GEN-AUTO FP Generator Set Controllers

GEN-AUTO FP
Low Profile Automatic Generator Start Unit
The GEN-AUTO FP provides automatic starting of integrated generator sets, and
provides control, protection and metering in a compact low profile unit. The unit
measures and displays fuel level, water temperature and oil pressure when
connected to resistive analog senders.
The product is fully programmable from the front panel via an easy to use password
protected menu, removing the need for special cables or computer equipment at
remote locations. However, the RS232 communications port allows remote
monitoring and programming with PC based software. With comprehensive engine
and generator parameter measurement, including three phase voltage and current
measurement, no other metering devices are required on the generator
control panel.

Features Operation
Automatic engine start / stop GEN-AUTO FP is used to start and stop the engine and to provide indication of
operational status and fault conditions. To start the engine simply press the ENGINE
Automatic shutdown on fault condition
START button on the panel, or assert the dedicated remote start input for use where
LED status and fault indication a dual engine start position is required. The starter motor will then run to start the
Alternator voltage and frequency engine, and will disengage once engine running is detected. If the engine fails to
measurement and monitoring start, a programmable number of start attempts will automatically occur.

Battery voltage measurement and If a fault is detected the failure will be indicated by a flashing fault LED, and/or the
monitoring alarm horn will sound, and the engine will automatically shut down. Fault conditions
latch so that further operation is prevented.
Simple push-button controlled
operation
LED Indicators and Alarms
Over / under speed warning and
Units monitor operational status and provide indication of faults via a four-digit
shutdown
seven segment display, LED indicators and alarms. In the event of a failure, relevant
Remote start / stop input fault LEDs identify the problem and trigger the alarm output to sound an external
Three user definable inputs horn. Three user definable inputs are included which can be configured to sound the
external horn, flash warning indicators or stop the engine.
Provides charge alternator excitation
current
Failure Indicators Status Indicators Information Alarms
Two configurable outputs
Engine Start Failure Engine Start Emergency Stop
Speed sensing from alternator Low Oil Pressure Engine Stop Low Battery Voltage
frequency or magnetic pickup High Engine Temperature Engine Running High Battery Voltage
Fully programmable Overspeed Generator Voltage Weak Battery Alarm
Generator Voltage Failure Available Routine Maintenance Due
Monitors Charge Generator Failure Over Current Failure
User Definable Input 1 Low Oil Pressure
Engine temperature
User Definable Input 2 High Temperature Alarm
Oil Pressure User Definable Input 3 Low Fuel Level
Fuel level
Charge generator voltage Configurable Outputs
Engine speed The units offer two configurable outputs to suit the user and application. Outputs can
be configured as alarm signals, preheating control, load transfer command, engine
Alternator output (voltage and status or remote fault annunciation.
frequency)
Alternator current and power Load Current and KVA Measurement
With input connections for three current transformers, load currents can be
Controls
measured and displayed. The CT ratio is programmable, and the unit calculates and
Engine fuel supply displays the available KVA. The unit can be configured to shut down the engine if the
Starter motor load current exceeds a programmed value.

Automatic generator start and stop

Analog Sender Inputs
Alarm horn
GEN-AUTO FP measures and displays values for fuel level, water temperature and oil
Pre-heating
pressure, accepting inputs from three resistive analog senders. Any brand of analog
senders can be used, so long as the resistive value does not exceed 650Ω, and
programmable calibration tables for each sender ensure good accuracy, even if the
senders have non-linear characteristics. Sender calibration can be programmed via
the PC software. The unit can be programmed to shut down the engine if these
sender values exceed their set operating limits.

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 GEN-AUTO FP Generator Set Controllers

Dimensions Specification
204mm
Measurement Accuracy: 1% of range (AC Parameters) 2% of range (Analog)
Generator Voltage Measurement: Single phase, 2 wire 35 to 300V AC (phase to neutral)
Single phase, 3 wire 35 to 300V AC (phase to neutral)
Three phase, 4 wire 60 to 600V AC (phase to phase)
Generator Speed Measurement From generator output: 10 to 110Hz
From magnetic pickup: 35 to 10kHz
144mm

DC Supply Range: 8 to 32 V DC
Cranking Dropouts: DC Supply 0V for maximum 100ms
Load Current Measurement Via three current transformer inputs 0 – 5A
Generator Power Calculating: Three phase: (V1 x I1) + (V2 x I2) + (V3 x I3)
Single phase: V1 (phase to neutral) x I1
Indicator Display: Four digit, seven segment LED
Alternator Input Range: 60 to 600V AC (phase to phase)
Alternator Input Frequency 10 - 100 Hz
17.25mm
Magnetic Pickup Input Range: 3 – 35 volts peak
R=4.5mm R=4.5mm Magnetic Pickup Input Frequency: 35 Hz to 10 kHz
Analog Resistive Sender 10 to 650Ω
Input Range:
Start Output: 500mA Transistor output
Fuel Output: 500mA Transistor output
R=4.5mm R=4.5mm Alarm Output: 500mA Transistor output
17.25mm Configurable Output 1: 500mA Transistor output
Configurable Output 2: 500mA Transistor output
5mm 5mm
Preheat Duration 10 seconds
Horn Duration: 1 - 999 seconds or continuous (selectable)
7mm Control on Delay: 0 – 99 seconds (selectable)
30mm Oil Bypass Delay: 0 – 99 seconds (selectable)
Generator Voltage Fault Delay 0 – 10 seconds (selectable)
Generator Speed Fault Control Delay: 0 – 10 seconds (selectable)
Number of Starting Attempts: 1 – 10 (selectable)
Starting Sequence: Preheating / cranking / control delay / on load
Stopping Sequence: Load disconnect / cooling delay / shutdown
Operating Temperature: -25 to +70°C
Mounting Installation: Front panel mounted with 4 screw fixings
Wiring Connections: Plug and socket connectors
Dimensions: 144mm high x 204mm wide x 37mm deep
Panel Cut Out: 138mm high x 186mm wide
Compliant With: LVD & EMC
Weight: 0.7kg approx.
IP Protection: IP65 with panel gasket, supplied

Product Codes
GEN-AUTO FP Low profile Automatic Generator Start Unit Comprehensive
Metering
GEN-SOFT PC Communication and Programming Software

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GEN-AUTO FP Generator Set Controllers

Display Mode Programming

A four-digit, seven-segment LED display Units are easily programmed and parameters can be displayed and edited using
provides extensive monitoring of unit push buttons on the front panel. Once the unit is in the ENGINE STOP position, all
and generator parameters, including: parameters can be accessed and their values changed by simply pressing the PROG
button. To prevent unauthorized access two levels of password protection can be
Voltage L1-L2 programmed. Extensive metering and monitoring data of generator parameters is
Voltage L1-N displayed via the four digit, seven segment LED indication panel. Simply press the
DISPLAY>> button to select and view the chosen parameter data.
Voltage L2-L3
Voltage L2-N
Programmable Functions
Voltage L3-L1
PARAMETER RANGE / OPTIONS
Voltage L3-N Alternator Voltage Lower Limit 60-600 V AC
L1 current Alternator Voltage Upper Limit 60-600 V AC
Speed Lower Limit 30.0-75.0 Hz
L2 current
Speed Upper Limit 30.0-75.0 Hz
L3 current Battery Voltage Lower Limit 7.2-24V DC
Generator KVA output Battery Voltage Upper Limit 12-32V DC
Battery Voltage Weak Limit 6.0-14.4V DC
Engine RPM
Over Current Limit 1-9999 Amps
Alternator frequency (Hz) Periodic Maintenance Hour Set Value 0-9999 Hour
Battery voltage (DC V) Horn Duration Continuous or 1-999 seconds
Number of Phases Selection 1/2/3
Engine running time
Nominal Alternator Frequency 30.0-75.0 Hz
Oil pressure value Nominal Speed (Rpm) 500-5000 RPM
Coolant system temperature Number of Flywheel Teeth 1-1000
Speed Sensing Input Selection Alternator Signal or Magnetic Pickup
Fuel tank level value
Stop Solenoid /Fuel Solenoid Selection Stop / Fuel
Error indication Stop Magnet Energizing Time 0-99 seconds
Program parameters Engine Started Signal Selection Charge Generator, Speed, Alternator
Voltage or Oil Pressure
Battery Voltage Weak Control Time 1-99 seconds
Volts Limit For Crank Disconnection 40-360V AC
Speed Limit For Crank Disconnection 20.0-45.0 Hz
Number Of Starting Attempts 1-10
Starting Attempt Duration 5-99 second
Oil Pressure Signal Selection Pressure Switch / Resistive Sender
Oil Pressure Bypass Time 0-99 second
Low Oil Pressure Limit 0-99.9 PSI / Bar
"Control On" Delay 0-99 second
Alt. Voltage Fault Control Delay 0.0-10.0 second
Speed Fault Control Delay 0.0-10.0 second
Engine Cooling Time 1-99 minutes or Disable
User Defined Input 1, 2, 3 Warning LED, Warning LED and Horn,
Warning LED and Horn and Engine Stops
User Definable Input Observation Continuous / While Engine is Running
High Temperature Limit 0-300°C / °F
Low Fuel Level Limit 0-300 Litres / Gallons / %
Analog Inputs Mode Selections Disabled / Pre-alarm / Shutdown
Configurable Outputs 1 & 2 Pre-heating, Engine Running, Load Transfer
Permit or Selectable Alarm Signals for
Remote Annuniciation
Operator and Technician Passwords 0000-9999

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GEN-AUTO FP Generator Set Controllers

GEN-AUTO FP Rear View Connections

GEN-AUTO FP Three Phase

All rear connectors are two-part removable, and can be unplugged to facilitate fast
and convenient connection. If remote start operation is required, the installer should
ensure sufficient visual and audible warning takes place before commanding the
start sequence.

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