Prosis - Print Page 1 of 5
Service Information
Document Title: Function Group: Information Type: Date:
Service Information 26/08/2009
Profile:
BHL, BL71 PLUS (Volvo), SN 10231 [GB]
Cable harnesses, description
This table is a main overview about installed cables and wirings of the harness. You can use this table in
combination with the several diagrams for troubleshooting on the electrical system.
Cables Row Route
0 1 to 180, 1 to 240 Ground, GND
(options)
1 1 Switch 2 to batterie 1 and 2
Accessories
100 5 Switch 1 pin 58 to fuse FC1
101 4 and 130 Fuse FC 1 to radio
Permanent + VE
200 1 to 12 Permanent + VE
201 9 Starter relay RE 1 to starter motor MO 1
203 34, 51, 129 Fuse FC 3 to hazard light SW 7–6, cab light LA21 and
the radio
204 55 Fuse FC 4 to rotating beacon switch SW 15
205 65 to 70 Fuse FC 15 to RH combi switch SW 3
and 123 to 127 to Horns switch SW 40
206 60 Marker lamp switch SW 9 to fuse FC2
207 9 Fuse FC 17 to starter relay
208 124 Fuse FC 6 to cigarette lighter HE 2
209 125 Fuse FC 7 to cigarette lighter HE 3
210 6 to 125 Fuse FC 20 to SW 1 pin 30 and fuses FC 3, FC 4, FC 5,
FC 6; FC 15, FC 21, FC 22
211 3 Fuse FC 19, to VECU MPC 95–1
212 12 Fuse FC 18 to engine preheater relay
Switched +VE
300 6 to 125 SW 1 pin 15/54 to fuses FC 19, FC 7, FC 8, FC 10, FC
14
301 7 to 8 SW 1 pin 50a to VECU MPC 95–2
303 14 to 136, 152 (auxiliary Fuse FC 5 to dash illumination
tool)
305 16 Resistance RE 1 to LED 22
306 82 and 101 to 102, 161 Fuse FC 8 to transmission disconnect switch SW 36,
to 170 (PS- Fuse FC 8 to auxiliary tool switch SW 49
transmission), 151
(auxiliary tool)
308 125 Fuse FC 14 to seat compressor MO 10
314 8 VECU X2–3 to engine governor MA 1 and starter relay
RE 1
317 62 to 80 Fuse FC 11, to RH combi switch SW 3 and rear wiper
motor MO 5, switch SW 17
Air conditioning relay RE 3, heater relay RE 5 and VECU
X4–21
323 13 to 30 and Fuse FC 9 to code lock CL 1 and switch SW 10, 4WD,
SW 20, SE 11 and valve MA 19
78 to 80 and 88 to 122 and switch SW 6, SW 16, SW 5, SW 14, SW 8, SW 11,
and SW 13, SW 12
http://secureweb.volvo.com/Prosis/Pages/Print.aspx?PrintType=4&ObjectID=398407&... 26.8.2009
Prosis - Print Page 2 of 5
191 and Fuse FC 9 to hand tool switch SW 43
201 Fuse FC 9 to hammer + auxiliary tool switch SW 48 pin 3
325 2 to 5 VECU X2–4 to alternator AL 1
and 16 to 17 Resistor R 2 to battery load LED 22
331 59 Fuse FC 10 to marker lamp switch SW 9
350 6 to 10 SW 1 pin 50a to fuse FC 12
351 10 Fuse FC 12 to VECU X3–3
352 102 to 104, 151 SW 41–1 to SW 41–B and to SW 34, Auxiliary tool switch
(auxiliary tool) SW 49–1 to auxiliary tool switch SW49–B and to hammer
foot switch SW 34
Hydraulic
400 21 Hydraulic oil filter LED 23 to sensor SE 8
401 22 Hydraulic oil high temperature LED 24 to sensor SE 9
402 90 Arm sensor SE 11 to return to dig MA 20
403 25 Overload indicator LED 26 to overrride switch SW 10–5
and diode D7
404 104 and 105 Side shift switch SW 16–b to SW 16–1 and side shift
valve MA 14
405 25 to 27 Override switch SW 10–1 to overload sensor SE 4
406 122 and 123 Quick attach/release backhoe switch SW 12–B to SW
12–1 and to VECU X3–4
407 121 VECU X2–27 to quick attach/release backhoe valve MA
10
408 120 Quick attach/release loader switch SW 13–B to SW 13–1
and to VECU X3–5
409 119 VECU X2–28 to quick attach/release loader valve MA 11
410 26 Override switch SW 10–2 to VECU X4–6
411 112 VECU X2–29 to Boom suspension valve MA 12 and MA
13
412 116 and 117 Park brake US SW 11–b to SW 11–1 and to VECU X4–5
413 115 VECU X2–5 to park brake US valve MA 18
415 102, 154 Hammer switch SW 34 to hammer valve MA 15,
Hammer switch SW 34 to auxiliary valve MA 38
416 106 and 117 Boom lock switch SW 5–B to SW 5–1 and boom lock
valve MA 8
417 23 VECU X2–33 to hydraulic flow sensor SE 12
418 118 VECU X4–7 to quick attach/release LED 13
419 109 Boom suspension switch SW 14–8 to VECU X3–6
420 113 Hydraulic lever lock switch SWSW 8–7 to VECU X3–8
421 22 Low temperature LED 25 to low temperature sensor SE
10
422 108 Boom suspension switch SW 14–3 to VECU X2–39
423 28 and 29 VECU X2–34 to float function cut off valve MA 21 and
craining valves MA 22, 23
424 24 Hydraulic flow LED 35 to VECU X4–24
425 114 Hydraulic lever lock switch SW 8–B to SW 8–1
426 118 From switch SW 37 and LED 10 to VECU X2–32
427 109 From switch SW 14–B to SW 14–6
428 118 From VECU X2–32 to LED 10
430 112 VECU X2–36 to hydraulic lever lock valve MA 9
447 191 Hand tool switch SW 47 oin 1 to hand tool valve MA 35
448 201 Hammer + auxiliary tool switch SW 48 pin 8 to hammer
valve MA 15
449 201 Hammer + auxiliary tool switch SW 48 pin 2 to auxiliary
valve MA 36 and selector valve MA 37
450 203 Auxiliary valve MA 36 to diode D 8
451 201 Hammer valve MA 15 and diode D 8 to hammer switch
SW 34
452 202 Hammer + auxiliary tool switch SW 48 pin 7 to hammer +
auxiliary tool switch SW 48 pin B
453 202 Hammer + auxiliary tool switch SW 48 pin 1 to hammer +
auxiliary tool switch SW 48 pin 10
http://secureweb.volvo.com/Prosis/Pages/Print.aspx?PrintType=4&ObjectID=398407&... 26.8.2009
Prosis - Print Page 3 of 5
456 221 HECU X379–3 to valve MA 39
457 222 HECU X379–4 to valve MA 40
459 223 HECU X379–2 to switch SW 52
460 224 HECU X371–11 to switch SW 52
Transmission
500 31 Transmission oil temperature LED 20 to Sensor SE 1
501 95 VECU X2–18 to differential lock valve MA 4
503 82 Transmission disconnect switch SW 36 to VECU X2–9
and LH combi switch SW 4–3
504 82 LH combi switch SW 4–4 to VECU X4–8
505 82 LH combi switch SW 4–2 to VECU X4–9
507 101 and 102, 161 (PS - Speedometer IM 4 to speed sensor SE 5 (option PS-
transmission) TECU X21–1 to speedometer))
508 91 VECU X4–10 to 4WD LED 5
509 92 VECU X2–21 to 4WD valve MA 3
510 86 VECU X4–17 to neutral switch SW 32
511 85 VECU X4–18 to forward speed switch SW 30
512 87 VECU X4–23 to transmission disconnect switch SW 33
513 94 Differential lock switch SW 29 to VECU X4–20
514 98, 164 (PS- Forward speed valve MA 5 to VECU X2–19, (PS-
transmission) transmission TECU X21–3 to VECU X2–19)
515 99, 166 (PS- Reverse speed valve MA 6 and reverse alarm sounder
transmission) SE 4 to VECU X2–20, PS-transmission TECU X21–9 to
VECU X2–20 and to SA 4
517 95 Differential lock LED 8 to VECU X4–12
518 87, 165 (PS- Transmission disconnect switch SW 33 to VECU X4–23,
transmission) (PS-transmission) TECU X22–7 to VECU X4–23
520 96 Forward/reverse autorisation switch SW 6 to VECU X4–4
521 82 LH combi switch SW 4
522 83 LH combi switch SW 4
523 84 LH combi switch SW 4
524 97 Forward LED 7 to VECU X4–2
525 99 Reverse LED 6 to VECU X4–3
526 93 Hydraulic pump MA 2 to VECU X2–40
529 92, 167 (PS- Switch SW 26 to VECU X2–22, (PS-transmission) TECU
transmission) X21–11 to VECU X2–22
530 164 (PS-transmission) (PS-transmission) TECU X21–2 to 1° gear valve MA 24
and LED 36
531 166 (PS-transmission) (PS-transmission) TECU X22–9 to 2° gear valve MA 25
and LED 37
532 166 (PS-transmission) (PS-transmission) TECU X22–10 to 3° gear valve MA 26
and LED 38
533 164 (PS-transmission) (PS-transmission) TECU X22–2 to 4° gear valve MA 27
and LED 39
534 165 (PS-transmission) (PS-transmission) TECU X22–3 to forward speed valve
MA 28
535 164 (PS-transmission) (PS-transmission) TECU X22–2 to reverse speed valve
MA 29
537 165 (PS-transmission) (PS-transmission) TECU X21–6 to left combi switch
output 1
538 166 (PS-transmission) (PS-transmission) TECU X21–7 to left combi switch
output 2
539 166 (PS-transmission) (PS-transmission) TECU X21–8 to left combi switch
output 3
540 162 (PS-transmission) (PS-transmission) TECU X21–4 to quick down switch
SW 42
541 166 (PS-transmission) (PS-transmission) TECU X22–8 to forward speed valve
MA 28
542 165 (PS-transmission) (PS-transmission) TECU X22–6 to reverse speed valve
MA 29
560 79 and 80 4WD switch SW 20–1 to VECU X2–37
Engine
http://secureweb.volvo.com/Prosis/Pages/Print.aspx?PrintType=4&ObjectID=398407&... 26.8.2009
Prosis - Print Page 4 of 5
600 12 engine preheater relay to engine preheater
601 6 to 8 Start key to Fuse FC 13
603 14 VECU X2–2 to fuel stop valve MA 7
604 15 Fuel indicator IM 1 to fuel sensor SE 3
605 15 Water temperature indicator IM 2 to water temperature
sensor SE 2
606 18 Engine oil LED 18 to sensor SE 6
607 19 Air filter LED 19 to sensor SE 7
608 15 to 17 Water temperature LED 17 to sensor SE 2
609 3 and 20 Engine usage hourmeter IM 3 to alternator and to VECU
X2–8 and to hourmeter IM 3 X9–2
611 9 to 11 Fuse FC 13 to engine preheater relay RE 2
Lighting and indicators
702 59 to 64 Marker light switch SW 9–3 to right hand combi switch
SW 3
703 64 RH combi switch SW 3 to light LA 2
704 63 RH combi switch SW 3 to light LA 4
705 53 to 55 Rotating beacon switch SW 15–B to SW 15–1 and to MO
11, LA 22 and MO 12, LA 23
706 41 to 57 Front work light switch SW 18–1 and SW 18–2 to rear
work lights switch SW 19–1,2 and rear light LA 5
707 35 Hazzard light switch SW 7–7 to VECU X3–9
708 34 Hazzard light switch SW 7–2 to VECU X3–10
709 18 to 32 Diodes, D1, D2, D3 to central front LED 9 and warning
buzzer SA 3 to VECU X3–11 and D4
710 36 VECU X1–3 to left direction indicator lights LA 9 and LA
10
711 37 and 38 VECU X1–7 to right direction indicator lights LA 11 and
LA 12
712 67 to 70 and 126 to 128 RH combi switch SW 3 to horn relay RE 6 and switch
SW 40
713 41 SW 18–3 to VECU X3–11
714 46 Work light rear switch SW 19–3 to VECU X3–12
715 129 VECU X2–38 ro service lamp LED 21
717 52 Cab light switch SW 35 to right cab light door switch SW
27 and SW 28
719 43 and 44 VECU X1–4 to right front work light LA 13 and LA 15
720 45 VECU X1–5 to front work lights LA 14 and LA 15
721 78 and 49 VECU X1–6 to right rear work lights LA 17 and LA 19
722 49 and 50 VECU X1–8 to right rear lights option LA 18 and LA 20
723 58 to 60 Fuse FC 2 to marker light LA 25, LA 26 and number
plate light LA 24
724 32 and 33 Stop switch SW 24 and SW 25 to right stop lights LA 7,
LA 8 and to VECU X4–22
725 42 Work lights front switch SW 18–8 to VECU X2–10
726 46 Work lights rear switch SW 19–8 to VECU X2–11
727 46 and 47 Work lights rear switch SW 19 to VECU X2–11
728 42 and 43 Work lights front switch SW 18–B to SW 18–8
729 127 and 128 Horn relay RE 6 to horn front SA 1 and horn rear SA 2
730 64 RH combi switch SW 3 to VECU X4–13
731 65 RH combi switch SW 3 to VECU X4–14
732 60 Marker lamp switch SW 9–B to SW 9–6
740 39 VECU X4–15 to right direction indicator light LED 2
741 40 VECU X4–16 to left direction indicator light LED 1
Windshield wiper
801 66 RH combi switch SW 3 to front wiper motor MO 3
802 66 RH combi switch SW 3 to front wiper motor MO 3
803 65 RH combi switch SW 3 to front wiper motor MO 3
804 67 RH combi switch SW 3 to front washer pump MO 4
805 69 Rear wiper switch SW 17–4 to rear washer motor MO 6
806 68 to 70 Rear washer switch SW 17–B to rear wiper motor MO 5
http://secureweb.volvo.com/Prosis/Pages/Print.aspx?PrintType=4&ObjectID=398407&... 26.8.2009
Prosis - Print Page 5 of 5
68 to 69 Rear wiper switch SW 17–7 to rear wiper motor MO 5
Air conditioning (option)
906 78 Air conditioning switch SW 38 to pressure switch SW 39
908 77 Air conditioning pressure switch SW 39 to VECU X2–6
910 71 VECU X2–7 to air conditioning compressor MO 2
911 73 to 75 Air conditioning fan 1 MO 7 to fan 2 MO 2
912 76 Heater fan MO 9
913 74 Air conditioning relay RE 4 to fan 2 MO 8
914 76 Fuse FC 22 to heater fan relay RE 5
915 72 Fuse FC 21 to air conditioning relay RE 3
916 76 Heater fan switch SW 22–L to diode D 6
917 76 Heater fan switch SW 22–M to MO 9
918 76 Heater fan switch SW 22–H to MO 9
919 73 Air conditioning switch SW 21 to air conditioning fan 1
MO 7
920 75 Rectifer bridge diode D 5 to airconditioning fan 1 MO 8
9021 72 Air conditioning fan switch SW 21–M to fan 2 MO 7
922 78 Air conditioning temperature A/C switch SW 23 to SW 28
923 72 to 78 Air conditioning fan switch SW 21–I to MO 7
924 72 Air conditioning fan switch SW 21–I to MO 7
925 76 Rectifer bridge diode D 6 to MO 9
934 76 Heater fan relay RE 5 to switch SW 22
935 72 to 74 Air conditioning relay RE 3 to switch SW 21 and relay RE
4
Other options
FL- 130 Radio to speaker SA 6
FL+ 130 Radio to speaker SA 6
FR- 130 Radio to speaker SA 5
FR+ 130 Radio to speaker SA 5
Tx 13 Code lock to VECU X3–1
Rx 13 Code lock to VECU X3–2
http://secureweb.volvo.com/Prosis/Pages/Print.aspx?PrintType=4&ObjectID=398407&... 26.8.2009
