Manual de Operación Modulo Inversor
Manual de Operación Modulo Inversor
4000VA-48VDC-230VAC
INVERTER
4000VA – 48VDC – 230VAC
Operating Manual
BMP 404 101/1
Table of contents
4. ELECTRICAL INSTALLATION........................................................................................................................ 8
5. MODULE OPERATION...................................................................................................................................... 8
5.1. COMMISSIONING ............................................................................................................................................. 8
5.2. STARTING AND RUNNING SEQUENCE................................................................................................................. 8
6. USER INTERFACE.............................................................................................................................................. 9
6.1. DISPLAY MODE MENU .................................................................................................................................... 10
6.2. PARAMETER MODE MENU............................................................................................................................... 12
6.3. CONFIGURE MODULE IN A 3 PHASES SYSTEM ................................................................................................... 15
7. MODULE MAINTENANCE.............................................................................................................................. 17
1. Unit description
The inverter is a single-phase 4000VA output inverter module, with a 48VDC nominal input voltage
(40 to 80VDC). It has been developed for cost effective, highly smart modular telecommunication
power systems. Modules can be easily paralleled without any additional accessories or extra options.
The main application of the inverter is for supply telecom equipment, computers, or any kind of AC
load for which they provide, with or without power system controllers, a number of essential system
functions such as : inverter current sharing, high level of electronic protection including auto-
disconnection mechanism and identification of faulty units. The inverters works with an ambient air
temperature up to 50oC.
The input and output of the inverter meets the generic requirements of telecommunication power
supplies standards in terms of noise, voltage programmability, as well as overvoltage, overload and
short-circuit protection.
1 2 3 4 5 6 78
Please refer to figure 2, which presents a block diagram of the inverter module.
The inverter is a state-of-the-art high frequency power conversion equipment. The unit consists of a
new input symmetrical flux forward stage followed by a full IGBT bridge stage performing a very
efficient DC/AC conversion.
The DC battery voltage is converted first by the forward stage, which has an inherent advantage to
meet the input filter requirements. The output of the forward converter is stabilised at approximately
400 VDC. This input forward stage insures the DC/AC insulation tested at 4000Vdc.
A full digital control based on a powerful DSP ensures proper operation of both power stages.
Remote control and monitoring of the modules are possible in local mode or by using a digital system
supervisor. For detailed description of available controls, monitoring functions and operation, please
refer to appropriate section.
The Load Sharing process is based on an active democratic principle, which requires communication
between all modules. This communication is done through a digital bus running at the rate of
256kBits. As soon as an inverter is connected to the communication bus, it is automatically detected
by other modules and participates to the load sharing.
When an inverter fails, a selective auto-disconnection process is engaged in order to isolate this
damaged module from the system, feeding the load without disturbance.
When starting an inverter, it checks for all status before connecting himself to the power bus
automatically.
The number of units, which can run in parallel, is limited to 18 units.
Transient disturbances of output voltage during installation, removal or failure of one module in the
system: < ± 0.5 V.
The load sharing is based on an algorithm which guarantees a complete regulation of the output
voltage. Practically the power deviation between modules is typically less than 5% related to the
average power.
2. Unit data
1. Input specifications
Operating voltage range 40 up to 80 Vdc
Stopping voltages (+ 1 V) 40 and 80 Vdc
Restarting voltages (+ 1 V) 43 and 77 Vdc
Maximum Input current @ 40VDC < 88A
Iin max. at Uin=48V, 100% overload < 140A
Inrush current < I nom.
2. Output specifications
Nominal output voltage 230V, adjustable 208…240Vac
Output voltage tolerance + 3% of adjusted nominal voltage
Output voltage frequency 50Hz or 60 Hz selectable
Total harmonic distortion <3% (on linear load at nominal power)
Total transient recovery time < 0,3 msec typical
Turn on delay < 3 sec
Nominal value of output current 17,4A
Short circuit output current (Typical) 39 A
Crest factor at nominal power 3
3. Output power
Nominal value 3500W / 4000VA
Permanent overload (rated in VA) 110 %
Overload (+/- 15%, 5 sec. Max, self 6000W / 6000VA
protected)
Power factor influence Full power output (4000VA) with Pf from 0 to 0,87
Limited to 3500W with Pf from 0,87 to 1
4. Electro magnetic compatibility
Standards applied for immunity EN 61000 – 4-2 / 4-3 / 4-4 / 4-5 / 4-6
Standards applied for emission ETS300-132-2 CISPR 22 ClassB
5. Efficiency (@ nominal power, Pf=1) > 89%
6. Temperature
Storage temperature - 40° to 80°C
Permissible ambient temperature -20° to 50°C
7. MTBF (according MIL-HDBK 217F) > 250000h
8. Dielectric strength 4300 Vdc input/output
4300 Vdc output/ground
2000 Vdc input/ground
9. Input and output fuses (Internal)
DC input fuse (Class T, fast acting) A3T100 / 100A / 160VDC / 50KA I.R. / UL listed
AC output fuse (Form 101) A60Q35-2 / 35A / 600VAC / 200KA I.R. / UL Recognised
10. Safety EN60950 / UL 1950
11. Dimensions (W x D x H, mm) 438x348x2U
12. Weight (Kgs, approximately) 15
Output Power VA
6000
4400
4000
Overload Time
5’’ 1 hour
1) Inverter can give 6000VA for 5 seconds. Then he is in current limit mode for one minute.
Ambient T°
60
50
Output Power VA
1,500 4,000 4,400
The inverter heatsink temperature is permanently monitored. As soon as it reaches 85°C , the
inverter will not accept overload anymore. Between 85 and 95°C the power is limited at nominal
value. Above 95°C inverter will switch OFF until the T° goes down below 80°C where it restarts
automatically.
3500VA
Cos ϕ
With linear or non linear loads the inverters are able to work
in the area of the diagram shown above
3. Hardware Installation
4. Electrical Installation
When performing Hardware installation, all electrical connections are made thanks to the rear
connection system. Plugging the module performs all necessary electrical connections.
Please refer to the system manual for information concerning AC and DC cabling, as well as alarms
cabling.
5. Module operation
5.1. Commissioning
Vout : 230VAC
0% 100%
As soon as the DC voltage is connected to the terminal X1 of the module, the auxiliary power supply
starts. This state remains until the ON push button is pressed for at least half a second. Then the
inverter starts with following sequence :
- closing input relay, starting the input stage and output stage.
6. User Interface
The User interface is located on the front panel. It consists of :
- an LCD display (2 lines of 16 characters) to display measures and status messages.
- 3 push buttons: OFF, ON and Scrolling menu
Please refer to figure 2, page 4 of this manual for more details.
There are 2 operating modes in the user interface :
1. Display mode : displays different measurements Vin, Vout, F, I, P.
2. Parameter mode : display parameters which can be modified.
To enter in Display mode or Parameter mode press for two seconds the push button
Default display is :
OFF, RDI or REM IS means respectively that inverter is locally OFF, Remotely OFF or OFF from the
controller. See previous section for ON/OFF management.
Pressing shortly the → button will pass to the next menu giving system AC power and total system
current when module are paralleled.
Temp.: 21°C
Freq.: 50.00Hz
Module: 15/02 15/02 : module address / number of modules installed in the system.
IS:1 STM :1 Presence of (1) Control unit and of (1) static switch.
RDI 48/ 230 / 4.0AR Module type (RDI 48VDC / 230VAC / 4000VA ARCON)
Vxxx.xx SN: yyyyy Software version xxx.xx / Serial Number : yyyyy
Pressing more than 2 seconds the button →, activates the parameter mode menu.
Pressing more than 2 seconds the button →, user will EXIT the parameter mode menu and activate
the display mode
Please note that all parameters you have modified will be recorded when you exit the
parameter mode menu.
Note : You must switch OFF locally the inverter before entering in the parameter menu.
Access denied !!
NOT OFF RDI
Pressing button ↑ or ↓, you can respectively increase or decrease the module number from 0 to 18.
Note : If one other module has already a number this number will be skipped automatically .
Module: 14
Mode: >> 1P To adjust the working mode between One-Phase / 3-Phase
Contrast: 100
AC Bus: >> ON To switch ON/OFF the AC redundant communication bus.
Output Voltage : It is possible to adjust output voltage from 208VAC to 240VAC by pressing ↑
Vout: >> 230.0Vac or ↓ button.
Pressing shortly the → button will pass to the next menu (Overload setup)
Voutmin:>>80 Vac Vout min is the limit where the module starts to count his time out .
Delay: 600.0s When the time out is reached the inverter will stop and display:« Overload too
long ». Vout min can be set from 80 to 240Vac.
Note: The communication between modules is independent of the frequency. So modifying the
frequency on one module will automatically affect the other modules as soon as you EXIT from
parameter mode.
Pressing shortly the → button will pass to the next menu (payment protection) if the payment is
activated otherwise you come back to the first screen in parametric mode.
Pressing the key → during 2 sec allows to store the parameters and to come back to
visualisation menu.
Note : All parameters modifications are automatically updated to other modules connected to
the system as soon as you EXIT from the parameter mode.
Each module need to be specificaly configured in order that it can determined which phase he is part of.
To reach this we need to tell module that it is a 3 phases systems and give him an adress
1 to 6 for phase L1
7 to 12 for phase L2
13 to 18 for phase L3
Module: 14
Mode: >> 1P To adjust the working mode between One-Phase / 3-Phase
Module : >>3
Config 1P
Note : If inverter cabinet has been ordered with the modules, modules will be
delivered already configured and indentified for 3 phases operation.
Menu summary :
Press the key Up or Down to increase Press on the menu key more than
or decrease values. 2 sec. To enter in the parameter
Press the key Up or Down more than mode (Inverter must be switched
2 sec. to enter in the factory mode. off manually before)
AC communication bus
ON/OFF Module power factor
Module current crest factor
7. Module maintenance
Caution: Switch OFF the module and wait a minimum of 5 minutes before to
! start the fan replacement.
To replace a fan:
That kind of protection acts when a serious internal fault occurs. There is a module disconnection in
relation to DC input power bus and AC output power bus.
When a module stops, it displays the reason or fault origin (see troubleshooting section).
That kind of protection acts when some monitored parameters pass temporarily over their limit.
The module stops and restarts when the parameter comes back within its limit range .
Those protections are active when :
A DC input voltage is out of range (standard values are V≤40 V or V ≥80 V). Module stops at 40VDC
and 80VDC (default values) and will restart at 47VDC and <79VDC (default values).
The message « input voltage too low » or « input voltage too high » will be displayed in such
cases.
If the overload remains, the inverter output current is limited depending on heatsink temperature.
Between 4000VA and 4400VA overloads are allowed with unlimited time, under the condition that the
heat-sink temperature is kept under 85°C.
When inverters are used in any system, it's recommended to have an additional input breaker
for modules (100A rating per module) in order to protect the DC input cable and the input filter.
9. Troubleshooting guide
1) If the display is OFF please check the DC cable, DC input breaker and verify the presence of a DC
voltage at the input. If display is still OFF, the module has an internal fault and must return in
factory for repair. Please fill up the failure sheet at the end of this document and contact your
distributor.
OFF RDI means that the module is off locally. Press the ON switch to start.
OFF REM means that the module is OFF remotely either by means of ARCON STM if installed or
by means of Remote ON/OFF contact if installed. Check the ON/OFF switch on the
static transfer switch or check your remote ON/OFF contact
OFF IS means that the module is OFF by means of controller. Check the ON position in the
controller.
The inverter module can take the decision to stop for internal or external reason.
The Following table list gives the various reasons for a module to stop. The message with (R) in
front, means that this fault can be Recovered.
In case the user cannot find a solution, the module has to return in factory for inspection. Please fill
up the failure sheet at the end of this document and contact your distributor.
0 R Out of sync The inverter cannot synchronise with other unit in parallel.
2 R No bus connected The communication bus is not connected or has been damaged.
3 R Same module nr. The module address(number) is already used by another module
5 R Vin too low Input voltage out of range VDC < Vmin restart.
6 R Vin too high Input voltage out of range. VDC >Vmax restart.
7 Charge failed Input capacitor charge failed.
9 Vout too low Vout too low while Iout < 20% than nominal current.
10 Vout too high Vout too high while output power Po > 0.
11 Vout Inverse Inverter AC bus not in phase with module output voltage.
13 R Temp too High Temperature > 95°C..Automatic restart after T°<80°C
14 Temp too low Temperature < -20°C.
19 Too many starts Inverter tried to restart too many times
20 Error mod. type Hardware type different than EEPROM type.
21 Vout too low. Output voltage is too low and module power is under determined level.
22 AC bus failure AC output cable is disconnected.
29 Start Vout low Output voltage too low during inverter starting sequence.
30 Start Vout high Output voltage too high during starting sequence..
31 Overload too lng Overload remains more than the time out set up.
65 V inter too low Internal DC stage too low
66 V inter too high Internal DC stage too high
67 PWM Trip Protection for over current at entry MOS
68 DSP flash error Checksum error in DSP flash
69 R Wait parameters Waiting for RDI bus parameters (self-addressing and parameters matching)
70 V/Pout too high Vout too high and power too high compared to BUS average power
71 DVCC out of rge Supply voltage of digital controller outside range
72 +15V out of rge Auxiliary analog supply +15V outside range
73 -15V out of rge Auxiliary analog supply -15V outside range
74 Short/Open error Short-circuits or open circuits are present on the main board
Minor alarms can appear and blink on the second line of the displays:
0 Load shar. low Inverter has reached its min. voltage correction and cannot decrease the voltage anymore.
1 Load shar. high Inverter has reached his max. voltage correction and cannot increase his voltage anymore.
2 Param. query... Inverter checks other units to set up its own parameters. Typical case when a new module is added to an existing
system.
3 Param. mismatch Parameter check leads to an incompatible situation. Inverter will not start.
4 Param. modify... After a modification of parameter, when you exit from parameter mode, all modified parameters are sent to all
other inverters.
5 Imminent restart Inverter will start within 5 seconds.
6 Limit./Overload Inverter is in current limit mode
7 Vout modify An inverter is modifying his output voltage and he receives this information from another module.
9 Limited running Time out elapsed and Payment protection is activated. (The inverter will not restart)
10 Vout below limit Output voltage is out of range.
12 Fabr. Not passed Complete factory check-up has not been achieved.
13 RDI bus not oper AC bus is operating, but RDI digital bus is not operating.
14 AC bus not oper RDI digital bus is operating, but AC bus is not operating.
1. Try to enter in the parameter mode of a healthy unit by pushing 2 sec. on the scroll button.
2. The following message will appear " Access denied !! NOT OFF RDI".
3. EXIT from this message by pressing the scrolling button.
4. Then the healthy unit will share with all other inverters the new set of parameters.
(Following this procedure will not stop the load supply by the healthy inverters.)
Factory mode is an helpful menu for the user when get in contact with the support engineer to
analyse a specific problem in the field. By giving those information to the support engineer they can
help you and focus directly on your problem.
To enter in Factory mode press the push button ON / ↑ for at least 2 seconds
P:s 2.5V R : -1.1V P : Gives the correction level which is in function for Parallel operation
Vint : 360.3V R : Gives the correction level which is active for global Regulation
Vint : Gives value of VDC at forward output stage.
Menu summary :
Error counter
Type of error
General
The scope of this sheet is to receive as much as information to identify the reasons and gives
to the user a report on what happened in this faulty case. Further to this it will help our service
and quality department to improve the quality of our products. Please fill this document
carefully and return it with the defect unit or FAX it to your supplier.
Configuration Answer
Number of inverter installed in the system :
Module type and model :
Serial number :
SYS3000 installed in the system :
ARCON STM is installed in the system :
Fault description : Please describe the fault conditions, type of load, output current
Contractor :