Becker DNGP ™

Digital Natural Gas Positioner

Fail-Safe Protection for your Gas Pipeline
 DNGP with Modbus® Communication protocol
features ZERO Bleed™ technology and control logic
designed for natural gas control valves
The Becker Digital Natural Gas Positioner (DNGP) supports pressure and flow control applications, is compatible with
all Becker actuators and may be retrofit to other manufacturers’ control valve packages. Its features make the DNGP
a true plug-and-play positioner, one that configures easily with any control valve actuator, application logic via menu
selections, or tubing configuration. Simple, reliable and versatile, and with multiple redundant safeguards for natural gas
pipelines, the Becker DNGP is designed specifically to work with advanced, pneumatically actuated natural gas control
valve applications that use electronic communication. A variety of accessories are available to optimize the positioner’s
performance.

DNGP Applications Compatible Actuators

• Pressure control • RPDA Series • LPSR Series
• Flow control • RPSR Series • LD Series
• SYDA Series • RSD Series
• SYSR Series • Other pneumatic actuators
• LPDA Series (contact Baker Hughes for assistance)

3-way Ball Valve Line Pressure

Exhaust
Regulated Supply Pressure
Loading Pressure
Flow
Control
Valve

FD-1 LP
4-20 mA 4-20 mA Gas Supply
Command Feedback System
Input Output
24 VDC Power

Position Transmitter

Globe Valve FLOW

Figure 1 - DNGP Configured with Becker LD Series Actuator and Globe Control Valve

The DNGP is shown configured with a Becker LD Series Linear Diaphragm Actuator and a Masoneilan™ Model 41005 Series
Globe Control Valve. This configuration utilizes a solenoid valve system, specifically designed for low power supply gas
pressures of 40 psig (276 kPa) or less. This DNGP configuration is also compatible with the Becker RSD Series Rotary Spring
and Diaphragm actuator used with the V-0 Series control valve.

Modbus is a registered trademark of the Modbus Organization, Inc.

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Sophisticated natural gas control valve technology and
electronic communication

Features
• ZERO steady state consumption • Becker VRP-Pilots may be incorporated with DNGP to
• Atmospheric bleed gas may be eliminated by using BPS™ provide completely pneumatic overpressure protection
Bleed to Pressure System (pressure control override)

• Accepts 4-20 mA analog or 12 or 24 V D.C. discrete • Compatible with most pneumatic control valves and
positioning signal without an I/P transducer most control valve actuators

• Explosion proof design allows installation in hazardous • Power gas up to 250 psig
locations • Menu configured for split range control to allow staging
• NEMA Rating: Explosion proof for Class I, Groups C and D, of multiple parallel control valve runs
Class II, Groups E, F, G, and Class III hazardous locations • Manual local positioning of control valve via menu
• Modbus® communication capability and DNGP Dashboard navigation buttons during standby mode
PC Interface allows simple, user-friendly remote calibration • Spare 3A power fuse and spare JP2-Jumper located
and performance visibility on board
• CSA approved • Diagnostic solenoid cycle counter provides exact
• High volume and pressure capabilities allow DNGP maintenance scheduling capabilities at site or remotely
utilization on large volume actuators without need for • Provides remote indication of operational mode status
volume boosters (automatic, manual, or standby)
• Logic board available for installation within RTU • Fault indicating LED provides easy troubleshooting
cabinet in order to reduce installation costs diagnostics.
• Failure of input signal or valve feedback signal may be • Easy and informative illuminated multi-line display
configured to:
• Serial port interface allows local communication and
• Lock control valve in last position
simple future software upgrades
• Stroke to full-open control valve position
• High/Low electronic position limit switches integrated
• Stroke to full-closed control valve position
with DNGP offer simple and flexible setup

• Optional remote DNGP mounting

Figure 2 - Becker Digital Natural Gas Positioner (DNGP)

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 Simple and reliable design for rugged natural gas
pipeline applications with low environmental impact

The Engineering Behind the Design

The DNGP configuration shown below is double- The solenoid valve remains in the center position
acting and sends pressure to both sides of the control trapping pressure in both sides of the cylinder. The valve
valve actuator. As one side of the actuator cylinder is remains in a steady state position with ZERO BLEED. A
pressurized, the other side of the cylinder is exhausted. change in input signal causes the DNGP to energize the
The energy to operate the control valve is obtained opening or closing solenoid depending on positioner
from the differential between supply gas pressure and action to move the actuator in the respective direction.
discharge gas pressure. An electrical signal is supplied The DNGP energizes the solenoid valve until the feedback
to the DNGP from an RTU and an electrical position signal matches the input signal and a steady state
feedback signal is supplied by a position transmitter. condition is achieved. The “deadband” in which the
The DNGP controls a spring-centered dual-coil solenoid actuator remains in steady state is adjustable from 0.1%
valve. When the input signal matches the feedback signal to 2.0% of valve position. The DNGP can cause the control
within a specified-deadband, the DNGP does not energize valve to fail open, fail closed, or remain in last position on
either solenoid. loss of input signal or valve feedback signal.

Cylinder Top Pressure

Becker Rotary Piston

Double Acting (RPDA)
actuator shown.
Cylinder Bottom Pressure DNGP available for
most actuator styles
Power Gas Supply

DNGP
12 or 24 VDC Logic Module
Power Supply
Digital Linear
Position
Command Signal Input Transmitter
4-20 mA Analog, 4-20 mA Analog
12 or 24 VDC Pulse Feedback

4-20 mA Feedback Signal

Control Valve

Figure 3 - DNGP Digital Natural Gas Positioner

Becker Model DNGP Electro-Pneumatic Positioners feature ZERO bleed technology. The DNGP eliminates the need for an
I/P transducer and may be configured to lock the control valve in last position if the electronic command input signal
is lost. The DNGP is compatible with all Becker control valve actuators. The DNGP package represents a true plug and
play positioner. It is easily configurable for any control valve actuator, application logic via menu selections, or tubing
configuration.

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 Technical Specifications

12 to 30 V D.C., 1 to 2 Amps including DNGP heater and transmitter heater

Electrical Power Requirements
(3 Amp line fuse recommended)

20 Joule, 2000 Amp surge and lightning transient protection 3 Amp fuse for logic module
Over Current Protection
24V D.C power

Position Input Signal 4-20 mA (Split range: menu selectable and adjustable - minimum 4 mA signal range)

4-20 mA Analog (available for feedback to RTU)

Transmitter Feedback Signal
Internal or external loop power (selectable)

Single Terminal 24 Volts (150 mA maximum current) when either solenoid is energized.
Valve Position Feedback Module: Standard (Rotary Type), Linear Type and Alternate
Cycle Counter Feedback Signal
Rotary Types Available. Consult your Becker Control Valve representative for additional
information

Display Vacuum Fluorescent Display

Manual Positioning via raise/lower keys

Electrical Manual Override
(must engage Manual Mode with Auto/Manual/Standby Switch)

Communications DNGP Dashboard PC Interface, Modbus(R) communication protocol

Drive to 4.0 mA position (open or closed valve position) drive to 20 mA position

Loss of Signal Options
(open or closed valve position) or lock in last position

Input and Transmitter Signal Impedance 100 to 200 ohms

250 psig (1724 kPa) with High Pressure 5/3 DNGP Solenoid Valve
Maximum Power Supply Gas Pressure
(check maximum actuator power supply pressure limitations)

Pneumatic Port Connections 1/4” FNPT standard, larger sizes available for additional capacity

Electrical Conduit Connections 3/4” FNPT standard

Input Signal Action Direct or Reverse-Acting (menu selectable)

Pneumatic Action Double-Acting or Single-Acting

Deadband Adjustable from 0.1% to 2.0% of full travel

Hysteresis <1.0% full scale (with standard Rotary Position Feedback Module)

Linearity <±1.0% full scale (with standard Rotary Position Feedback Module)

Repeatability <±0.3% full scale (with standard Rotary Position Feedback Module)

Operating Temperature -20°F to +150°F (-29°C to +66°C)

Influence of Temp. on Valve Position <0.01% per °F (<0.02% per °C)

Steady State Gas Consumption ZERO

100 SCFM at 250 psig (1724 kPa), 45 SCFM at 100 psig (689 kPa) , 30 SCFM at 60 psig
Supply Regulator Capacity
(414 kPa) - Natural Gas

Electrical Enclosure Explosion Proof for: Class I, Groups C and D, Class II, Groups E, F, and G,
Electrical Classifications and Class III hazardous locations. CSA approved. Available without enclosure for control
room placement of logic board

Approximate Weight 15 lbs. (5.6 kg) includes standard explosion proof DNGP enclosure solenoid valve

DNGP Positioner Spare Parts Part Number

High Pressure 5/3 Solenoid Valve - Complete Assembly 20-4500
High Pressure 5/3 Solenoid Valve Body 20-4506
High Pressure 5/3 Solenoid Coil - 24 VDC 20-4509
High Pressure 5/3 Solenoid Coil - 12 VDC 20-4518
Low Pressure 2/2 Solenoid Valve - 24 VDC (less than 40 psig) 20-4202
High Pressure 3/2 Solenoid Valve - 24 VDC (40 to 150 psig) 20-4221
3 Amp Replacement Fuse (Input Power) 31-9002
DNGP Control Board (includes display board and terminals) 31-0016

Standard models ONLY listed above. Please contact your sales representative prior to ordering.
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 Bleed Rates (consumption) for Becker Control Instruments
Becker control instrumentation features low bleed and ZERO bleed technologies to minimize fugitive natural gas emissions
and any environmental impact.

Notes

HPP-SB Positioner
VRP-SB-GAP Pilot

VRP-SB-PID Pilot

HPP-4 Positioner

HPP-5 Positioner
VRP-SB-CH Pilot

DNGP Positioner
VRP-B-CH Pilot
VRP-CH Pilot
1. Requires Model PS-2 or NBV Non-Bleed
Device to eliminate bleed when control
valve is in full-open or full-closed position

2. Requires Model DPS-2 or NBV Non-Bleed

Device to eliminate bleed when control
valve is in full-open or full-closed position

Bleed Rates (Consumption) 3. Bleed rates are estimated utilizing Supply

Gas Pressure=100 psig (690 kPa) and are
Steady State Bleed (3)
reliant upon process activity. All bleed
~100 <10 zero zero zero ~100 <10 zero zero
(scfh) rates are reported in standard cubic feet
per hour (scfh).
Full-Open/Full-Closed
Y(1) Y(2) Y Y Y Y(1) Y(2) Y Y 4. Bleed to Pressure System (BPS) eliminates
ZERO bleed
all atmospheric bleed emission by
Bleed to Pressure containing bleed gas within piping
Y N Y Y N Y Y Y Y system.
System (BPS)(4)

15 in 6.15 in
(381 mm) (165mm)

6.15 in
(165 mm)

8.5 in
(216 mm)

Figure 4 - DNGP with High Pressure 5/3 Solenoid Valve for

Standard Double-Acting Application.

DNGP Dashboard PC Interface Software

The DNGP Dashboard PC Interface Software allows communication from
a PC to the DNGP positioner via Modbus® communication protocol. The
software’s tabular design allows switching between screens for monitoring,
live and historical command signal and valve position trending, and setting
configuration. When set for Modbus® control, the setpoint can be controlled
remotely, overriding the local command signal. Alarms in the Monitor screen
notify the user of any faults such as loss of command or feedback signal,
or if valve is not responding to actuation. The Live Trending screen allows
the user to monitor or export live setpoint and valve position data, aiding in
valve diagnostics and performance visibility. The Historical Trending screen
shows up to 5 hours of past setpoint and position data stored in the DNGP’s
memory. In the Configure screen, all local menu-selectable tuning and
calibration features can be adjusted remotely via a PC. These settings can
be saved as data files and reloaded to restore settings. The DNGP Dashboard
software optimizes the performance of the DNGP positioner while offering a
simple user-friendly interface.

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DNGP Series Positioner Accessories
Realize Superior Performance of your DNGP Series Electro-Pneumatic Positioner with these popular accessories.

Rotary Valve Position Feedback Transmitter (optional)

Valve position feedback is communicated to the DNGP by an electronic valve position
transmitter. One valve position feedback is a rotary type unit. The rotary valve position feedback
transmitter is available with valve status limit switches in a variety of configurations. All Becker
valve position transmitters are rated explosion proof for use in hazardous locations.
The DNGP does require a valve position feedback transmitter in order to function.
Transmitter: 4-20 mA output, loop powered SPDT: Single pole, double throw
Housing: NEMA 7, 4, 4X, Class I, Groups C & D, Division 1 & 2 DPDT: Double pole, double throw
Switches: 2 or 4 up to 125 V D.C. at .5 amps
Option: 2 or 4 hermetically sealed switches up to 250 V A.C. at 15 amps

Linear Valve Position Feedback Transmitter (standard)

Valve Position Feedback is communicated to the DNGP Logic Module by an electronic Valve
Position Transmitter. A Linear Valve Position Feedback improves DNGP performance. The Linear
Valve Position Feedback Transmitter features a non-contact design which provides improved
hysteresis and positioning capabilities. All Becker Valve Position Transmitters are rated explosion
proof for use in hazardous locations.

The DNGP does require a Valve Position Feedback Transmitter in order to function.

Transmitter: 4-20 mA output, 10-20 V D.C. powered

Housing: NEMA 7, 4, 4X, Class I, Groups C & D, Division 1 & 2

Bleed to Pressure System

Most Becker control valve instrumentation features the unique capability to discharge vent gas
into the downstream pipeline or alternate low pressure gas system. This feature is exclusive to
Becker and virtually eliminates atmospheric bleed gas.

AB Series Atmospheric Bleed Control

When conditions allow discharge to pressure system only part of the time, an AB-Control
is available for automatic switching that temporarily permits atmospheric bleed. The
AB-Control maintains adequate differential pressure between supply gas pressure and
discharge pressure to operate the control valve actuator and control instruments. The
AB-Control is not applicable when the control instrumentation constantly discharges to
atmosphere.
Reference Becker AB Series sales literature for additional information.

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Selection table for Becker Control Valves and Actuators

HPP-SB Positioner
VRP-SB-GAP Pilot
1. Pressure control applications include:

HPP-4 Positioner

HPP-5 Positioner
VRP-SB-PID Pilot
VRP-SB-CH Pilot
VRP-B-CH Pilot

DNGP Positioner
pressure letdown, primary regulation,

VRP-CH Pilot
monitors, standby, overpressure protection,
underpressure protection, and relief valve.

2. All positioners require controller device to

Notes
perform pressure control or flow control.

3. Power plant regulation includes all power

Applications plants and “fast-acting” short systems.

Pressure Control • • • • • • • • 1&2 4. RPDA and LPDA Small Models are defined as
actuator sizes 14L and smaller > 2000 in3 /
Flow Control • • • • 2 0.033m3)

Power Plant Type Pressure • • • • • 3 5. RPDA and LPDA Large Models are defined
Control as actuator sizes 12T and larger > 2000 in3 /
0.033m3)
Power Plant Type Flow Control • • • 3
6. LD Series Actuators are limited to Becker CVE
Surge Control • • Series Globe Valves

7. BPSTM is limited to discharge pressure

On/Off •
systems below 300 psig (2068 kPa). Consult
Compatible Actuators Baker Hughes for application assistance.

8. NBV No-Bleed Valves may only be utilized

RPDA Series (Small Models) • • • • • • 4
when Pdischarge > 60 psig (414 kPa) and/or
RPSR Series (Large Models) • • • • 5 Psupply >150 psig (1034 kPa).

9. PS-2 and DPS-2 Non-Bleed Sensors must be

RPSR Series • • • • •
utilized when
LPDA Series (Small Models) • • • • • 4 Pdischarge > 60 psig (414 kPa) and/or PSupply > 150
psig (1034 kPa).
LPDA Series (Large Models) • • • • • 5
10. VB Series Volume Boosters are necessary
LPSR Series • • • • • for power plant regulation, surge control
applications, or when large model RPDA are
LD Series • • • • • 6 utilized.

Instrumentation Options Additional resources are available on our

website. Sales literature, sizing software, and
Bleed to Pressure System (BPS) • • • • • • • 7 technical manuals are available for download
at valves.bakerhughes.com/resource-center.
AB Series Atmospheric Bleed • • • • • • •
Control

NBV Series No-Bleed Valve • • • • 8

DPS-2 Series Non Bleed Sensor • • • • 9

PS-2 Series Non Bleed Sensor • • 9

SP Series Setpoint Pump • • • • •

RSM Series Remote Setpoint • • • • •

Module

Panel Mounting • • • • • •

Stainless Steel Option • • • • • • • •

VB Series Volume Booster • • • • • 10

QEV Series Quick Exhaust Valve • •

I/P Transducer • • •

SLV Series Signal Lock Valve • • •

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