DEPARTMENT OF MECHANICAL ENGINEERING

ME3393 MANUFACTURING PROCESSES

INDIVIDUAL ASSIGNMENT-1
YEAR / SEM: II / III Total Marks: 40
Date of Issue: 21.08.2024 Date of submission: 27.08.2024

S. Register Name of the

Questions
NO Number student
2Marks:
1. Name the different melting furnace employed for
metal casting.
2. What is the type of materials used for making
patterns?
3. What is cohesiveness and explain briefly?
4. Make a note on Loam mould.
5. What are the core prints? Explain.
1 622523114001 Akash S
10Marks:
6. Discuss on different types of pattern used in mould
making for sand casting process.
7. What are the different types of sand molding methods?
Explain green sand molding with neat diagrams.
8. Explain the CO2 molding process with neat diagram.
Mention the advantageous and limitations of the
process.
2Marks:
1. What are the causes for the formation of blow holes
in the sand casting?
2. Compare the advantages of metal mould over sand
(expandable) mould.
3. List the various sand casting defects.
4. Mention few applications of centrifugal casting.
2 622523114002 Amulraj P 5. What factors are to be considered in calculating the
shrinkage allowance?
10Marks:
6. Write short notes on ceramic mould and centrifugal
casting with neat sketch.
7. Explain with neat sketches steps involved in last wax
casting process.
8. Enumerate some common defects of casting and
 explain the reasons which cause these defects.
2Marks:
1. State any four types of pattern.
2. What are the function of flux in melting metal and
alloys?
3. Define casting.
4. What are the essential requirements of core sand?
5. What are the different elements in gating system?
3 622523114003 Deepakkumar R 10Marks:
6. What are the allowances given while making pattern?
Explain.
7. Describe the process of investment casting. What
process controls are needed in this case?
8. Describe with a neat sketch of hot chamber die casting
machine.
2Marks:
1. Why casting process is preferred?
2. Make a note on CO2 moulding.
3. Name any five types pattern allowances.
4. What are the advantages of Blast furnace?
5. List the defects in casting.
4 622523114004 Devan M 10Marks:
6. Explain the properties required for moulding sand.
7. Explain the principle and operation of Cupola
furnace. Also write its merits and demerits.
8. Enumerate some common defects of casting and
explain the reasons which cause these defects.
2Marks:
1. Mention the types of patterns.
2. What is meant by permanent mould casting?
3. What is the cause of the casting defect called”Hot
wear”?
4. State the advantages of centrifugal casting.
5 622523114005 Dhanush B 5. What are the hot spots and hot tears?
10Marks:
6. Draw the cupola furnace and indicate the various
zones in it. Describe its operations.
7. Enumerate any three types of pattern allowances.
8. Describe ceramic mould casting process and explain
centrifugal casting process with neat sketch.
2Marks:
1. Name the different melting furnace employed for
metal casting.
2. What is the type of materials used for making
patterns?
3. What is cohesiveness and explain briefly?
6 622523114006 Dhanush kumar M 4. Make a note on Loam mould.
5. What are the core prints? Explain.
10Marks:
6. Discuss on different types of pattern used in mould
making for sand casting process.
7. What are the different types of sand molding methods?
Explain green sand molding with neat diagrams.
 8. Explain the CO2 molding process with neat diagram.
Mention the advantageous and limitations of the
process.
2Marks:
1. What are the causes for the formation of blow holes
in the sand casting?
2. Compare the advantages of metal mould over sand
(expandable) mould.
3. List the various sand casting defects.
4. Mention few applications of centrifugal casting.
7 622523114007 Dharaneeshvaran R 5. What factors are to be considered in calculating the
shrinkage allowance?
10Marks:
6. Write short notes on ceramic mould and centrifugal
casting with neat sketch.
7. Explain with neat sketches steps involved in last wax
casting process.
8. Enumerate some common defects of casting and
explain the reasons which cause these defects.
2Marks:
1. State any four types of pattern.
2. What are the function of flux in melting metal and
alloys?
3. Define casting.
4. What are the essential requirements of core sand?
5. What are the different elements in gating system?
8 622523114008 Gokulprasanth T 10Marks:
6. What are the allowances given while making pattern?
Explain.
7. Describe the process of investment casting. What
process controls are needed in this case?
8. Describe with a neat sketch of hot chamber die casting
machine.
2Marks:
1. Why casting process is preferred?
2. Make a note on CO2 moulding.
3. Name any five types pattern allowances.
4. What are the advantages of Blast furnace?
5. List the defects in casting.
9 622523114009 Gowtham S
10Marks:
6. Explain the properties required for moulding sand.
7. Explain the principle and operation of Cupola furnace.
Also write its merits and demerits.
8. Enumerate some common defects of casting and
explain the reasons which cause these defects.
2Marks:
1. Mention the types of patterns.
2. What is meant by permanent mould casting?
10 622523114010 Janarthanan R 3. What is the cause of the casting defect called”Hot
wear”?
4. State the advantages of centrifugal casting.
5. What are the hot spots and hot tears?
 10Marks:
6. Draw the cupola furnace and indicate the various
zones in it. Describe its operations.
7. Enumerate any three types of pattern allowances.\
8. Describe ceramic mould casting process and explain
centrifugal casting process with neat sketch.
2Marks:
1. Name the different melting furnace employed for
metal casting.
2. What is the type of materials used for making
patterns?
3. What is cohesiveness and explain briefly?
4. Make a note on Loam mould.
5. What are the core prints? Explain.
11 622523114011 Kalaiyarasan S
10Marks:
6. Discuss on different types of pattern used in mould
making for sand casting process.
7. What are the different types of sand molding methods?
Explain green sand molding with neat diagrams.
8. Explain the CO2 molding process with neat diagram.
Mention the advantageous and limitations of the
process.
2Marks:
1. What are the causes for the formation of blow holes
in the sand casting?
2. Compare the advantages of metal mould over sand
(expandable) mould.
3. List the various sand casting defects.
4. Mention few applications of centrifugal casting.
12 622523114012 Kantharaj C P 5. What factors are to be considered in calculating the
shrinkage allowance?
10Marks:
6. Write short notes on ceramic mould and centrifugal
casting with neat sketch.
7. Explain with neat sketches steps involved in last wax
casting process.
8. Enumerate some common defects of casting and
explain the reasons which cause these defects.
2Marks:
1. State any four types of pattern.
2. What are the function of flux in melting metal and
alloys?
3. Define casting.
4. What are the essential requirements of core sand?
5. What are the different elements in gating system?
13 622523114013 Karthikeyan R 10Marks:
6. What are the allowances given while making pattern?
Explain.
7. Describe the process of investment casting. What
process controls are needed in this case?
8. Describe with a neat sketch of hot chamber die casting
machine.
 2Marks:
1. Why casting process is preferred?
2. Make a note on CO2 moulding.
3. Name any five types pattern allowances.
4. What are the advantages of Blast furnace?
5. List the defects in casting.
14 622523114015 Keerthirajan S
10Marks:
6. Explain the properties required for moulding sand.
7. Explain the principle and operation of Cupola furnace.
Also write its merits and demerits.
8. Enumerate some common defects of casting and
explain the reasons which cause these defects.
2Marks:
1. Mention the types of patterns.
2. What is meant by permanent mould casting?
3. What is the cause of the casting defect called”Hot
wear”?
4. State the advantages of centrifugal casting.
15 622523114016 Kirubaharan P 5. What are the hot spots and hot tears?
10Marks:
6. Draw the cupola furnace and indicate the various
zones in it. Describe its operations.
7. Enumerate any three types of pattern allowances.
8. Describe ceramic mould casting process and explain
centrifugal casting process with neat sketch.
2Marks:
1. Name the different melting furnace employed for
metal casting.
2. What is the type of materials used for making
patterns?
3. What is cohesiveness and explain briefly?
4. Make a note on Loam mould.
5. What are the core prints? Explain.
16 622523114017 Manigandan K
10Marks:
6. Discuss on different types of pattern used in mould
making for sand casting process.
7. What are the different types of sand molding methods?
Explain green sand molding with neat diagrams.
8. Explain the CO2 molding process with neat diagram.
Mention the advantageous and limitations of the
process.
2Marks:
1. What are the causes for the formation of blow holes
in the sand casting?
2. Compare the advantages of metal mould over sand
(expandable) mould.
17 622523114018 Manikandan R 3. List the various sand casting defects.
4. Mention few applications of centrifugal casting.
5. What factors are to be considered in calculating the
shrinkage allowance?
10Marks:
6. Write short notes on ceramic mould and centrifugal
 casting with neat sketch.
7. Explain with neat sketches steps involved in last wax
casting process.
8. Enumerate some common defects of casting and
explain the reasons which cause these defects.
2Marks:
1. State any four types of pattern.
2. What are the function of flux in melting metal and
alloys?
3. Define casting.
4. What are the essential requirements of core sand?
5. What are the different elements in gating system?
18 622523114019 Murugavel G 10Marks:
6. What are the allowances given while making pattern?
Explain.
7. Describe the process of investment casting. What
process controls are needed in this case?
8. Describe with a neat sketch of hot chamber die casting
machine.
2Marks:
1. Why casting process is preferred?
2. Make a note on CO2 moulding.
3. Name any five types pattern allowances.
4. What are the advantages of Blast furnace?
5. List the defects in casting.
19 622523114020 Naveen D
10Marks:
6. Explain the properties required for moulding sand.
7. Explain the principle and operation of Cupola furnace.
Also write its merits and demerits.
8. Enumerate some common defects of casting and
explain the reasons which cause these defects.
2Marks:
1. Mention the types of patterns.
2. What is meant by permanent mould casting?
3. What is the cause of the casting defect called”Hot
wear”?
4. State the advantages of centrifugal casting.
20 622523114021 Nitheesh K 5. What are the hot spots and hot tears?
10Marks:
6. Draw the cupola furnace and indicate the various
zones in it. Describe its operations.
7. Enumerate any three types of pattern allowances.
8. Describe ceramic mould casting process and explain
centrifugal casting process with neat sketch.
2Marks:
1. Name the different melting furnace employed for
metal casting.
2. What is the type of materials used for making
21 622523114022 Pasupathi P patterns?
3. What is cohesiveness and explain briefly?
4. Make a note on Loam mould.
5. What are the core prints? Explain.
10Marks:
 6. Discuss on different types of pattern used in mould
making for sand casting process.
7. What are the different types of sand molding methods?
Explain green sand molding with neat diagrams.
8. Explain the CO2 molding process with neat diagram.
Mention the advantageous and limitations of the
process.
2Marks:
1. What are the causes for the formation of blow holes
in the sand casting?
2. Compare the advantages of metal mould over sand
(expandable) mould.
3. List the various sand casting defects.
4. Mention few applications of centrifugal casting.
22 622523114023 Sabariswaran S 5. What factors are to be considered in calculating the
shrinkage allowance?
10Marks:
6. Write short notes on ceramic mould and centrifugal
casting with neat sketch.
7. Explain with neat sketches steps involved in last wax
casting process.
8. Enumerate some common defects of casting and
explain the reasons which cause these defects.
2Marks:
1. State any four types of pattern.
2. What are the function of flux in melting metal and
alloys?
3. Define casting.
4. What are the essential requirements of core sand?
5. What are the different elements in gating system?
23 622523114024 Santhosh kumar T 10Marks:
6. What are the allowances given while making pattern?
Explain.
7. Describe the process of investment casting. What
process controls are needed in this case?
8. Describe with a neat sketch of hot chamber die casting
machine.
2Marks:
1. Why casting process is preferred?
2. Make a note on CO2 moulding.
3. Name any five types pattern allowances.
4. What are the advantages of Blast furnace?
5. List the defects in casting.
24 622523114025 Sham P
10Marks:
6. Explain the properties required for moulding sand.
7. Explain the principle and operation of Cupola furnace.
Also write its merits and demerits.
8. Enumerate some common defects of casting and
explain the reasons which cause these defects.
2Marks:
25 622523114026 Srisanth S 1. Mention the types of patterns.
2. What is meant by permanent mould casting?
 3. What is the cause of the casting defect called”Hot
wear”?
4. State the advantages of centrifugal casting.
5. What are the hot spots and hot tears?
10Marks:
6. Draw the cupola furnace and indicate the various
zones in it. Describe its operations.
7. Enumerate any three types of pattern allowances.
8. Describe ceramic mould casting process and explain
centrifugal casting process with neat sketch.
2Marks:
1. Name the different melting furnace employed for
metal casting.
2. What is the type of materials used for making
patterns?
3. What is cohesiveness and explain briefly?
4. Make a note on Loam mould.
5. What are the core prints? Explain.
26 622523114027 Stalin R
10Marks:
6. Discuss on different types of pattern used in mould
making for sand casting process.
7. What are the different types of sand molding methods?
Explain green sand molding with neat diagrams.
8. Explain the CO2 molding process with neat diagram.
Mention the advantageous and limitations of the
process.
2Marks:
1. What are the causes for the formation of blow holes
in the sand casting?
2. Compare the advantages of metal mould over sand
(expandable) mould.
3. List the various sand casting defects.
4. Mention few applications of centrifugal casting.
27 622523114028 Sunil kumar M 5. What factors are to be considered in calculating the
shrinkage allowance?
10Marks:
6. Write short notes on ceramic mould and centrifugal
casting with neat sketch.
7. Explain with neat sketches steps involved in last wax
casting process.
8. Enumerate some common defects of casting and
explain the reasons which cause these defects.
2Marks:
1. State any four types of pattern.
2. What are the function of flux in melting metal and
alloys?
3. Define casting.
28 622523114030 Yuvaraj P 4. What are the essential requirements of core sand?
5. What are the different elements in gating system?
10Marks:
6. What are the allowances given while making pattern?
Explain.
 7. Describe the process of investment casting. What
process controls are needed in this case?
8. Describe with a neat sketch of hot chamber die casting
machine.
2Marks:
1. Why casting process is preferred?
2. Make a note on CO2 moulding.
3. Name any five types pattern allowances.
4. What are the advantages of Blast furnace?
5. List the defects in casting.
29 Dineshkumar S 10Marks:
6. Explain the properties required for moulding sand.
7. Explain the principle and operation of Cupola furnace.
Also write its merits and demerits.
8. Enumerate some common defects of casting and
explain the reasons which cause these defects.
2Marks:
1. Mention the types of patterns.
2. What is meant by permanent mould casting?
3. What is the cause of the casting defect called”Hot
wear”?
4. State the advantages of centrifugal casting.
30 Kavin P 5. What are the hot spots and hot tears?
10Marks:
6. Draw the cupola furnace and indicate the various
zones in it. Describe its operations.
7. Enumerate any three types of pattern allowances.
8. Describe ceramic mould casting process and explain
centrifugal casting process with neat sketch.
2Marks:
1. State any four types of pattern.
2. What are the function of flux in melting metal and
alloys?
3. Define casting.
4. What are the essential requirements of core sand?
5. What are the different elements in gating system?
31 Praveenkumar S 10Marks:
6. What are the allowances given while making pattern?
Explain.
7. Describe the process of investment casting. What
process controls are needed in this case?
8. Describe with a neat sketch of hot chamber die casting
machine.
2Marks:
1. Why casting process is preferred?
2. Make a note on CO2 moulding.
3. Name any five types pattern allowances.
32 Sadhev Varma S 4. What are the advantages of Blast furnace?
5. List the defects in casting.
10Marks:
6. Explain the properties required for moulding sand.
7. Explain the principle and operation of Cupola furnace.
 Also write its merits and demerits.
8. Enumerate some common defects of casting and
explain the reasons which cause these defects.

FACULTY INCHARGE
G.MURUGAN, AP/MECH