Operating instructions SRB 301LC/B

Safety-monitoring module SRB 301LC/B-R

8 Appendix
8.1 Wiring examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8.2 Start configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8.3 Sensor configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8.4 Actuator configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

9 EU Declaration of conformity
EN Operating instructions������������������������pages 1 to 6
Original

1. About this document

1.1 Function
This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the safety-monitoring module. The
operating instructions must be available in a legible condition and a
complete version in the vicinity of the device.

1.2 Target group: authorised qualified personnel

All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.

Please make sure that you have read and understood these operating
instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.

The machine builder must carefully select the harmonised standards

to be complied with as well as other technical specifications for the
selection, mounting and integration of the components.

1.3 Explanation of the symbols used

Content Information, hint, note:

This symbol is used for identifying useful additional information.
1 About this document
1.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Target group: authorised qualified personnel . . . . . . . . . . . . . . . . . 1 Caution: Failure to comply with this warning notice could
1.3 Explanation of the symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . 1 lead to failures or malfunctions.
1.4 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Warning: Failure to comply with this warning notice could
1.5 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 lead to physical injury and/or damage to the machine.
1.6 Warning about misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.7 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.4 Appropriate use
The products described in these operating instructions are developed
2 Product description to execute safety-related functions as part of an entire plant or machine.
2.1 Ordering code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 It is the responsibility of the manufacturer of a machine or plant to
2.2 Special versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ensure the correct functionality of the entire machine or plant.
2.3 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 The safety-monitoring module must be exclusively used in accordance
2.5 Safety classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 with the versions listed below or for the applications authorised by the
manufacturer. Detailed information regarding the range of applications
3 Mounting can be found in the chapter "Product description".
3.1 General mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.5 General safety instructions
The user must observe the safety instructions in this operating
x.000 / 05.2018 / v.A. - 101177974-EN / F / 2018-05-18 / AE-Nr. 9273

4 Electrical connection instructions manual, the country specific installation standards as well
4.1 General information for electrical connection . . . . . . . . . . . . . . . . . 3 as all prevailing safety regulations and accident prevention rules.

5 Operating principle and settings Further technical information can be found in the Schmersal
5.1 LED functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 catalogues or in the online catalogue on the Internet:
5.2 Description of the terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 www.schmersal.net.
5.3 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
The information contained in this operating instructions manual is
6 Set-up and maintenance provided without liability and is subject to technical modifications.
6.1 Functional testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
7 Disassembly and disposal maintenance are observed.
7.1 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

EN 1
Operating instructions SRB 301LC/B
Safety-monitoring module SRB 301LC/B-R
1.6 Warning about misuse 2.4 Technical data
General data:
In case of inadequate or improper use or manipulations of Standards: EN 60204-1, EN 60947-5-1;
the safety-monitoring module, personal hazards or damage ISO 13849-1, IEC 61508
to machinery or plant components cannot be excluded. Climate resistance: EN 60068-2-78
The relevant requirements of the standards ISO 14119 and Mounting: snaps onto standard DIN rail to EN 60715
ISO 13850 must be observed. Terminal designations: EN 60947-1
Material of the housings: Plastic, glass-fibre reinforced thermoplastic,
ventilated
1.7 Exclusion of liability Material of the contacts: AgSnO, self-cleaning, positive drive
We shall accept no liability for damages and malfunctions resulting from Weight: 230 g
defective mounting or failure to comply with this operating instructions Start conditions: Automatic or start button
manual. The manufacturer shall accept no liability for damages Feedback circuit (Y/N):yes
resulting from the use of unauthorised spare parts or accessories. Pull-in delay for automatic start
- LC/B: 300 ms
For safety reasons, invasive work on the device as well as arbitrary - LC/B-R: 50 ms
repairs, conversions and modifications to the device are strictly Pull-in delay with reset button: 20 ms
forbidden; the manufacturer shall accept no liability for damages Drop-out delay in case of "emergency stop": 25 ms
resulting from such invasive work, arbitrary repairs, conversions and/or Mechanical data:
modifications to the device. Connection type: Screw connection
Min. cable section: 0.25 mm²
The safety-monitoring module must only be used when the enclosure is Max. cable section: 2.5 mm²
closed, i.e. with the front cover fitted. Connecting cable: rigid or flexible
Tightening torque for the terminals:  0.6 Nm
With removable terminals (Y/N):Nein
2. Product description Mechanical life: 10 million operations
Electrical life:  Derating curve available on request
2.1 Ordering code Resistance to shock: 10 g / 11 ms
This operating instructions manual applies to the following types: Resistance to vibrations
to EN 60068-2-6: 10 ... 55 Hz,
SRB 301LC/B  amplitude 0.35 mm
SRB 301LC/B-R Ambient conditions:
Ambient temperature:
Only if the information described in this operating instructions - LC/B: –25 °C … +45 °C
manual are realised correctly, the safety function and therefore - LCB/R: –25 °C … +50 °C
the compliance with the Machinery Directive is maintained. Storage and transport temperature: –40 °C … +85 °C
Protection class: Enclosure: IP40
2.2 Special versions Terminals: IP20
For special versions, which are not listed in the order code below 2.1, Clearance: IP54
these specifications apply accordingly, provided that they correspond to Air clearances and creepage distances
the standard version. to IEC 60664-1: 4 kV/2 (basic insulation)
EMC rating:  to EMC Directive
2.3 Purpose Electrical data:
The safety-monitoring modules for integration in safety circuits are Contact resistance in new state:  max. 100 mΩ
designed for fitting in control cabinets. They are used for the safe Power consumption: max. 1.7 W / 1.9 VA
evaluation of the signals of positive break position switches or magnetic Rated operating voltage Ue:
safety sensors for safety functions on sliding, hinged and removable - LC/B: 24 VDC –15% / +20%,
safety guards as well as emergency stop control devices and AOPD's. residual ripple max. 10%,
24 VAC –15% / +10%
The safety function is defined as the opening of the enabling circuits - LC/B-R: 24 VDC –15% / +40%,
13-14, 23-24 and 33-34 when the inputs S11-S12 and/or S11-S22 are residual ripple max. 10%,
opened. The safety-relevant current paths with the outputs contacts 24 VAC –15% / +10%
13-14, 23-24 and 33-34 meet the following requirements under Frequency range: 50 / 60 Hz
observation of a PFH value assessment (also refer to chapter 2.5 Fuse rating for the operating voltage: glass fuse;
"Safety classification"): internal T 1.0 A (5 x 20 mm)
– Control category 4 - PL e to ISO 13849-1 Monitored inputs:
– SIL 3 to IEC 61508-2 Short-circuit recognition (Y/N):No
– SILCL 3 to IEC 62061 Wire breakage detection (Y/N): Yes
Earth leakage detection (Y/N): Yes
To determine the Performance Level (PL) to ISO 13849-1 of the entire Number of NO contacts:0
safety function (e.g. sensor, logic, actuator), an assessment of all Number of NC contacts:2
relevant components is required. Cable length: 1-channel without cross-wire short detection:
– 1,500 m = 1.5 mm²
The entire concept of the control system in which the safety – 2,500 m = 2.5 mm²
component is integrated, must be validated to the relevant 2-channel without cross-wire short detection
standards. Conduction resistance: max. 40 Ω
Outputs:
Number of safety contacts:3
Number of auxiliary contacts:1
Number of signalling outputs: 0

2 EN
Operating instructions SRB 301LC/B
Safety-monitoring module SRB 301LC/B-R
Switching capacity of the safety contacts: 13-14; 23-24; 33-34: The electrical connection may only be carried out by
max. 250 V, 6 A ohmic (inductive in case of authorised personnel in a de-energised condition.
appropriate protective wiring);
min. 10 V / 10 mA Wiring examples: see appendix
-LC/B-R: fitting with 6 mm distance for UB = 32 VDC
and Tu = 50 °C: residual current = 18 A,
without distance 6 A 5. Operating principle and settings
Switching capacity of the auxiliary contacts: 41-42: 24 VDC / 2 A
Fuse rating of the safety contacts: 6 A slow blow 5.1 LED functions
Recommended fuse for the auxiliary contacts: 2 A slow blow • K1: Status channel 1
Utilisation category to IEC/EN 60947-5-1: AC-15 / DC-13: • K2: Status channel 2
EN 60947-5-1:2007 • UB: Status operating voltage (LED is on, when the operating voltage
Dimensions H x W x D: 100 mm x 22.5 mm x 121 mm on the terminals A1-A2 is ON)
The data specified in this manual are applicable when the component is • Ui: Status internal operating voltage (LED is on, when the operating
operated with rated operating voltage Ue ±0%. voltage on the terminals A1-A2 is ON and the fuse has not been
triggered).
2.5 Safety classification
Standards: ISO 13849-1, IEC 61508, IEC 62061 5.2 Description of the terminals
PL: up to e
Control category: up to 4 Voltages: A1 + 24 VDC/24 VAC
DC: 99% (high) A2 0 VDC/24 VAC
CCF: > 65 points Inputs: S11-S12 Input channel 1 (+)
PFH value: ≤ 2.00 × 10-8/h S11-S22 Input channel 2 (+)
SIL: up to 3 Outputs: 13-14 First safety enabling circuit
Service life: 20 years 23-24 Second safety enabling circuit
33-34 Third safety enabling circuit
The PFH value of 2.00 × 10-8/h applies to the combinations of contact
Start: X1-X2 Feedback circuit and external reset
load (current through enabling contacts) and number of switching
cycles (nop/y) mentioned in the table below. At 365 operating days per 41-42 Auxiliary NC contact as signalling contact
year and a 24-hours operation, this results in the below-mentioned
switching cycle times (tcycle) for the relay contacts.
Diverging applications upon request.

Contact load nop/y tcycle 33 23 13 41 33 23 13 41

X1 S12 S11 A1 X1 S12S11 A1
U
20 % 525,600 1.0 min UBi SRB UB
Ui SRB
K1 301
40 % 210,240 2.5 min K2 K1 301
LC/B-R
LC/B
60 % 75,087 7.0 min K2

80 % 30,918 17.0 min

100 % 12,223 43.0 min X2 S22S21 A2
34 24 14 42
X2S22S21 A2
34 24 14 42

3. Mounting
Fig. 1 Fig. 2
3.1 General mounting instructions
Mounting: snaps onto standard DIN rails to EN 60715. 5.3 Notes

Snap the bottom of the enclosure slightly tilted forwards in the DIN rail Signalling outputs must not be used in safety circuits.
and push up until it latches in position.

To avoid EMC disturbances, the physical ambient and

operational conditions at the place where the product is 6. Set-up and maintenance
installed, must meet the provisions laid down in the paragraph
"Electromagnetic Compatibility (EMC)" of EN 60204-1. 6.1 Functional testing
The safety function of the safety-monitoring module must be tested.
3.2 Dimensions The following conditions must be previously checked and met:
All measurements in mm. 1. Correct fixing
2. Check the integrity of the cable entry and connections
Device dimensions (H/W/D): 100 x 22.5 x 121 mm 3. Check the safety-monitoring module's enclosure for damage.
4. C heck the electrical function of the connected sensors and their
influence on the safety-monitoring module and the downstream
4. Electrical connection actuators

4.1 General information for electrical connection 6.2 Maintenance

A regular visual inspection and functional test, including the following
As far as the electrical safety is concerned, the protection steps, is recommended:
against unintentional contact of the connected and therefore 1. Check the correct fixing of the safety-monitoring module
electrically interconnected apparatus and the insulation of the 2. Check the cable for damages
feed cables must be designed for the highest voltage, which 3. Check electrical function
can occur in the device.

EN 3
Operating instructions SRB 301LC/B
Safety-monitoring module SRB 301LC/B-R
If a manual functional check is necessary to detect a possible Automatic start (see Fig. 4)
accumulation of faults, then this must take place during the • The automatic start is programmed by connecting the feedback
intervals noted as follows: circuit to the terminals X1-X2. If the feedback circuit is not required,
•a t least every month for PL e with category 3 or category establish a bridge.
4 (according to ISO 13849-1) or SIL 3 with HFT (hardware • Caution: Not admitted without additional measure due to the risk
fault tolerance) = 1 (according to IEC 62061); of gaining access by stepping behind!
•a t least every 12 months for PL d with category 3 • When the safety-monitoring modules are used with the operating
(according to ISO 13489-1) or SIL 2 with HFT (hardware mode "Automatic start", an automatic restart after a shutdown in
fault tolerance) = 1 (according to IEC 62061). case of emergency must be prevented by the upstream control to
EN 60204-1 paragraph 9.2.5.4.2.
Damaged or defective components must be replaced. X1 X1
J
7. Disassembly and disposal KB KB
S S
7.1 Disassembly KA KA
The safety-monitoring module must be disassembled in a de-energised
X2 X2
condition only.
Push up the bottom of the enclosure and hang out slightly tilted Fig. 3 Fig. 4
forwards.

7.2 Disposal 8.3 Sensor configuration

The safety-monitoring module must be disposed of in an appropriate
manner in accordance with the national prescriptions and legislations. Single-channel emergency stop circuit with command devices to
ISO 13850 and EN 60947-5-5 (Fig. 5)
• Wire breakage and earth leakage in the control circuits are detected.
8. Appendix • Category 1 – PL c to ISO 13849-1 possible.

8.1 Wiring examples Dual-channel emergency stop circuit with command devices to
ISO 13850 and EN 60947-5-5 (Fig. 6)
Dual-channel control, shown for a guard door monitor with • Wire breakage and earth leakage in the control circuits are detected.
two position switches where one has a positive break contact; • Cross-wire shorts between the control circuits are not detected.
with external reset button J (Fig. 2) • Control category 4 – PL e to ISO 13849-1 possible
• Relay outputs: 2-channel control, suitable for increase incapacity or (with protective wiring)
number of contacts by means of contactors or relays with positive-
guided contacts. Single-channel guard door monitoring circuit with interlocking
• The control system recognises wire-breakage and earth faults in the devices to ISO 14119 (Fig. 7)
monitoring circuit. • At least one contact with positive break required.
• Wire breakage and earth leakage in the control circuits are detected.
• Category 1 – PL c to ISO 13849-1 possible.
J L1
KB S11 S12 S11 S11 S11 S12
S
KA A A

A1 S12 S11 S21 S22 X1 X2 13 23 33 41

F1
a) S12 S22 S12 S22 S12 S22
K1 KA
Fig. 5 Fig. 6 Fig. 7
Ui
K1 K2
K2 KB
Dual-channel guard door monitoring circuit with interlocking
A2 14 24 34 42
device to ISO 14119 (Fig. 8)
KA KB • With at least one positive-break position switch
N • Wire breakage and earth leakage in the control circuits are detected.
• Cross-wire shorts between the control circuits are not detected.
Fig. 2 • Control category 4 – PL e to ISO 13849-1 possible (with protective
a) Logic wiring)
S = Feedback circuit
Dual-channel control of magnetic safety switches to EN 60947-5-3
(see Fig. 9)
8.2 Start configuration • Wire breakage and earth leakage in the control circuits are detected.
• Cross-wire shorts between the control circuits are not detected.
External reset button (Fig. 3) • Category 3 – PL e to ISO 13849-1 possible.
• The external reset button is integrated in the feedback circuit in series.
• The manual start or the activation of the module occurs when the
button is pressed (not when it is released!).

4 EN
Operating instructions SRB 301LC/B
Safety-monitoring module SRB 301LC/B-R
The connection of magnetic safety switches to the 8.4 Actuator configuration
SRB 301LC/B and SRB 301LC/B-R safety-monitoring
module is only admitted when the requirements of the Single-channel control with feedback circuit (Fig. 11)
standard EN 60947-5-3:2005 are observed. • Suitable for increase in capacity or number of contacts by means
of contactors or relays with positive-guided contacts.
As the technical data are regarded, the following minimum •S  = feedback circuit: If the feedback circuit is not required,
requirements must be met: establish a bridge.
– switching capacity: min. 240 mW
– switching voltage: min. 24 VDC Dual-channel control with feedback circuit (Fig. 12)
– switching current: min. 10 mA • Suitable for increase in capacity or number of contacts by means
of contactors or relays with positive-guided contacts.
•S  = feedback circuit: If the feedback circuit is not required,
establish a bridge.
For example, the following safety sensors meet the
requirements: L1 L1
– BNS 33-02z-2187, BNS 33-02zG-2187
– BNS 260-02z, BNS 260-02zG
S KA S KA KB
– BNS 260-02-01z, BNS 260-02-01zG
X1 X2 13 X1 X2 13
KA KB
When sensors with LED are wired in the control circuit KA
(protective circuit), the following rated operating voltage 14 14
must be observed and respected:
– 24 VDC with a max. tolerance of –5 %/+ 20 % KA KA KB
– 24 VAC with a max. tolerance of –5 %/+ 10 % N N
Otherwise availability problems could occur, especially in
series-wired sensors, where a voltage drop in the control
circuit is triggered by LED's for instance. Fig. 11 Fig. 12

Dual-channel control of a safety-related (microprocessor-based)

safety guards with p-type transistor outputs e.g. AOPD's to
IEC 61496-1 (Fig. 10)
• Wire breakage and earth leakage in the control circuits are detected.
• Cross-wire shorts between the monitoring circuits are usually detected
by the safety guards. The safety-monitoring module therefore is not
equipped with a cross-wire short detection.
• If cross-wire shorts in the control circuits are detected by the safety
guard: Control category 4 – PL e to ISO 13849-1 possible.

S11 S11 S11 S11 +24V +24V

S12 S22 S12 S22 S12 S22

Fig. 8 Fig. 9 Fig. 10

EN 5
Operating instructions SRB 301LC/B
Safety-monitoring module SRB 301LC/B-R
9. EU Declaration of conformity

EU Declaration of conformity
Original K.A. Schmersal GmbH & Co. KG
Möddinghofe 30
42279 Wuppertal
Germany
Internet: www.schmersal.com

We hereby certify that the hereafter described components both in their basic design and construction conform
to the applicable European Directives.

Name of the component: SRB 301LC/B

SRB301LC/B-R

Description of the component: Safety-monitoring module for emergency stop circuits,

guard door monitoring, magnetic safety switches and AOPDs

Relevant Directives: Machinery Directive 2006/42/EC

EMC-Directive 2014/30/EU
RoHS-Directive 2011/65/EU

Applied standards: EN 60947-5-1:2004 + AC:2005 + A1:2009,

EN ISO 13849-1:2015,
EN ISO 13849-2:2012,
ISO 13850:2015,
EN 61326-3-1:2008

Notified body, which approved the full TÜV Rheinland Industrie Service GmbH
quality assurance system, referred to Alboinstr. 56, 12103 Berlin
in Appendix X, 2006/42/EC: ID n°: 0035

Person authorised for the compilation Oliver Wacker

of the technical documentation: Möddinghofe 30
42279 Wuppertal

Place and date of issue: Wuppertal, October 24, 2017

SRB 301LC/B-C-EN

Authorised signature
Philip Schmersal
Managing Director

The currently valid declaration of conformity can be

downloaded from the internet at www.schmersal.net.

K. A. Schmersal GmbH & Co. KG

Möddinghofe 30, D - 42279 Wuppertal
Postfach 24 02 63, D - 42232 Wuppertal

Phone: +49 - (0)2 02 - 64 74 - 0

Telefax: +49 - (0)2 02 - 64 74 - 1 00
E-Mail: [email protected]
Internet: http://www.schmersal.com

6 EN