MAXE TM

CENTRIFUGAL LIQUID CHILLERS

INSTALLATION INSTRUCTIONS Supersedes: NOTHING Form 160.75-N1 (607)

MODEL YK (STYLE G)
R-134a (COOLING ONLY)

WITH OPTIVIEW™ CONTROL CENTER

FOR ELECTRO-MECHANICAL STARTER,
SOLID STATE STARTER & VARIABLE SPEED DRIVE

00611VIP

LD05842
 FORM 160.75-N1 (607)

ALLOWABLE COMPRESSOR/
EVAPORATOR/CONDENSER/MOTOR COMBINATIONS

YK MOD G COMBINATIONS
Compressor Evaporator Condenser Motor Codes
Codes Codes Codes 60 Hz 50 Hz
Q3 AP to AS AP to AS
CP to CS CP to CS
Q3, Q4 CF-CT 5CC-5CO
DP to DS DP to DS
Q4 EP to ET EP to ET
CP to CS CP to CS
Q5
DP to DS DP to DS CH-CT 5CE-5CO
Q5, Q6, Q7, & P7 EP to ET EP to ET
Q5, Q6, Q7, & P7 FQ to FT FQ to FT CU-CY 5CP-5CU
P8 GQ to GS EV to EX
HQ to HS FV to FX
CH-CZ 5CE-5CU
P8, P9 JP to JS JP to JS
LQ to LS LQ to LS
KP to KS, K2 to K4 KP to KS, K2 to K4
H9 CN-CA 5CK-5CW
MQ to MS, M2 to M4 MP to MS, M2 to M4
K1 KT to KX, K5 to K7 KP to KS, K5 to K7
MQ to MS, M2 to M4 MP to MS, M2 to M4
NQ to NS, N2 to N4 NP to NS, N2 to N4 CW-DC 5CS-5DC
K1, K2
PQ to PS, P2 to P4 PQ to PS, P2 to P4
QQ to QS, Q2 to Q4 QQ to QS, Q2 to Q4
NQ to NS, N2 to N4 NP to NS, N2 to N4
K3 QQ to QV, Q2 to Q4 QQ to QS, Q2 to Q4 DA-DJ 5DA-5DH
RQ, RS, RV, R3, R5, R7 RQ to RS, R2 to R4
RP, RR, RT, R2, R4, R6 RQ to RS, R2 to R4
SQ to SS, S2 to S4
SQ, SS, SV, S3, S5, S7
K4 VP to VS, V2 to V5 DA-DJ 5DA-5DJ
TP to TS, T2 to T5
XQ to XS, X2 to X4
XQ to XS, X2 to X4
WP-WT, W1, W2, W4, W6 WQ to WS, W1 to W4
K7 DD-DL 5DD-5DL
ZQ to ZS, Z1 to Z4 ZQ to ZS, Z1 to Z4

NOMENCLATURE
YK CF CF G4 — CM G S
Special Modifications

Model Design Level

Evaporator Code Motor Code

Condenser Code Power Supply

– for 60 Hz
Compressor Code 5 for 50 Hz

2 JOHNSON CONTROLS
 FORM 160.75-N1 (607)

IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. During installation, operation maintenance or service,
individuals may be exposed to certain components or conditions including, but not limited to: refrigerants,
oils, materials under pressure, rotating components, and both high and low voltage. Each of these items
has the potential, if misused or handled improperly, to cause bodily injury or death. It is the obligation and
responsibility of operating/service personnel to identify and recognize these inherent hazards, protect
themselves, and proceed safely in completing their tasks. Failure to comply with any of these requirements
could result in serious damage to the equipment and the property in which it is situated, as well as severe
personal injury or death to themselves and people at the site.

This document is intended for use by owner-authorized operating/service personnel. It is expected that this
individual posseses independent training that will enable them to perform their assigned tasks properly and
safely. It is essential that, prior to performing any task on this equipment, this individual shall have read
and understood this document and any referenced materials. This individual shall also be familiar with and
comply with all applicable governmental standards and regulations pertaining to the task in question.

SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to areas of potential hazard:

DANGER indicates an imminently CAUTION identifies a hazard which

hazardous situation which, if not could lead to damage to the machine,
avoided, will result in death or serious damage to other equipment and/or
injury. environmental pollution. Usually an
instruction will be given, together with
a brief explanation.

WARNING indicates a potentially NOTE is used to highlight additional

hazardous situation which, if not information which may be helpful to
avoided, could result in death or se- you.
rious injury.

CHANGEABILITY OF THIS DOCUMENT

In complying with YORK’s policy for continuous product improvement, the information contained in this
document is subject to change without notice. While YORK makes no commitment to update or provide
current information automatically to the manual owner, that information, if applicable, can be obtained by
contacting the nearest YORK Applied Systems Service office.
It is the responsibility of operating/service personnel to verify the applicability of these documents to
the equipment in question. If there is any question in the mind of operating/service personnel as to the
applicability of these documents, then prior to working on the equipment, they should verify with the owner
whether the equipment has been modified and if current literature is available.
JOHNSON CONTROLS 3
 FORM 160.75-N1 (607)

TABLE OF CONTENTS
DIMENSIONS ................................................................................................. 6
CHILLER WEIGHTS....................................................................................... 22
MOTOR WEIGHTS ........................................................................................ 22
INTRODUCTION ............................................................................................ 24
General .................................................................................................. 24
Field Assembed Units Only .................................................................... 24
Shipment ................................................................................................ 24
Inspection – Damage – Shortage ....................................................... 25
Chiller Data Plate ................................................................................... 25
Rigging ................................................................................................... 25
Location ................................................................................................. 26
Motors .................................................................................................... 26
Foundation ............................................................................................. 26
Clearance .............................................................................................. 26
Isolators ................................................................................................. 27
INSTALLATION .............................................................................................. 31
Rigging Unit to Final Location ................................................................ 31
Locating and Installing Isolator Pads ..................................................... 31
Checking the Isolation Pad Deflection ................................................... 31
Leveling the Unit .................................................................................... 31
Installing Optional Spring Isolators ........................................................ 31
Piping Connections ................................................................................ 31
Evaporator and Condenser Water Piping .............................................. 32
Refrigerant Relief Piping ........................................................................ 33
Unit Piping ............................................................................................. 33
Control Panel Positioning ...................................................................... 34
Control Wiring ........................................................................................ 34
Power Wiring ......................................................................................... 34
Insulation ............................................................................................... 35
Installation Check – Request for Start-up Service ............................... 35

LIST OF FIGURES
FIG. 1 – Model YK MaxE™ Chiller ................................................................ 5
FIG. 2 – Dimensions (P & Q Compressors – Ft-In) ....................................... 6
FIG. 3 – Dimensions (P & Q Compressors – Metric) .................................... 7
FIG. 4 – Dimensions (H Compressors – Ft-In) .............................................. 8
FIG. 5 – Dimensions (H Compressors – Metric) ........................................... 9
FIG. 6 – Dimensions (K Compressors – Ft-In) .............................................. 10
FIG. 7 – Dimensions (K Compressors – Metric)............................................ 11
FIG. 8 – Dimensions Evaporator Compact Waterboxes................................ 12
FIG. 9 – Dimensions Condenser Compact Waterboxes ............................... 13
FIG. 10 – Dimensions Evaporator Compact Waterboxes A thru K ................. 14
FIG. 11 – Dimensions Evaporator Compact Waterboxes M thru Z ................. 15
FIG. 12 – Dimensions Condenser Compact Waterboxes ............................... 16
FIG. 13 – Dimensions Evaporator Nozzle Arrangements................................ 18
FIG. 14 – Dimensions Condenser Nozzle Arrangements................................ 19
FIG. 15 – Dimensions Evaporator Marine Waterboxes ................................... 20
FIG. 16 – Dimensions Condenser Marine Waterboxes ................................... 21
FIG. 17 – Rigging ............................................................................................ 26
FIG. 18 – Neoprene Isolators ......................................................................... 27
FIG. 19 – Neoprene Isolators ......................................................................... 28
FIG. 20 – Spring Isolators ............................................................................... 29
FIG. 21 – Spring Isolators ............................................................................... 30
4 JOHNSON CONTROLS
 FORM 160.75-N1 (607)

LIST OF FIGURES (CON'T)

FIG. 22 – Schematic for a Typical Piping Arrangement ................................... 32
FIG. 23 – Typical Refrigerant Vent Piping ....................................................... 33
FIG. 24 – Control Panel Positioning ................................................................ 34
FIG. 25 – Unit Insulation.................................................................................. 35

LIST OF TABLES
TABLE 1 – Approximate Unit Weight Including Motor .................................... 22
TABLE 2A – Evaporator Marine Waterbox Weights ...................................... 23
TABLE 2B – Condenser Marine Waterbox Weights ...................................... 23

COMPRESSOR

MOTOR
OPTIVIEW™
CONTROL
CENTER

CONDENSER

EVAPORATOR

00611VIP

FIG. 1 – MODEL YK MaxE™ CHILLER

JOHNSON CONTROLS 5
 FORM 160.75-N1 (607)

P & Q COMPRESSOR UNITS (STANDARD)

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LD07134

ADDITIONAL OPERATING HEIGHT CLEARANCE TO FLOOR Q3 COMPRESSOR

TYPE OF CHILLER MOUNTING M EVAPORATOR-CONDENSER SHELL CODES
NEOPRENE PAD ISOLATORS 1-3/4" A-A C-C D-D
SPRING ISOLATORS 1" DEFLECTION 1" A 5'-1" 5'-6" 5'-6"
DIRECT MOUNT 3/4" B 7'-0" 7'-3 3/4" 7'-3 3/4"
C 1'-3 1/2" 1'-5 1/2" 1'-5 1/2"
D 1'-3" 1'-3 1/2" 1'-3 1/2"
E 12'-0" 12'-0" 16'-0"

P7, Q7 COMPRESSOR
EVAPORATOR – CONDENSER SHELL CODES Q4 COMPRESSOR
E–E F–F EVAPORATOR-CONDENSER SHELL CODE
A 6'–2" 6'–2" C-C D-D E-E
B 7'–6 1/2" 7'–6 1/2" A 5'-6" 5'-6" 7'-0"
C 1'–7 1/2" 1'–7 1/2" B 7'-2 1/2" 7'-2 1/2" 7'-8 1/2"
D 1'–5 1/2" 1'–5 1/2" C 1'-5 1/2" 1'-5 1/2" 1'-7 1/2"
E 12'–0" 16'–0" D 1'-3 1/2" 1'-3 1/2" 1'-5 1/2"
E 12'-0" 16'-0" 12'-0"

P8 COMPRESSOR
Q5 COMPRESSOR
EVAPORATOR – CONDENSER SHELL CODES
EVAPORATOR-CONDENSER SHELL CODES
G–E H–F J–J L–L
C-C D-D E-E F-F
A 6'–11" 6'–11" 7'–6 1/2" 7'–6 1/2" A 5'-6" 5'-6" 7'-0" 7'-0"
B 10'–3 1/2" 10'–3 1/2" 10'–9 1/2" 10'–9 1/2" B 7'-10 5/8" 7'-10 5/8" 8'-3" 8'-3"
C 2'–0" 2'–0" 2'–1 1/4" 2'–1 1/4" C 1'-5 1/2" 1'-5 1/2" 1'-7 1/2" 1'-7 1/2"
D 1'–5 1/2" 1'–5 1/2" 1'–8" 1'–8" D 1'-3 1/2" 1'-3 1/2" 1'-5 1/2" 1'-5 1/2"
E 12'–0" 16'–0" 12'–0" 16'–0" E 12'-0" 16'-0" 12'-0" 16'-0"

P9 COMPRESSOR
Q6 COMPRESSOR
EVAPORATOR – CONDENSER SHELL CODES
EVAPORATOR-CONDENSER SHELL CODES
H–F J–J L–L
E-E F-F
A 6'–11" 7'–6 1/2" 7'–6 1/2"
A 7'-0" 7'-0"
B 9'–11 7/8" 10'–6" 10'–6"
B 8'-3" 8'-3"
C 2'–0" 2'–1 1/4" 2'–1 1/4"
C 1'-7 1/2" 1'-7 1/2"
D 1'–5 1/2" 1'–8" 1'–8"
D 1'-5 1/2" 1'-5 1/2"
E 16'–0" 12'–0" 16'–0"
E 12'-0" 16'-0"
NOTES:
1. All dimensions are approximate.
2. For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length.
3. Water nozzles can be located on either end of unit. Add 1/2" (13 mm) to nozzle length for flanges connections.
4. To determine overall height, add 7/8" (22 mm) for isolators.
5. Use of motors with motor hoods may increase overall unit dimensions.
FIG. 2 – DIMENSIONS – P & Q COMPRESSOR UNITS (FT–IN)

6 JOHNSON CONTROLS
 FORM 160.75-N1 (607)

P & Q COMPRESSOR UNITS (METRIC)

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ADDITIONAL OPERATING HEIGHT CLEARANCE Q3 COMPRESSOR

TYPE OF CHILLER MOUNTING M EVAPORATOR-CONDENSER SHELL CODES
NEOPRENE PAD ISOLATORS 44 A-A C-C D-D
SPRING ISOLATORS 25mm DEFLECTION 25 A 1549 1676 1676
DIRECT MOUNT 19
B 2134 2229 2229
C 394 445 445
D 381 394 394
E 3658 3658 4877

P7, Q7 COMPRESSOR Q4 COMPRESSOR

EVAPORATOR – CONDENSER SHELL CODES EVAPORATOR-CONDENSER SHELL CODE
E–E F–F C-C D-D E-E
A 1,880 1,880 A 1676 1676 2134
B 2,299 2,299
C 495 495 B 2197 2197 2350
D 445 445 C 445 445 495
E 3,658 4,877 D 394 394 445
E 3658 4877 3658

P8 COMPRESSOR Q5 COMPRESSOR
EVAPORATOR – CONDENSER SHELL CODES EVAPORATOR-CONDENSER SHELL CODES
E–E F–F G–G H–H C-C D-D E-E F-F
A 2,108 2,108 2,299 2,299 A 1676 1676 2134 2134
B 3,137 3,137 3,289 3,289
C B 2403 2403 2515 2515
610 610 641 641
D 445 445 508 508 C 445 445 495 495
E 3,658 4,877 3,658 4,877 D 394 394 445 445
E 3658 4877 3658 4877

P9 COMPRESSOR Q6 COMPRESSOR
EVAPORATOR – CONDENSER SHELL CODES EVAPORATOR-CONDENSER SHELL CODES
H–F J–J L–L E-E F-F
A 2,108 2,299 2,299
B 3,045 3,200 3,200 A 2134 2134
C 610 641 641 B 2515 2515
D 445 508 508 C 495 495
E 4,877 3,658 4,877 D 445 445
E 3658 4877
NOTES:
1. All dimensions are approximate.
2. For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length.
3. Water nozzles can be located on either end of unit. Add 13 mm (1/2 inch) to nozzle length for flanges connections.
4. To determine overall height, add 22 mm (7/8 inch) for isolators.
5. Use of motors with motor hoods may increase overall unit dimensions.

FIG. 3 – DIMENSIONS – P & Q COMPRESSOR UNITS (mm)

JOHNSON CONTROLS 7
 FORM 160.75-N1 (607)

H COMPRESSOR UNITS (STANDARD)

LD07135

ADDITIONAL OPERATING HEIGHT CLEARANCE TO FLOOR

TYPE OF CHILLER MOUNTING M
NEOPRENE PAD ISOLATORS 1 3/4"
SPRING ISOLATORS 1" DEFLECTION 1"
DIRECT MOUNT 3/4"

H9 COMPRESSORS
EVAP. – COND. SHELL CODES
K–K M–M
A 7'–6 1/2" 9'–0"
B 9'–5" 10'–2"
C 2'–1 1/4" 2'–4 1/2"
D 1'–8" 1'–11"
E 14'–0" 14'–0"

NOTES:
1. All dimensions are approximate.
2. For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length.
3. Water nozzles can be located on either end of unit. Add 1/2" (13 mm) to nozzle length for flanges connections.
4. To determine overall height, add 7/8" (22 mm) for isolators.
5. Use of motors with motor hoods may increase overall unit dimensions.

FIG. 4 – DIMENSIONS – H COMPRESSOR UNITS (FT–IN)

8 JOHNSON CONTROLS
 FORM 160.75-N1 (607)

H COMPRESSOR UNITS (METRIC)

178
LD03886

ADDITIONAL OPERATING HEIGHT CLEARANCE

TYPE OF CHILLER MOUNTING M
NEOPRENE PAD ISOLATORS 44
SPRING ISOLATORS 25mm DEFLECTION 25
DIRECT MOUNT 19

H9 COMPRESSORS
EVAP. – COND. SHELL CODES
K–K M–M
A 2,300 2,743
B 2,872 3,100
C 641 724
D 508 648
E 4,268 4,268

NOTES:
1. All dimensions are approximate.
2. For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length.
3. Water nozzles can be located on either end of unit. Add 13 mm (1/2 inch) to nozzle length for flanges connections.
4. To determine overall height, add 22 mm (7/8 inch) for isolators.
5. Use of motors with motor hoods may increase overall unit dimensions.

FIG. 5 – DIMENSIONS – H COMPRESSOR UNITS (mm)

JOHNSON CONTROLS 9
 FORM 160.75-N1 (607)

K COMPRESSOR UNITS - (STANDARD)

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LD07136

K1 Compressor, Evaporator-Condenser Shell Codes

K-K M-M N-N P-P Q-Q
A 7'-6 1/2" 8'-7" 8'-7" 9'-1 1/2" 9'-1 1/2" Additional Operating Height Clearance
B - 11'-4" 11'-4" 11'-5 1/2" 11'-5 1/2" Type of Chiller Mounting M
C 2'-1 1/4" 2'-4 1/2" 2'-4 1/2" 2'-5 1/2" 2'-5 1/2" Neoprene Pad Isolators 1 3/4"
D 1'-8" 1'-11" 1'-11" 2'-1 1/4" 2'-1 1/4" Spring Isolators 1" Deflection 1"
E 14'-0" 14'-0" 16'-0" 14'-0" 16'-0" Direct Mount 3/4"

K2 Compressor, Evaporator-Condenser Shell Codes K3 Compressor, Evap.-Cond. Shell Codes

M-M N-N P-P Q-Q N-N Q-Q R-R
A 8'-7" 8'-7" 9'-1 1/2" 9'-1 1/2" A 8'-7" 9'-1 1/2" 9'-9"
B 11'-4" 11'-4" 11'-5" 11'-5" B - 11'-6" 11'-10"
C 2'-4 1/2" 2'-4 1/2" 2'-5 1/2" 2'-5 1/2" C 2'-4 1/2" 2'-5 1/2" 2'-8"
D 1'-11" 1'-11" 2'-1 1/4" 2'-1 1/4" D 1'-11" 2'-1 1/4" 2'-3 1/2"
E 14'-0" 16'-0" 14'-0" 16'-0" E 16'-0" 16'-0" 16'-0"

K4 Compressor, Evaporator-Condenser Shell Codes K7 Compressor, Evap.-Cond Shell Codes

R-R S-S S-V X-T X-X W-W Z-Z
A 9'-9" 9'-9" 10'-3" 10'-10" 11'-3" A 10'-3" 11'-3"
B - - - - - B 12'-2" 12'-10"
C 2'-8" 2'-8" 2'-8" 2'-11 1/2" 2'-11 1/2" C 2'-8" 2'-11 1/2"
D 2'-3 1/2" 2'-3 1/2" 2'-5 1/2" 2'-5 1/2" 2'-8" D 2'-5 1/2" 2'-8"
E 16'-0" 18'-0" 18'-0" 16'-0" 16'-0" E 22'-0" 18'-0"

NOTES:
1. All dimensions are approximate.
2. For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length.
3. Water nozzles can be located on either end of unit. Add 1/2" (13 mm) to nozzle length for flanges connections.
4. To determine overall height, add 7/8" (22 mm) for isolators.
5. Use of motors with motor hoods may increase overall unit dimensions.

FIG. 6 – DIMENSIONS – K COMPRESSOR UNITS (FT–IN)

10 JOHNSON CONTROLS
 FORM 160.75-N1 (607)

K COMPRESSOR UNITS - (METRIC)

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LD07139

K1 Compressor, Evaporator-Condenser Shell Codes

K-K M-M N-N P-P Q-Q
A 2299 2616 2616 2781 2781 Additional Operating Height Clearance
B - 3454 3454 3493 3493 Type of Chiller Mounting M
C 641 724 724 749 749 Neoprene Pad Isolators 44
D 508 584 584 641 641 Spring Isolators 1" Deflection 25
E 4267 4267 4877 4267 4877 Direct Mount 19

K2 Compressor, Evaporator-Condenser Shell Codes K3 Compressor, Evap.-Cond. Shell Codes

M-M N-N P-P Q-Q N-N Q-Q R-R
A 2616 2616 2781 2781 A 2616 2781 2972
B 3454 3454 3480 3480 B - 3505 3607
C 724 724 749 749 C 724 749 813
D 584 584 641 641 D 584 641 699
E 4267 4877 4267 4877 E 4877 4877 4877

K4 Compressor, Evaporator-Condenser Shell Codes K7 Compressor, Evap.-Cond Shell Codes

R-R S-S S-V X-T X-X W-W Z-Z
A 2972 2972 3124 3302 3429 A 3124 3429
B - - - - - B 3708 3912
C 813 813 813 902 902 C 813 902
D 699 699 749 749 813 D 749 813
E 4877 5486 5486 4877 4877 E 6706 5486

NOTES:
1. All dimensions are approximate.
2. For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length.
3. Water nozzles can be located on either end of unit. Add 13 mm (1/2 inch) to nozzle length for flanges connections.
4. To determine overall height, add 22 mm ( 7/8 inch) for isolators.
5. Use of motors with motor hoods may increase overall unit dimensions.

FIG. 7 – DIMENSIONS – K COMPRESSOR UNITS (mm)

JOHNSON CONTROLS 11
 FORM 160.75-N1 (607)

EVAPORATOR COMPACT WATERBOXES - Ft - In (mm)

F F

ONE PASS EVAPORATORS, CODES

DIM. A C,D E,F G,H J,K,L M,N P,Q R,S,W X,Z
1'-2 1/4" 1'-3" 1'-3 1/2" 1'-2 7/8" 1'-4 5/8" 1'-11 3/4" 1'-11 3/4" 2'-0 3/4"
F -
(362) (381) (394) (378) (422) (603) (603) (629)

G
F

TWO PASS EVAPORATORS, CODES

DIM. A C,D E,F G,H J,K,L M,N P,Q R,S,W X,Z
1'-2 1/4" 1'-3" 1'-3 1/2" 1'-2 7/8" 1'-4 5/8" 1'-11 3/4" 1'-11 3/4" 2'-0 3/4"
F -
(362) (381) (394) (378) (422) (603) (603) (629)
0'-6 1/2" 0'-7" 0'-7 1/2" 0'-8 1/4" 0'-9 1/2" 1'-3" 1'-3" 1'-4 3/4"
G -
(165) (178) (191) (210) (241) (381) (381) (425)

F F

LD07619

THREE PASS EVAPORATORS, CODES

DIM. A C,D E,F G,H J,K,L M,N P,Q R,S,W X,Z
1'-2 1/4" 1'-3" 1'-3 1/2" 1'-2 7/8" 1'-4 5/8" 1'-11 3/4" 1'-11 3/4" 2'-0 3/4"
F -
(362) (381) (394) (378) (422) (603) (603) (629)

See Notes on page 17.

FIG. 8 – DIMENSIONS – EVAPORATOR COMPACT WATERBOXES

12 JOHNSON CONTROLS
 FORM 160.75-N1 (607)

CONDENSER COMPACT WATERBOXES - Ft - In (mm)

H H

ONE PASS CONDENSERS, CODES

DIM. A C,D E,F J,K,L M,N P,Q R,S T,V,W X,Z
1'-1 7/8" 1'-1 7/8" 1'-3" 1'-4" 1'-2 7/8" 1'-4 7/8" 1'-9 3/4"
H - -
(352) (352) (381) (406) (378) (429) (552)

J
H

TWO PASS CONDENSERS, CODES

DIM. A C,D E,F J,K,L M,N P,Q R,S T,V,W X,Z
1'-1 7/8" 1'-1 7/8" 1'-3" 1'-4" 1'-2 7/8" 1'-4 7/8" 1'-9 3/4"
H - -
(352) (352) (381) (406) (378) (429) (552)
0'-5 7/8" 0'-6 1/2" 0'-7" 0'-7 1/2" 0'-7 3/4" 0'-9 1/2" 1'-1 7/8"
J - -
(149) (165) (178) (191) (197) (241) (352)

H H

LD07619a

THREE PASS CONDENSERS, CODES

DIM. A C,D E,F J,K,L M,N P,Q R,S T,V,W X,Z
1'-1 7/8" 1'-1 7/8" 1'-3" 1'-4" 1'-2 7/8" 1'-4 7/8" 1'-9 3/4"
H - -
(352) (356) (381) (406) (378) (429) (552)

See Notes on page 17.

FIG. 9 – DIMENSIONS – CONDENSER COMPACT WATERBOXES

JOHNSON CONTROLS 13
 FORM 160.75-N1 (607)

EVAPORATORS – COMPACT WATER BOXES – A THRU K EVAPORATORS

1-PASS
FRONT
OF
EVAP. UNIT EVAP.
NOZZLE
ARRANGEMENTS
A H NO. OF EVAPORATOR
AA AA
PASSES IN OUT
A H
1 H A
M C C M
COMPRESSOR END FLOOR LINE MOTOR END

2-PASS
FRONT
EVAP. OF EVAP.
UNIT
NOZZLE
B J ARRANGEMENTS
C K NO. OF EVAPORATOR
DD DD
BB BB
PASSES IN OUT
C B
2 K J
M C C M
FLOOR LINE MOTOR END
COMPRESSOR END

3-PASS
FRONT
EVAP. OF EVAP.
UNIT

F N NOZZLE
ARRANGEMENTS
DD G P DD NO. OF EVAPORATOR
BB BB PASSES IN OUT
G N
M C C M
3 P F
FLOOR LINE
COMPRESSOR END MOTOR END LD07598a

COMPACT WATER BOXES - 150 PSI ROUND

NOZZLE PIPE SIZE IN (mm) EVAPORATOR NOZZLE DIMENSIONS FT-IN (mm)
CONDENSER
NO. OF PASSES 1-PASS 2-PASS 3-PASS
SHELL CODE
1 2 3 C AA 5
BB 5
DD 5
BB 5
DD5
8 6 4 1'-3 1/2" 1'-10" 1'-2" 2'-6" 1'-2" 2'-6"
A (203) (152) (101) (394) (559) (356) (762) (356) (762)
10 8 6 1'-5 1/2" 2'-0" 1'-3" 2'-9" 1'-3" 2'-9"
C,D (254) (203) (152) (445) (610) (381) (838) (381) (838)
14 10 8 1'-7" 2'-2" 1'-4" 3'-0" 1'-4" 3'-0"
E,F (355) (254) (203) (483) (660) (406) (914) (406) (914)
14 10 8 2'-0" 2'-3 1/2" 1'-4" 3'-3" 1'-4" 3'-3"
G,H (355) (254) (203) (610) (699) (406) (991) (406) (991)
16 12 10 2'-1 1/4" 2'-6" 1'-4 1/2" 3'-7 1/2" 1'-5" 3'-7"
J,K,L (406) (305) (254) (641) (762) (419) (1105) (432) (1092)
See Notes on page 17.

FIG. 10 – DIMENSIONS – EVAPORATOR COMPACT WATERBOXES A THRU K EVAPORATORS

14 JOHNSON CONTROLS
 FORM 160.75-N1 (607)

EVAPORATORS – COMPACT WATER BOXES – M THRU Z EVAPORATORS

������
�����
��
����

SHELL 1 PASS
� � CODES IN OUT
A H
�� �� M–Z H A

� � � �
�������������� ����� ���������
����

������

�������
��
����

SHELL 2 PASS
� � � � CODES IN OUT
�� �� B C
C B
M–Z J K
� � � � K J
�� �� ����� �� ��
����
�������������� ���������

������
�����
��
����

SHELL 3 PASS
� �
CODES IN OUT
�� �� F N
M–Z N F
� � � �
LD07173a
�����
����
�������������� ���������

COMPACT WATER BOXES - 150 PSI RECTANGULAR

NOZZLE PIPE SIZE IN (mm) EVAPORATOR NOZZLE DIMENSIONS FT-IN (MM)
EVAPORATOR NO. OF PASSES 1-PASS 2-PASS 3-PASS
SHELL CODE
1 2 3 C AA5 AA5 EE AA5
18 14 12 2'-4 1/2" 2'-2" 2'-2" 1'-1" 2'-2"
M,N (457) (356) (304) (724) (660) (660) (330) (660)
18 14 12 2'-5 1/2" 2'-2 3/4" 2'-2 3/4" 1'-1" 2'-2 3/4"
P,Q (457) (356) (304) (749) (679) (679) (330) (679)
RP, RR, RT, 20 18 14 2'-8" 2'-7 1/16" 2'-7 1/16" 1'-3" 2'-7 1/16"
R2, R4, R6, W (508) (457) (356) (813) (789) (789) (381) (789)
RQ, RS, RV, 20 18 14 2'-8" 2'-8 1/4" 2'-8 1/4" 1'-3" 2'-8 1/4"
R3, R4, R5, S (508) (457) (356) (813) (819) (819) (381) (819)
20 18 14 2'-11 1/2" 2'-10 1/2" 2'-10 1/2" 1'-3" 2'-10 1/2"
X,Z (508) (457) (356) (902) (876) (876) (381) (876)
See Notes on page 17.

FIG. 11 – DIMENSIONS – EVAPORATOR COMPACT WATERBOXES M THRU Z EVAPORATORS

JOHNSON CONTROLS 15
 FORM 160.75-N1 (607)

CONDENSER – COMPACT WATER BOXES – STANDARD (mm)

FRONT
OF UNIT
1-PASS

P Q NOZZLE
ARRANGEMENTS
NO. OF COND.
CC CC
PASSES IN OUT
FLOOR
P Q
COND. LINE COND.
1
Q P
M D D M
COMPRESSOR END MOTOR END

FRONT
OF UNIT
2-PASS

S U
NOZZLE
R T ARRANGEMENTS
DD DD NO. OF COND.
BB BB
PASSES IN OUT
FLOOR R S
COND. COND. 2
LINE
T U
M D D M

COMPRESSOR END MOTOR END

FRONT
OF UNIT 3-PASS

W Y
NOZZLE
V X ARRANGEMENTS
DD DD NO. OF COND.
BB BB
PASSES IN OUT
FLOOR v y
COND. COND. 3
LINE
x w
M D D M LD07131a
COMPRESSOR END MOTOR END

COMPACT WATER BOXES - 150 PSI ROUND

NOZZLE PIPE SIZE IN (mm) CONDENSER NOZZLE DIMENSIONS FT-IN (mm)
CONDENSER NO. OF PASSES 1-PASS 2-PASS 3-PASS
SHELL CODE
1 2 3 D CC5 BB5 DD5 BB5 DD5
10 6 6 1'-3" 2'-4" 1'-9 1/2" 2'-10 1/2" 1'-9 1/2" 2'-10 1/2"
A (254) (152) (152) (381) (711) (546) (876) (546) (876)
12 8 6 1'-3 1/2" 2'-6" 1'-10 3/8" 3'-1 5/8" 1'-10 3/8" 3'-1 5/8"
C,D (305) (203) (152) (394) (762) (568) (956) (568) (956)
14 10 8 1'-5 1/2" 2'-8" 1'-11 3/4" 3'-4 1/4" 1'-11 3/4" 3'-4 1/4"
E,F (356) (254) (203) (445) (813) (603) (1022) (603) (1022)
16 10 10 1'-8" 3'-0" 2'-2" 3'-10" 2'-1 1/4" 3'-10 1/4"
J,K,L (406) (254) (254) (508) (914) (660) (1168) (641) (1175)
20 14 10 1'-11" 3'-6" 2'-6 1/4" 4'-5 3/4" 2'-6 1/4" 4'-5 3/4"
M,N (508) (356) (254) (584) (1067) (768) (1365) (768) (1365)
20 16 14 2'-1 1/4" 3'-8" 2'-8 1/4" 4'-7 3/4" 2'-6 3/4" 4'-7 3/4"
P,Q (508) (406) (356) (641) (1118) (819) (1416) (781) (1416)
20 18 14 2'-3 1/2" 3'-10 1/2"
R,S (508) (457) (356) - - - -
(699) (1181)
24 18 16 2'-5 1/2" 3'-11 1/2" 2'-10 1/2" 5'-0 1/2" 2'-10 1/2" 5'-0 1/2"
T,V,W (610) (457) (406) (749) (1207) (876) (1537) (876) (1537)
24 20 16 2'-8" 4'-1 1/4" 2'-9 1/2" 5'-5" 2'-9 1/2" 5'-5"
X,Z (610) (508) (406) (813) (1251) (851) (1651) (851) (1651)
See Notes on page 17.

FIG. 12 – DIMENSIONS – CONDENSER COMPACT WATERBOXES - STANDARD (mm)

16 JOHNSON CONTROLS
 FORM 160.75-N1 (607)

NOTES:

1. Standard water nozzles are furnished as welding stub-outs with grooves, allowing the option of welding,
flanges, or use of Victaulic couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged
carbon steel with 1/16" raised face), water flanged nozzles are optional (add 1/2" to nozzle length).
Companion flanges, nuts, bolts, and gaskets are not furnished.

2. One-, two- and three-pass nozzle arrangements are available only in pairs shown and for all shell codes.
Any pair of evaporator nozzles may be used in combination with any pair of condenser nozzles.

3. Evaporator and condenser water must enter the water box through the bottom connection to achieve
rated performance.

4. Connected piping should allow for removal of compact water boxes for tube access and cleaning.

5. Add dimension "M" as shown on the unit dimensions page for the appropriate isolator type.

6. Standard 150 PSI design pressure boxes shown.

JOHNSON CONTROLS 17
 FORM 160.75-N1 (607)

EVAPORATOR – NOZZLE ARRANGEMENTS – STANDARD (mm)

EVAPORATOR
1-PASS
IN OUT
1 6
6 1

EVAPORATOR
2-PASS
IN OUT
2 3
7 8

EVAPORATOR
3-PASS LD01342b
IN OUT
5 10
9 4

EVAPORATOR NOZZLE DIMENSIONS FT-IN (mm)

EVAPORATOR
1-PASS 2-PASS 3-PASS
SHELL CODE
F I F G I F I
1'-7" 0'-8 3/4" 1'-5" 0'-6 1/2" 0'-7 3/4" 1'-5" 0'-7 3/4"
A (483) (222) (432) (165) (197) (432) (197)
1'-10 3/4' 0'-10 5/8" 1'-8 5/8" 0'-7" 0'-9 1/2" 1'-8 5/8" 0'-9 1/2"
C,D (578) (270) (524) (178) (241) (524) (241)
2'-1 3/4" 1'-0 1/8" 1'-10" 0'-7 1/2" 0'-10 1/4" 1'-10" 0'-10 1/4"
E,F (654) (308) (559) (191) (260) (559) (260)
2'-5 5/8" 1'-1 7/8" 2'-5 5/8" 1'-9 7/8" 1'-1 7/8" 2'-5 5/8" 1'-1 7/8"
G,H (752) (352) (752) (556) (352) (752) (352)
2'-9 5/16" 1'-3 1/2" 2'-9 5/16" 2'-0 5/8" 1'-3 1/2" 2'-9 5/16" 1'-3 1/2"
J,K,L (846) (394) (846) (625) (394) (846) (394)
2'-11" 1'-4" 2'-6" 1'-0 1/4" 1'-1 1/2" 2'-4" 1'-0 1/4"
M,N (889) (406) (762) (311) (343) (711) (311)
3'-5" 1'-7" 3'-0" 0'-11" 1'-4 1/2" 2'-10" 1'-3 1/4"
P,Q (1041) (483) (914) (279) (419) (864) (387)
R,S,W - - - - - - -
3'-1" 1'-4 1/4" 2'-8 1/2" 1'-2" 1'-1 5/8" 2'-6 1/2" 1'-1"
X,Z (940) (413) (826) (356) (346) (775) (330)

NOTES:
1. All dimensions are approximate.
2. Standard water nozzles are Schedule 40 pipe size, furnished as welding stub-outs with grooves, allowing the option of welding, flanges, or use
of Victaulic couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1/16" raised face), water flanged nozzles
are optional (add 1/2" to nozzle length). Companion flanges, nuts, bolts, and gaskets are not furnished.
3. One-, two-, and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles
may be used in combination with any pair of condenser nozzles. Compact water boxes on one heat exchanger may be used with Marine
Water Boxes on the other heat exchanger.
4. Condenser water must enter the water box through the bottom connection for proper operation of the sub-cooler to achieve rated
performance.
5. Add dimension "M" as shown on pages per unit dimensions page for the appropriate isolator type.

FIG. 13 – DIMENSIONS – EVAPORATOR NOZZLE ARRANGEMENTS - STANDARD (mm)

18 JOHNSON CONTROLS
 FORM 160.75-N1 (607)

CONDENSER – NOZZLE ARRANGEMENTS – STANDARD (mm)

CONDENSER
1-PASS
IN OUT
11 16
16 11
�

CONDENSER
2-PASS
IN OUT
12 13 ���� ����
����� �����
17 18

� �������
� ������������
CONDENSER
LD07177
3-PASS
IN OUT
15 20
19 14

CONDENSER NOZZLE DIMENSIONS FT-IN (mm)

CONDENSER
SHELL CODE 1-PASS 2-PASS 3-PASS
H K H J K H K
1'-9" 0'-9 7/8" 1'-4 3/4" 0'-6" 0'-7 3/4" 1'-4 3/4" 0'-7 3/4"
A (533) (251) (425) (152) (197) (425) (197)
2'-0" 0'-11 1/8" 1'-7 1/2" 0'-6 3/8" 0'-9" 1'-7 1/2" 0'-9"
C,D (610) (283) (495) (162) (229) (495) (229)
2'-0 1/2" 0'-11 1/2" 1'-10 1/4" 0'-7" 0'-9 7/8" 1'-10 1/4" 0'-9 7/8"
E,F (622) (292) (565) (178) (251) (565) (251)
2'-8 3/8" 1'-3 3/8" 2'-8 3/8" 0'-7 1/2" 1'-3 3/8" 2'-8 3/8" 1'-3 3/8"
J,K,L (822) (391) (822) (191) (391) (822) (391)
2'-11" 1'-4" 2'-11" 1'-0" 1'-4" 2'-11" 1'-4"
M,N (889) (406) (889) (305) (406) (889) (406)
2'-9 3/4" 1'-3 3/4" 2'-8" 0'-9 1/2" 1'-2 3/4" 2'-5 1/4" 1'-1 1/2"
P,Q (857) (400) (813) (241) (375) (743) (343)
R,S - - - - - - -

T,V,W - - - - - - -
3'-5 1/2" 1'-6 1/2" 3'-0 1/2" 1'-2" 1'-4 1/4" 2'-9 1/2" 1'-2"
X,Z (1054) (470) (927) (356) (413) (851) (356)

NOTES:
1. All dimensions are approximate.
2. Standard water nozzles are Schedule 40 pipe size, furnished as welding stub-outs with grooves, allowing the option of welding, flanges, or use
of Victaulic couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1/16" raised face), water flanged nozzles
are optional (add 1/2" to nozzle length). Companion flanges, nuts, bolts, and gaskets are not furnished.
3. One-, two-, and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles
may be used in combination with any pair of condenser nozzles. Compact water boxes on one heat exchanger may be used with Marine
Water Boxes on the other heat exchanger.
4. Condenser water must enter the water box through the bottom connection for proper operation of the sub-cooler to achieve rated
performance.
5. Add dimension "M" as shown on pages per unit dimensions page for the appropriate isolator type.

FIG. 14 – DIMENSIONS – CONDENSER NOZZLE ARRANGEMENTS - STANDARD (mm)

JOHNSON CONTROLS 19
 FORM 160.75-N1 (607)

EVAPORATOR MARINE WATERBOX NOZZLE ARRANGEMENTS - Ft. - In. (mm)

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� � � �

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�� ��� ��
�
� �

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� ��� ��
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� �
LD07175a

MARINE WATER BOXES - 150 PSI ROUND

EVAP NOZZLE PIPE SIZE IN (mm) 1-PASS 2-PASS 3-PASS
SHELL NO. OF PASSES
CODE 1 2 3 C P 5
P 5
Q 5
R P 5
Q5 R
8 6 4 1'-3 1/2" 3'-7" 3'-7" 0-11" 1'-3 1/4" 3'-7" 0'-11" 1'-3 1/4"
A (203) (152) (101) (394) (1092) (1092) (279) (387) (1092) (279) (387)
10 8 6 1'-5 1/2" 3'-11" 3'-11" 0'-10" 1'-6 1/2" 3'-11" 0'-10" 1'-6 1/2"
C,D (254) (203) (152) (445) (1194) (1194) (254) (470) (1194) (254) (470)
14 10 8 1'-7 1/2" 4'-3" 4'-3" 0'-11" 1'-9 1/2" 4'-3" 0'-11" 1'-9 1/2"
E,F (356) (254) (203) (495) (1295) (1295) (279) (546) (1295) (279) (546)
14 10 8 2'-0" 4'-5 1/2" 4'-5 1/2" 1'-0 1/2" 1'-10 7/8" 4'-5 1/2" 0'-11" 1'-9 7/8"
G,H (356) (254) (203) (610) (1359) (1359) (318) (581) (1359) (279) (556)
16 12 10 2'-1 1/4" 4'-11" 4'-11" 1'-2" 2'-0 5/8" 4'-11" 0'-10" 2'-0 1/8"
J,K,L (406) (305) (254) (641) (1499) (1499) (356) (625) (1499) (254) (613)
18 14 12 2'-4 1/2" 5'-9 1/2" 5'-9 1/2" 1'-4 1/4" 2'-7 3/4" 5'-9 1/2" 1'-1 7/8" 2'-4 3/4"
M,N (457) (356) (305) (724) (1765) (1765) (413) (806) (1765) (352) (730)
18 14 12 2'-5 1/2" 6'-1 1/8" 6'-1 1/8" 1'-4 3/4" 2'-8 3/4" 6'-1 1/8" 1'-3 1/2" 2'-8 7/8"
P,Q (457) (356) (305) (749) (1857) (1857) (425) (832) (1857) (394) (835)
20 18 14 2'-8" - - - - - - -
R,S (508) (457) (356) (813)
20 18 14 2'-8" - - - - - - -
W (508) (457) (356) (813)
20 18 14 2'-11 1/2" 6'-11 1/2" 6'-11 1/2" 2'-1 3/4" 3'-2 1/8" 6'-11 1/2" 1'-8 1/4" 3'-2 1/8"
X,Z (508) (457) (356) (902) (2121) (2121) (654) (968) (2121) (514) (968)

FIG. 15 – DIMENSIONS – EVAPORATOR MARINE WATERBOXES

20 JOHNSON CONTROLS
 FORM 160.75-N1 (607)

CONDENSER MARINE WATERBOX NOZZLE ARRANGEMENTS - Ft. - In. (mm)

FRONT OF UNIT FRONT OF UNIT
D D 1-PASS D D

IN 11 OUT 16 OUT 11 IN 16

S S

CL CL CL

FLOOR FLOOR
M LINE M M LINE M
COMPRESSOR END MOTOR END COMPRESSOR END MOTOR END

FRONT OF UNIT 2-PASS FRONT OF UNIT

D D

18 OUT 13 OUT

IN
IN
S 17 12 S

T T CL
CL

FLOOR U FLOOR
M U M M M
LINE LINE
COMPRESSOR END MOTOR END COMPRESSOR END MOTOR END

3-PASS FRONT OF UNIT

FRONT OF UNIT D D
D D

20 OUT
OUT 14

IN IN

15 S S 19

T T
CL CL CL CL

FLOOR FLOOR U
M U M M LINE M
LINE
COMPRESSOR END MOTOR END COMPRESSOR END MOTOR END
LD07178a

MARINE WATER BOXES - 150 PSI ROUND

CONDENSER NOZZLE PIPE SIZE IN (mm)
1-PASS 2-PASS 3-PASS
SHELL NO. OF PASSES
CODE 1 2 3 D S5 S5 T5 U S5 T5 U
10 6 6 1'-3" 3'-11" 3'-11" 1'-8" 1'-3 3/8" 3'-11" 1'-8" 1'-3 3/8"
A (254) (152) (152) (381) (1194) (1194) (508) (391) (1194) (508) (391)
12 8 6 1'-3 1/2" 4'-3" 4'-3" 1'-8" 1'-6 1/2" 4'-3" 1'-8" 1'-6 1/2"
C,D (305) (203) (152) (394) (1295) (1295) (508) (470) (1295) (508) (470)
14 10 8 1'-5 1/2" 4'-7" 4'-7" 1'-10" 1'-9" 4'-7" 1'-10" 1'-9"
E,F (356) (254) (203) (445) (1397) (1397) (559) (533) (1397) (559) (533)
16 10 10 1'-8" 5'-1" 5'-1" 1'-10" 1'-10 7/8" 5'-1" 1'-10" 1'-10 7/8"
J,K,L (406) (254) (254) (508) (1549) (1549) (559) (581) (1549) (559) (581)
20 14 10 1'-11" 5'-9" 5'-9" 2'-5" 2'-1 5/8" 5'-9" 2'-4" 1'-11 7/8"
M,N (508) (356) (254) (584) (1753) (1753) (737) (651) (1753) (711) (606)
20 16 14 2'-1 1/4" 6'-3 1/2" 6'-3 1/2" 2'-6" 2'-6 1/2" 6'-3 1/2" 2'-4" 2'-4 5/8"
P,Q (508) (406) (356) (641) (1918) (1918) (762) (775) (1918) (711) (727)
20 18 14 2'-3 1/2" - - - - - - -
R,S (508) (457) (356) (699)
24 18 16 2'-5 1/2" - - - - - - -
T,V,W (610) (457) (406) (749)
24 20 16 2'-8" 7'-3" 7'-3" 2'-3 1/4" 2'-10" 7'-3" 2'-3 1/4" 2'-10"
X,Z (610) (508) (406) (813) (2210) (2210) (692) (864) (2210) (692) (864)

FIG. 16 – DIMENSIONS – CONDENSER MARINE WATERBOXES

JOHNSON CONTROLS 21
 FORM 160.75-N1 (607)

TABLE 1 – APPROXIMATE UNIT WEIGHT INCLUDING MOTOR - LBS (KGS)

SHIPPING OPERATING EST. REFRIGERANT

SHELLS COMPRESSOR WEIGHT WEIGHT CHARGE
Lbs (Kgs) Lbs (Kgs) Lbs (Kgs)
A-A Q3 13,100 (5,942) 15,000 (6,804) 810 (367)
C-C Q3, Q4 14,920 (6,768) 17,940 (8,138) 1,240 (562)
C-C Q5 15,330 (6,954) 18,350 (8,324) 1,240 (562)
D-D Q3, Q4 17,215 (7,809) 21,100 (9,571) 1,680 (762)
D-D Q5 17,625 (7,995) 21,510 (9,757) 1,680 (762)
E-E Q3, Q4 17,950 (8,142) 22,160 (10,052) 1,710 (776)
E-E Q5,Q6,Q7,P7 18,360 (8,328) 22,570 (10,238) 1,710 (776)
F-F Q5,Q6,Q7,P7 18,720 (8,491) 23,880 (10,832) 2,175 (987)
G-E P8 20,300 (9,208) 24,200 (10,977) 1,990 (903)
H-F P8,P9 23,100 (10,478) 28,000 (12,701) 2,610 (1,184)
J-J P8,P9 24,000 (10,886) 29,100 (13,200) 2,550 (1,157)
L-L P8,P9 27,400 (12,429) 33,900 (15,377) 3,165 (1,436)
K-K H9 28,530 (12,941) 36,000 (16,329) 2,925 (1,327)
K-K K1 - - 2,925 (1,327)
M-M H9 34,200(15,513) 43,600 (19,777) 3,665 (1,662)
M-M K1,K2 38,300 (17,373) 47,100 (21,364) 3,665 (1,662)
N-N K1,K2 28,530 (18,549) 50,800 (23,043) 4,225 (1,916)
N-N K3 - - 4,225 (1,916)
P-P K1,K2 41,500 (18,824) 51,900 (23,542) 3,855 (1,749)
Q-Q K1,K2 45,300 (20,548) 56,800 (25,764) 4,255 (1,930)
Q-Q K3 - - 4,255 (1,930)
R-R K3 - - 4,660 (2,114)
R-R K4 - - 4,785 (2,170)
S-S K4 - - 4,940 (2,241)
S-V K4 - - 5,500 (2,495)
X-T K4 - - 5,125 (2,325)
X-X K4 - - 5,625 (2,551)
W-W K7 (37,467) (45,269) 6,900 (3,130)
Z-Z K7 (36,968) (46,630) 6,275 (2,846)

22 JOHNSON CONTROLS
 FORM 160.75-N1 (607)

TABLE 2A – EVAPORATOR MARINE WATERBOX WEIGHTS - LBS (KGS)

(To be added to standard unit weights shown in TABLE 1)
SHIPPING WEIGHT OPERATING WEIGHT
Evaporator
INCREASE - Lbs (Kgs) INCREASE - Lbs (Kgs)
Code
1-Pass 2-Pass 3-Pass 1-Pass 2-Pass 3-Pass
924 744 978 1,468 1,288 1,522
A (419) (337) (444) (666) (584) (690)
1,352 1,114 1,480 2,224 1,986 2,352
C,D (613) (505) (671) (1,009) (901) (1,067)
1,878 1,260 2,080 3,378 2,760 3,580
E,F (852) (572) (943) (1,532) (1,252) (1,624)
1,213 1,296 1,293 2,655 2,738 2,735
G,H 550 (588) (587) (1,204) (1,242) (1,241)
1,751 1,843 1,856 3,864 3,956 3,969
J,K,L (794) (836) (842) (1,753) (1,794) (1,800)
4,290 2,036 4,140 7,535 3,264 6,300
M,N (1,946) (924) (1,878) (3,418) (1,481) (2,858)
5,982 3,281 5,724 10,854 5,277 9,442
P,Q (2,713) (1,488) (2,596) (4,923) (2,394) (4,283)
R,S,W - - - - - -
X,Z - - - - - -

TABLE 2B – CONDENSER MARINE WATERBOX WEIGHTS - LBS (KGS)

(To be added to standard unit weights shown in TABLE 1)

SHIPPING WEIGHT OPERATING WEIGHT

CONDENSER
INCREASE - Lbs (Kgs) INCREASE - Lbs (Kgs)
CODE
1-Pass 2-Pass 3-Pass 1-Pass 2-Pass 3-Pass
762 566 810 1,274 1,078 1,322
A (346) (257) (367) (578) (489) (600)
946 778 1,046 1,692 1,524 1,792
C,D (429) (353) (474) (767) (691) (813)
726 811 791 1,337 1,722 1,702
E,F (329) (368) (359) (606) (781) (772)
1,029 1,167 1,151 2,309 2,448 2,431
J,K,L (467) (529) (522) (1,047) (1,110) (1,103)
2,466 1,330 2,324 4,863 2,448 4,582
M,N (1,119) (603) (1,054) (2,206) (1,110) (2,078)
3,700 1,858 3,752 6,561 3,132 5,991
P,Q (1,678) (843) (1,702) (2,976) (1,421) (2,717)
R,S - - - - - -
V,T,W - - - - - -
5,840 2,953 5,380 9,900 4,649 8,100
X,Z (2,649) (1,339) (2,440) (4,491) (2,109) (3,674)

JOHNSON CONTROLS 23
 FORM 160.75-N1 (607)

INTRODUCTION
GENERAL 7. Do not attempt to start the system.
This instruction describes the installation of a MODEL 8. Do not run hot water (110°F / 43°C max) or steam
YK MaxE™ Liquid Chilling Unit. This unit is shipped through the evaporator or condenser at any time.
as a single factory assembled, piped, wired package,
SHIPMENT
requiring a minimum of field labor to make chilled water
connections, condenser water connections, refrigerant The chiller may be ordered and shipped in any of the
atmospheric relief connections, and electrical power following forms:
connections. (Refrigerant and oil charges shipped
Form 1 – Factory Assembled Unit, complete with
separately unless optional condenser isolation valves
motor, refrigerant and oil charges.
are ordered.)
1. The motor/compressor assembly mounted,
Chillers can also be shipped dismantled when required by
with all necessary interconnecting piping
rigging conditions, but generally it is more economical
assembled. OptiView™ Control Center is
to enlarge access openings to accommodate the factory
mounted on the unit. Complete unit factory
assembled unit. Chillers shipped dismantled MUST
leak tested, evacuated and charged with R-
be field assembled under the supervision of a YORK
134A.
representative, but otherwise installation will be as
described in this instruction. An optional Solid State Starter or Variable
Speed Drive can be factory mounted and
FIELD ASSEMBLED UNITS ONLY
wired.
Use Form 160.73-N3 in conjunction with this installation 2. Miscellaneous material – Four (4)
instruction. This instruction will be furnished with all vibration isolation pads (or optional
units that are to be field assembled. spring isolators and brackets).
The services of a YORK representative will be furnished
to check the installation, supervise the initial start-up Form 2 – Factory Assembled Unit, complete with
and operation of all chillers installed within Continental motor (refrigerant and oil charges shipped
United States. separately).
1. The motor/compressor assembly mounted,
The YORK Warranty may be voided
with all necessary interconnecting piping
if the following restrictions are not assembled. OptiView™ Control Center is
adhered to: mounted on the unit. Complete unit factory
leak tested, evacuated and charged with
holding charge of nitrogen.
1. No valves or connections should be opened under An optional Solid State Starter or Variable
any circumstances because such action will result Speed Drive can be factory mounted and
in loss of the factory nitrogen charge. wired.
2. Do not dismantle or open the chiller for any 2. Miscellaneous material – Four (4)
reason except under the supervision of a YORK vibration isolation pads (or optional spring
representative. isolators).
3. When units are shipped dismantled, notify the
nearest YORK office in ample time for a YORK Form 3 – Driveline Separate From Shells – Shipped
representative to supervise rigging the unit as two major assemblies. Unit first factory
to its operating position and the assembly of assembled, refrigerant piped, wired and
components. leak tested; then dismantled for shipment.
Compressor/motor assembly removed from
4. Do not make final power supply connections to the shells and skidded. Evaporator/condenser is
compressor motor or control center. not skidded.
5. Do not charge the compressor with oil.
6. Do not charge the unit with refrigerant.

24 JOHNSON CONTROLS
 FORM 160.75-N1 (607)

All wiring integral with compressor is left on damage. Any damage or signs of possible damage must
it, and all conduit is left on shell. All openings be reported to the transportation company immediately
on compressor, oil separator, and shell are for their inspection.
closed and charged with dry nitrogen (2 to 3
PSIG) (115/122 kPa). YORK WILL NOT BE RESPONSIBLE FOR ANY
DAMAGE IN SHIPMENT OR AT JOB SITE OR
Miscellaneous packaging of control center,
LOSS OF PARTS. (Refer to Shipping Damage Claims,
tubing, water temperature controls, wiring,
Form 50.15-NM)
oil, isolators, solid state starter (option), etc.;
refrigerant charge shipped separately.
When received at the job site all containers should be
Units shipped dismantled MUST be re- opened and contents checked against the packing list.
assembled by, or under the supervision Any material shortage should be reported to YORK
of, a YORK representative. (See Form immediately. (Refer to Shipping Damage Claims, Form
50.15-NM)
160.75-N3)
CHILLER DATA PLATE
Form 7 – Split Shells – Shipped as three major
assemblies. Unit first factory assembled, A unit data plate is mounted on the control center
refrigerant piped, wired and leak tested; then assembly of each unit, giving unit model number; design
dismantled for shipment. Compressor/motor working pressure; water passes; refrigerant charge;
assembly removed from shells and skidded. serial numbers; and motor power characteristics and
connection diagrams.
Evaporator and condenser shells are separated
at tube sheets and are not skidded. Refrigerant
Additional information may be found on the motor
lines between shells are flanged and capped,
data plate. This information should be included when
requiring no welding.
contacting the factory on any problem relating to the
All wiring integral with compressor is left on motor.
it. All wiring harnesses on shells are removed.
All openings on compressor and shells are RIGGING (See FIG. 17)
closed and charged with dry nitrogen (2 to 3
PSIG) (115/122 kPa). The complete standard chiller is shipped without skids.
Miscellaneous packaging of control center, (When optional skids are used it may be necessary to
tubing, water temperature controls, wiring, remove the skids so riggers skates can be used under the
oil isolators, solid state starter (option), etc.; unit end sheets to reduce overall height.)
refrigerant charge shipped separately.
Each unit has four (4) lifting holes (two in each end) in
Units shipped dismantled MUST be re- the end sheets which should be used to lift the unit.
assembled by, or under the supervision
of, a YORK representative. (See Form Care should be taken at all times during rigging and
160.75-N3) handling of the chiller to avoid damage to the unit and
its external connections. Lift only using holes shown
in FIG. 17.
When more than one chiller is involved, the major
parts of each unit will be marked to prevent mixing of Do NOT lift the unit with slings around
assemblies. (Piping and Wiring Drawings to be furnished motor/compressor assembly or by
by YORK.)
means of eyebolts in the tapped holes
of the compressor motor assembly. Do
INSPECTION – DAMAGE – SHORTAGE
NOT turn a unit on its side for rigging.
The unit shipment should be checked on arrival to see Do NOT rig vertically.
that all major pieces, boxes and crates are received. Each
unit should be checked on the trailer or rail car when
received, before unloading, for any visible signs of

JOHNSON CONTROLS 25
 FORM 160.75-N1 (607)

LD00700(R)

FIG. 17 – RIGGING

The rigging and operating weights and overall chiller should be located in an indoor
dimensions are given on pages 6 thru 11 as a guide in location where temperatures range
determining the clearances required for rigging. Add 6" from 40°F to 110°F (4.4°C to 43.3°C).
(15 cm) to overall height for optional skidded unit.
MOTORS
LOCATION The YK open motor is air cooled. Check state, local and
other codes for ventilation requirements.
YORK MaxE™ Chillers are furnished with vibration
isolator mounts for basement or ground level installations.
FOUNDATION
Units may be located on upper floor levels providing the
floor is capable of supporting the total unit operating A level floor, mounting pad or foundation must be
weight and optional spring isolators are used. provided by others, capable of supporting the operating
weight of the unit.
Sufficient clearance to facilitate
normal service and maintenance CLEARANCE
work must be provided all around
Clearances should be adhered to as follows:
and above the unit and particularly
Rear and above unit – 2 ft (61 cm).
space provided at either end to Front of unit – 3 ft (91 cm).
permit cleaning or replacement of Tube Removal – 14 ft.* (4.3 m) (either end)
evaporator and condenser tubes
– see CLEARANCE. A doorway * 16 ft (4.9 meters) on shell codes Q-Q, N-N, R-R, X-T & X-X.
or other sufficiently large opening ** 18 ft (5.5 meters) on shell code S-S, S-V, Z-Z.
*** 22 ft (6.7 meters) on shell code W-W.
properly located may be used. The

26 JOHNSON CONTROLS
 FORM 160.75-N1 (607)

ALL DIMENSIONS ARE IN INCHES (MM)

LD12638 LD12639

UNIT WEIGHT UP TO 16,365 Lbs (7,423 Kgs) UNIT WEIGHT 16,366 - 28,835 Lbs (7,424 - 13,080 Kgs)

LD12640 LD12641

UNIT WEIGHT 28,836 - 53,530 Lbs (13,081 - 24,281 Kgs) UNIT WEIGHT 53,531 - 100,464 Lbs (45,570 - 58,968 Kgs)

LD12642

UNIT WEIGHT 100,465 - 130,000 Lbs (45,570 - 58,967 Kgs)

FIG. 18 – NEOPRENE ISOLATORS
JOHNSON CONTROLS 27
 FORM 160.75-N1 (607)

ALL DIMENSIONS ARE IN INCHES (MM)

LD12643

UNIT WEIGHT DIM "A" DIM "B" DIM "C" DIM "D"
Up To 16,365 Lbs 6" 8"
See FIG's 2-7 See FIG's 2-7
(7,423 Kgs) (152mm) (203mm)
16,366 - 28,835 Lbs 6" 8"
See FIG's 2-7 See FIG's 2-7
(7,424 - 13,08 Kgs) (152mm) (203mm)
28,836 - 53,530 Lbs 6" 8"
See FIG's 2-7 See FIG's 2-7
(13,081 - 24,281 Kgs) (152mm) (203mm)
53,531 - 100,464 Lbs 10" 8"
See FIG's 2-7 See FIG's 2-7
(24,281 - 45,569 Kgs) (254mm) (203mm)
100,465 - 130,000 Lbs 10" 8"
See FIG's 2-7 See FIG's 2-7
(45,570 - 58,967 Kgs) (254mm) (203mm)

FIG. 19 – NEOPRENE ISOLATORS

28 JOHNSON CONTROLS
 FORM 160.75-N1 (607)

ALL DIMENSIONS ARE IN INCHES (MM)

LD126544 LD12645

UNIT WEIGHT UNIT WEIGHT

10,000 Lbs UP TO 35,009 Lbs 35,010 Lbs UP TO 58,349 Lbs
(4,536 Kgs UP TO 15,880 Kgs) (15,881 Kgs UP TO 26,467 Kgs)

LD12646 LD12647

UNIT WEIGHT UNIT WEIGHT

89,341 Lbs UP TO 115,000 Lbs 115,000 Lbs. UP TO 190,000 Lbs
(40,252 Kgs UP TO 52,164 Kgs) (52,163 Kgs UP TO 86,182 Kgs)

FIG. 20 – SPRING ISOLATORS

JOHNSON CONTROLS 29
 FORM 160.75-N1 (607)

ALL DIMENSIONS ARE IN INCHES (MM)

LD12643a

UNIT WEIGHT DIM "A" DIM "B" DIM "C" DIM "D" DIM "E"
10,000 - 35,009 Lbs See See 6" 6-7/8" 5-1/2"
(4,536 - 15,880 Kgs) FIG's 2-7 FIG's 2-7 (152) (175) (140)
35,010 - 58,349 Lbs See See 9" 7" 6-1/4"
(15,881 - 26,467 Kgs) FIG's 2-7 FIG's 2-7 (229) (178) (159)
89,341 - 115,000 Lbs See See 13-1/2" 8" 5"
(40,252 - 52,164 Kgs) FIG's 2-7 FIG's 2-7 (343) (203) (127)
115,000 - 190,000 Lbs See See 16" 17" 16-1/4"
(52,163 - 86,182 Kgs) FIG's 2-7 FIG's 2-7 (406) (432) (413)

FIG. 21 – SPRING ISOLATORS

30 JOHNSON CONTROLS
 FORM 160.75-N1 (607)

INSTALLATION
RIGGING UNIT TO FINAL LOCATION INSTALLING OPTIONAL SPRING ISOLATORS
(REFER TO FIG. 20 OR 21)
Rig the unit to its final location on the floor or mounting
pad, lift the unit (or shell assembly) by means of an When ordered, spring type isolator assemblies will be
overhead lift and lower the unit to its mounting position. furnished with the unit. The 4 assemblies are identical
(If optional shipping skids are used, remove them before and can be placed at any of the 4 corners of the unit.
lowering the chiller to its mounting position.)
While the unit is still suspended by the rigging, the
isolators should be bolted to the unit by inserting the
At this point units shipped dismantled
cap screw(s) through the hole(s) in the mounting bracket
should be assembled under the super-
into the tapped hole in the top of the isolator leveling
vision of a YORK representative. bolt(s). Then the unit can be lowered onto the floor.

The leveling bolts should now be rotated one (1) turn at

a time, in sequence, until the unit end sheets are clear
If evaporator is to be field insulated, the insulation should of the floor by the dimension shown in FIG. 19 or 21
be applied to the evaporator before the unit is placed in and the unit is level. Check that the unit is level, both
position while the unit is in the lift position. Be sure unit longitudinally and transversely (see Leveling the Unit).
is properly supported. (See INSULATION, page 27) If the leveling bolts are not long enough to level unit
due to an uneven or sloping floor or foundation, steel
LOCATING AND INSTALLING ISOLATOR PADS shims (grouted, if necessary) must be added beneath the
(REFER TO FIG. 18 OR 19) isolator assemblies as necessary.
The isolator pad mounts are to be located as shown in After the unit is leveled, wedge and shim under each
FIG. 18 or 19 ( Rubber side down). corner to solidly support the unit in this position while
piping connections are being made, pipe hangers adjusted
After the isolator pads have been placed into position on
and connections checked for alignment. Then the unit is
the floor, lower the chiller onto the pads. When the unit
filled with water and checked for leaks. The leveling bolts
is in place, remove the rigging equipment and check that
should now be finally adjusted until the wedges and shims
the unit is level. The unit should be level within 1/4"
can be removed. The unit should now be in correct level
(6 mm) from one end to the other end and from front
position, clear of the floor or foundation and without any
to the rear. If the chiller is not level within the amount
effect from the weight of the piping.
specified, lift it and place shims between the isolation
pad and the chiller tube sheets. (Shims furnished by
PIPING CONNECTIONS
the installer.) Lower unit again and recheck to see that
it is level. After the unit is leveled (and wedged in place for optional
spring isolators) the piping connections may be made;
CHECKING THE ISOLATION PAD DEFLECTION chilled water, condenser water and refrigerant relief. The
piping should be arranged with offsets for flexibility, and
All isolation pads should be checked for the proper
adequately supported and braced independently of the
deflection while checking to see if the unit is level. Each
unit to avoid strain on the unit and vibration transmission.
pad should be deflected approximately 0.10 inches (2.5
Hangers must allow for alignment of pipe. Isolators (by
mm) to 0.20 inches (5 mm). If an isolation pad is under-
others) in the piping and hangers are highly desirable,
deflected, shims should be placed between the unit tube
and may be required by specifications, in order to
sheet and the top of the pad to equally deflect all pads.
effectively utilize the vibration isolation characteristics
of the vibration isolation mounts of the unit.
LEVELING THE UNIT
Check for piping alignment – Upon completion of
The longitudinal alignment of the unit should be checked
piping, a connection in each line as close to the unit as
by placing a level on the top center of the evaporator
possible should be opened, by removing the flange bolts
shell under the compressor/motor assembly. Transverse
or coupling and checked for piping alignment. If any of
alignment should be checked by placing a level on top
the bolts are bound in their holes, or if the connection
of the shell end sheets.
springs are out of alignment, the misalignment must

JOHNSON CONTROLS 31
 FORM 160.75-N1 (607)

be corrected by properly supporting the piping or by Permanent strainers (supplied by others) are required
applying heat to anneal the pipe. in both the evaporator and condenser water circuits to
protect the chiller as well as the pumps, tower spray
If the piping is annealed to relieve nozzles, chilled water coils and controls, etc. The
stress, the inside of the pipe must be strainer must be installed in the entering chilled water
cleaned of scale before it is finally line, directly upstream of the chiller.
bolted in place. Water piping circuits should be arranged so that the
pumps discharge through the chiller, and should be
EVAPORATOR AND CONDENSER WATER PIPING controlled as necessary to maintain essentially constant
chilled and condenser water flows through the unit at
The evaporator and condenser liquid heads of chiller all load conditions.
have nozzles which are grooved, suitable for welding
150 PSIG DWP flanges or the use of flexible couplings. If pumps discharge through the chiller, the strainer may
Factory mounted flanges are optional. be located upstream from pumps to protect both pump
and chiller. (Piping between strainer, pump and chiller
The nozzles and water pass arrangements are furnished must be very carefully cleaned before start-up.) If pumps
in accordance with the job requirements (see Product are remotely installed from chiller, strainers should be
Drawings) furnished with the job. Standard units are located directly upstream of the chiller.
designed for 150 PSIG DWP on the water side. If job
requirements are for greater than 150 PSIG DWP, check Condenser Water Circuit
the unit data plate before applying pressure to evaporator
or condenser to determine if the chiller has provisions For proper operation of the unit, condenser refrigerant
for the required DWP. pressure must be maintained above evaporator pressure.
If operating conditions will fulfill this requirement, no
Inlet and outlet connections are identified by labels attempt should be made to control condenser water
placed adjacent to each nozzle. temperature by means of automatic valves, cycling of
the cooling tower fan or other means, since chillers are
Chilled Water designed to function satisfactorily and efficiently when
condenser water is allowed to seek its own temperature
Foreign objects which could lodge in, or block flow
level at reduced loads and off-peak seasons of the year.
through, the evaporator and condenser tubes must be
However, if entering condenser water temperature can
kept out of the water circuit. All water piping must be
go below the required minimum, (refer to 160.75-O1)
cleaned or flushed before being connected to the chiller
condenser water temperature must be maintained equal
pumps, or other equipment.
to or slightly higher than the required minimum. Refer
to FIG. 22 for typical water piping schematic.

EVAPORATOR

LD08529

FIG. 22 – SCHEMATIC OF A TYPICAL PIPING ARRANGEMENT

32 JOHNSON CONTROLS
 FORM 160.75-N1 (607)

VENT TO ATMOSPHERE

SUPPORT VENT PIPING TO AVOID

FLANGED JOINT STRAIN ON RELIEF PIPING
TO PERMIT PIPING
DISASSEMBLY
FLEXIBLE CONNECTOR

CONDENSATION
TRAP

CONDENSER
DUAL RELIEF
SEE NOTE
VALVES
COOLER
EVAPORATOR

NOTE: SHELLS MAY BE FURNISHED WITH

ONE OR TWO RELIEF VALVES,
DEPENDING ON SHELL SIZE.
LD03863
FIG. 23 – TYPICIAL REFRIGERANT VENT PIPING

Stop Valves and carefully check the evaporator and condenser water
heads and piping for leaks. Repair leaks as necessary.
Stop valves may be provided (by others) in the
evaporator and condenser water piping adjacent to the Before initial operation of the unit both water circuits
unit to facilitate maintenance. Thermometer wells and should be thoroughly vented of all air at the high
pressure taps should be provided (by others) in the piping points.
as close to the unit as possible to facilitate operating
check. REFRIGERANT RELIEF PIPING

Each unit is equipped with pressure relief valves located

Flow Switches
on the condenser and on the evaporator for the purpose
of quickly relieving excess pressure of the refrigerant
Thermal type water flow switches are factory mounted in
charge to the atmosphere as a safety precaution in case
the chilled and condensed water nozzles and are factory
of an emergency, such as fire.
wired to the OptiView™ control panel. These solid-state
flow sensors have a small internal heating element and Refrigerant relief vent piping (by others), from the relief
use the cooling effect of the flowing fluid to sense when valves to the outside of the building, is required by code
an adequate flow rate has been established. in most areas and should be installed on all chillers. The
vent line should be sized in accordance with the ANSI/
Waterbox Drain and Vent Valves ASHRAE-15, or local code. The vent line must include
Drain and vent valves (by others) should be installed a dirt trap in the vertical leg to intercept and permit clean
in the connections provided in the evaporator and out and to trap any vent stack condensation. The piping
condenser liquid heads. These connections may be MUST be arranged to avoid strain on the relief valves,
piped to drain if desired. using a flexible connection, if necessary.

Checking Piping Circuits and Venting Air UNIT PIPING

After the water piping is completed, but before any water Compressor lubricant piping and system external piping
box insulation is applied. Tighten and torque to maintain are factory installed on all units shipped assembled. On
between 30 and 60 ft. lbs. (41 and 81 N·m) the nuts on units shipped dismantled, the following piping should
the liquid head flanges. Gasket shrinkage and handling be completed under the supervision of the YORK
during transit cause nuts to loosen. If water pressure is representative: (1) the lubricant piping to oil sump and
applied before tightening is done, the gaskets may be oil evaporator and system oil return connections using
damaged and have to be replaced. Fill the chilled and material furnished. See Form 160.75-N3.
condenser water circuits, operate the pumps manually
JOHNSON CONTROLS 33
 FORM 160.75-N1 (607)

CONTROL PANEL POSITIONING (See FIG. 24)

PANEL
TRACK
On large YK chillers, the control panel height can be
adjusted. The OptiView™ Control Center is placed in
a position above the evaporator for shipping. To move SUPPORT
ARMS
the control center into position for operation, proceed
as follows:

1. While supporting the control center, remove

the hardware between the support arms and the
evaporator.

2. Swing the control center into a vertical position.

3. Slide the control center down the guide rails to the

proper position. Tighten securely.

4. Discard unused hardware.

LD03826

FIG. 24 – CONTROL PANEL POSITIONING

CONTROL WIRING Remote Electro-Mechanical starters

for the chiller must be furnished in ac-
On units shipped disassembled, after installation of cordance with YORK Starter Specifica-
the control center, control wiring must be completed
tions Product Drawing Form 160.73-
between unit components and control center, solid state
PA1 to provide the features necessary
starter, or variable speed drive, when used, using wiring
harness furnished. Refer to Form 160.75-N3. for the starter to function properly with
the YORK control system.
Field wiring connections for commonly encountered
control modifications (by others) if required, are shown Each chiller unit is furnished for a specific electrical
on Form 160.75-PW4. power supply as stamped on the Unit Data Plate, which
also details the motor connection diagrams.
No deviations in unit wiring from that
shown on drawings furnished shall To insure proper motor rotation the
be made without prior approval of the starter power input and starter to mo-
YORK representative. tor connections must be checked with
a phase sequence indicator in the pres-
ence of the YORK representative.
POWER WIRING
DO NOT cut wires to final length
Chiller with Electro-Mechanical Starter or make final connections to motor
A 115 volt – single phase – 60 or 50 Hertz power supply terminals or starter power input ter-
of 20 amperes must be furnished to the control center, minals until approved by the YORK
from the control transformer (2 KVA required) included representative.
with the compressor motor starter. Do NOT make final
power connections to control center until approved by YK Motors (Electro-Mechanical Starter)
YORK representative.
Motor leads are furnished with a crimp type connection
OIL PUMP – 3 PHASE STARTER having a clearance hole for a 3/8" bolt, motor terminal
lugs are not furnished. Refer to Wiring Labels in motor
Separate wiring or a fused disconnect switch should be terminal box for hook-up to suit motor voltage and
supplied by the installer. amperage for power wiring connections.

34 JOHNSON CONTROLS
 FORM 160.75-N1 (607)

Chiller with Solid State Starter or evaporator shell, end sheets, liquid feed line to flow
Variable Speed Drive chamber, compressor suction connection, and evaporator
liquid heads and connections. The liquid head flange
A chiller equipped with a factory mounted Solid State
insulation must be removable, to allow head removal for
Starter or Variable Speed Drive does not require wiring
the tube maintenance. Details of areas to be insulated
to the compressor motor. The motor power wiring is
are given on the Product Drawing.
factory connected to the Solid State Starter or Variable
Speed Drive (or an optional factory installed disconnect Units are furnished factory anti-sweat insulated on order
switch). See Field Wiring Diagram. All wiring to the at additional cost. This includes all low temperature
control panel and the oil pump starter is completed by surfaces except the two (2) cooler liquid heads.
the factory. A control transformer is furnished with the
Solid State Starter or Variable Speed Drive. INSTALLATION CHECK –
REQUEST FOR START-UP SERVICE
INSULATION
(See FIG. 25) The services of a YORK representative will be furnished
to check the installation and supervise the initial start-
DO NOT field insulate until the unit has up and operation on all chillers installed within the
been leak tested under the supervision Continental United States.
of the YORK representative.
After the unit is installed, piped and wired as described
in this Instruction, but before any attempt is made to start
the unit, the YORK District Office should be advised
so that the start-up service, included in the contract
Insulation of the type specified for the job, or minimum price, can be scheduled. Notification to the YORK
thickness to prevent sweating of 30°F (-1°C) surfaces office should be by means of Installation Checklist and
should be furnished (by others) and applied to the Request, Form 160.46-CL1, in triplicate.

LD12649

FIG. 25 – UNIT INSULATION

JOHNSON CONTROLS 35
P.O. Box 1592, York, Pennsylvania USA 17405-1592 Tele. 800-861-1001 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2007 www.york.com ALL RIGHTS RESERVED
Form 160.75-N1 (607)
Supersedes: NOTHING