FT-60R Service Manual
FT-60R Service Manual
FT-60R/E
US Headquarters
10900 Walker Street, Cypress, CA 90630, U.S.A.
YAESU UK LTD.
Unit 12, Sun Valley Business Park, Winnall Close
Winchester, Hampshire, SO23 0LB, U.K.
VERTEX STANDARD HK LTD.
Technical Supplement Unit 1306-1308, 13F., Millennium City 2, 378 Kwun Tong Road,
Kwun Tong, Kowloon, Hong Kong
VERTEX STANDARD (AUSTRALIA) PTY., LTD.
Tally Ho Business Park, 10 Wesley Court, East Burwood, VIC, 3151
©2011 VERTEX STANDARD CO., LTD. EH017M90D
Introduction
This manual provides the technical information necessary for
servicing the FT-60R/E VHF/UHF Dual Band Transceiver.
Servicing this equipment requires expertise in handing sur-
face-mount chip components. Attempts by non-qualified per-
sons to service this equipment may result in permanent dam-
age not covered by the warranty, and may be illegal in some
countries.
Two PCB layout diagrams are provided for each double-sided
board in this transceiver. Each side of the board is referred to
by the type of the majority of components installed on that
side (“Side A” or “Side B”). In most cases one side has only
chip components (surface-mount devices), and the other has
either a mixture of both chip and leaded components (trim-
mers, coils, electrolytic capacitors, ICs, etc.), or leaded compo-
nents only.
While we believe the information in this manual to be correct,
VERTEX STANDARD assumes no liability for damage that
may occur as a result of typographical or other errors that may
be present. Your cooperation in pointing out any inconsisten-
cies in the technical information would be appreciated.
Contents
Specifications ....................................................................................................................................................................2
Exploded View & Miscellaneous Parts .......................................................................................................................4
Block Diagram .................................................................................................................................................................. 5
Circuit Description .......................................................................................................................................................... 7
Alignment ..........................................................................................................................................................................9
Board Units (Schematics, Layouts & Parts)
MAIN Unit ................................................................................................................................................................ 13
VR Unit ...................................................................................................................................................................... 51
Transmitter
RF Power Output: 5.0 W (High) / 2.0 W (Middle) / 0.5 W (Low) (Approx.)
Modulation Type: Variable Reactance F2 (F2D), F3 (F3E)
Maximum Deviation: ±5.0 kHz (F2D, F3E)
Spurious Emission: At least 60 dB down (@ High and Middle power)
At least 40 dB down (@ Low power)
Microphone Impedance: 2 kW
Receiver
Circuit Type: Double-Conversion Superheterodyne
Intermediate Frequencies: 1st: 47.25 MHz, 2nd: 450 kHz
Sensitivity : 0.8 μV TYP for 10 dB SN (108-137 MHz, AM)
(Cellular Blocked) 0.2 μV for 12 dB SINAD (137-140 MHz, FM)
0.16 μV for 12 dB SINAD (140-150 MHz, FM)
0.2 μV for 12 dB SINAD (150-174 MHz, FM)
0.3 μV TYP for 12 dB SINAD (174-300 MHz, FM)
0.8 μV for 10 dB SN (300-336 MHz, AM)
0.25 μV for 12 dB SINAD (336-420 MHz, FM)
0.2 μV for 12 dB SINAD (400-470 MHz, FM)
0.25 μV for 12 dB SINAD (470-520 MHz, FM)
0.5 μV TYP for 12 dB SINAD (800-900 MHz, FM)
0.8 μV TYP for 12 dB SINAD (800-999.990 MHz, FM)
Selectivity: 12 kHz/35 kHz (–6 dB /–60 dB)
AF Output: 400 mW @ 8 W for 10 % THD (@ 7.5 V)
Specifications are subject to change without notice, and are guaranteed within the 144 and 430 MHz amateur bands only.
Frequency ranges will vary according to transceiver version; check with your dealer.
RA0210600
RUBBER PACKING
(x2 pcs) RA03220A0
RUBBER
RA0209900
KNOB
RA0209800
KNOB
RA0209700 M4090142B
VOLUME KNOB SPEAKER
RA06135A0
G6090160 RUBBER KNOB
LCD RA011020A
HOLDER RUBBER
RA032090B
LCD HOLDER MAIN-Unit
RA0324700
INTER CONNECTOR RA064180A
SHIELD COVER (CE)
RA03248A0 RA064170A
REFLECTOR SHEET
SHIELD COVER (CE)
RA06165A0
SPONGE RUBBER
RA0107000 RA0322800
TERMINAL PLATE R TERMINAL PLATE
(x2 pcs)
RA1063600
RA0211200 SPACER
INTERCONNECTOR
RA059520A
HOLDER RA021020A
RUBBER PACKING
VR-Unit RA055770C
LATCH NAIL C
CP7969001
REAR CASE ASSY
(W/ SMA CNNECTOR)
CAUTION RA1353300
ThermalConductivePad (x2 pcs)
The mic element must be desoldered and
removed from the PCB on order to rein-
stall its protective rubber cover.
RA03187AA
Therefore, be careful BLIND SHEET
not to remove this
cover unless mic ele-
ment replacement is
necessary.
Screw List
No. VXSTD P/N Description Qty.
U9900276 TAPTITE SCREW M2X4NI#3 14
CP7970001
U24106002 BIND HEAD TAPTITE-B M2X6NI 2 BELT CLIP ASSY
U9900051 TAPTITE SCREW M2X4B#3 2
U02206007 SEMS SCREW SM2.6X6B 2
The second local signal is generated by 46.8 MHz crystal UHF Transmit Signal Path
X1002 and Q1041 (2SC4915), produces the 450 kHz sec- The adjusted speech signal is delivered to UHF VCO
ond IF signal when mixed with first IF signal within Q1044 Q1065 (2SC5006) which frequency modulates the trans-
(TA31136FN). mitting VCO made up of D1030 (HVC375).
The 450 kHz second IF signal is applied to the ceramic The modulated transmit signal passes through buffer
filter CF1001 which strip away unwanted mixer products amplifier Q1066 and Q1069 (both 2SC5006).
to the ceramic discriminator CD1001 which removes any
amplitude variations in the 450 kHz IF signal before de- The filtered transmit signal applied to the Pre-Drive am-
tection of speech. plifier Q1071 (2SC5006) and Drive amplifier Q1074
(2SK2596), then finally amplified by Power amplifier
The detected audio passes through the de-emphasis net- Q1075 (RD07MVS1) up to 5 Watts. This two stages pow-
work, low-pass filter consisting of Q1007 (NJM12902V) er amplifier's gain is controlled by the APC circuit.
Frequency
AF Signal Output
RF Front-end Tuning
Counter
Regulated 1. Connect the DC voltmeter to TP1015 on the MAIN
9.9 VDC P.S.
unit, then inject a 439.050 MHz signal at a level of +10
dBμ (with 1 kHz modulation @±3.5 kHz deviation)
from the RF signal generator.
2. Tune the frequency to 439.050 MHz.
3. Press the [F/W] key, then press the [BAND(BAND DN)]
key to set the alignment parameter to “A1 A1 TUN.xxx
TUN.xxx.”
FT-60R/E ALIGNMENT SETUP 4. With in five second of appearing the “A1A1 TUN.xxx
TUN.xxx” on
the display, adjust the DIAL knob so that the DC volt-
meter reaches maximum deflection. The FT-60R/E’s RF
Entering the Alignment Mode
Front-end has a broad bandwidth. Therefore, prior to
Alignment of the FT-60R/E is performed using a front pan- adjustment you must adjust the DIAL knob to set the
el software-based procedure. To perform alignment of the frequency to the middle of the band, in step 2, so you
transceiver, it must first be placed in the “Alignment can set peak in the DC voltmeter’s deflection in the
Mode,” in which the adjustments will be made and then center of the RF passband.
stored into memory. 5. Tune the frequency to 145.050 MHz.
To enter the Alignment mode: 6. Inject a 145.050 MHz signal at a level of +10 dBμ (with
1. Press and hold in the MONI and LAMP switches turn- 1 kHz modulation @±3.5 kHz deviation) from the RF
ing the radio on. Once the radio is on, release these signal generator.
two switches. 7. Press the [F/W] key to recall the alignment parameter
2. Press the keypad in the following sequence: A1 TUN.xxx
to “A1 TUN.xxx.”
[(MHz)] [0( )SET] 8. With in five second of appearing the “A1A1 TUN.xxx
TUN.xxx” on
[1(SQ TYP)] [7(P1)] [V/M(PRI)] the display, adjust the DIAL knob so that the DC volt-
3. Press the [F/W] key to cause “A0A0 REF.xxx
REF.xxx” to appear on meter reaches maximum deflection. As in the previ-
the display for five seconds, this signifies that the trans- ous section, be sure to set the DIAL knob for the center
ceiver is now in the “Alignment Mode.” of the band prior to making this adjustment.
TP1015
RX: 2.34 V
440M: 2.27 V RX: 0.70 V –2.8 dBμ –8.4 dBμ
VHF VCO: 4.17 V 350M: 1.77 V RX: 4.14 V
850M: 1.72 V
RX: 1.69 V RX: 0.71 V
RX AM: 3.95 V RX AM: 1.58 V RX AM: 3.95 V UHF VCO: 4.13 V
440M TX: 4.86 V
RX: 3.90 V
RX AM: 0.79 V RX AM: 0.67 V
146M TX: 4.81 V RX: 0.71 V
RX AM: 0.54 V RX: 4.80 V RX: 4.62 V RX: 0.77 V
SHIFT ON: 4.19 V RX: 1.57 V RX: 4.65 V
440M: 4.14 V +3.3 dBμ
350M: 3.89 V +0.5 dBμ
RX: 1.00 V TX: 0.81 V
RX: 4.81 V RX: 0.40 V
RX: 2.31 V RX AM: 0.62 V
146M: 2.06 V
SHIFT ON: 4.24 V 230M: 2.03 V
RX: 1.79 V
440M: 4.88 V 440M: 0.19 V
RX: 3.04 V
RX: 1.84 V RX AM: 0.07 V RX: 2.91 V 350M: 0.17 V
RX: 4.30 V
RX AM: 0.19 V RX: 4.13 V
RX: 3.98 V 440M: 0.74 V
350M: 0.69 V TX: 0.84 V
146 M: +6.7 dBμ 440M: 2.62 V
RX: 0.64 V 440 M: +3.1 dBμ 350M: 2.67 V
230 M: +7.8 dBμ RX: 4.55 V
350 M: +8.6 dBμ RX: 2.51 V
RX: 4.04 V RX: 0.69 V
850 M: –3.0 dBμ
RX: 0.66 V RX: 3.96 V 146M: 4.88 V RX: 2.61 V
RX: 2.66 V RX: 1.37 V +7.8 dBμ RX: 3.69 V
146 M: +10.4 dBμ
440 M: +7.0 dBμ RX: 0.94 V RX: 4.07 V 350M: 4.92 V RX: 2.76 V
230 M: +11.9 dBμ RX: 0.84 V
350 M: +12.9 dBμ RX: 0.85 V
RX: 3.65 V
850 M: –0.5 dBμ RX AM: 4.94 V
RX: 4.75 V
RX: 2.98 V RX: 0.18 V RX: 0.62 V +1.5 dBμ RX: 3.29 V RX: 0.24 V
RX: 3.94 V
RX: 2.54 V RX: 2.71 V
RX: 0.15 V RX: 1.58 V
850M: 4.93 V
230M: 4.75 V
RX: 0.69 V
146M: 1.53 V
RX: 4.18 V 230M: 0.97 V RX: 0.37 V RX: 0.84 V
RX: 2.21 V
RX: 12.9 V
RX: 12.8 V
RX: 1.90 V
RX: 2.41 V
RX: 2.95 V
RX: 8.64 V
RX: 1.14 V
SQL OFF: 0 V
RX: 12.9 V
SQL ON: 2.96 V
RX: 12.7 V POWER ON: 2.97 V
RX: 4.07 V AF OFF: 2.95 V
RX: 0.45 V
RX: 9.08 V
RX: 2.97 V
RX: 3.56 V
RX: 5.23 V
RX: 2.05 V
RX: 1.85 V RX: 11.5 V
RX: 1.85 V
RX: 2.09 V
RX: 5.01 V
RX: 1.85 V
RX: 2.45 V
RX: 2.97 V
RX: 4.85 V
TX: 0 V
RX: 13.6 V RX: 4.41 V
RX: 3.21 V RX: 4.43 V
RX: 1.94 V
EAI ON: 0 V
EAI NOR: 4.97 V
RX: 1.92 V RX: 5.01 V
RX: 2.98 V
RX: 13.8 V CHG: 13.2 V
RX: 1.91 V
CHG: 1.90 V
RX: 1.86 V
CHG: 1.50 V RX: 1.90 V RX: 1.91 V RX WIDE: 2.02 V
RX: 1.91 V RX: 1.85 V
RX NARROW: 0 V
HD64F2266
(Q1031)
3
BU2090FS
(Q1055)
4
RD07MVS1
(Q1075)
2SA1774 (FR) 2SC4617 (BR) 3SK296ZQ (ZQ) DTA144EE (16) DTC144EE (26) NJU7007F2 S-80848CNNB UMA8N (A8) DA221 (K) DAN222 (N) DAP222 (P)
(Q1051, 1056, 1057, (Q1015, 1017, (Q1081, 1083) (Q1032, 1052, 1061) (Q1014, 1064, (Q1087) (Q1016) (Q1058, 1062, 1063) (D1001) (D1028) (D1027)
1059, 1060) 1073, 1088) 1076, 1089, 1090)
2SC5006 (24)
(Q1077, 1078,
1082, 1084)
2SC5277 (D2)
(Q1079)
2SB1132 (BA)
(Q1011, 1072) HN2D01FU (A1)
(D1013, 1029, 1069)
AT24C256N NJM12902V BU2090FS 2SA1774 (FR) 2SC4617 (BR) 2SD1664 (DA) 2SK2596 (BX) DTA144EE (16) DTC144EE (26) NJU7231F30 DA221 (K)
(Q1034) (Q1007, 1019, 1020) (Q1030) (Q1038) (Q1003, 1004, 1006, (Q1025) (Q1074) (Q1018, 1027, 1043) (Q1005, 1010, 1021, (Q1001) (D1008, 1020)
1009, 1012, 1026, 1022, 1023, 1024,
1033, 1035, 1045, 1028, 1029, 1039,
1046, 1047, 1048, 1042, 1050, 1091)
1053)
2SC4915 (QY)
(Q1041, 1049)
TDA7233D MB15A01PFV1 2SB1132 (BA) 3SK296ZQ (ZQ) TA75S01 (SA) DAN222 (N)
(D1008) (Q1037) (Q1002, 1036) (Q1080, 1085, 1086) (Q1054) (D1007, 1042, 1043)
TA31136FN
(Q1044)
HD64F2266
(Q1031)
3
BU2090FS
(Q1055)
4
RD07MVS1
(Q1075)
2SA1774 (FR) 2SC4617 (BR) 3SK296ZQ (ZQ) DTA144EE (16) DTC144EE (26) NJU7007F2 S-80848CNNB UMA8N (A8) DA221 (K) DAN222 (N) DAP222 (P)
(Q1051, 1056, 1057, (Q1015, 1017, (Q1081, 1083) (Q1032, 1052, 1061) (Q1014, 1064, (Q1087) (Q1016) (Q1058, 1062, 1063) (D1001) (D1028) (D1027)
1059, 1060) 1073, 1088) 1076, 1089, 1090)
2SC5006 (24)
(Q1077, 1078,
1082, 1084)
2SC5277 (D2)
(Q1079)
2SB1132 (BA)
(Q1011, 1072) HN2D01FU (A1)
(D1013, 1029, 1069)
AT24C256N NJM12902V BU2090FS 2SA1774 (FR) 2SC4617 (BR) 2SD1664 (DA) 2SK2596 (BX) DTA144EE (16) DTC144EE (26) NJU7231F30 DA221 (K)
(Q1034) (Q1007, 1019, 1020) (Q1030) (Q1038) (Q1003, 1004, 1006, (Q1025) (Q1074) (Q1018, 1027, 1043) (Q1005, 1010, 1021, (Q1001) (D1008, 1020)
1009, 1012, 1026, 1022, 1023, 1024,
1033, 1035, 1045, 1028, 1029, 1039,
1046, 1047, 1048, 1042, 1050, 1091)
1053)
2SC4915 (QY)
(Q1041, 1049)
TDA7233D MB15A01PFV1 2SB1132 (BA) 3SK296ZQ (ZQ) TA75S01 (SA) DAN222 (N)
(D1008) (Q1037) (Q1002, 1036) (Q1080, 1085, 1086) (Q1054) (D1007, 1042, 1043)
TA31136FN
(Q1044)
HD64F2266
(Q1031)
3
BU2090FS
(Q1055)
4
RD07MVS1
(Q1075)
2SA1774 (FR) 2SC4617 (BR) 3SK296ZQ (ZQ) DTA144EE (16) DTC144EE (26) NJU7007F2 S-80848CNNB UMA8N (A8) DA221 (K) DAN222 (N) DAP222 (P)
(Q1051, 1056, 1057, (Q1015, 1017, (Q1081, 1083) (Q1032, 1052, 1061) (Q1014, 1064, (Q1087) (Q1016) (Q1058, 1062, 1063) (D1001) (D1028) (D1027)
1059, 1060) 1073, 1088) 1076, 1089, 1090)
2SC5006 (24)
(Q1077, 1078,
1082, 1084)
2SC5277 (D2)
(Q1079)
2SB1132 (BA)
(Q1011, 1072) HN2D01FU (A1)
(D1013, 1029, 1069)
AT24C256N NJM12902V BU2090FS 2SA1774 (FR) 2SC4617 (BR) 2SD1664 (DA) 2SK2596 (BX) DTA144EE (16) DTC144EE (26) NJU7231F30 DA221 (K)
(Q1034) (Q1007, 1019, 1020) (Q1030) (Q1038) (Q1003, 1004, 1006, (Q1025) (Q1074) (Q1018, 1027, 1043) (Q1005, 1010, 1021, (Q1001) (D1008, 1020)
1009, 1012, 1026, 1022, 1023, 1024,
1033, 1035, 1045, 1028, 1029, 1039,
1046, 1047, 1048, 1042, 1050, 1091)
1053)
2SC4915 (QY)
(Q1041, 1049)
TDA7233D MB15A01PFV1 2SB1132 (BA) 3SK296ZQ (ZQ) TA75S01 (SA) DAN222 (N)
(D1008) (Q1037) (Q1002, 1036) (Q1080, 1085, 1086) (Q1054) (D1007, 1042, 1043)
TA31136FN
(Q1044)
HD64F2266
(Q1031)
3
BU2090FS
(Q1055)
4
RD07MVS1
(Q1075)
2SA1774 (FR) 2SC4617 (BR) 3SK296ZQ (ZQ) DTA144EE (16) DTC144EE (26) NJU7007F2 S-80848CNNB UMA8N (A8) DA221 (K) DAN222 (N) DAP222 (P)
(Q1051, 1056, 1057, (Q1015, 1017, (Q1081, 1083) (Q1032, 1052, 1061) (Q1014, 1064, (Q1087) (Q1016) (Q1058, 1062, 1063) (D1001) (D1028) (D1027)
1059, 1060) 1073, 1088) 1076, 1089, 1090)
2SC5006 (24)
(Q1077, 1078,
1082, 1084)
2SC5277 (D2)
(Q1079)
2SB1132 (BA)
(Q1011, 1072) HN2D01FU (A1)
(D1013, 1029, 1069)
AT24C256N NJM12902V BU2090FS 2SA1774 (FR) 2SC4617 (BR) 2SD1664 (DA) 2SK2596 (BX) DTA144EE (16) DTC144EE (26) NJU7231F30 DA221 (K)
(Q1034) (Q1007, 1019, 1020) (Q1030) (Q1038) (Q1003, 1004, 1006, (Q1025) (Q1074) (Q1018, 1027, 1043) (Q1005, 1010, 1021, (Q1001) (D1008, 1020)
1009, 1012, 1026, 1022, 1023, 1024,
1033, 1035, 1045, 1028, 1029, 1039,
1046, 1047, 1048, 1042, 1050, 1091)
1053)
2SC4915 (QY)
(Q1041, 1049)
TDA7233D MB15A01PFV1 2SB1132 (BA) 3SK296ZQ (ZQ) TA75S01 (SA) DAN222 (N)
(D1008) (Q1037) (Q1002, 1036) (Q1080, 1085, 1086) (Q1054) (D1007, 1042, 1043)
TA31136FN
(Q1044)
HD64F2266
(Q1031)
3
BU2090FS
(Q1055)
4
RD07MVS1
(Q1075)
2SA1774 (FR) 2SC4617 (BR) 3SK296ZQ (ZQ) DTA144EE (16) DTC144EE (26) NJU7007F2 S-80848CNNB UMA8N (A8) DA221 (K) DAN222 (N) DAP222 (P)
(Q1051, 1056, 1057, (Q1015, 1017, (Q1081, 1083) (Q1032, 1052, 1061) (Q1014, 1064, (Q1087) (Q1016) (Q1058, 1062, 1063) (D1001) (D1028) (D1027)
1059, 1060) 1073, 1088) 1076, 1089, 1090)
2SC5006 (24)
(Q1077, 1078,
1082, 1084)
2SC5277 (D2)
(Q1079)
2SB1132 (BA)
(Q1011, 1072) HN2D01FU (A1)
(D1013, 1029, 1069)
AT24C256N NJM12902V BU2090FS 2SA1774 (FR) 2SC4617 (BR) 2SD1664 (DA) 2SK2596 (BX) DTA144EE (16) DTC144EE (26) NJU7231F30 DA221 (K)
(Q1034) (Q1007, 1019, 1020) (Q1030) (Q1038) (Q1003, 1004, 1006, (Q1025) (Q1074) (Q1018, 1027, 1043) (Q1005, 1010, 1021, (Q1001) (D1008, 1020)
1009, 1012, 1026, 1022, 1023, 1024,
1033, 1035, 1045, 1028, 1029, 1039,
1046, 1047, 1048, 1042, 1050, 1091)
1053)
2SC4915 (QY)
(Q1041, 1049)
TDA7233D MB15A01PFV1 2SB1132 (BA) 3SK296ZQ (ZQ) TA75S01 (SA) DAN222 (N)
(D1008) (Q1037) (Q1002, 1036) (Q1080, 1085, 1086) (Q1054) (D1007, 1042, 1043)
TA31136FN
(Q1044)
13.5 V 13.2 V
11.4 V
11.5 V
2.96 V
2.33 V 1.42 V
0.81 V
(Side A) (Side B)
13.5 V 13.2 V
11.4 V
11.5 V
2.96 V
2.33 V 1.42 V
0.81 V
(Side A) (Side B)
Parts List
REF DESCRIPTION VALUE V/W TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR
Printed Circuit Board AH017M000 FR011800C 1-
Printed Circuit Board AH017M000 FR011800D 130-
C 2001 CHIP CAP. 0.0047uF 25V B GRM36B472K25PT K22148830 1- A B1
C 2001 CHIP CAP. 0.0047uF 50V B GRM155B11H472KA01D K22178838 57- A B1
C 2002 CHIP CAP. 0.0047uF 25V B GRM36B472K25PT K22148830 1- A B1
C 2002 CHIP CAP. 0.0047uF 50V B GRM155B11H472KA01D K22178838 57- A B1
D 2001 LED BRPY1211F-TR G2070706 1- B a1
L 2001 M.RFC 1uH LK1608 1R0K-T L1690687 1- B a1
Q 2001 TRANSISTOR 2SC4617 TL R G3346178R 1- B a1
Q 2002 TRANSISTOR 2SC4617 TL R G3346178R 1- B a1
R 2001 CHIP RES. 100 1/16W 5% RMC1/16S 101JTH J24189013 1- B a1
R 2002 CHIP RES. 680 1/16W 5% RMC1/16S 681JTH J24189023 1- B a1
R 2003 CHIP RES. 330 1/16W 5% RMC1/16S 331JTH J24189019 1- B a1
R 2004 CHIP RES. 2.2k 1/16W 5% RMC1/16S 222JTH J24189029 1- A A1
R 2005 CHIP RES. 1.5k 1/16W 5% RMC1/16S 152JTH J24189027 130- A A1
S 2001 ROTARY ENCODER TP76D96E20 Q9000739 1- B a1
VR2001 POT. TP76N00N 20KA/SW J60800236 1- B b1
14