Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Experiment 1: PLC Input & Output diagram
Fig 1. SIMATIC S7-1200 PLC
+24V 1 2 3 4 5 6 7
3 3 3 3 3 3
4 4 4 4 4 4
24V I1 I2 I3 I4 I5 I6 I7 I8
0V Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
0V
Fig 2. Input & Output hardware diagram
Masud Rana, (Executive Engineer)
Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Experiment 2: How to convert electrical circuit to ladder diagram
Electrical circuit Ladder diagram
Switch (S) Input (I)
Relay coil (K) Memory (M)
Load (M) Output (Q)
Example:
Fig 1. Electrical circuit
Fig 2. Ladder diagram
Assessment:
1. What happens if the S1 switch is pressed from the electrical circuit………………………………………………?
2. What happens if the I0.0 is pressed from the ladder diagram………………………………………………?
Masud Rana, (Executive Engineer)
Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Experiment 3: Load ON OFF circuit
Fig 1. Electrical circuit
Fig 2. Ladder diagram
Assessment:
1. How memory works in a ladder diagram………………………………………………?
Masud Rana, (Executive Engineer)
Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Experiment 4: Timer operation
Fig 1. ON delay timer electrical circuit
Fig 2. ON delay timer ladder diagram
Assessment:
1. How memory works in a ladder diagram………………………………………………?
Masud Rana, (Executive Engineer)
Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Experiment 5: Flickering circuit
Fig 1. Flickering electrical circuit
Fig 2. Flickering ladder diagram
Assessment:
1. Draw the hardware diagram of that circuit………………………………………………?
Masud Rana, (Executive Engineer)
Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Experiment 6: A+A- with limit switch
Fig 1. A+ A- with push switch and limit switch
+24V 1 2 3 4 5
3 3 3 3
S1 S2 A- A+
4 4 4 4
24V I1 I2 I3 I4 I5 I6 I7 I8
0V Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
M1
0V
Fig 2. Hardware diagram
Masud Rana, (Executive Engineer)
Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Fig 3. Ladder diagram
Assessment:
1. What is the name of the solenoid used here………………………………………………?
2. Why the limit switch is used………………………………………………?
Masud Rana, (Executive Engineer)
Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Experiment 7: Counter operation
Fig 1. Counter circuit
Fig 2. Ladder for counter
Masud Rana, (Executive Engineer)
Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Experiment 8: A+A- with timer and counter
Fig 1. A+A- with timer and counter
+24V 1 2 3 4 5
3 3 3 3
S1 S2 A- A+
4 4 4 4
24V I1 I2 I3 I4 I5 I6 I7 I8
0V Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
M1
0V
Fig 2. Hardware diagram
Masud Rana, (Executive Engineer)
Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Fig 3. Ladder diagram
Assessment:
1. Why not connect the timer & counter to the hardware………………………………………………?
Masud Rana, (Executive Engineer)
Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Experiment 9: A+ B+ B- A- sequence with double coil solenoid valve
+24V 1 2 3 5 6 7
3 3 3
3 3 3
S1 K1 K1
TB+ K2 K2
4 4 4
4 4 4
1
1
1 K2
TA- 3
S2 2
2 TB-
2 3
4
TA+
A1
A1
4
K2
K1
M1 M3 A2 M4 M2
A2
0V
2 3 6
3 7
+24V 1 2 3 4 5 6 7
3 3 3 3 3 3
S1 S2 TA- TA+ TB- TB+
4 4 4 4 4 4
24V I1 I2 I3 I4 I5 I6 I7 I8
0V Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
M1 M2 M3 M4
0V
Masud Rana, (Executive Engineer)
Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Assessment:
1. Draw the same circuits as (A+B+A-B- & A+A-B+B-) ………………………………………………?
Masud Rana, (Executive Engineer)
Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Experiment 10: A+ B+ A- B- sequence with single coil solenoid valve
+24V 1 2 3 4 5 6 7 8 9 10 11 12
3 3 3 3 3 3 3 3 3 3 3 3
K1 K1 K2 K2 TA+ K3 K3 TB+ K4 TA- K5
4 4 4 4 4 4 4 4 4 4 4 4
1 1
1 1 1
TB- K2
K4 K5
2 2
2 2 2
A1 A1 A1 A1 A1
K1 K2 M1 K3 M2 K4 K5
A2 A2 A2 A2 A2
0V
2 11 4 7 3 10 6 12
3 5 8
Fig 1. A+ B+ A- B- electrical circuit
Assessment:
1. Draw equivalent ladder diagram ………………………………………………?
2. Draw the same circuits as (A+B+B-A- & A+A-B+B-) ………………………………………………?
Masud Rana, (Executive Engineer)
Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Experiment 11: Comparator operation
Description: The comparator provides the output by comparing the analog input with a
value. In the above circuit there is a value of 5000. If the analog input is equal to 5000 and
more than 5000 then output will be given.
Comparator.mp4
Link:
Description: The value can be set using HMI instead of the set value, so a memory is used
here.
Description: The output will be given if the analog input is between maximum and
minimum values.
Assessment:
Masud Rana, (Executive Engineer)
Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
1. Complete all the operations in the comparator………………………………………………?
Experiment 12: Math function
Description: This math function is used when mathematical is required in PLC.
Assessment:
1. Complete all the operations in the Math function………………………………………………
Experiment 13: Move function
Description: The data transfer function is performed by the move function.
Assessment:
1. Complete all the operations in the Move function………………………………………………
Masud Rana, (Executive Engineer)
Tool & Technology Institute, BITAC
116(kha), Tejgoan Industrial Area, Dhaka 1208
Experiment 14: Conversion operation
Description: Converter function convert data from one type to another type.
Description: The scale_X works to create different scales by taking values from input.
Accepts an input in the upper circuit and draws a scale of 0-10.
Masud Rana, (Executive Engineer)
