MW OwnerMan
MW OwnerMan
Owner’s Manual
• Installation
• Use
• Maintenance
MWS45A-MWS50A-MWS55A
MW32A-MWS36A-MWS40A
General Pump
is a member of Ref 300790 Rev. L
the Interpump Group 12-21
GENERAL PUMP A member of the Interpump Group
MW SERIES
INDEX
1. INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
3. SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
3.1 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
3.2 High pressure unit safety requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
3.3 Safety during operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
3.4 General procedures for using nozzles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
3.5 Safety during unit maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
15 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 21
17.
SPECIAL VERSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26
17.1 MWN Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26
17.1.1 Operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26
17.1.2 Water temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26
17.1.3 Maximum pressure and flow rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26
17.1.4 Minimum RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26
17.1.5 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26
17.1.6 Dimensions and weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 27
17.1.7 Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 31
Correct use and adequate maintenance will guarantee the pumps trouble-free operation for a long time. General Pump
declines any responsibility for damage caused by misuse or the non-observance of the instructions indicated in this
manual.
Upon receiving the pump, check that it is complete and in perfect condition. Should anything be found out of order, please
contact us before installing and starting the pump.
2. SYMBOL DESCRIPTIONS
Warning
Potential Danger
Danger
High Voltage
Danger
Wear protective mask
Danger
Wear goggles
Danger
Wear protective gloves
Danger
Wear protective boots
Improper use of pumps and high pressure systems, and the non-compliance with installation and maintenance
instructions may cause severe injury to people and/or damage to property. Anyone assembling or using high pressure
systems must possess the necessary competence to do so, should be aware of the characteristics of the components
assembled/used, and must take all precautions necessary to ensure maximum safety in any operating condition. In the
interest of safety, both for the Installer and the Operator, no reasonably applicable should be omitted.
The working area of a high pressure system must be clearly marked. Access must be prohibited to unauthorized
personnel and, wherever possible, the area should restricted or fenced. The personnel authorized to access this area
should first be trained, and informed about the risks that may arise from failures or malfunctions of the high pressure unit.
3. It is generally best to organize personnel into teams of at least two people capable of giving mutual and immediate
assistance in case of necessity and of taking turns during long and demanding operation.
4. Access to the work area that is within the water jets’ range must be absolutely prohibited to and free from objects
that, inadvertently under a pressure jet, can be damaged and or create dangerous situations.
5. The water jet must only and always be directed in the direction of the work area, including during testing or
preliminary tests or checks..
6. The Operator must always pay attention to the trajectory of the debris removed by the water jet. If necessary,
suitable guards must be provided by the Operator to protect anything that may be accidentally exposed.
7. The Operator should not be distracted for any reason during operation. Workers needing to access the operating
area must wait for the Operator to stop work, and then immediately make their presence known.
8. For safety reasons, it is important that each member of the team is fully aware of the intentions and actions of
other team members in order to avoid dangerous misunderstandings.
9. The high pressure system must not be started up and run under pressure without all team members in position
and without the Operator having already directed his/her lance toward the work area.
4. PUMP IDENTIFICATION
For dimensions and weight of MWS45A, MWS50A and MWS55A pumps, please refer to fig. 2a.
The MW/S pump was designed to operate with filtered water (see paragraph 9.7) and at
maximum temperature of 1040 F (400 C).
Other fluids may be used only upon the approval of The Customer Service Department .
7.1 WaterTemperature
The max water temperature is 1040 F (400 C).However, it is possible to use the pump at temperatures
of up to 1400F (600C) for short periods of time. In this case we advise consulting the Customer Service
Department.
Check the oil level by using the oil level dipstick (1),
fig. 3. Refill if necessary to top off level. Correct oil level
inspection is done with the pump at room temperature;
oil is changed with the pump at working temperature, by
BRAND TYPE removing the rear plug (2), fig 3..
GENERAL PUMP SERIES 220 Checking and changing oil is to be carried out as indicated
ARAL Aral Degol BG220 in Chapter 11. The amount required is 304 oz. (9 liters).
BP ENERGOL HLP 220
CASTROL Hyspin VG 220, Magna 220
ELF POLYTELIS 220
ESSO NUTO 220
FINA Cirkan 220
FUCHS RENOLIN 220
MOBIL DTE OIL BB
SHELL TELLUS C 220
TEXACO RANDO HD 220
TOTAL CORTIS 220
For room temperatures that differ from that mentioned earlier, follow the indications contained in the diagram
below, keeping in mind that the oil must have a minimum viscosity of 180 cSt.
The line can be connected to either of the two inlet ports; the ones not being used must be hermetically sealed.
3. 1 drain port “DRAIN” with G1/2” hole in the lower cover to monitor any water leakage due to wear of the pressure
packings. In case of leaks, please consult the repair manual.
This hole must always be kept open.
9.1 Installation
The pump must be installed in a horizontal position using the M16 threaded support feet.
Tighten the screws with a torque of 200 Nm (147.5 Ft-Lb)
The base must be perfectly flat and rigid enough as not to allow bending or misalignment on the pump coupling and
axis/transmission due to torque transmitted during operation.
Two lifting brackets are mounted on the pump for easy installation, as per the figure below.
The brackets are sized soley for pump lifting and therefore are absolutely not permitted for use
of additional loads.
Replace the oil filling hole closing service plug positioned on the rear casing cover with the
plug with oil dipstick. Check the correct quantity.
The dipstick must always be reachable, even when the unit is assembled.
The pump’s shaft (PTO) must not be rigidly connected to the motor unit.
The following transmission types are suggested:
• Flexible joint
• Cardan Joint (please respect the maximum working angles indicated by the manufacturer)
• Belts; for correct application, please contact the Customer Service Department.
A left version pump is defined when: observing the pump from the head side, the PTO shank is on the left side.
See fig. 5.
The version may be changed only by trained and authorized personnel by carefully
following the instructions in the repair manual.
1. Separate the pump head from the power end (crankcase) as indicated in Chapter 2 in points 2.2.1 and 2.2.3 of the
Repair Manual.
2. Turn the power end (crankcase) 180o and reposition the rear casing cover in such a way that the oil dipstick is
turned upward. Reposition the lifting bracket and relative hole closing plugs in the upper part of the casing. Invert
the two inspection covers, ensuring that the open one is positioned lower. Finally, properly reposition the
specification label in its housing on the casing.
Make sure that the lower inspection cover draining holes are open.
3. Reassemble the pump head with the power end (crankcase( as indicated in Chapter 2 in points 2.2.1 and 2.2.4 of
the Repair Manual.
It is also possible to place the reduction gear in 5 different positions as per fig. 6.
fig. 6
The reducer’s position may be changed only by trained and authorized personnel by carefully following
the instructions in the repair manual.
For higher cylinder capacity pumps (MWS45A-S50A-S55A), it is strongly recommended to use a booster pump to avoid
cavitation, in view of the geometry on the hydraulic section and of the remarkably high flow rates.
The booster pump must have the following specifications: flow rate at least double the rated flow rate of the pump, and
pressure between 30 to 40 PSI (2 to 3 Bar). These feeding conditions must be respected at any operating RPM.
Booster start-up must always precede plunger pump start-up. In order to protect the pump, we advise to
install a pressure switch on the feeding line after the filters.
9.7 Filtering
On the suction line, install two filters as indicated in fig. 7 and fig. 7/a.
The filter must be installed as close as possible to the pump, should allow easy inspection and have the following
characteristics:
1. Minimum capacity 3 times greater than the pump’s rated flow value.
2. Filter port diameters must not be smaller than the pump inlet ports.
3. Filtration degree ranging between 200 and 360 µm.
In order to guarantee correct pump operation, it is important to plan periodical cleaning of the filter
depending on actual pump usage, water quality and actual clogging conditions.
Suction Hose
With a flow rate of ~105 GPM (400 l/mn) and water speed of 1 m/sec. the diagram line that connects the two scales
intersects the central scale, indicating the diameters, at a value of ~ 3.5 inch (90 mm).
Delivery Hose
With a flow rate of ~105 GPM (400 l/mn) and water speed of 5.5 m/sec. The diagram line that connects the two scales
intersects the central scale, indicating the diameters at a value of ~ 1.6 inch (40 mm).
The diagram does not take into account the hose and valve resistance, the pressure drop due to the pipe length,
the viscosity and the temperature of the pumped fluid. If necessary, contact our Customer Service Department.
In case the pump has not run for a long period of time, recover the correct operation of the suction valves
by opening the three valve-lifting devices (see position 2, fig. 9). Be sure to reclose the valves before the
pump start-up. See fig. 10 for “work” and “rest” positions.
fig. 10
Whenever priming problems arise due to insufficient feeding, intervene by removing the three front plugs
on the head (see position 3, fig. 11 and 11a).
PREVENTIVE MAINTENANCE
EVERY 500 HOURS EVERY 1000 HOURS
Check oil level Change oil
Check / Replace:*
• Valves
• Valve seats
• Valve springs
• Valve guides
Check / Replace:
• H.P packings
• L.P. packings
In the presence of ice, in no case must the pump be started until the entire circuit has been completely
thawed out; not complying with this indication may cause serious damage to the pump.
Overheated pump:
• The pump is overloaded (pressure or RPM exceed the rated values)
• Oil level is too low, or the oil is not of a suitable type, indicated in Chapter 7 (see paragraph 7.4)
• Incorrect alignment of the joint or pulleys
• Excessive inclination of the pump during operation
QTY. Item
MW32A/S36A/40A SERIES
Part # Description QTY.
1 F73120215 MANIFOLD-NPT 1 F90928000 CONROD HEAD SEMI-BUSHING, UPPER 3
2 F10744401 DRAIN VALVE 3 56 F90928100 CONROD HEAD SEMI-BUSHING, UPPER, +0.25 3
3 F36208801 BALL VALVE ASSEMBLY 6 F90928200 CONROD HEAD SEMI-BUSHING, UPPER, +0.50 3
4 F36206766 INLET VALVE HOUSING 3 57 F90915800 CONROD FOOT BUSHING 3
5 F90526000 ANTIEXTRUSION RING Ø51.5x56x1.5 3 58 F90069000 STOP RING, Ø 32, UNI 7437 6
6 F90389000 OR, Ø50.47X2.62 6 59 F97744000 SPINDLE 3
8 F36209051 INTERNAL VALVE GUIDE 6 60 99183700 SCREW, M6x14, UNI 5931 4
9 F94760000 SPRING Ø 28.3X30.7 3 61 F73200064 FOOT 2
10 F36206105 INLET/OUTLET VALVE GUIDE 6
62 98206000 HOLE PLUG. Ø 15, TTN18 6
11 F36715101 INLET VALVE UNIT 3
63 F98233500 OIL FILLING PLUG, G1” WITH ROD 1
12 F74210651 HP VALVE GUIDE SPACER 3
64 90361600 OR, Ø 34.65X1.78 1
13 F73212270 OR, Ø 10.82X1.78 3
65 F73210295 TUBE FOR OIL FILLING PLUG, G1” 1
14 F90526500 ANTIEXTRUSION RING Ø 51.7X56.2X1.5 3
66 F91854000 CYL. ROLLER BEARING 1
15 F36206966 OUTLET VALVE HOUSING 3
F10076735 PINION, Z24 R1.875, HELICOL 1
16 F90527600 ANTIEXTRUSION RING Ø 67.7X72.2X1.5 3
F10076835 PINION, Z21 R2.238, HELICOL 1
17 F90391100 OR, Ø 66.35X2.62 6 67
F10076935 PINION, Z18 R2.722, HELICOL 1
18 F94760500 SPRING Ø 28.5X32 3
19 F36715301 OUTLET VALVE UNIT 3 F10082255 PINION, Z19 R3.211, HELICOL 1
20 F74211070 HP OUTLET VALVE PLUG 3 68 F97623000 TMP. CYL. PIN. Ø 10X24, UNI 6364 2
21 F90528000 ANTIEXTRUSION RING Ø 67.7X72.2X1.5 3 69 F90101000 STOP RING, Ø 120, UNI 7437 1
22 F94775000 SPRING Ø 58X45.4 3 70 F91859900 ADJUST ROLLER BEARING 11
23 F74210866 OUTLET VALVE HOUSING RING 3 71 F73210455 BEARING SUPPORT RING 1
24 F99514700 SCREW, M16x180 8 72 F90081000 STOP RING, Ø 55, UNI 7435 1
25 F73210715 VALVE COVER 1 73 F90172400 RAD. RING, Ø 55X75X8, VITON 1
26 F99522200 SCREW, M16x180 8 74 F91500500 TAB, 14X9X60, UNI 6604 1
27 F96710500 WASHER Ø 10X18X0.9, SS, PTFE 3 75 F73210589 RING GEAR SUPPORT RING 1
28 F99383000 SCREW, M10X140 3 76 99366700 SCREW, M10X25, UNI 5739 2
F73040009 PLUNGER Ø 32 3 77 F91511000 TAB, 22X14X80, UNI 6604 1
29 F73040109 PLUNGER Ø 36 3 78 F74213255 RING GEAR STOP 1
F73040209 PLUNGER Ø 49 3 79 F73020035 CRANKSHAFT C. 70 1
30 F90408500 O-RING, 49.21X3.53 3 F10077035 RING GEAR, Z45 R1.875, HELICAL 1
31 901111 O-RING, 10.78X2.62 6 F10077135 RING GEAR, Z47 R2.238, HELICAL 1
F73211656 PLUNGER LINER Ø 32 3 80
F10077235 RING GEAR, Z49 R2.722, HELICAL 1
32 F73211756 PLUNGER LINER Ø 36 3 F10082355 RING GEAR, Z61 R3.211, HELICOL 1
F73211856 PLUNGER LINER Ø 40 3 81 F99371000 SCREW, M10X40, UNI 5931 15
33 F90371000 OR, Ø 81X2 6 82 F73210113 REDUCTION GEAR COVER 1
F73100092 PLUNGER HEAD RING Ø 32 3
83 F90415000 OR, Ø 253.6.X3.53 2
34 F78100192 PLUNGER HEAD RING Ø 36 3
84 F73210013 REDUCTION GEAR BOX 1
F74100092 PLUNGER HEAD RING Ø 40 3
85 F91881000 CYL ROLLER BEARING 2
F90278800 ALT. SEAL RING, Ø 32, HP 3
86 F73210384 SIDE SEAL 2
35 90282060 ALT. SEAL RING, Ø 36, HP 3
87 F73010013 PUMP CASING 1
F90283200 ALT. SEAL RING, Ø 40, HP 3
88 F73160022 CASING COVER 1
F90278400 RESTOP RING Ø 32 3
89 F99368600 SCREW, M10X30, UNI 5931 14
36 90281800 RESTOP RING Ø 36 3
90 F73150222 BEARING COVER 1
F90283800 RESTOP RING Ø 40 3
F73211068 SEAL SUPPORT, Ø 32 3 91 F98218700 PLUG, G1/2”X13, SS 2
37 F73211168 SEAL SUPPORT, Ø 36 3 92 91751400 WASHER, Ø 21.5x27x1.5 2
F73211268 SEAL SUPPORT, Ø 40 3 100 98204600 PLUG, 1/4”X13 3
F90278000 ALT. SEAL RING, LP, Ø 32 3 101 90358400 O-RING, Ø10.82X1.78 3
38 F90279800 ALT. SEAL RING, LP, Ø 36 3 FLUSHING MANIFOLD
F90282800 ALT. SEAL RING,LP, Ø 40 3 99 F73010113 PUMP CASING, FLUSHING 1
41 F96735500 WASHER, Ø16X65X1 3 WITH HYDRAULIC MOTOR
42 F73150022 CLOSED INSPECTION COVER 1 F10079455 PINION, Z18 R. 2.722 1
43 F73050336 PISTON GUIDE ROD 3 93 F10077355 PINION, Z24 R. 1.875 1
44 F90414800 OR, Ø 202.8X3.53 2 F10077455 PINION, Z21 R. 2.238 1
45 F73150122 OPEN INSPECTION COVER 1 94 F73215513 HYDRAULIC GEAR COVER 1
46 F90168500 RAD. RING, Ø 40X72X7/8.5 3 DIRECT DRIVE
47 99188400 SCREW, M6X20 3 89 F99368600 SCREW, M10X30, UNI 5931 8
48 F73120815 MANIFOLD FOR PISTON 1 95 F73150322 BEARING COVER, OPEN 1
F73050443 PISTON GUIDE 3 96 F90391450 O-RING, Ø75.87X2.62 1
49
F73050543 PISTON GUIDE, +0.10 3 97 F73215654 RING 1
49A F73606201 PISTON GUIDE ASSEMBLY 3 98 F90195000 RING, RAD., Ø90X110X12 1
50 F73210674 LIFTING BRACKET 2 AUXILIARY PTO
51 F99513000 SCREW, M16x30, UNI 5931 4 39 F73215754 DRAIN 1
52 F73030101 CONNECTING ROD ASSY. 3 40 99367100 SCREW, M8X25 6
89 F99368600 SCREW, M10X30, UNI 5931 8
53 F99378800 CONNECTING ROD SCREW 6
95 F73150322 BEARING COVER, OPEN 1
F90928300 CONROD HEAD SEMI-BUSHING, LOWER 3
96 F90391450 O-RING, Ø75.87X2.62 1
55 F90928400 CONROD HEAD SEMI-BUSHING, LOWER, +0.25 3 98 F90195000 RING, RAD., Ø90X110X12 1
F90928500 CONROD HEAD SEMI-BUSHING, LOWER, +0.50 3 100 F73215754 PTO OUTLET 1
101 99367100 SCREW, M10X25 6
REPAIR KITS
F2151 F2153
KIT F2136 (MW32A) F2137 (MWS36A) F2138 (MWS40A) F2055 F2144 (MW32A) F2145 (MWS36A) F2146 (MWS40A) F2150
Conn. Rod Kit Conn. Rod Kit
NUMBER Plunger Packing Kit Plunger Packing Kit Plunger Packing Kit Valve Kit Complete Seals Kit Complete Seals Kit Complete Seals Kit Conn,Rod Kit
+0.25 +0.50
5, 6, 14, 16, 17, 5, 6, 14, 16, 17,
5, 6, 14, 16, 17,
Positions 30, 31, 33, 30, 31, 33, 30, 31, 33, 11, 12, 21, 30, 31, 33, 35, 21, 30, 31, 33, 35,
21, 30, 31, 33, 35, 55, 56 55, 56 55, 56
Included 35, 36, 38, 35, 36, 38, 35, 36, 38, 19, 21 36, 38, 44, 46, 64, 36, 38, 44, 46, 64,
36, 38, 44, 46, 64,
73, 83, 86, 101 73, 83, 86, 101
73, 83, 86, 101
490 Nm
19a
QTY. Item
MWS45-S50-S55 SERIES
Part # Description QTY.
1 F73121601 MANIFOLD, NPT, HR 1 F90928000 CONROD HEAD SEMI-BUSHING, LOWER 3
2 F10744501 VALVE OPENING DEVICE 3 57 F90928400 CONROD HEAD SEMI-BUSHING, LOWER, +0.25 3
3 F96751400 WASHER, Ø 21.5X27X1.5 5 F90928500 CONROD HEAD SEMI-BUSHING, LOWER, +0.50 3
4 F98218500 STEEL PLUG, 1/2” 3 F90928300 CONROD HEAD SEMI-BUSHING, UPPER 3
5 F36206666 INLET VALVE HOUSING 3 58 F90928100 CONROD HEAD SEMI-BUSHING, UPPER, +0.25 3
6 F90527000 ANTI-EXTRUSION RING, Ø 61.2X67X2 3 F90928200 CONROD HEAD SEMI-BUSHING, UPPER, +0.50 3
7 F90410500 OR, Ø 59.62X3.53 3 59 F90915800 CONROD HEAD FOOT BUSHING 3
9 F36208701 BALL VALVE ASSY. 3 60 F90069000 STOP RING, Ø 32 UNI 7437 6
10 F36208951 INTERNAL VALVE GUIDE 3 61 F94744000 SPINDLE 3
11 F94769800 SPRING, Ø41.5X37.9 3 62 F99183700 SCREW, M6X14, UNI 5931 4
12 F36206005 INLET VALVE GUIDE 3 63 F73200064 FOOT 2
13 F36715001 INLET VALVE UNIT 3 64 F98206000 HOLE PLUG, Ø 15 6
14 F73225615 INLET VALVE COVER 1 65 F98233500 OIL FILLING PLUG, G1”, WITH ROD 1
F73040309 PLUNGER, Ø 45X117 3 66 F90361600 OR, 34.65X1.78 1
15 F73040409 PLUNGER Ø 50X117 3 67 F73210295 TUBE FOR OIL FILLING PLUG, G1 ” 1
F73040509 PLUNGER Ø 55X117 3 68 F91854000 CY. ROLLER BEARING 1
16 F90414200 OR, Ø 85.32X3.53 3 F10076735 PINION, Z24 R1.875, HELICOL 1
17 F96710500 WASHER, Ø 10X18X0.9,SS, PTFE 3 F10076835 PINION, Z21 R2.238, HELICOL 1
69
18 F99383000 SCREW, M10X140 3 F10076935 PINION, Z18 R2.722, HELICOL 1
19 F99514200 SCREW, M16X45 8 F10082255 PINION, Z19 R3.211, HELICOL 1
19a F99525000 SCREW, M18 8 70 F97623000 TMP. CYL. PIN, Ø 10X24 2
20 F90358400 OR, Ø 10.82X1.78 3 71 F90101000 STOP RING, Ø 120 1
21 F98204600 PLUG, G ¼”X13, SS 3 72 F91859900 ADJUST. ROLLER BEARING 1
22 F36206766 OUTLET VALVE HOUSING 3 73 F73210455 BEARING SUPPORT RING 1
23 F90526000 ANTI-EXTRUSION RING, Ø 51.5X56X1.5 3 74 F90081000 STOP RING, Ø 55 1
24 F90389000 OR, Ø 50.47X2.62 3 75 F90172400 RAD. RING, Ø 55X75X8, VITON 1
26 F36208801 BALL VALVE ASSY. 3 76 F91500500 TAB, 14X9X60, UNI 6604 1
27 F36209051 INTERNAL VALVE GUIDE 3 77 F73210589 RING GEAR SUPPORT RING 1
28 F94760500 SPRING, Ø 28.5X32 3 78 F99366700 SCREW, M10X25, UNI 5739 2
29 F36206105 OUTLET VALVE GUIDE 3 79 F91511000 TAB, 22X14X80 UNI 6604 1
30 F36207701 OUTLET VALVE UNIT 3 80 F74213255 RING GEAR STOP 1
31 F73210915 OUTLET VALVE COVER 1 81 F73020035 CRANKSHAFT C. 70 1
32 F90412000 OR, Ø 68.26X3.53 3 F10077035 RING GEAR, Z45 R1.875, HELICAL 1
33 F90411500 OR, Ø 63.5X3.53 3 F10077135 RING GEAR, Z47 R2.238, HELICAL 1
82
F73211956 LINER, Ø 45 3 F10077235 RING GEAR, Z49 R2.722, HELICAL 1
34 F73212056 LINER, Ø 50 3 F10082355 RING GEAR, Z61 R3.211, HELICOL 1
F73212156 LINER, Ø 55 3 83 F99371000 SCREW, M10X40, UNI 5931 15
35 F90382500 OR, Ø 10.78X2.62 6 84 F73210113 REDUCTION GEAR COVER 1
F74100192 PISTON HEAD RING, Ø 45 3 85 F90415000 OR, Ø 253.6X3.53 2
36 F74100292 PISTON HEAD RING, Ø 50 3 86 F73210013 REDUCTION GEAR BOX 1
F74100392 PISTON HEAD RING, Ø 55 3 87 F91881000 CY. ROLLER BEARING 2
F90285000 ALT. SEAL RING, HP, Ø 45 3 88 F73210384 SIDE SEAL 2
37 F90286300 ALT. SEAL RING, HP, Ø50 3 89 F73010013 PUMP CASING 1
F90287300 ALT. SEAL RING, HP, Ø 55 3 90 F73160022 CASING COVER 1
F90284800 RESTOP RING, Ø 45 3 91 F99368600 SCREW, M10X30, UNI 5931 14
38 F90286500 RESTOP RING, Ø 50 3 92 F73150222 BEARING COVER 1
F90287500 RESTOP RING, Ø 55 3 93 F98218700 PLUG, G1/2”X13, NICKEL 2
F73211368 SEAL SUPPORT, Ø 45 3 102 F73215864 VALVE UNION BRACKET 1
39 F73211468 SEAL SUPPORT, Ø 50 3 103 F99301800 SCREW, M8X10 2
F73211568 SEAL SUPPORT, Ø 55 3 104 F92221800 NUT, M8X1.125X13 2
40 F90371000 OR, Ø 81X2 6 WITH HYDRAULIC MOTOR
F90284600 ALT. SEAL RING, LP, Ø 45 3 F10079455 PINION, Z18 R.2.722 1
41 F90286000 ALT. SEAL RING, LP, Ø 50 3 94 F10077355 PINION, Z24 R.1.875 1
F90287000 ALT. SEAL RING, LP, Ø 55 3 F10077455 PINION, Z21 R.2.238 1
42 F96735500 WASHER, Ø 16X65X1 3 95 F73215513 HYDRAULIC GEAR COVER 1
43 F99521200 SCREW, M16X150 8 DIRECT DRIVE
44 F73150022 CLOSED INSPECTION COVER 1 91 F99368600 SCREW, M10X30, UNI 5931 8
45 F73050336 PLUNGER GUIDE ROD 3 96 F73150322 BEARING COVER, OPEN 1
46 F90414800 OR, Ø202.8X3.53 2 97 F90391450 O-RING, Ø 75.87X2.62 1
47 F73150122 OPEN INSPECTION COVER 1 98 F73215654 RING 1
48 F90168500 RAD. RING, Ø40X72X7/8.5 3 99 F90195000 RING, RAD. Ø 90X110X12 1
49 F99188400 SCREW, M6XX20 3 AUXILIARY PTO
50 F94540000 SCREW, M8X107 1 91 F99368600 SCREW, M10X30, UNI 5931 8
F73050443 PLUNGER GUIDE 3 96 F73150322 BEARING COVER, OPEN 1
51
F73050543 PLUNGER GUIDE, +0.10 3 97 F90391450 O-RING, Ø 75.87X2.62 1
51A F73606201 PISTON GUIED ASSEMBLY 3 99 F90195000 RING, RAD. Ø 90X110X12 1
52 F73210674 LIFTING BRACKET 2 100 F73215754 PTO OUTLET 1
53 F99513000 SCREW, M16x30, UNI 5931 4 101 F99367100 SCREW, M10x25 6
54 F73030101 CONNECTING ROD ASSY. 3
55 F99378800 CONNECTING ROD SCREW, M10X1.5X80 6
REPAIR KITS
F2142 F2062 F2150 F2151 F2153 F2482
F2139 (MW45A) F2140 (MW50A) F2141 (MW55A) F2147 (MW45A) F2148 (MW50A) F2149 (MW55A)
KIT No. Inlet Outlet Con. Rod Con. Rod Con. Rod Manifold
Plunger Packing Kit Plunger Packing Kit Plunger Packing Kit Complete Seals Kit Complete Seals Kit Complete Seals Kit
Valve Kit Valve Kit Kit Kit Kit Conv. Kit
6, 7, 16, 20, 23, 6, 7, 16, 20, 23, 6, 7, 16, 20, 23,
Positions 33, 35, 37, 33, 35, 37, 33, 35, 37, 24, 32, 33, 35, 24, 32, 33, 35, 24, 32, 33, 35,
13 30 57, 58 57, 58 57, 58 1, 14, 19a
Included 38, 40, 41 38, 40, 41, 38, 40, 41, 37, 38, 40, 41, 46, 37, 38, 40, 41, 46, 37, 38, 40, 41, 46,
48, 66, 75, 85, 88 48, 66, 75, 85, 88 48, 66, 75, 85, 88
The MWN pump is ideal for pumping salt water and particularly aggressive fluids. It has been designed to
operate in environments with atmospheres that are not potentially explosive, and with filtered water (see 9.7).
17.1.2 Water temperature
The maximum permissible water temperature is 104o F (40o C). However the pump can be used with tater up to a
temperature of 140o F (60o C), but only for short periods.
Fig. 12
573 lbs./260 kg.
For dimensions and weight of MWN45, MWN50 and MWN55 pumps, please refer to fig. 12a.
Fig. 12a
REPAIR KITS
KIT F2136 (MWN32) F2137 (MWN36) F2138 (MWN40) F2055 F2144 (MWN32) F2145 (MWN36) F2146 (MWN40) F2150 F2151 F2153
NUMBER Plunger Packing Kit Plunger Packing Kit Plunger Packing Kit Valve Kit Complete Seals Kit Complete Seals Kit Complete Seals Kit Conn,Rod Kit Conn. Rod Kit Conn. Rod Kit
5, 6, 13, 16, 18, 5, 6, 13, 16, 18, 5, 6, 13, 16, 18,
Positions 32, 33, 35, 32, 33, 35, 32, 33, 35, 11, 12, 19, 23, 32, 33, 35, 19, 23, 32, 33, 35, 19, 23, 32, 33, 35,
55, 56 55, 56 55, 56
Included 37, 38, 40 37, 38, 40 37, 38, 40 21, 23 37, 38, 40, 44, 46, 37, 38, 40, 44, 46, 37, 38, 40, 44, 46,
64, 73, 83, 86 64, 73, 83, 86 64, 73, 83, 86
REPAIR KITS
F2150 F2151 F2153
KIT F2139 (MWN45) F2140 (MWN50) F2141 (MWN55) F2048 F2159 (MWM45) F2160 (MWN50) F2161 (MWN55)
Conn,Rod Conn. Rod Conn. Rod
NUMBER Plunger Packing Kit Plunger Packing Kit Plunger Packing Kit Valve Kit Complete Seals Kit Complete Seals Kit Complete Seals Kit
Kit Kit Kit
5, 6, 13, 16, 18, 19, 5, 6, 13, 16, 18, 19, 5, 6, 13, 16, 18, 19,
Positions 32, 33, 35, 32, 33, 35, 32, 33, 35, 23, 32, 33, 35, 37, 23, 32, 33, 35, 37, 23, 32, 33, 35, 37,
11, 12, 23 55, 56 55, 56 55, 56
Included 37, 38, 40 37, 38, 40, 37, 38, 40 38, 40, 44, 46, 64, 38, 40, 44, 46, 64, 38, 40, 44, 46, 64,
73, 83, 86 73, 83, 86 73, 83, 86
The MWR pump has been designed to operate in environments with atmospheres that are not potentially
explosive and for using water rich in particulate, therefore it is considered ideal for systems with fluid
recirculation.
The durability of the plunger seals is directly in relation to the percentage of the presence of solids in the fluid as regards
both their size and their density. For a long seal life we recommend a particulate grain size of no more than 200 micron
and 20% max. in volume. For more information and a general system layout see paragraph 9.7.
For dimensions and weight of MWR45A, MWR50A and MWR55A pumps, please refer to fig. 13a.
REPAIR KITS
KIT F2162 F2055 F2166 F2150 F2151 F2153 F2152
NUMBER Plunger Packing Kit Valve Kit Complete Seals Kit Conn,Rod Kit Conn. Rod Kit Conn. Rod Kit Rail Kit
5, 6, 14, 16,
30, 31, 33,
Positions 11, 12, 19, 17, 21, 30, 31, 33,
36, 37, 38, 58, 59 58, 59 58, 59 64
Included 21 36, 37, 38, 41, 47,
41
49, 67, 76, 86, 89 Ref 300790 Rev. L
12-21
Page 35
GENERAL PUMP A member of the Interpump Group
MWR45-50-55A SERIES
490 Nm
19a
The MWNR pump has been designed to operate in environments with atmospheres that are not potentially
explosive and for using salt water rich in particulate, therefore it is considered ideal for systems with fluid
recirculation.
The durability of the plunger seals is directly in relation to the percentage of the presence of solids in the fluid as regards
both their size and their density. For a long seal life we recommend a particulate grain size of no more than 200 micron
and 20% max. in volume. For more information and a general system layout see paragraph 9.7.
17.3.5 Specifications
For dimensions and weight of MWNR45A, MWNR50A and MWNR55A pumps, please refer to fig. 14a.
REPAIR KITS
F2151 F2153 F2152
KIT F2162 F2055 F2166 F2150
Conn. Rod Conn. Rod Mounting
NUMBER Plunger Pack. Valves kit Complete Seals Kit Conn. Rod
+0.25 +0.50 Feet
5, 6, 13, 16,
32, 33, 35, 11, 12,19, 18, 19, 23, 32,
Positions
38, 39, 40, 21, 23, 33, 35, 38, 39, 59, 60 59, 60 59, 60 55, 65
Included
43 40, 43, 48, 50
68, 77, 87, 90,
QTY. Item
MWNR45-50-55-A SERIES
Part # Description QTY.
1 F98218600 Plug, 1/2”x14 3 53 F73210674 LIFTING BRACKET 2
2 F93197100 WASHER WITH SEAL 5 54 F99513100 SCREW, M16x30, UNI 5931 4
3 F36208701 BALL VALVE ASSY. 6 55 F73030101 CONNECTING ROD ASSY. 3
4 F36206666 INLET VALVE SEAT 3 56 F99378800 CONNECTING ROD SCREW, M10X1.5X80 6
5 F90527000 ANTI-EXTRUSION RING, Ø 51.5X56X1.5 3 F90928000 CONROD HEAD SEMI-BUSHING, LOWER 3
6 F90410500 O-RING, Ø 50.47X2.62 6 58 F90928400 CONROD HEAD SEMI-BUSHING, LOWER, +0.25 3
8 F36208951 INTERNAL VALVE GUIDE 3 F90928500 CONROD HEAD SEMI-BUSHING, LOWER, +0.50 3
9 F94768900 SPRING, Ø 28.3X30.7 3 F90928300 CONROD HEAD SEMI-BUSHING, UPPER 3
10 F36206005 VALVE GUIDE 6 59 F90928100 CONROD HEAD SEMI-BUSHING, UPPER, +0.25 3
11 F36715001 INLET VALVE UNIT 3 F90928200 CONROD HEAD SEMI-BUSHING, UPPER, +0.50 3
12 F74210551 VALVE GUIDE SPACER 3 60 F90915800 CONROD HEAD FOOT 3
13 F90358400 O-RING, Ø10.82X1.78 3 61 F90069000 STOP RING, Ø 32 UNI 7437 6
14 F98204600 PLUG, G ¼”X13, SS 3 62 F97744000 SPINDLE 3
15 F73120556 MANIFOLD 1 63 F99183800 SCREW, M6X14, UNI 5931 4
16 F90527300 ANTI-EXTRUSION RING, Ø 61.4X67.2X1.5 3 64 F73200064 FOOT 2
17 F36206866 VALVE SEAT HOUSING 3 65 F98206000 HOLE PLUG, Ø 15 6
18 F90529000 ANTI-EXTRUSION RING, Ø 77.2X83X1.5 3 66 F98233500 OIL FILLING PLUG, G1”, WITH ROD 1
19 F90413400 OR, Ø 75.8X3.53 6
67 F90361600 OR, 34.65X1.78 1
20 F90770000 SPRING, Ø 41.5X41.1 3
68 F73210295 TUBE FOR OIL FILLING PLUG, G1 ” 1
21 F36715201 OUTLET VALVE UNIT 3
69 F91854000 CY. ROLLER BEARING 1
22 F73215656 PLUG, OUTLET VALVE 3
F10076735 PINION, Z24 R1.875, HELICOL 1
23 F90529300 ANTI-EXTRUSION RING, Ø 77.5X83.2X1.5 3
F10076835 PINION, Z21 R2.238, HELICOL 1
24 F94800100 SPRING, Ø 75X49.6 3 70
F10076935 PINION, Z18 R2.722, HELICOL 1
25 F78213891 OUTLET VALVE SEAT RING 3
F10082255 PINION, Z19 R3.211, HELICOL 1
26 F99514700 SCREW, M16X55 8
71 F97623000 TMP. CYL. PIN, Ø 10X24 2
27 F73212356 VALVE COVER 1
72 F90101000 STOP RING, Ø 120 1
28 F99522200 SCREW, M6X180 8
73 F91859900 ADJUST. ROLLER BEARING 1
29 F96710500 WASHER, Ø 10X18X0.9,SS, PTFE 3
74 F73210455 BEARING SUPPORT RING 1
30 F99383000 SCREW, M10X140 3
F73040309 PLUNGER, Ø 45X117 3 75 F90081000 STOP RING, Ø 55 1
31 F73040409 PLUNGER, Ø 50X117 3 76 F90172400 RAD. RING, Ø 55X75X8, VITON 1
F73040509 PLUNGER, Ø 55X117 3 77 F91500500 TAB, 14X9X60, UNI 6604 1
F90390300 OR, Ø 60X2.62, MW45NRA 6 78 F73210589 RING GEAR SUPPORT RING 1
32 79 F99366700 SCREW, M10X25, UNI 5739 2
F90391300 OR, Ø 69.52X2.62 6
33 F90382500 OR, Ø 10.78X2.62 6 80 F91511000 KEY, 22X14X80 UNI 6604 1
F73100956 HEAD PACKING RING, Ø 45 3 81 F74213255 RING GEAR STOP 1
34 F73101056 HEAD PACKING RING, Ø 50 3 82 F73020035 CRANKSHAFT C. 70 1
F73101156 HEAD PACKING RING, Ø 55 3 F10077035 RING GEAR, Z45 R1.875, HELICAL 1
35 F90371000 OR, Ø 81X2 6 F10077135 RING GEAR, Z47 R2.238, HELICAL 1
83
F94777000 SPRING, Ø 61X35, MW45NRA 3 F10077235 RING GEAR, Z49 R2.722, HELICAL 1
36 F10082355 RING GEAR, Z61 R3.211, HELICOL 1
F94773500 SPRING, Ø 54X38.5 3
F73216256 SPRING RING, Ø 45 3 84 F99371100 SCREW, M10X40, UNI 5931 15
37 F73216356 SPRING RING, Ø 50 3 85 F73210113 REDUCTION GEAR COVER 1
F73216456 SPRING RING, Ø 55 3 86 F90415000 OR, Ø 253.6X3.53 2
F73214482 SCRAPER, Ø 40 3 87 F73210013 REDUCTION GEAR BOX 1
38 F73214582 SCRAPER, Ø 50 3 88 F91881000 CY. ROLLER BEARING 2
F73214682 SCRAPER, Ø 55 3 89 F73210384 SIDE SEAL 2
F90567500 PACKING, Ø 45 3 90 F73010013 PUMP CASING 1
39 F90569500 PACKING, Ø 50 3 91 F73160022 CASING COVER 1
F72065000 PACKING, Ø 55 3 92 F99368500 SCREW, M10X30, UNI 5931 14
F90523500 ANTI-EXT. RING, Ø 45X58X2 3 93 F73150222 BEARING COVER 1
40 F90524300 ANTI-EXT. RING, Ø 50X63X2 3 94 F98218100 PLUG, G1/2”X10, NICKEL 2
F90526600 ANTI-EXT. RING, Ø 55X68X2 3 WITH HYDRAYLIC MOTOR
F73216656 SUPPORT RING, Ø 45 3 F10079455 PINION, Z18, R 2.722, HELICOL
41 F73216756 SUPPORT RING, Ø 50 3 95 F10077355 PINION, Z24, R1.875, HELICOL 1
F73216856 SUPPORT RING, Ø 55 3 F10077455 PINION, Z21, R2.238, HELICOL 1
F73217056 PACKING SUPPORT, Ø 45 3 96 F73215513 GEAR BOX COVER 1
42 F73217156 PACKING SUPPORT, Ø 50 3 DIRECT DRIVE
F73717256 PACKING SUPPORT, Ø 55 3 92 F99368500 SCREW, M10X30 8
F90284600 WASHER, Ø 45X56X5.5 L.P. 3 97 F73150322 OPEN BEARING COVER 1
43 F90286000 WASHER, Ø 50X58X5.5 L.P. 3 98 F90391450 OR, Ø 78.87X2.62 1
F90284000 WASHER, Ø 55X63X5.5 L.P. 3 99 F73215654 RING FOR DIRECT DRIVE 1
44 F96735500 WASHER, Ø 16X65X1 3 100 F90195000 RING, RAD, Ø 90X110X12, VITON 1
45 F73150022 CLOSED INSPECTION COVER 1 WITH AUXILIARY P.T.O.
46 F73050336 PLUNGER GUIDE ROD 3 51 F99367100 SCREW, M10X25, UNI 5931 6
47 F90414800 OR, Ø 202.8X3.53 2 92 F99368500 SCREW, M10X30 8
49 F73150122 OPEN INSPECTION COVER 1 97 F73150322 OPEN BEARING COVER 1
50 F90168500 RAD. RING, Ø40X72X7/8.5 3 98 F90391450 OR, Ø 78.87X2.62 1
51 F99188400 SCREW, M6X20 3
100 F90195000 RING, RAD, Ø 90X110X12, VITON 1
F73050443 PLUNGER GUIDE 3 101 F73215754 P.T.O. OUTLET 1
52
F73050543 PLUNGER GUIDE +0.10 3
52A F73606201 PISTON GUIDE ASSEMBLY 3
REPAIR KITS
F2163 F2164 F2165 F2167 F2168 F2169 F2151 F2153 F2152
KIT F2048 F2150
(MWNR45A) (MWNR50A) (MWNR55A) (MWNR45A) (MWNR50A) (MWNR55A) Conn. Rod Conn. Rod Mounting
NUMBER Valves Conn. Rod
Plunger Pack. Plunger Pack. Plunger Pack. Complete Seals Kit Complete Seals Complete Seals +0.25 +0.50 Feet
5, 6, 13, 16, 18, 19, 5, 6, 13, 16, 18, 19, 5, 6, 13, 16, 18, 19,
32, 33, 35, 32, 33, 35, 32, 33, 35,
Positions 23, 32, 33, 35, 38, 23, 32, 33, 35, 38, 23, 32, 33, 35, 38,
38, 39, 40 38, 39, 40 38, 39, 40 11, 12 58, 59 58, 59 58, 59 54, 64
Included 39, 40, 43, 47, 49, 39, 40, 43, 47, 49, 39, 40, 43, 47, 49,
43 43 43
67, 76, 86, 89 67, 76, 86, 89 67, 76, 86, 89
The MWF pump has been designed to operate in environments with atmospheres that are not potentially
explosive it is ideal for pumping aggressive, poorly lubricating or abrasive fluids. Other fluids can be used only
upon formal approval by the Customer Service Department.
OIL CHANGE
GREASE
PACKING
REPLACEMENT
PLUNGER
REPLACEMENT
VALVE
REPLACEMENT
GP Companies, Inc.
1174 Northland Drive
Mendota Heights, MN 55120
Phone:651.686.2199 Fax: 800.535.1745 Ref 300790 Rev. L
www.generalpump.com email: [email protected] 12-21
Page 47