1372 PAGE 19 of 19
• On condition, quantity as required, wing spar attach bolts, nuts, washers, and
other installation hardware, per aircraft. Refer to the appropriate Piper airplane
parts catalog (APC) for part numbers.
• On condition, one (1) each, Kit - Spar Assy Reinforcement - Wing,
Piper P/N 88731-701 (LH) and 88731-702 (RH)
NOTE: Kit installation is limited to specific models as defined in Table 1 on
page 3 and "Part IV. Action Required" on page 11.
• On condition, up to two (2) wing assemblies or main wing spar(s), per aircraft.
Refer to the appropriate Piper APC for part numbers.
SUMMARY: Please contact your Piper Approved Service Center to make arrangements for
compliance with this service bulletin in accordance with the compliance time
indicated.
NOTE: Please notify the factory of any address/ownership corrections. Changes should include aircraft model,
serial number, and current owner’s name and address.